En PERIBOOK 2023 International
En PERIBOOK 2023 International
En PERIBOOK 2023 International
Dear Readers,
We are pleased that you are taking the time to look at the PERIBOOK
and cordially invite you to get to know our company, our products and
many interesting projects.
As a family owned company that has been successful in its markets for
over 50 years, we have a clear mission: we want to make work in our
customers’ industries more efficient, faster and safer. Providing the
best service to our customers is what drives us every day.
Our industries are changing rapidly and many exciting topics are being
discussed. How can digitalisation contribute to greater efficiency and
planning reliability in projects today? What opportunities do new, more
sustainable materials offer? Where do we stand with regard to disruptive
technologies such as the 3D construction printing of entire houses?
With our best regards, Jürgen Voss Leonhard Braig Christian Schwörer Carl Heathcote Thomas Imbacher
2 3
THE COMPANY 74
SCAFFOLDING SOLUTIONS
The PERI UP Scaffolding Kit 142
SERVICES
Building Information Modeling 216
TRANSPORT ENGINEERING
Air traffic control tower Buenos Aires-Ezeiza Airport
6 We are PERI 76 PERI UP Facade Scaffolding 144 Engineering Services Buenos Aires, Argentina
8 The history of PERI 78 PERI UP Facade Scaffolding accessories 145 Project Management 218 The Komorjak Tunnel, Omiš, Croatia
10 Locations 80 PERI UP Industrial Scaffolding 146 Courses and training 220 Innbridge at Terfens, Terfens, Austria
12 Research and development 82 PERI UP Suspended Scaffolds 146 Logistics services 222 Bandra Kurla Complex(BKC) Station, Mumbai, India
14 Production 83 PERI UP Bridging 147 Equipment services 224 S3 expressway Legnica, Lubawka, Poland
16 Engineering 84 PERI UP Working Platforms and Bridging 226 Theunisbrug, Merksem, Belgium
18 Purchase and Rental 86 PERI UP Weather Protection Roofs 228 Čortanovci viaduct, Novi Sad, Serbia
20 PERI services 88 PERI UP and VARIOKIT 230 Ponte de Lucefece, Alandroal, Portugal
22 Digital solutions 90 PERI UP Stairs REFERENZPROJEKTE 232 Bridge Road 16, Jerusalem, Israel
24 Shaping the future 92 PERI UP Reinforcement Scaffolds 234 Al Bustan Street South, Doha, Qatar
HOUSING AND MULTI-STOREY BUILDINGS 236 Luton DART, Luton, United Kingdom
CIVIL ENGINEERING SYSTEMS 152 Germany’s first 3D-printed apartment building 238 Cebu-Cordova Link Expressway,
96 VARIOKIT Engineering Construction Kit Wallenhausen, Germany South Road Properties, Philippines
SYSTEMS AND SERVICES 98 VARIOKIT Pier System VPS 154 Private Residence, Viimsi, Estonia 240 San Giorgio Bridge, Genoa, Italy
100 ALPHAKIT Shoring Construction Kit 156 Grotius I and II, The Hague, Netherlands 242 Second River Niger Bridge, Asaba/Onitsha, Nigeria
FORMWORK SYSTEMS 101 VARIOKIT solutions for high loads 158 New Campus ProSiebenSat.1, 244 Access Tunnel: A26 Danube Bridge, Linz, Austria
30 MAXIMO Panel Formwork 102 VIL Incremental Launching Facility Unterföhring, Germany 246 Martin Place Tunnel Ventilation Shaft,
32 HANDSET Alpha Panel Formwork 103 VBC Balanced Cantilever Carriage 160 Foreign Ministry Quarter, Jerusalem, Israel Sydney, Australia
34 TRIO Panel Formwork 103 VCC Composite Formwork Carriage 162 Waterfront, Waregem, Belgium 248 Tekkale Viaduct, Artvin, Turkey
36 RUNDFLEX Circular Wall Formwork 104 VCB Cantilever Bracket 250 Frankfurt Airport Construction of Terminal 3,
37 VARIO GT 24 Girder Wall Formwork 104 VGB Parapet Track HIGHRISE AND SKYSCRAPERS Frankfurt, Germany
38 SB Brace Frame 105 VGW Cantilevered Parapet Carriage 166 The Sharp # Central Park III, Incheon, South Korea
39 RS Push-Pull Props 105 VGK Cantilevered Parapet Bracket 168 TrIIIple, Vienna, Austria WATER RETAINING STRUCTURES
40 ALPHADECK Slab Formwork 106 VTC Tunnel Formwork Carriage 170 Salesforce Tower Chicago, Chicago (IL), USA 254 Vistula Spit Shipping Canal, Skowronki, Poland
42 SKYMAX Panel Slab Formwork 107 PERI Steel Formwork 172 GIOIA 22, Milan, Italy 256 Water towers, Lomé, Togo
44 MULTIFLEX Girder Slab Formwork 108 RCS MAX Rail Climbing System 174 SKY PARK Residence, Bratislava, Slovakia 258 New Water Tower, Helsingborg, Sweden
45 Safety systemsfor slab formwork 110 RCS Rail Climbing System 176 ONE by CA Immo, Frankfurt, Germany 260 Zahid Business Park, Jeddah, Saudi Arabia
46 VARIODECK Steel Waler Slab Table 111 LPS Climbing Enclosure 178 Marina East Tower, Ayia Napa, Cyprus 262 Okhla Sewage Treatment Plant, New Delhi, India
48 SKYMAX Slab Table 112 ACS Self-Climbing System 180 Y-Towers, Amsterdam, Netherlands 264 Château d’eau, Benouville, France
49 SKYTABLE Slab Table 113 ACS Core 400 Self-Climbing Formwork 182 Generation Park, Warsaw, Poland
50 SKYDECK Panel Slab Formwork 114 SCS Climbing System 184 One Chicago Square, Chicago (IL), USA INDUSTRIAL STRUCTURES
52 GRIDFLEX Grid Element Slab Formwork 115 CB Climbing Formwork 186 Landmark TLV, Tel Aviv, Israel 268 Vitamin A plant BASF, Ludwigshafen, Germany
54 DUO Universal Formwork 115 BR Platform Beam 188 A Tower, Ljubljana, Slovenia 270 Research and Development Centre for Ferring
56 QUATTRO Column Formwork 116 FB 180 Folding Platform 190 CoolTower, Rotterdam, Netherlands Pharmaceuticals AS, Copenhagen, Denmark
56 TRIO Column Formwork 117 VGK Console Bracket Solution 192 South Quay Plaza 4, London, England 272 Coal-fired power plant, Adana, Turkey
57 LICO Column Formwork 194 Tour Mirabeau, Marseille, France 274 FAIR Particle Accelerator Facility,
57 VARIO GT 24 Column Formwork 3D CONSTRUCTION PRINTING Darmstadt, Germany
58 RAPID Column Formwork 120 3D Construction Printing with the COBOD BOD2 CULTURAL BUILDINGS 276 Gas compressor platform CA-KU-A1,
59 SRS Column Formwork 198 The Polish Army Museum, Warsaw, Poland Altamira, Tamaulipas/Mexico
60 Freeform Formwork COMPONENTS 200 The REACH Kennedy Center for the Performing
61 UNO+ Customised Formwork 124 Safety Accessories Arts, Washington, D.C., USA BUILDING REDEVELOPMENT
126 GT 24 Formwork Girder 202 New stadium for NK Osijek, Osijek, Croatia 280 St. Stephen’s Church, Bamberg, Germany
PROPS AND SHORING SYSTEMS 127 VT 20 K Formwork Girder 204 Indoor Tennis Center Kuwait University, 282 Hakaniemen Kauppahalli, Helsinki, Finland
64 Slab Props and Shoring Towers 128 Plywood Formlining Al-Shadadiya, Kuwait 284 Pesnica Viaduct, Maribor, Slovenia
66 Lightweight Shoring Tower 129 Release Agents 206 Albert Einstein Education and Research Center 286 Ulm Minster, Ulm, Germany
70 Moderately heavy shoring 130 Waterproofing technology São Paulo, Brazil 288 Gurrehus, Kvistgård, Denmark
208 Faculty of Governance, Economic and Social 290 Steglitzer Kreisel, Berlin, Germany
DIGITAL SOLUTIONS Sciences, Mohammed VI Polytechnic University, 292 St. Jacek Church, Bytom, Poland
134 myPERI Customer Portal Rabat, Morocco 294 Railway viaduct, Heiligenborn, Germany
135 Planning solutions 210 Deepspot, Mszczonów, Poland
138 PERI InSite Construction 212 Kailas House, Heinola, Finland
4 5
We are PERI
For us, construction has always been about shaping the future. For more than
50 years now, we have been making construction faster, safer and more economical
the world over with cutting-edge technology, innovative strength and our proximity
to customers. As a strong partner, we are always there to assist our customers and
actively support them in making their construction projects a reality – not only with
our products and systems, but also with our services.
Our entrepreneurial mindset, reliability and our passion for our customers have seen
us become one of the world’s leading manufacturers and suppliers of formwork and
scaffolding systems. We are always looking to the future, and so in 2020 we were
able to expand our portfolio to include 3D construction printing of houses as well
as offering a wide range of services and digital solutions in the field of construction.
Video
6 7
Video
Christl Schwörer
Co-founder and member of the
PERI Group Advisory Board
1969 Artur Schwörer and his wife Christl 1986 TRIO Panel Formwork is launched on 2016 The new, state-of-the-art primary
found the company PERI. The first T 70 V wooden the European market. plant for scaffolding systems is opened in
“Our family business relies on the people who work for girders are produced. Günzburg, Bavaria.
us every day and the passion, creativity and courage they 1989 PERI introduces the ACS Self-Climbing
bring to their projects. With their support and the ideals 1970 With the world’s largest double- System with hydraulic climbing mechanism. 2019 The Schwörer family continues to
on which my husband and I founded PERI in 1969, we vertical ship lift near Lüneburg, PERI receives play an active role in shaping the success story of
have grown into the global company we are today. Our its first major order, supplying the “Himmel- 1990 PERI opens the first production site the family business and celebrates the company’s
vision at that time was to revolutionise the construction stürmer”, the extra-long T 70 V timber beam. outside Europe in Turkey. 50th anniversary. The new training centre opens
industry. At PERI, we continue to pursue this objective to at the headquarters in Weissenhorn.
this day, thereby shaping the future of construction.” 1971 PERI exhibits its products at the 1992 PERI unveils the SKYDECK Panel
bauma trade fair in Munich and hands out the Slab Formwork with drophead system at the bauma 2020 The head plant in Günzburg is expand-
very first PERI handbook at the fair. trade fair. ed. The fully automated scaffolding production
facility featuring a galvanising plant is one of the
1974/75 The first European 1998 PERI enters the scaffolding market most advanced in the world.
subsidiaries are founded in France, Switzerland with PERI UP.
and Spain. 2021 With 3D construction printing, PERI
2007 For tunnel, bridge and building construc- brings disruptive technology to market maturity
1976 Production is expanded and the tion, PERI supplies the VARIOKIT Engineering Con- and completes Germany’s first printed residential
customer magazine “PERI Aktuell” is published. struction Kit consisting of standardised, rentable sys- building and the largest printed apartment building
tem components. in Europe with the COBOD BOD2.
1980 PERI develops the
2009 On 15 April, Artur Schwörer dies at the
The history
MODUL Slab Formwork made of aluminium.
age of 76. One year earlier, he received the Bavarian
1982 PERI USA, the first PERI subsidiary Order of Merit for his life’s work, the most prestigious
of PERI
outside Europe, is founded. award in Bavaria.
1984 The T 70 V undergoes further 2013 PERI develops apps for the construction
development to become the Wooden Lattice site and an online customer portal called myPERI. In
Girder GT 24. addition, a new office building is built in Weissenhorn.
Thinking about
tomorrow’s world
yesterday
8 9
Locations
The world is our construction site
Bernhard Überle Adriano Parola Filiz Aydoğdu Nick Cruickshank Manwar Shaikh Bettina Gerti Groß
Managing Director Sales Manager Senior Design Engineer Managing Director Chief Erector Segment Manager for Infrastructure
PERI Germany PERI Argentina PERI Turkey PERI South Africa PERI India PERI Nordics
“Providing a service to our customers “Our goal is to provide the solution “For me, PERI is synonymous “The thing I really like about being a “PERI is my family. My colleagues are “In my role at PERI, I build bridges
is what motivates us every day. This that best fits the needs of our with trust, honesty and friendliness. PERI employee is the moment that a close to my heart as if they were my in the Nordic region and supply the
maxim is also our key to success. customers. We see ourselves not I sense that these values, which customer I am working with realises brothers. When I started at PERI, I international infrastructure construc-
For us, it’s about cooperating to find only as a supplier, but also as a PERI employees hold in high regard, that they have made the right decision made tea and coffee for everyone tion industry with innovative PERI
a solution that makes the project a partner who works alongside the are also embraced by our customers to place their trust in PERI. That the and served breakfast. Nowadays I’m products. For me, PERI stands for
success. We do not think in terms of customer to make their projects and are reflected in the way we project is going to be a success be- a chief erector and instruct people on progress, internationality and, at the
individual products, but rather about a success. We believe that this is work together.” cause of the transparent cooperation how to use our products. My goal for same time, a family-like cooperation.”
holistic solutions. This means that the way to create a strong, loyal with PERI. This is what makes the future: continuous development
we have new, exciting tasks every day, and long-term partnership.” working at PERI rewarding for me.” at and with PERI.”
and that we approach them with great
enthusiasm.”
10 11
Dr Carsten Weiss
Head of Product Technology
PERI Group
Research
and development
With our trend-setting products, system solutions and technologies, we are always setting
new impulses for the future. We are always driven by the urge to develop something new and
to question what already exists. With the benefit to the customer in mind at all times, we are
continuously working on innovative solutions and systems – of a physical, methodical or even
digital nature. After all, innovative strength is not simply a part of our identity, it is part of our DNA.
Customer-oriented Our products are developed at our research facilities in Germany, Italy and India. Among other
things, we focus on simplifying work flows, protecting users and combining our systems in an
innovations efficient manner. The product development process also takes into account the handling and
transport requirements of the components. This results in efficient and durable systems with
12 13
Production
Keeping pace with the times
in a sustainable manner
14 15
Manfred Schnepf
Head of Technical Office Tunnel
PERI Group
© Femern A/S's
Our workforce of more than 2,300 engineers
and sales engineers plan, manage and provide
support for challenging construction projects
Engineering
around the world. They are making construc-
tion history that sets new standards through
their comprehensive expertise and extensive
Existing seabed Protective layer
experience. Major international projects, such
as the Fehmarnbelt Tunnel between Germany
Working together to
and Denmark, which is currently under con- General
backfilling
challenging projects
electrified railway line – and runs almost
40 metres below the surface of the water
at its lowest point.
© Femern A/S's
16 17
Purchase and Rental
Paving the way to success
with global material availability
Every project is as unique as the challenges and needs of our customers. We offer
customised packages that provide innovative system solutions, especially in the
case of order peaks and unusual projects with large material requirements.
Together with our sales engineers, we find the right solution for every situation –
whether it’s a purchase, a rental agreement or a combination of both.
Our large international rental park with well over 160 logistics sites allows us to en-
sure optimum material availability – with the customary PERI quality standards, an-
ywhere in the world. This approach is characterised by a high level of sustainability
and minimises the capital and financing needs of our customers. You can benefit
from the option of renting entire PERI solutions or, if necessary, individual compo-
nents that will enable you to adapt to special situations with ease and without
having to invest in additional material. Our maxim is as follows: the right amount of
the best material in the right place at the right time.
18 19
PERI
services
Support
throughout
each phase of
the project
Marc Schmied
Product Application Specialist
PERI Group
Products and services go hand in hand at PERI. This is also reflected in our com-
“Each and every day we are driven by the desire to provide real added value and prehensive service portfolio: in addition to engineering, pre-assembly, 3D design,
directly applicable knowledge to all the customers we train and advise. The key chal- project management or software solutions, we also offer comprehensive training
lenge in this respect is ensuring that the day-to-day work carried out on the con- and education.
struction site by our customers – most of whom are experts in their field –
becomes faster, safer and more cost-effective. This is only possible through In close cooperation, we develop technical solutions that are optimally tailored to
purposeful communication, constant contact with the customer and our own our customers’ needs and optimise material consumption and the construction pro-
decades of experience on the construction site. We not only speak the language cess. In addition, our pre-assembled products increase productivity and profitability.
of our customers, but also have an open ear for their issues.” They also ensure greater cost reliability.
By providing professional support over the course of the entire project, we help to
ensure that budgets and timetables are adhered to. We also assist with the devel-
opment of new business areas. In addition, we offer target-oriented on-site training,
either at the construction site itself or in our PERI exhibition halls around the world.
20 21
Digital solutions At PERI, we offer a comprehensive service and product portfolio of digital solutions
that is suitable for a wide variety of project phases. In this way, we support, automate
and simplify our customers’ work processes along the entire value chain.
Thinking ahead in construction Our portfolio ranges from the initial visualisation of the construction project right
through to the option of monitoring the final results with pinpoint accuracy: In addition
to in-house planning software, a system configurator, the PERI component library
for BIM software and our customer portal, we also offer sensor technologies for
determining material conditions as well as numerous other innovative technologies.
We want to actively shape the digital future of construction in collaboration with
our customers. After all, if you go with PERI, you will be one step ahead in the world
of digital construction.
Michel Seeger
Head of Digital Products and Services
PERI Group
22 23
Shaping
the future
Dr Fabian Meyer-Brötz
Head of 3D House Printing
PERI Group
COURAGE
Our industries are changing faster Challenging our existing business model and actively pur-
than ever and are craving ingenuity suing disruptive approaches at all times will put us
and creativity. We are looking ahead in the best possible position to meet new challenges. For
and thinking about how people will example, we were able to bring new impetus to the mar-
shape their environment in 30 years ket with 3D construction printing and combine the agility
time. What approach will we take to of a start-up with the expertise of PERI. Because at PERI,
building then? What materials will we are already thinking about tomorrow today.
24 25
SYSTEMS AND
SERVICES
Formwork Systems
Scaffolding Solutions
3D Construction Printing
Components
Digital Solutions
Services
FORMWORK SYSTEMS
MAXIMO Panel Formwork Extended programme
MXP Platform
Platform system ensuring maximum safety for MAXIMO and
MAXIMO Panel Formwork is characterised by the fact that it can be deployed Systematic element portfolio with element heights of TRIO
2.70 m/3.00 m/3.30 m/3.60 m and element widths of up to 2.40 m
extremely quickly by a lower number of site personnel. Thanks to the MX Tie Tech- MXH Heated Panel
Maximum permissible fresh concrete pressure: 80 kN/m² Heated panel that can be combined with MAXIMO for con-
nology and additional system components, such as the formlining-side Brace
creting operations in colder climates; high level of cost-effec-
Connector and the Wall Formwork Bracket, MAXIMO can be operated by just one Use with MX Tie Technology for wall thicknesses from 15 cm to tiveness thanks to enhanced utilisation options for the system
60 cm, use with DW Ties for thicker walls formwork
person, from one side and without spacer tubes and cones. This speeds up the
anchoring process. Due to the optimised arrangement of the tie points, fewer Closing of unused tie positions is not required as it is normally the MX Frame Holder
case that each tie point is used For securing MAXIMO panels to an existing wall and to the floor
ties are also required for the formwork work. MAXIMO meets the high demands
Flush, aligned and tight connections thanks to the BFD Alignment Coupler MX Shaft Corner
placed on the achievable quality of execution. The centrally arranged tie points Dual function as 90° inside corner and striking element
and the neat joint and tie arrangement create a harmonised concrete finish. Compatible with TRIO Panel Formwork
Hydraulic striking module for shaft corners
Simple cleaning operations and long service life due to the pow- Compact, retrofittable hydraulic module for effortless striking
der-coated frame of shaft corners
Improved corrosion prevention thanks to cavity protection on the pro- MXM 80 and outside corner angle
file inner surfaces Flexible solution for designing a wide variety of corner sce-
narios
Closure technology also for increased requirements such as water-
proof concrete, architectural concrete, F 90, with corresponding test ROBU B 18 mm
certificates Polypropylene hybrid formwork panel with particularly long
service life and easy-to-repair surface
Simple MAXIMO ground plans and balanced cycles can be created
with the PERI QuickSolve web application
MAXIMO elements are available in six heights MAXIMO Panel Formwork stands out by virtue The well thought-out safety concept includes, The MX VS Panel Connection Clamp facilitates The MX RS Brace Connector formlining side The MX WK Wall Formwork Bracket can be
from 30 cm up to 3.30 m as well as five widths of its harmonised concrete finish, making it ide- among other things, the MXK Bracket System, the connection of panels in very confined spaces. serves as a connection point for the push-pull used both as a wall formwork bracket and slab
from 30 cm to 2.40 m in 30-cm-increments. al for construction projects with high wall and which can be used to form safe and convenient props on the safe internal side of the formwork. edge stop end.
Special-purpose sizes with heights of 3.00 m surface requirements. working and concreting platforms.
and 3.60 m are also available.
30 31
HANDSET Alpha Panel Formwork
Robust and economical formwork system for crane-independent Robust panels with a weight of 34.5 kg/m²
A small portfolio consisting of only a few elements differing in terms of height (3.00 m/1.50 m/1.20 m)
applications and width (0.90 m/0.60 m/0.30 m)
Max. permissible fresh concrete pressure: 60 kN/m² (for columns up to 900 mm x 900 mm)
Max. permissible fresh concrete pressure: 75 kN/m² (for columns up to 600 mm x 600 mm)
Columns ranging from 150 mm x 150 mm up to 900 mm x 900 mm without tie rods
Easy cleaning due to inclined profiles in combination with high-quality powder-coated frames
The high permissible concrete pressure of Assembly is carried out quickly and intuitively by The multi-panels with integrated tie holes at
60 kN/m² for walls and up to 75 kN/m² for just two people – without the need for a crane. 5 cm intervals provide a high degree of flexibility
columns minimises errors and speeds up the This makes HANDSET Alpha particularly efficient. and reduce the volume of material held on site.
concreting process.
32 33
TRIO Panel Formwork
The wall formwork with few parts and
many application possibilities
The universal TRIO Wall Formwork System is ideal for all TRIO can be used in a wide range of projects: From the Panel heights up to 3.30 m, panel widths up to 2.40 m
applications where reduced shuttering times need to be com- construction of detached houses to large-scale projects all Maximum permissible fresh concrete pressure: 80 kN/m²
bined with conventional DW Tie Technology. The patented over the world. The refined MAXIMO Panel Formwork can
Can be used with the DW 15 and DW 20 Tie Systems
BFD Alignment Coupler, which stands out on account of its be used in conjunction with TRIO. Many accessories such as
Flush, aligned and tight connections thanks to the BFD Alignment Coupler
straightforward handling characteristics, is the only compo- the BFD Coupler or the MXK Bracket System are designed
nent needed for panel connections. A high working speed is for both formwork systems. Simple cleaning operations due to the powder-coated frame
TRIO Structure
TRIO panels with a free choice of formlining for special con-
crete surface requirements – supplied already pre-assembled
© EchtHetty
The low number of different formwork elements ensures easy handling TRIO can be extended up to a height of 5.40 m in 30-cm-increments.
for the construction crew. Additionally, a wide range of accessories is For greater heights, a compensation waler is also used.
available for TRIO, ensuring that work operations can be carried out safely.
34 35
RUNDFLEX Circular Wall Formwork VARIO GT 24 Girder Wall Formwork
Quickly and continuously adjustable for radii greater than 1 m A system for every ground plan
RUNDFLEX is a modular girder formwork that enables the desired radii to VARIO GT 24 can be easily adapted to ac-
be adjusted easily and continuously. From a radius of 1 m upwards, a commodate a wide variety of geometries and
wide variety of round geometries can be realised with only three different conditions and can therefore meet almost any
element widths and six element heights. It is also easy to achieve varying requirement. This concerns, for example, the
radii with RUNDFLEX. Pre-assembled units and the BFD Alignment Cou- choice of tie positions or the fresh concrete
pler also ensure that installation work is kept to a minimum. Self-cleaning pressure that can be absorbed. The reason for
spindles and templates make it easy to adjust the RUNDFLEX system. the flexibility is the possible free arrangement of
the system components. VARIO GT 24 is used
in a wide range of applications from residential
and industrial construction, bridge abutments or
retaining walls to the construction of architec-
tural concrete components. Architectural con-
crete requirements can be met in a particularly
economical way on account of the joint pattern
and the fact that the ties can be positioned as
required. The slots in the ledger and coupling
with flush, aligned and tight panel connections
RUNDFLEX is quick and easy to install. For ex-
ample, RUNDFLEX is often used in the construc- also allow for stepless compensation.
tion of sewage treatment plants.
36 37
SB Brace Frame RS Push-Pull Props
Reliable load transfer for single-sided forming operations up to A complete programme with extension lengths up to 14.00 m
8.75 m high
The SB Brace Frame diverts the fresh concrete pressure that RS Push-Pull Props are used for the vertical alignment and
occurs in the case of single-sided components into the sub- transfer of wind loads from wall and column formwork or pre-
structure or foundations. The brace frame system is compat- fabricated concrete elements. This means that additional kickers
ible with all PERI wall formwork systems and therefore suit- are not necessary. RS Push-Pull Props are durable because
able for versatile applications. It consists of several frames they are made of galvanised tubes and threads. They are there-
that can be used individually or in various combinations for fore permanently protected against corrosion and have a long
different heights. The height extension process is quick and service life. RS Push-Pull Props are quick and safe to use, as
requires no additional parts. In addition, the SB Brace Frame they can be adjusted in an approximate manner from the erection
can also be used as a horizontal heavy-duty bracket. surface. They can then be fine-tuned in no time at all. Even in the
case of precast elements, RS Push-Pull Props can be assembled
quickly and safely using a push-pull prop adapter.
38 39
ALPHADECK Slab Formwork
Intuitive slab formwork with fast cycle times
and low material requirements
ALPHADECK Panel Formwork is the preferred choice for customers looking to Standard panels in sizes 240 cm x 120 cm and 180 cm x 120 cm
switch to system formwork. Compared to traditional formwork methods, less timber Low-weight aluminium panels with only 17 kg/m2
is required because of the reusable aluminium panels with PERI quality standards.
For slab thicknesses up to 55 cm
The large-area panels are easy to handle thanks to their low weight and can be
Tried and tested PERI Birch formlining with long service life
moved without the use of a crane. By combining only three basic components –
panel, head and prop – ALPHADECK also impresses with its intuitive handling char- Only one prop per 2.88 m2 of slab area
acteristics and can be used efficiently and safely even by inexperienced site personnel. Straightforward closure of mating surfaces with the compensation beam and filler plates
The ingenious drophead system also allows the striking process to be carried out Increased panel life thanks to robust steel corners
ahead of time and minimises the amount of material required, as the panels are
Simple cleaning procedure thanks to powder coating on frames
quickly available for the next concreting section. ALPHADECK thus ensures consid-
Compatible with the entire PERI prop portfolio Video
erable time and cost savings on the construction site.
The assembly process is intuitive and can be With only three basic components – panel, head ALPHADECK offers considerable time and cost
carried out with minimal training effort. The and prop – the material requirement is particularly advantages due to the large panels and the possi-
ALPHADECK panels can be swivelled upwards low. Thanks to the early striking option, only one bility of early striking. What’s more, only one prop
from a safe position on the level below. formwork set is required, which improves the is required for each 2.88 m2 of slab surface.
efficiency of the logistical process and minimises
the need for storage space.
40 41
SKYMAX Panel Slab Formwork
The SKYMAX modular system
The SKYMAX modular system achieves
a particularly high level of technical and
The lightweight slab formwork with large panels and future-proof economic flexibility: aluminium and poly-
mer components can be efficiently com-
assembly bined with each other – for optimum
performance.
The SKYMAX panels are hooked into the head The lightweight and large-scale panels ensure Using a lowering head keeps the shuttering time
with the minimum level of effort required and energy-conserving and ergonomic working. Thus, to a minimum and paves the way for swift and
swivelled upwards from the safe lower level. all panels weigh less than 32 kg. partial early striking. The lowering head can be
used in all directions and also for changing the
direction of the panels.
When used in residential and commercial construction, SKYMAX panels made of aluminium and polymer including formlining
SKYMAX Panel Slab Formwork ensures a particularly high Low panel weight: 32 kg (aluminium panel with 2.00 m x 1.00 m) and 30 kg
(polymer panel with 2.00 m x 1.00 m)
standard of safety on the construction site thanks to the fact
it is assembled from the lower level. The components and Can also be used efficiently for large slab thicknesses with just a few
accessories
the lateral protection can be swivelled upwards from a safe
position. The installed formwork can be walked on directly Minimised effort for closing infill areas due to system components such as
column frames and compensating beams
afterwards. In addition, the use of aluminium and polymer Thinking digitally with RFID for SKYMAX
Optimal handling due to the special shape and specific quality of the
components makes the slab formwork a technically and eco- system components
RFID technology helps to make the flow of materials on the construction
nomically very flexible system that is also self-explanatory in
For subsequent openings, individual panels can be easily removed from the site more transparent while also optimising logistical processes.
the assembly. The well-thought-out geometry of the heads decking as required The key: an RFID tag, a smartphone or UHF reader and the PERI MATERIAL
SCAN app.
and elements allows the direction of the panels to be changed SKYMAX Starter Beams in lengths of 66.5 cm, 100 cm and 300 cm
– without the use of additional components. It can be formed The SKYMAX panels made of aluminium are equipped with RFID tags as
Up to 15 kN clamping force thanks to the tensioning unit Video standard. In the case of the polymer panels, RFID is available as an option
with the prop head or, if partial early striking is preferred, with ex works or as a retrofit kit.
Ceiling heights up to at least 3.80 m can be realised with the shuttering aid
the lowering head as well. In addition, the lowering head ena-
bles partial early striking and thus reduces the material quanti- Prop head with a robust steel or cost-effective polymer design
More information on the SKYMAX slab table
ties available on site. solution can be found on page 48.
42 43
MULTIFLEX Safety systems
Girder Slab Formwork for slab formwork
The flexible system for all ground plans and
slab thicknesses up to 1.00 m
MULTIFLEX offers a high degree of flexibility for creating In addition, MULTIFLEX is suitable for any ground plan due to
HAMMOCK Safety System
almost any slab thickness, ground plan and height. The flex- the variable beam positioning characteristics – even polygonal,
ible combination of VT 20 and GT 24 Formwork Girders as trapezoidal or overlapping arrangements are possible. The The safety net for collective anti-fall protection
main and cross beams as well as the free choice of girder formlining can be freely selected according to the required
arrangement ensure an optimised use of material. If the high quality and slab underside, meaning that practically any The HAMMOCK Safety System is available in two versions and offers
load-bearing GT 24 Formwork Girders are used, large spans surface requirement can be met. twice the protection when shuttering with MULTIFLEX Girder Slab Form-
for the main and cross beams can be realised. work and when using prefabricated slabs. It serves as collective anti-fall
protection when shuttering from above at a formwork height of at least
2 m. At the same time, the net is capable of catching large falling parts.
The safety system consists of a safety net and only a few other com-
ponents. Assembly is carried out in a few work steps and from a safe
Project-specific selection of formwork position on the level below.
girders and their spacing
Tilt-resistant support of the cross girders Nets available in eight sizes for a perfect fit every time
on the main beams through the use of
Flexclips
SKY-Anchor Universal
The attachment point for safe shuttering work
SKY-Anchor Universal allows shuttering work to be carried out safely from
With the MULTIFLEX configurator, the beam and above and provides an attachment point for one person using personal
column spacing can be optimised quickly and
easily. protective equipment. It can be used with slab formwork in a versatile
manner, for example, on a slab that has already been cast, or to close large
infill areas. The innovative “tiger’s paw”, an arrangement of non-slip rubber
pads, provides a stable grip on the slab surface.
Can be positioned freely on the slab or moved to the next place of use with a pallet lifting
Video trolley or crane
44 45
VARIODECK Project-specific slab tables
Individually adaptable for project-specific requirements
Steel Waler Slab Table For higher geometric or static requirements, slabs at great
The standard slab table heights as well as residual areas, project-specific slab tables
can be planned and assembled. Depending on requirements,
swivelling table heads or simple, rigid connections can be
considered. In particular, the support for the slab tables can
A VARIODECK Steel Waler Slab Table can be used to form a necessary, using a correspondingly greater degree of support. be designed in an extremely flexible manner – from simple
slab area of around 15 m² with a thickness of up to 50 cm. There is a free choice of props; these can simply be clamped slab props through to shoring towers with heights of more
The longitudinal steel waler facilitates the formation of large in the table swivel head. When the tables are used at the than 20 m. GT 24 Formwork Girders have a particularly high
cantilevers and the accommodation of heavy-duty precast slab edge, a work platform is pre-integrated into the system, load-bearing capacity. Therefore, they can also be used for
elements. VARIODECK Slab Tables can be moved to the next meaning it is only the guardrail that needs to be fitted. Since large slab thicknesses and high loads. The Table Head TK
level in a single crane lifting operation. For this purpose, the VARIODECK Slab Tables are delivered in a pre-assembled and the associated Clamping Set TK form a rigid connection
props can simply be folded in the longitudinal direction of the state, they can also be readied for use particularly quickly. between the slab props and the slab tables. This is a cost-
table using the swivel head in order to move beneath beams, Due to the low overall construction height of only 36 cm, only a effective alternative to the table swivel head.
for example. VARIODECK can also be used for thicker slabs, if small amount of transportation and storage volume is required.
Free choice of props (e.g. PEP Alpha 2, PEP Ergo or MULTIPROP), falsework can also be used Accessories for slab tables
Suitable for slab thicknesses up to 50 cm when combined with 4 MULTIPROP Slab Props
For swift and safe horizontal and vertical repositioning
Larger slab thicknesses or dimensions with additional supports or PERI UP Flex Falsework
Width compensation of up to 50 cm by means of protruding cross girders which serve as a supporting surface for
the formlining
PERI offers the ideal accessories both for moving slab tables at
Can also be used as an edge table with guardrail holders and guardrail posts without any change in the prop position
floor level and for transporting them to the next floor. The Table
The low overall height saves on transportation and storage volumes Lift or Trolley is available for swift and simple striking processes or
horizontal traversing. The PERI Lifting Fork can be used for swift,
vertical repositioning of the slab tables.
When it comes to moving slab tables to floor level, the The Table Striking and Transportation Trolley The PERI Lifting Fork is used for
PERI Table Lift is a reliable and easy-to-steer work aid. enables swift and safe alignment and quick transportation by crane to
horizontal movement of the slab tables. the next level.
46 47
SKYMAX Slab Table SKYTABLE Slab Table
The slab table solution with standard panels For particularly large areas
The SKYMAX Slab Table solution consists of components from the SKYMAX Panel Slab Formwork and SKYTABLE is the ideal solution for forming particularly large slab areas. The dimensions of the S
KYTABLE
can be supplemented with other components from the PERI product portfolio, such as MULTIPROP are dictated by the building geometry. The maximum intrinsic weight of the table is the limit in this respect
Slab Props. SKYMAX panels can also be used independently of the slab table configuration, minimising and is limited to 6 t. The SKYTABLE Tables are planned on a project-specific basis. When constructing
the number of components required by customers. Furthermore, the low number of components not only buildings with open facades, the slab table, which is up to 24 m long, can be used to form an area of up
ensures that the system is easy to work with, but also saves valuable time as well as cutting training, to 150 m². The cost-effectiveness of this slab table is evident as early as the assembly process, which is
logistical and storage costs. carried out with bolts and spring clips rather than with screw connections. With PERI’s remote-controlled
transportation device, the process of moving to other floors is quick and easy. It is also carried out from
SKYMAX Panels can be assembled right there on the construction site to form the slab tables. The SKYMAX a secure position on the already concreted slab without treading on the table. In addition, the combination
Lateral Protection, the guardrail unit, is also installed in the same work step. This results in formwork involving the MULTIPROP Towers makes it possible to form high slabs as well.
that is safe and economical across the entire slab area. Due to the level of compatibility, it is possible to
continue the shuttering process directly after the table solution with SKYMAX Panels, which makes the
planning and handling processes particularly adaptable.
Slab tables ranging from 2.00 m x 4.00 m up to 4.00 m x 6.00 m Project-related planned slab table with areas of up to 150 m²; up to 24.40 m long or up to 9.00 m wide
Lateral protection can be mounted immediately Load transfer using MULTIPROP Props which are mounted on the truss girders by means of
quick-release devices; for greater heights, MULTIPROP Towers are used
Compatibility by shuttering with system components, namely the
SKYMAX Panels No infill areas due to project-specific planning
48 49
SKYDECK Panel Slab Formwork
With SKYDECK Panel
Slab Formwork, early
striking is possible after
only one day thanks to
the ingenious drophead
SKY-Anchor
The attachment point for personal protective
equipment for SKYDECK
SKYDECK Panel Slab Formwork
with FinPly 9 mm formwork panel
50 51
GRIDFLEX
Grid Element Slab Formwork For slab thicknesses up to 33 cm, or with additional centre support for the
element up to 67 cm
Only 2 system components required for each standard field (Prop Head and
A flexible system with safely accessible grid elements GRIDFLEX Standard Element)
be closed quickly by simply changing the direction of the elements and using lateral
and longitudinal infills.
The different coating colours indicate the function of the slab elements.
This simplifies both the shuttering and logistical work.
52 53
DUO Universal Formwork
Lightweight formwork for walls, foundations, columns and slabs Technopolymer with high resistance to all environmental influences
Max. permissible fresh concrete pressure: 80 kN/m² (for columns and shear walls)
Extended programme
54 55
QUATTRO Column Formwork LICO Column Formwork
Can be moved as a complete unit Lightweight, economical column formwork without
the need for a crane
QUATTRO Column Formwork is made of steel and designed for the swift for-
mation of columns up to 4.50 m high. The entire column, including the push-pull The elements’ low individual weight and simple frame construction make LICO the
props and the concreting platform, can be moved quickly and easily with a crane. ideal solution for assembly and disassembly without a crane.
Alternatively, it can even be moved by hand with the aid of transportation wheels. In addition, the column formwork is extremely easy to assemble because, on the
With QUATTRO Column Formwork, the formlining is screwed on from the rear. one hand, only three panel heights are available and, on the other hand, the fasten-
It is therefore particularly suited to situations where high demands are placed on ers are firmly attached to the panel, meaning they cannot be lost. LICO is therefore
concrete surfaces. an economical solution for moderate concrete surfaces. Eyebolts can be used on all
panels as load-bearing points for relocation by crane and for connecting the panels
when stacking.
For square or rectangular cross-sections from 20 cm x 20 cm up to For square and rectangular cross-sections from 20 cm x 20 cm up to
60 cm x 60 cm in 5-cm-increments 60 cm x 60 cm in 5-cm-increments
Height adjustments up to a maximum of 4.50 m in 25-cm-increments with Larger cross-sections with additional ties
four different panel heights (0.50 m/1.25 m/2.75 m/3.50 m)
Height adjustments up to a maximum of 4.50 m in 50-cm-increments with
Maximum permissible fresh concrete pressure of 80 kN/m² three different panel heights (0.50 m/1.00 m/3.00 m)
The standard elements of the TRIO Column Formwork are 90 cm wide and facil- VARIO GT 24 can be individually adapted to the requirements of the project. The
itate the construction of square and rectangular columns up to a cross-section of column formwork consists of formwork girders, steel walers and any desired form-
75 cm x 75 cm. 120-cm-wide elements are also available for wider columns with lining and can therefore be continuously adapted to suit the required cross-sec-
a cross-section of up to 105 cm. Stacked elements can be connected easily using tions. This also applies to the concreting height and the fresh concrete pressure.
the BFD coupler. The elements’ robust structure means that they can be used Due to the free choice of formlining and the project-specific design, it is particularly
many times over. The reusable PERI chamfer strip, which is simply attached to the suitable when high demands are made on architectural concrete surfaces. Spe-
column panel, is a quick and high-quality solution for broken edges. cial geometries as well as conical column shapes can also be produced with the
GRV Articulated Waler.
56 57
RAPID Column Formwork SRS Column Formwork
For the highest requirements on the concrete surface and Steel formwork for circular columns with the
edge formation ideal concrete surface finish
RAPID is a column formwork that is suitable for forming col- The Circular Column Formwork SRS is a type of steel form-
umns with the highest demands on the concrete surface. It is work that can absorb a high fresh concrete pressure on ac-
designed to accommodate particularly high fresh concrete count of its tight panel joint. The steel surface also provides
pressures. Because the formlining is simply clamped onto the the ideal concrete surfaces. As it consists of only a few single
frame, architectural concrete surfaces can be created without components, the assembly process is very simple. The
imprints. Sharp-edged column cross-sections can also be re- two half shells with integrated tie yokes of the SRS system
alised with the appropriately milled formlining. In combination ensure quick assembly. Stacking aids are also integrated into
with the clamping principle, the lightweight aluminium ele- the formwork to ensure that the logistical processes are safe:
ments allow the basic assembly process to be completed this means that the elements can be stacked easily and
quickly. stored safely during transport.
For square and rectangular cross-sections continuously up to For circular columns with diameters between 25 cm and 70 cm in 5-cm-
60 cm x 60 cm (58 cm for sharp edges) increments
Cross-sections from 85 cm x 85 cm up to 130 cm x 130 cm with waler for Special sizes available up to 120 cm in diameter
bracing and additional tie
Panel heights up to 8.40 m dependent on diameter,
Height adjustments up to a maximum of 8.10 m in 30-cm-increments can be extended in 30-cm-increments
with three different panel heights (0.60 m/2.10 m/3.00 m)
Maximum permissible fresh concrete pressure of 150 kN/m²
Maximum permissible fresh concrete pressure of 120 kN/m²
58 59
Freeform Formwork UNO+ Customised Formwork
Tailor-made formwork for unique shapes For monolithic construction
Customised freeform formwork is the preferred choice With UNO+ walls and columns as well as slabs and
when there is a requirement for multi-curved reinforced beams can be shuttered simultaneously and concreted
concrete components. The basis for this formwork are using the monolithic construction method. It is a cost-
3D building models featuring so-called freeform surfaces. effective solution for repetitive ground plans in residential
Using these as a starting point, the formwork bodies are construction. The aluminium elements, which are indi-
manufactured individually by the PERI special-purpose vidually planned and prefabricated for each project, are
formwork assembly service. This service is offered at lightweight and efficient to use. The tie technology is
many different PERI locations. The individual elements particularly cost-effective: as the system can be operated
can be assembled quickly on site, almost in the same from one side and anchors are reusable, the number of
way as with PERI system formwork. Since many static tie points can be reduced by up to 70%. Striking can be
For virtually all building shapes that can only be realised with project- For wall thicknesses from 10 cm to 30 cm and slab thicknesses up to 20 cm
load-bearing elements are based on VARIO GT 24 Girder specific formwork carried out quickly thanks to the combination of the dro-
Permissible fresh concrete pressure: 70 kN/m²
Wall Formwork, they can also be used for other purposes High production quality thanks to pre-assembly at the PERI formwork phead system and the sophisticated transition between
after the project has been completed. This is both assembly facilities the wall and slab formwork. Crane-independent working operations using lightweight aluminium
elements which are also easy to clean
sustainable and cost-effective. Designed for a permissible fresh concrete pressure in accordance with
project requirements Very tight panel connections and a simple striking procedure using the
wedge clamp
Formlining screwed on at the rear to meet architectural concrete
requirements Conical ties without spacer tubes, installed from one side only
Taking into consideration the respective site-specific boundary conditions Early striking of the slab with the drophead; as an option, panels can be
for the final assembly directly supported
60 61
PROPS AND
SHORING SYSTEMS
Slab Props and Shoring Towers
The PEP Ergo and PEP Alpha 2 Slab Props excel on account of
their load-bearing capacity, which is significantly higher than the
industry standard despite the props having a low intrinsic weight.
They are also impressive from a safety point of view on account of
their integrated hand safety clearance. The fact that all parts are
hot-dip galvanised also ensures a long service life for a wide range
of applications.
Prop load lengths: up to 1.50 m/2.50 m/3.00 m/3.50 m/4.00 m/5.00 m The MULTIPROP Aluminium Slab Prop can be used both as a
single prop and – in combination with the MULTIPROP Frame –
Total length embossed on inner tube in 10-cm-increments
as a shoring tower. Despite its low intrinsic weight, it is designed
Prop type and length can be read off the outside of the end plate
for very high payloads and impresses with sophisticated details
Tripods or frames available as assembly aids such as the self-cleaning thread, the directional adjusting nut
Quick adjustment thanks to directional adjusting nut with captive handle and continuous adjustability. Due to the length adjustment with
(12 cm adjustment range)
integrated measuring tape on the inner tube and the wedge
Straightforward connection of prop heads to inner and outer tube connection for the frame without screw connections, the prop
is particularly quick and efficient to handle.
PEP Alpha 2 Slab Prop Vertical loads up to 100 kN in accordance with the type test
64 65
Lightweight Shoring Tower
The ST 100 has been designed for fast assembly and dis Thanks to its sophisticated frame construction, PD 5 offers
mantling based on the stacking principle. The individual frames quick and continuous height adjustment for the support for
are simply inserted into each other and offset by 90°; neither slabs and beams up to 20 m high. This is possible with only
tools, bolts nor screws are necessary. Diagonal braces ensure two frame heights, three diagonal braces and a few single
tension-proof connections for crane transport or when erecting components. The low weight of the components also ensures
during a horizontal assembly process. As only five system easy and safe handling. In addition, the system allows for si-
components are required in total, handling and logistical multaneous support of slabs and beams with only a few
processes are particularly simple. With one frame size for additional components. The components are adapted to
each application height, different heights can be realised suit the system grid of the PERI UP Scaffolding Kit, allowing
without a combination table. This means that the planning components such as decks or ledgers from PERI UP to
effort is extremely low. be integrated.
Shoring tower with 1.00 m x 1.00 m ground plan comprised of four Powder-coated frame system for supporting slabs and beams up to 55 kN
stacking frames per meter of tower height respectively per vertical and a height of up to 20 m
Vertical loads up to 53 kN Basic dimensions: 1.25 m x 1.50 m/1.25 m x 2.00 m/1.25 m x 2.50 m
Maximum type-tested assembly height of up to 22.29 m Continuous height adjustment from 1.50 m with only two frame sizes
Fast height adjustment thanks to the 50-cm-grid dimensions of the frames Can be set up vertically or in a lying position
Head spindles for accommodating up to 2x GT 24/VT 20 Formwork Girders, Easy horizontal moving procedure using the Trolley and Winch and the
as well as steel walers or other steel profiles PERI Transportation Fork; vertical and horizontal moving procedure
with a crane
Video
66 67
Lightweight Shoring Tower
The core components of the PERI UP Scaffolding Kit facilitate the assembly of The PERI UP Shoring Tower MDS K is suitable for transferring vertical and horizontal
modular shoring towers which can be used for a wide range of shoring tasks – from loads in shoring construction and consists of modular components in combination
cost-effective shoring towers and shoring towers with additional frames, right with specific frames. The crane-movable shoring tower with decks and c ircumferential
through to spatial shoring that is also compatible with PERI Slab Formwork Systems. guardrails facilitates safe and system-integrated assembly without additional com-
The assembly process is based on the consistent system grid of 25 cm or 50 cm ponents. The user is always in a secured position during the assembly process – no
and can also be easily adapted to accommodate different geometries and loads. further protective measures are required. The low weight as well as the ability to
For example, the ability to vary the positioning of the verticals and ledgers accord- carry out the work at torso level mean that the work processes are easy on the
ing to the respective load situation ensures a high degree of material utilisation. body. In addition, the low number of system components and the repetitive assembly
PERI UP Shoring Towers can also be used in large units without any difficulties sequence ensure that work can be carried out swiftly. The decks are attached to
due to the particularly rigid node connections between the verticals and horizontal the horizontal ledgers without tools, while any unintentional lifting from below is
ledgers. not possible. Materials are supplied through the inside of the shoring tower.
Vertical loads up to 46 kN Vertically erectable shoring tower consisting of core components of the
PERI UP Scaffolding Kit and supplementary frames and decks
Maximum assembly height of up to 21.89 m (22.34 m with spindle section)
Ground plans: 1.25 x 1.00 m/1.50 m/2.00 m/2.50 m/3.00 m
As shoring towers with additional frames or shear frame for high vertical and/
or horizontal loads Height adjustment in 50-cm-increments by combining the MDS K 100 Frame
and MDS K 50 Intermediate Frame; fine adjustment using the head and base
Project-specific planning as spatial falsework for virtually all geometries and loads spindles
68 69
Moderately heavy shoring
The PERI UP Flex HD Heavy-Duty Prop can be used whenever high loads need to The HD 200 Heavy-Duty Prop is a solution for heavier loads of the integrated chord couplings for connecting the individ-
be transferred and neither a crane nor a forklift are available. It is therefore ideal for and can be used in a versatile manner from structural renova- ual segments make for a swift, tool-free assembly process.
existing building redevelopment. The heavy-duty prop consists of standard verti- tion right through to bridge construction. The low weight in Together with the lowering device, the HD 200 facilitates a
cals and 25 cm ledgers from the PERI UP Scaffolding Kit and offers the possibility particular – the largest aluminium segment weighs less than controlled lowering process under full load up to a lowering
of lowering loads of up to 200 kN in a force- and displacement-controlled manner 30 kg – and the straightforward handling process by virtue range of 10 cm.
by means of easy-to-operate hydraulics. The simple assembly and disassembly
processes result in time and cost savings, and the lightweight system components
make for comfortable working conditions. The easy-to-handle parts make for easy
handling even in confined spaces.
Continuous height adjustment via the head spindle with head plate that can be tilted up to 3°
Prestressing and release via the lowering spindle with the help of the hydraulic Lowering Jack HD
System dimensions of 25 cm x 25 cm
Ideal for existing construction sites thanks to the easy-to-handle standard parts from the
PERI UP Scaffolding Kit
Shoring support made of connectible aluminium and steel segments for moderately
heavy shoring construction
By connecting the props using main beams, it can also be used as a main beam frame;
diagonal bracing with system components
Lowering device with 10 cm lowering range for easy lowering under full load
70 71
SCAFFOLDING
SOLUTIONS
72 73
The PERI UP Scaffolding Kit
High flexibility and application diversity due to the modular principle
Robust, yet lightweight Safety in no time at all On the safe side: safety during assembly and dismantling processes thanks to system-integrated lateral protection,
e.g. the guardrail in advance on facade scaffolds, and stairs that require no additional components, thereby reducing
time and costs on the construction site.
The low weight of the components is what makes the The PERI UP Scaffolding Kit has innovative safety features
Self-locking ledgers (Gravity Lock): The horizontal ledgers have a connection in the form of a wedge that is hooked
PERI UP Scaffolding Kit so compelling. This not only facili- that are also impressive in terms of assembly and disman- into the node opening. The securing wedge thereby drops into the node opening on account of its own weight and
tates logistical processes, but also the manual transport of tling speed. These include, but are not limited to, the locks automatically.
the individual components on the construction site. PERI UP system-integrated guardrail in advance and the automatic Integrated lift lock (Locking Deck): PERI UP decks are secured without requiring any additional components;
a securing device integrated in the deck engages the ledger immediately after being installed and secures each deck
might be lightweight, but thanks to the ingenious design of locking function on components such as decks and flights
against lifting.
each individual component, it is highly robust and has a high of stairs. In addition, the lightweight components and
Innovative scaffolding node: The PERI UP Scaffolding Node on the standards offers up to 16 connection possibilities
load-bearing capacity. The system’s load-bearing capacity easy-to-understand assembly and dismantling principle in the node area and is therefore the central connecting element of the PERI UP Scaffolding Kit.
and scope of application are documented in a wide range of the scaffolding kit make for swift assembly and energy-
Metric grid: PERI UP features an easy-to-plan basic grid with 25-cm and 50-cm-increments.
of Instructions for Assembly and Use, and the production saving work processes. Simple vertical and horizontal changes of direction result in versatile adaptability to different geometries – with
virtually no couplings or trip hazards. Video
processes and product quality are strictly monitored.
74 75
PERI UP Facade Scaffolding
Scaffolding facades safely and economically Video
PERI UP Facade Scaffolding enable fast and virtually coupling-free assembly thanks to intelligent connec- One example of innovation in terms of facade scaffold construction is the new standards, which not only
tion technology and the minimal use of tools. Clever features such as the system-integrated, advanced open up a wider range of applications thanks to a selection of even higher load and width classes, but
side protection and the integrated lift lock in the decks with no additional components make the system are also compatible with the tried and tested verticals. Despite their high load-bearing capacity, PERI UP
both safe and economical. The easy-to-plan metric grid and the low weight of the individual components Facade Scaffolds are true lightweights among the steel facade scaffolds on the market. For particularly
facilitate both planning and work. Another special feature: the scaffolding node on verticals and frames complex designs and geometry requirements, look no further than the fully compatible core components.
paves the way for an extraordinary variety of combinations using components of the PERI UP Scaffolding
Kit. This means that a multitude of possible applications, even for more complex tasks, can be realised
with just one system. This flexibility and modular logic therefore not only simplifies assembly and planning,
but also warehouse utilisation.
Be it a detached building, apartment building, commercial building or a historical monument, every building geometry is different.
This calls for great adaptability on the part of scaffolding companies. Using a PERI UP Facade Scaffolding provides considerable
relief on a daily basis – whether it’s in terms of planning, warehousing or on the construction site.
76 77
PERI UP Facade Scaffolding
accessories STS 300 Scaffold Transport System
The right features for facade applications STS 300 is a new scaffold transport product that helps workers in assem-
bling and disassembling PERI UP Scaffolds in a safe and efficient manner.
By growing from one lift to another, STS 300 simplifies the scaffold assem-
PERI UP Decks bly process so that more projects can be implemented in less time with
less manpower. Given the fact that it can be mounted directly onto an exist-
ing scaffold, no conversion is necessary; in addition, the removable boxes
PERI UP Decks, which are available in various widths and with various non-slip surfac- enable horizontal transport on the ground as well as vertical transport on the
es, combine safety and durability with a low component weight. They can be laid in scaffold.
an almost gapless manner on account of their metric grid and, thanks to locking deck
technology, can be installed from a secured position without the need for tools.
Pre-packed boxes can be transported by forklift or crane or even manually thanks to the
mountable wheels
Thanks to the swivelling boxes, the loading and unloading processes are always carried out in an
upright and safe position behind the guardrail
The stackable and removable transport boxes improve the level of organisation on the
construction site
PERI UP Stairs
PERI offers staircase solutions for every requirement: made of either lightweight alu-
minium or robust steel, with high walking comfort and integrated safety features.
They can be used as part of an existing facade scaffold and in the form of a stand-alone
stair tower. In addition to ensuring optimal accessibility, their deep steps and sturdy
treads improve comfort levels. What's more, PERI UP Stairs are characterised by the
highest degree of versatility because they can be easily integrated into any type of
PERI UP Facade Scaffold.
The STS 300 can be mounted onto the existing scaffold directly, meaning From one lift to another, the STS 300 facilitates assembly and disassembly
no conversion work is required. of the scaffolding solution by assisting with material transport.
78 79
PERI UP Industrial Scaffolding
Scaffolding for erecting complex working scaffolds
Uniform, metric length and width grid arrangement for the 25 cm and 50 cm system components
Safe working platforms for a wide range of requirements Scaffold bay lengths of 50 cm up to 300 cm
When placing the ledger head in the scaffolding node, the wedge drops into the opening due to its own weight and automatically locks (Gravity Lock)
System-integrated lift lock (Locking Deck) without additional components; non-slip deck design
The core components of the PERI UP Scaffolding Kit can be be covered in their entirety without any gaps and without any
used to construct safe working platforms with a wide range of height offsets between the decks; interference points are sim-
requirements. The consistent metric system grid, the ability to ply redesigned, thus eliminating potential trip hazards from the
change the direction of the decks and the option of attaching outset. In addition to the integrated safety and assembly func-
additional components to verticals and ledgers make the scaf- tions of the core components of the PERI UP Scaffolding Kit,
fold structure highly adaptable to local conditions. Even com- digital solutions such as PERIpath, SET or the XR App ensure
plex technical systems or unusual building geometries can be planning reliability. Thanks to the easy combinability with the
scaffolded in a safe and adaptable way. The Gravity Lock, Lock- VARIOKIT Engineering Construction Kit, there is also the pos-
ing Deck and the low weight of the components also facilitate sibility of having an economical and versatile Mega Scaffold-
quick assembly of the working platforms. Working areas can ing Kit that offers even more application options.
A wide range of supplementary system compo- During use, the non-slip perforated decks, cir- The self-locking ledger connection on the scaf-
nents, accessories for various applications and cumferential guardrails and yellow toe boards folding node (Gravity Lock) and the integrated
the ability to integrate other modular systems ensure a high degree of occupational safety. lift lock in the decks can speed up the assembly
enable a high degree of application diversity. process.
80 81
PERI UP Suspended Scaffolds PERI UP Bridging
Suspended working platforms in a system grid Trench bridge for temporary crossings
The PERI UP Trench Bridge is a quick and easy solution for crossing over construction pits, trenches and channel trenches
in a safe manner. The assembly process relies on standard components of the PERI UP Scaffolding Kit and can be car-
ried out quickly thanks to system-integrated features such as self-locking decks and tool-free installation of the diagonal
braces. In addition, the trench bridge has proven to be robust in the face of atmospheric influences. The decks with their
integrated lift locks and non-slip, perforated surface as well as toe boards along the bridge provide safe access; the width
of 1 m allows plenty of freedom of movement.
Temporary and safe working platforms can be realised with the PERI UP Suspend-
ed Scaffold. The working area, which is based on the core components of the
PERI UP Scaffolding Kit, can be adapted to the local conditions using 25-cm-grid
dimensions. The PERI UP Working Platform can be connected to existing steel pro-
files or to the steel components of the VARIOKIT Engineering Construction Kit using
standard components. The UEB Suspension Device can be installed on various steel
profiles with their specific flange widths; the installation position of the standard re-
mains variable in this regard. When it comes to mobile solutions, the Trolley UFS 20
With the Trolley UFS 20, suspended Following assembly, the PERI UP Trench Bridge
with its maximum load-bearing capacity of 20 kN is used, which can also be mounted
scaffolds can be mounted on various can be relocated as a complete unit by crane.
steel profiles, thereby making them on various steel profiles. The vertical support allows the scaffold to be connected to This way, time-consuming assembly and disas-
mobile. sembly processes can be avoided.
different steel profiles with their specific flange widths.
Tension-proof connection between standards with screws M10x70, 8.8; Span of 6 m and 9 m in the standard configuration
permissible loads up to 20 kN
Maximum permissible load of 2 kN/m² (load class 3)
Scope of application of Trolley UFS 20: flange widths from 200 mm - 320 mm;
flange thicknesses: up to 40 mm; permissible loads: up to 20 kN System width 1 m
Quick assembly without pipes and couplings Other spans and loads are possible on request
82 83
PERI UP Working Platforms and
Bridging
Easily adaptable working platforms up to 8.50 m long Working platforms and bridging for large spans
With the help of the ULS Flex Lattice Girder from the PERI UP Scaffolding Kit, consisting of five individual com- Working platforms and temporary bridging in various heights and spans can be constructed using the truss system from the
ponents with a maximum length of 1.50 m and a maximum weight of 15.4 kg, it is possible to construct work- PERI UP Scaffolding Kit as a basis. LGS elements, ledgers and diagonals are used to assemble load-bearing truss elements
ing platforms and bridging with a span of up to 8.50 m. Due to its compact dimensions and low weight, the quickly and easily. The high load-bearing capacity of the components even allows for large spans of up to 20 m.
ULS Flex Lattice Girder can also be used in confined spaces and is therefore particularly suitable for refurbish- The truss system is not only flexible in terms of truss spacing and span width, but can also be integrated into various
ment projects. Assembly is carried out using bolts and cotter pins. The horizontal bracing is also implemented applications in a versatile way thanks to its modular logic.
using system diagonals – without any pipe coupling connections. In addition, the girder length can be adjusted
in 25-cm-increments and can be combined with decks, verticals and ledgers from the PERI UP Scaffolding Kit.
Dimensions:
LGS 75 Standard elements H = 75 cm,
L = 300 cm or L = 150 cm/
LGS 150 Standard elements H = 150 cm,
L = 300 cm or L = 150 cm
Bridging with spans of up to 8.50 m can be realised with the manageable
system lattice girder. For example, this makes it possible to bridge uneven
terrain or busy roads in a cost-effective manner.
Even at great heights, working platforms of up Thanks to the modular logic, the system can
to 20 m in length can be erected on the basis of be integrated into other applications in many
the truss system. different ways.
84 85
PERI UP Weather Protection Roofs PERI UP LGS 75 Weather Protection Roof
For small spans up to 25 m
Well protected no matter the weather conditions
Standard roof inclination of 15°; project-specific roof
inclinations on request
PERI UP Weather Protection Roofs were developed Pre-assembly of the Individual roof geometries through project-specific
truss units is carried adaptation of the ridge elements
to shield construction operations and construction out from a safe
position on the
sites from external atmospheric influence, among
ground. Lifting is
other things. Two versions are available: one for done by crane.
Video
86 87
PERI UP and VARIOKIT
Combination of scaffolding and engineering construction kit
for an even greater range of applications
88 89
PERI UP Stairs PERI UP Stairs with width of 75 cm
The versatile staircase for facades and stair towers
Material: aluminium
Can be used for alternating staircase units or staircase units in the same
The ability to combine PERI UP Stair solutions with the core components of the PERI UP Scaffolding Kit results in direction with assembly heights from 2 m to 66 m (project-specific planning
numerous fields of application with high safety standards. The built-in features also provide a firm footing during up to approx. 100 m assembly height)
the assembly process and protect the workers from potential accidents. B-class stairs with its deeper steps provide Ground plans: 0.75 m x 0.75 m/0.50 m; 0.75 m x 1.50 m/0.50 m;
0.75 m x 1.50 m/0.50 m; 0.75 m x 1.50 m/1.00 m; 0.75 m x 1.50 m/1.00 m;
additional comfort. Thanks to the use of new production and welding equipment, all components are robust individual 0.75 m x 2.50 m/2.00 m; 0.75 m x 3.00 m/2.00 m
parts; the straightforward handling features also prevent errors during assembly. By using only a few components,
Permissible load: 2.5 kN/m² for a run of staircase and decks
the staircase solutions offer greater versatility as well as improved assembly and disassembly speed.
Can be adapted for use in an existing facade scaffolding or as a stand-alone
stair tower
Staircases comprised of stringers and individual stair treads with 100 cm and Manageable staircase made of aluminium
125 cm widths
Ground plans: 0.67 m x 0.75 m/0.50 m; 0.67 m x 1.50 m/1.00 m;
Can be used as staircase units in the same direction or alternating staircase 0.67 m x 2.50 m/2.00 m; 0.67 m x 3.00 m/2.00 m
units with assembly heights of 2.00 m to 50.00 m
Permissible load: 2.5 kN/m² for a run of staircase and decks
Ground plan: 2.00 m x 4.50 m (Staircase 100); 2.50 m x 5.00 m (Staircase 125)
Direct assembly on the facade scaffold using integrated scaffolding
Permissible load: 3.0 kN/m² for stairs and decks nodes – no additional row of verticals required for assembly
PERI UP Stairs with their wide and deep Combining the benefits of self-locking
steps allow safe access to buildings and components and virtually tool-free as-
scaffolding solutions. sembly with advanced side protection.
90 91
PERI UP Reinforcement Scaffolds
Ensuring stability when working on formwork
The PERI UP Reinforcement Scaffold with its two base widths of 150 cm and 250 cm was designed for activities
related to reinforcement, formwork and concreting. The standard configuration of the stable scaffold can be erected
using up to 3 bays in the longitudinal direction and can be assembled quickly thanks to the self-securing ledger con-
nection and the lift locks integrated in the decks. It does not need any ballasting or ties as long as it is supported in
front of a wall or formwork. On account of its tension-proof connections, even large units of the PERI UP Reinforce-
ment Scaffold can be moved in their entirety by crane. The PERI UP Reinforcement Scaffold also ensures a high level
of safety by virtue of its continuous, uniform and gap-free deck surfaces. What’s more, the planning process is simpli-
fied by the ability to quickly determine the material requirements with the help of pre-assembled units.
Maximum standing height 6.60 m (with base width 150 cm) or 10.80 m (base width 250 cm)
Working scaffold load class 1 - 3 in accordance with EN 12811-1, can be loaded with 0.75 kN/m² to
2.00 kN/m²
Thanks to pre-assembled units, the material The PERI UP Reinforcement Scaffold can be
requirement can be determined quickly, thereby used in front of formwork and walls without any
facilitating the planning process. ties or ballasting.
92 93
CIVIL ENGINEERING
SYSTEMS
VARIOKIT
Engineering Construction Kit
System solutions for virtually every requirement
One construction kit – countless possibilities. Whether it’s for bridge, 85 % core components In addition to the required materials, PERI also provides
tunnel or civil engineering solutions, VARIOKIT offers standardised 10 % system components numerous services such as comprehensive planning
The flexibility of the VARIOKIT Engineering Construction Kit guarantees
components for a wide range of applications in civil engineering. The 5 % special components services for all the key aspects of the project solution that solutions can be implemented economically and at the same time
optimally adapted to the project requirements.
VARIOKIT Engineering Construction Kit consists of versatile core and from a single source. The focus is on construction and
supplementary system components with special functions, whereby 5% assembly processes as well as maximum functionality
the VARIOKIT standard components are ideally suited for technically for construction work. Equally central are the economic
10 %
demanding trusses and load-bearing systems. Another benefit of efficiency considerations. The goal is always to u
tilise
VARIOKIT is that it can be combined with PERI UP, which results in the rentable core and system components to the
even more possible applications. As VARIOKIT is also compatible with greatest possible extent.
PERI system formwork, tailor-made, cost-effective project solutions
85 %
can be implemented. If the standard and core components are not On request, PERI can also deliver pre-assembled units
sufficient for a project, special components are designed. The eco- to the construction site. In this way, assembly times on
nomic efficiency of the VARIOKIT solutions is increased further still site can be minimised even further, making it possible to
by the minimised assembly time. Spindles are used to help adapt the Typically, around 95 % of the core and system adhere to tight construction schedules. The rentability
solutions to the circumstances. Fitting pin connections also allow for components in VARIOKIT solutions can be aspects in combination with the assembly benefits
rented. Only a few special components are
carrying out the work quickly. required to meet specific project requirements. make VARIOKIT extremely economical, especially for
short utilisation times.
The combination of core, system and special components paves the way
for customised solutions, even in combination with other PERI services
such as PERI Engineering.
96 97
VARIOKIT Pier System VPS
The powerful system with two applications
for bridge pier construction
The VARIOKIT Pier System (VPS) combines two configurations: The VARIOKIT Speed Column (VSC) is based on the
VARIOKIT Speed Stage (VSS) for constructing pier heads without same components as the Speed Stage configuration. With
shoring from below and VARIOKIT Speed Column (VSC) for efficient this configuration, different column cross-sections up to
construction of bridge piers as well as large columns. The system is 2.25 m x 2.25 m can be realised in 5-cm-steps. This means
based on the VARIOKIT Engineering Construction Kit, which means that that the process of setting up and using the VSC configuration
almost all project requirements can be met using rentable solutions. is tremendously flexible. Other benefits of the system:
Safe working conditions from the very first step Compatible with PERI InSite Construction Sensors
The innovative connection technology using The InSite Construction Pressure Sensor
X-Bolts and T-Bolts enables fast assembly and is another building block for achieving an
disassembly of the formwork. expedited concreting process.
98 99
ALPHAKIT Shoring Construction Kit VARIOKIT solutions
The easy-to-handle modular system for medium-heavy bridge construction
for high loads
ALPHAKIT is the easy-to-handle shoring construction kit
VST Heavy-Duty Shoring Tower
Developed for spans up to 27.75 m and a permissible
bending moment of 800 kNm
for heavy-duty truss girders, shoring towers and pedestrian
For leg loads of up to 300 kN
bridges. Thanks to its sophisticated design, the 2.62 m long
ALPHAKIT Steel Waler weighs only 44 kg. This low weight Used as standard up to a tower height of 30.00 m The VARIOKIT Heavy-Duty Shoring Tower VST is a rentable shoring tower solution
and the tried-and-tested fitting pin connection enable safe Pedestrian bridges with single span widths up to 28.75 m that can be individually adapted to the load situation. The heavy-duty shoring tower
pre-assembly of complete towers and truss packages by allows for the transfer of heavy loads. The mobile hydraulics can even raise and
hand, without lifting tools. This significantly reduces crane lower the head spindle under full load. Corrective height adjustments can thereby
be carried out without any issues. The mobile hydraulics – like all VARIOKIT standard Video
loading times and crane capacity.
components – can be rented.
For 4-legged towers, towers with additional legs, shoring tower frames,
main beam frames and birdcage scaffolds
Continuous realisation of all heights with staggered lengths of the RCS Rails, two spacers along with
the head spindle
100 101
VIL Incremental Launching Facility VBC Balanced Cantilever Carriage
With a clever striking mechanism for moving swiftly to the next cycle Fast and accurate through to bridge completion
The VARIOKIT VIL Incremental Launching Facility enables the ditional work step. The mobile VIL Slab Formwork solution is The VARIOKIT VBC Balanced Cantilever Carriage is
cost-effective production of external, internal and slab form- also known for its convenient handling characteristics, as the used for bridges with large spans. Load-bearing system
work for bridges using the incremental launching method. The slab props are simply folded up using the cross swivel head components were developed specifically for balanced
special shuttering and striking mechanism speeds up the and do not have to be moved by hand. In addition, the form- cantilever construction in order to carry the main loads.
working processes and thus allows the formwork to be re- work is brought back into the concreting position automatical- VARIOKIT standard components for formwork, working
leased more quickly for the time-critical stages of the con- ly with the aid of the roller drop heads during the moving pro- scaffolds and platforms round off this PERI solution.
struction sequence. With external formwork, the gap between cess. The clamping points of the trough formwork can also be Adjustments to accommodate different geometries
the cured concrete and the formwork is created immediately used for anchoring, which reduces the number of lost compo- are also possible, as are concreting sections of up to
– in the case of steep web walls, the external formwork does nents. 5.75 m. This allows for a reduction in the number of
not have to be moved in a horizontal direction as part of an ad- concreting sections. All of this shortens the construc-
tion time. Compatibility with the PERI UP Scaffolding
Kit guarantees that safe and efficient access solutions
are available at all times.
Video
102 103
VCB Cantilever Bracket VGW Cantilevered Parapet Carriage
Safe operation from above when shuttering and striking Manufacture of cantilevered parapets without
anchoring in the bridge structure
The VARIOKIT Cantilever Bracket VCB is used in the c onstruction The VARIOKIT Cantilevered Parapet Carriage is mainly used
of bridge superstructures based on steel composite or semi-pre- for refurbishment or the production of external and central
cast concrete construction. It is simply hooked onto the bridge parapets of more than 150 m superstructure length. In the
structure using tie plates. The cantilever bracket is operated standard configuration, the Cantilevered Parapet Carriage has
entirely from above the bridge. It is not necessary to access it a formwork length of 22 m and is moved over the superstruc-
from below. Nevertheless, thanks to the clever bracing solution, ture in cycles. As no anchoring is required in the bridge struc-
there are no interference points protruding from the surface. In ture, the VGW Cantilevered Parapet Carriage can be used flex-
view of that, vibrating surface finishing screeds or power trowels ibly at the edge of the bridge and can be easily adapted to the
can be used for concrete finishing. Traffic below the bridge is not structure's geometry. Traffic below the bridge is not affected.
affected either.
The VARIOKIT VGB Cantilevered Parapet Track is used for the For short bridge superstructures, the VGK Cantilevered Parapet
construction and refurbishment of external and middle parapets Bracket is a safe, rational and efficient solution for refurbishment
– economically from a superstructure length of approx. 150 m. and new constructions. VGK is a type-tested system. Work
With the system based on the VARIOKIT Engineering Construc- platforms and formwork units are separated, which is why a
tion Kit, units up to 25 m long can be moved via roller units. closed platform decking is in place at all times. As a full enclo-
Since concrete loads can also be transferred via the roller unit, sure can be achieved, refurbishment and concreting work can
the travel position is also the concreting position. This means be carried out safely. At a maximum of 22 kg, the single com-
that no additional ties are required in order to carry out the ponents are comparatively lightweight, thus facilitating manual
concreting work. The rollers are attached to the underside of the assembly and making VGK ideal for bridge refurbishment.
cantilever arm, so there are no disruptions to the construction On account of the new components, VGK units can also be
site processes on the bridge superstructure. A hydraulic winch pre-assembled on the ground and then hooked in, making the
is used for drawing the track. This means that the units can be work even safer. The VGK Design App also ensures that the
moved quickly. Cantilevered Parapet Bracket is a solution that can be planned
independently.
Video
104 105
VTC Tunnel Formwork Carriage PERI Steel Formwork
A flexible formwork carriage for cut-and-cover Solutions for particularly high utilisation rates
and mining methods in mining-method tunnel construction
With the VARIOKIT Engineering Construction Kit, cost- For tunnels of medium to large lengths, PERI offers various steel
effective tunnel formwork carriages can be realised that formwork solutions. When adapted to the respective tunnel
are precisely adapted to meet the needs of the respec- cross-section, the customised steel formwork with longitudinal
tive construction site. Requirements such as drive-through distribution profiles sits on transverse support ribs. The formwork
openings for trucks or folding mechanisms for moving is equipped with viewing windows and concreting openings and
procedures can be easily fulfilled. Additional components is anchored to the floor slab via supporting spindles. Reusable
for lifting, lowering and moving are also available in the tie devices are used to transfer the loads into the foundations.
rentable PERI portfolio, as are safe working platforms and The formwork is structurally self-supporting, the carriage serves
access means. Essential technical accessories such as as a transport and positioning aid. Shuttering and striking as well
concrete pump connections complement the VARIOKIT as moving the steel carriage is quick and easy. Alternatively, an
solutions. This versatility combined with the expertise of anchorless solution can be used, especially when building long
PERI engineers paves the way for customised, individually tunnels.
configurable project solutions.
Full-round steel formwork is another PERI solution used for tunnel
For example, it is possible to choose between fully manual construction. These solutions can be operated in an entirely
operation or an entirely hydraulic, high-efficiency setup to hydraulic manner. Various designs are available for meeting the
suit the project in question. Thanks to several clever fea- specific requirements of the project or the cross-section. They
Video
tures, there is very little effort involved in operating the differ mainly in terms of how the formwork carriage for moving to
formwork carriage. the next concreting section is operated. The formwork can either
Reliable system components, tailored to the requirements of tunnel be moved forward from cycle to cycle via the internal supporting
construction
structure or moved on rails from cycle to cycle.
Straightforward modification procedure by making changes to the tunnel
cross-section
Tunnels that range from approx. 500 m to over 2,000 m in length Compliance with high safety standards for the entire work process
Optional hydraulic equipment for shuttering and striking as well as for moving
the carriage can be constructed with PERI Steel Formwork. It is also possible Project-specific formwork solution, adaptable to suit different dimensions
and construction methods
to use PERI’s steel formlining, which can be flexibly adapted to
the respective radius. Various solutions for concrete distribution Maximum permissible fresh concrete pressure: 100 kN/m²
Fields of application round off the range. When combined with compressed air or Safe handling thanks to hydraulic operation
electric compaction solutions, they enable concreting cycles of
Cost-effective solution thanks to operation by means of hydraulic moving
VTC Tunnel Formwork Carriage for the cut-and-cover method
one day. procedure and launching system
Solutions for the separate, semi-monolithic and monolithic casting
methods
106 107
RCS MAX Rail Climbing System
Efficient and safe climbing formwork with
synchronous climbing platforms
The RCS MAX Rail Climbing System is the further development of the proven RCS Rail Climbing System and stands
out, among other things, on account of the fact that all of the platforms can climb simultaneously, thus improving the
level of safety and productivity on the construction site. The two new modules, the RCS MAX Hydraulic Unit and the
RCS MAX Drive Rails, are fully compatible with the RCS Rail Climbing System and ensure an accelerated construction pro-
cess. The synchronous climbing of all platforms as well as the load transfer via the lower climbing section shortens the
climbing cycles and, consequently, the construction time of projects. The intuitive plug-and-play configuration and lightweight
components make the system easy to assemble and operate. The hoses and cylinders are placed in predefined positions once
– no repositioning is necessary, meaning that sources of error are reduced. In addition, clever features such as the dead man’s
switch and an emergency stop switch on each platform ensure an innovative safety concept.
The synchronous climbing of all platforms RCS MAX offers the user intuitive assembly with Via light signals on the RCS MAX Hydraulic Unit
increases safety on the construction site. Open lightweight system components. In addition, the and via the display, malfunctions are immediately
building edges are thus a thing of the past. This climbing shoes can be installed safely and conven- indicated and can thus be quickly detected
eliminates tripping hazards and the risk of falling iently without the need for a ladder. and easily remedied on site.
parts.
RCS MAX Hydraulic Unit Short, fixed hoses ensure less pressure loss during the climbing
The RCS MAX Hydraulic Unit scores with its intuitive plug-and- process
play configuration and numerous intelligent features. Thanks to
decentralised hydraulic units, the system stops automatically No adjustments of hydraulics during the whole construction process
in the event of overload or collision. A dead man’s switch with due to the fully integrated cylinders in the drive rails
multiple remote controls as well as an emergency stop switch
on each platform round off the innovative safety concept. Climbing gear with 50 kN lifting force at a maximum operating
Wireless control is also possible, providing operators with even pressure of 210 bar (21.0 MPa)
more freedom of movement.
Automatic stop in the event of overload and collision due to the
RCS MAX Display decentralised hydraulic units
The display, which is connected to the hydraulic unit by way of
a cable, allows complete monitoring of the climbing process. Self-climbing in 750-mm-increments
RCS C MAX and RCS CL MAX Drive Rails Climbing even outside regular working hours thanks to particularly
The RCS MAX Drive Rails C and CL ensure that the platforms quiet climbing hydraulics
can be moved safely in 750-mm-increments. The cylinder is
firmly connected to the system and climbs with it. Cumber-
some conversions are now a thing of the past. A major plus
point: the RCS CL MAX no longer requires an extension. The
slope connector with integrated spindle makes it easier to
reach the top climbing shoe and ensures flexible adaptation
of the system to inclines.
Video
108 109
RCS Rail Climbing System LPS Climbing Enclosure
The universal climbing construction kit for The protection system with lightweight screen elements
safe working conditions at great heights
The RCS Rail Climbing System combines the advantages of different Together with the RCS P Climbing Protection Variant or the lightweight
climbing applications in one single modular system. By virtue of System variants LPS Climbing Structure, the LPS Climbing Enclosure enables a variety of
this modularity, the components can be easily supplemented with applications ensuring the optimal solution for any project requirement.
additional PERI solutions, such as the PERI UP Scaffolding Kit or the RCS C Climbing Formwork The system protects the inner areas against the effects of wind, while
Used as standard for supporting wall
VARIOKIT Engineering Construction Kit. Extending the RCS to include formwork for storey heights from 2.70 m still allowing light to shine into the building. The lightweight screen
to 4.50 m; with carriage (90 cm retraction
the new RCS MAX components also ensures optimised system per distance). elements can be assembled quickly and without the need for a crane.
formance. What makes the RCS stand out above all else is its variable Alternatively, the LPS system can be delivered pre-assembled, saving
RCS CL Lightweight Climbing Formwork
options of assembly, which means that the platforms can be flexibly For medium-height structures; with valuable time and space on the construction site. Having a permeable
climbing rail extensions and intermediate
adapted to different floor heights. The climbing shoes can be attached climbing shoes, only one finishing plat- structure, the lightweight mesh panels exert reduced loads to the build-
to walls as well as slab edges, making RCS suitable for any building form is required. ing and therefore can be used with thinner slabs. LPS is used as a
geometry. The climbing units are securely connected to the structure RCS P Climbing Protection Panel and vertically continuous climbing protection panel. Moreover, integrated
Guardrails
at all times using climbing shoes, which enables safe and fast climbing, Enclosure and guardrails provide gap-free
working platforms provide access to the slab stopend formwork.
even in windy conditions. The system is used both as climbing form- protection for work carried out on the
building facade. Different materials can
work and as a climbing protection panel. be used for the enclosure, e.g. LPS Screen
Elements, trapezoidal sheeting, multi-layer
wooden boards or netting.
Video
Optional self-climbing in 50-cm-increments with Screen elements with telescopic function for easy adjustment and to accommodate complex building shapes
mobile self-climbing devices
Fast assembly with lightweight elements and simple clamping connection; alternatively delivered already pre-assembled
Compatible with the new RCS MAX components
as well as the PERI UP Scaffolding Kit and LPS Screens and Platforms compatible with the RCS Rail Climbing System
VARIOKIT Engineering Construction Kit
Safe, rail-guided climbing by crane, or optional self-climbing with mobile hydraulics
Units can be moved by crane or a mobile hydraulic
system Adjustable slab shoe for mounting to the slab, with variable cantilevers and extendable platforms
110 111
ACS Self-Climbing System ACS Core 400
The rail-guided climbing formwork with hydraulic drive
Self-Climbing Formwork Video
Can also be used as shaft formwork for staircases or small lift shafts with Optimised for massive high-rise building cores with large cell dimensions
a single climbing device positioned in the middle and wall heights from 2.70 m to 4.88 m
For use with the VARIO GT 24, MAXIMO or TRIO wall formwork systems
System variants
112 113
SCS Climbing System CB Climbing Formwork
The flexibly adjustable bracket system The compact and crane-movable solution for
for civil engineering structures large-area anchored wall formwork
The SCS Climbing System is based on a modular construction CB Climbing Formwork can support large-area, anchored
kit and thus enables optimal adaptation to project-specific wall formwork. The permanently mounted climbing units, con-
requirements and geometries while maintaining a high level sisting of formwork, working platform and finishing platform,
of cost-effectiveness. This material-optimised solution stands allow repositioning operations to be carried out by crane in
out by virtue of the fact that it uses the same components a time-saving manner. The high load-bearing capacity of the
for starter cycles as it does for subsequent standard cycles. CB Climbing System means that large spans and thus large
Climbing anchors transfer the loads resulting from the fresh scaffolding units can be accommodated with high load assump-
concrete pressure to the previous concreting section via the tions at the same time. As the platform decking is above the
bracket. Horizontal working areas ensure that work can be car- bracket, the CB 240 is free of tripping hazards, thus
ried out safely thanks to the horizontal alignment increasing the level of safety on the construction site.
of the platforms, even when they are used at an incline. The
large, multi-part brackets impress on account of their opti- Supporting structure for supporting anchored
wall formwork; alternatively, purely as a
mised crane operating times and can be delivered to the con- working scaffold System variants
struction site already pre-assembled.
Formwork height up to 5.40 m for standard CB 240
applications Bracket width of 2.40 m with carriage (75 cm retraction distance), strongback
and adjustable brace
Finishing platform with ladder provides access
to the wall CB 160
Bracket width of 1.60 m with adjusting unit, strongback and
Optional equipment with wind bracing adjustable brace
against tipping inwards
BR Platform Beam
for one-sided applications and up to 6.00 m for
two-sided applications SCS 190
Bracket width approx. 1.90 m with tilting device for striking operations; SCS 190
Addition of a finishing platform possible requires only a minimum of space and is the more cost-effective
alternative
Concreting, working and finishing platforms can be
Customised support
tilted by up to ± 15° and ± 30° SCS 250
Bracket width approx. 2.50 m with carriage for retracting the wall formwork
without requiring a crane
for shaft internal formwork
By using the angular adapter, the brackets can al-
ways be arranged in a parallel position, even in the
case of circular structures; as a result, the formwork SCS Starter Brace Frame
with carriage can be retracted and the climbing unit Modular construction consisting of strongbacks, heavy-duty spindles and
moved in a single crane lifting operation starter waler for transferring loads from the single-sided first concreting
section into the bottom slab The BR Platform Beam is used for supporting the shaft inter-
SCS two-sided application nal formwork in stairwells and elevator shafts in a straightfor-
With only a minimum of additional components, the climbing brackets can ward manner. PERI manufactures the BR Platform Beam
also be used for anchored wall formwork up to a height of 6.00 m
to size for the respective shaft size. The decking is supported
by GT 24 Formwork Girders or square timbers, which are
fastened to the platform beams by means of hook straps.
In addition, the system offers variable support options by
means of folding brackets bolted to climbing anchors concret-
ed in advance or, alternatively, by means of gravity pivot plates
in reusable storage boxes concreted in advance.
Video
114 115
FB 180 Folding Platform VGK – The console bracket solution
A universal platform for working and safety scaffolds
for infrastructure and building
construction
The compact FB 180 Folding Platform is primarily used as a working and safety scaffold. It can also be used
as a support for wall formwork up to 5.40 m high or as a roof edge protection scaffold. The folding platform Also suitable for sloping walls as a versatile working platform
is delivered to the construction site completely pre-assembled, making on-site assembly very easy. Labour
and material costs are kept to a minimum by the large, consistent console bracket spacing, and the low num-
ber of ties, platform types and components required. What’s more, it can be used easily for a wide range of VGK components can – in addition to being used as cantilever
ground plans. brackets – also be used as lightweight, versatile working
platforms. This opens up additional application possibilities
for VGK components in building construction and transport
engineering. Innovative further development work on the
VGK components has enabled the system to be used as a
Platform length 300 cm; platform width 180 cm (standard lightweight working platform for walls with a forwards or
platform)
backwards slope, which is particularly useful for pier heads
Permissible load according to DIN EN 12811: load class
or special geometries. Two platform widths are available for
4 (300 kg/m²) when using main, intermediate and corner
platforms (upper rendering); load class 5 (450 kg/m²) meeting different requirements. VARIOKIT standard com-
when using only main platforms (lower rendering)
ponents are used for the solution and can therefore also be
Finishing platform as access to optional wind bracing rented.
Support extensions with adjustable pressure point for
bridging building openings
116 117
3D CONSTRUCTION
PRINTING
3D Construction Printing
Maximum dimensions of COBOD BOD2: 15 m wide, 10 m high, the length can be adjusted according
to the individual project requirements
Printing speed: 1 m/s maximum speed; 25 cm/s standard speed, which corresponds to a printing time
of around five minutes for 1 m2 cavity wall
Printing buildings in a time and cost-effective manner Layer heights and widths: Realisation of layer heights between 1 cm and 3 cm as well as layer widths
Printing materials: Any locally sourced 3D-printable mortar or concrete with a maximum grain size
of 8 mm
Assembly and disassembly time: Depending on the configuration of the 3D construction printer,
for a printing area that is 12 m wide, 17 m long and 8 m high, for example, 8 hours are required for
one machine
Safety technology: CE-certified and safe, IP67-certified cabling and galvanised steel tracks, camera
monitoring of the printing process and printing results
Integrating other trade activities into the printing The innovative 3D printing technology requires Germany’s first 3D-printed residential building
process, such as insulation material or cable very little effort and impresses with its clean in Beckum with curved walls exemplifies the
ducts, further increases efficiency. method of operation, which has a positive impact considerable design freedom offered by 3D con-
on the employer’s reputation. struction printing.
Video
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COMPONENTS
Safety Accessories
PERI products and systems are developed in order to provide a greater level of safety at the construction site. In addition,
Catch Fan
PERI continuously develops and improves economical safety solutions to set new standards in terms of construction site
safety. Examples are platforms, console brackets, access points and enclosures. The range also includes other compo- For drop heights of up to 6 m
nents and articles, such as the PROKIT Fall Protection System.
Catch Fan can be used as a safety net for people as well as for
falling objects and small parts and, together with the PERI PROKIT Edge
PROKIT and PROKIT Alpha Protection System, offers an excellent safety solution for working at
heights. The catch fan is an economical solution that protects all parties
The highest standards of safety and cost-effectiveness involved in the construction process.
well established system also provides flexible solutions for Product weight of 76 kg/89 kg in line with the dimensions
complex building geometries without any planning effort,
Temporary safety net in accordance with DIN EN 1263
combined with a high level of robustness. Posts, attachments
Can also be used as a safety net for personnel if the relevant requirements are met
and powder-coated side mesh barriers can be installed easily,
quickly and safely and adapted to the conditions on site.
Stairways
For safe access at heights of up to 5 m
PROKIT Alpha is a new designed barrier based on an optimised manu-
facturing process which makes the system even lighter. This leads to
material savings, which are reflected in its increased cost efficiency – Stairways of various heights allow personnel to ascend safely to heights
without compromising on the safety of the barrier. The optimised design of up to 5 m. The step width of 1 m and the handrail on both sides
and production process ensures the highest quality and compliance with ensure the utmost level of safety whenever the stairs are ascended or
all relevant standards. PROKIT Alpha can also be used as system-inde- descended.
pendent edge protection.
Temporary lateral protection at the fall edges of slabs and walls in accordance with DIN EN 13374, classes A and B; Available with 3/6/9/12/15 or 18 steps, possibility of combining different heights for
can also be used on stairs in conjunction with guardrail boards countless application scenarios
Temporary lateral protection on PERI formwork and scaffolds in accordance with DIN EN 12811 Step tread width of 1.00 m
The 260 cm long side mesh barrier is ideal for open slab edges Handrail on both sides for greater level of safety
Also available in lengths of 240 cm, 120 cm and 90 cm; compatible with the elements of the MAXIMO and TRIO Panel Formwork Made of galvanised steel, supplied pre-assembled or in single components
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GT 24 Formwork Girder VT 20 K Formwork Girder
Durable formwork girder with high load-bearing capacity High-quality girder with steel caps for optimal protection at the girder ends
This sustainable formwork girder made of timber from certi- 18 standard lengths from 0.90 m to 6.00 m in 30-cm-increments, VT 20 K is a cost-effective formwork girder for slab and 11 lengths from 1.45 m to 5.90 m
extra-long lengths up to 17.80 m on request
fied growth areas with its 24 cm overall height and lattice con- beam formwork as well as slab elements. The 20-cm-high Weight: 5.4 kg/m
Weight: 5.9 kg/m
struction stands out due to its particularly high load-bearing solid web girder made of high-quality Nordic timber waler
Permissible support force: 22.00 kN
capacity and bending stiffness. This makes it the preferred Permissible support force: 28.00 kN (at the nodes) achieves high dimensional stability thanks to its chord
Permissible bending moment: 5.00 kNm
choice for high loads and large spans. The design is highly Permissible bending moment: 7.00 kNm cross-section of 4 cm x 8 cm and the 25-mm-thick, highly
practical and simplifies the connection of on-site accessories. compressed web board. Thanks to the system holes in the Bending strength: Ely=460 kNm²; ly = 4,181 cm³
Bending strength: ELy=887 kNm²; ly = 8,064 cm³
Using the GT 24 Formwork Girder reduces both the amount web, the girder can also be used in a variety of ways, for PEFC-certified
PEFC-certified
of material and the workload required when used with wall, example, a guardrail can be fixed there. Its low weight
column and slab formwork, stopend formwork on slab edges means that work can be carried out with minimal exertion
and special formwork. by just one person at heights of up to 4.50 m.
Variants
VT 20 Alpha 3S
with a dimensionally stable 3-ply board as a web
Low weight of 4.91 kg/m (Aluminium Girder 16) or 6.35 kg/m (Aluminium Girder 20)
Easy to recycle
Can be nailed into place with plastic and plywood nailing strips, which are easy to replace
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Plywood Formlining Release Agents
PERI offers a diverse range of standard formlining sheets in Concrete release agents are liquid, chemical-physical release
various dimensions and quality levels for every requirement. agents that are applied to the formlining of concrete parts
On request, numerous other products and formats, but also before the concreting process in order to reduce adhesion
wood-based materials and plywood precision-cut according between the concrete and formlining during the striking
to need, are available. process. They also protect against rust, ensure that support
threads are smooth-running and are suitable for all commer-
PERI has been operating successfully on the international cially available formwork and construction equipment. PERI
formwork market for more than 50 years. The number of offers a number of different release agents to cover a wide
panels moved annually is roughly equivalent to the cargo of range of applications and requirements. PERI Clean and
10,000 containers. PERI experts have close working rela- PERI Bio Clean can be used for both absorbent and non-ab-
tionships with customers and producers all over the world, sorbent formwork panels (e.g. boards, coated large-area
allowing them to respond quickly and reliably to short-term formlining, steel). PERI Plasto Clean has been developed spe-
developments in the markets. cifically for formwork panels with plastic surfaces. PERI pays
attention to use environmentally friendly formwork oils. For
example, PERI BIO Clean bears the EU Ecolabel and has Blue
Angel certification. It is also biodegradable.
PERI Clean and PERI Plasto Clean are manufactured from mineral oil
PERI Pave is the production pallet with a multi- PERI Pave ensures uniform compaction of the CNC systems produce customised formwork
plex core used in the of concrete paving prod- paving stones. panels that fit precisely.
ucts. It is coated with a highly resistant plastic.
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Waterproofing technology
The PERI portfolio offers a wide range of suitable accesso- The PERI portfolio can be used in a system-free manner
Sealing of joints
ries and components for all aspects of the in-situ concreting with any formwork and consists of solutions for sealing
process and thus represents a holistic project solution from a joints, tie holes and surfaces for a wide range of cus- The joints of a structure are often weak points that allow
single source. The field of waterproofing technology covers tomer requirements, technology levels and applications water to penetrate the structure. This makes it all the more
a wide range of different solutions for protecting buildings – from simple sealing for residential buildings to high-tech important to consistently seal all types of joints with the
effectively and safely from water damage. The focus is on structures such as drinking water or oil installations. appropriate accessories during the construction process
environmentally friendly as well as high-quality products and to create watertight structures.
certified according to current market standards.
Sealing of surfaces
In addition, a secure surface seal is required to protect
concrete structures from groundwater intrusion and
contamination. The PERI portfolio includes various
membranes that are applied to the wet or dry concrete
and provide additional sealing and protection.
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DIGITAL SOLUTIONS
myPERI Customer Portal Planning solutions
Digital and transparent management of construction projects Digital tools for future-oriented construction
The myPERI Customer Portal provides Whether it’s in the office or on the construction site: PERI’s digital planning solu-
access to all key information relating to tions make the working world easier, simplify process planning for formwork and
PERI construction projects. Compre- scaffolding projects and provide a realistic visualisation of planning. From valuable
hensive project information about all product-related apps for simple calculations with PERI systems and compre-
materials required and used, costs, and hensive software to tools that bring planning to life by means of augmented and
product or article information is available virtual reality – the diverse range of services is designed for ease of use and high
quickly, easily and in real-time. Useful user benefit.
reports and visual representations fa-
cilitate work processes in all phases of
construction site management. In addi-
tion, important project data is stored in
a digitalised and centralised manner and
PERI QuickSolve
can be used by all participants at the
same time, which ensures transparent
and simplified communication. The PERI QuickSolve product family brings together a wide range of formwork and scaffolding
editors for fast and intuitive planning of simple ground plans. In this way, the individual plans for
a construction project can be organised in a structured way. With the aid of the cycle overview,
In 2022, the successful myPERI online portal will now take another step balanced cycles can be created for the ground plans entered in order to arrive at an optimised
App
into the future. With its new, future-proof platform and the inclusion of formwork solution. When planning formwork and scaffolding solutions, it is possible to take the
features developed together with customers, it offers even greater trans- existing inventory into account. Alternatively, the application’s optimum proposal can be used.
parency and interactivity: Parts lists suitable for the construction site can be exported just as easily as 2D and 3D views of
the solutions. QuickSolve is available for many PERI systems, such as MAXIMO, TRIO or DOM-
INO, and the portfolio is constantly being expanded. All the latest information is available in the
Even more intuitive operation of the portal thanks to new user interface
app itself.
Easier use of the familiar functions through increased usability
Faster finding of the desired content with the new search function
Location-independent use on all end devices – even on site with a smartphone or tablet
thanks to responsive design
The PERI MultiCAD portfolio offers professional formwork The PERI CAD software is used for a wide range of tasks
planning in Autodesk Revit and many other CAD systems. To- in project planning – from planning simple ground plans
gether with our partner BIM², PERI enables professional and with standard systems to developing complex solutions for
intelligent formwork planning in Autodesk Revit. In addition, engineering structures. 3D visualisations provide clearly ar-
PERI is constantly refining the portal together the existing article catalogue on bimcatalogs.net has been ranged and detailed plans. In addition, with its exact quantity
with its customers. More functions are in the
planning phase, e.g. for reporting. The new and will continue to be expanded to include new planning planning, PERI CAD contributes to optimised construction
myPERI will be available in Germany from the objects that can be used free of charge and for over 150 CAD sequences and a reduction in costs.
end of 2022 – other countries will be added on a
gradual basis. systems.
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Planning solutions PERI Scaffold Estimation Tool
(SET)
PERIpath
The planning tool for material estimation SET is available
both on its own and as a standard package with PERIpath.
PERIpath was developed for use with PERI UP scaffolding material and makes it easier to manage com- Using the application, 3D models for scaffolding planning
plex construction projects, such as industrial scaffolding projects, efficiently and productively. With the can be created intuitively – without the use of CAD software.
help of process-controlled logic, this digital solution comes into play where other tools reach their limits: The drag & drop function enables swift, straightforward and
Regardless of whether it is the construction of a new plant, daily maintenance or a turnaround – the flexible assembly and simplifies the individual addition or
modular 5D software solution provides support for every planning phase of a large construction site. In modification of scaffold types and properties, access points
this way, PERIpath users know at all times the status of the scaffolding requirements on the construc- and decks. In 3D, the scaffold can be configured as well as
tion site, which inspections are imminent, whether material movements are taking place and how many viewed from different perspectives, and individual compo-
people are working. nents can be highlighted and hidden. SET also generates a
material list including the item number, quantity and weight
What’s more, PERIpath provides a detailed cost overview and enables proactive pre-planning thanks and automatically calculates volumes, surfaces and deck are-
to extensive reporting functions. In addition to the software itself, PERI offers additional support in the as. All of the information can then be transferred to PERIpath
form of user training, process analyses, advice on work procedures and much more. with the click of a button.
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PERI InSite Construction
The solution for optimal concreting processes
PERI InSite Construction (ISC) enables customers to make informed decisions about the concreting pro-
ISC Filling Detection Set
cess based on meaningful real-time data – anywhere, anytime. The portfolio includes various solutions for
applications throughout the concreting process, such as temperature monitoring, concrete maturity deter-
mination and concrete pressure monitoring. The ISC Filling Detection Set measures the concrete level even
in hard-to-reach areas of the formwork and minimises the risk
All of the applications have one thing in common: they optimise the concreting process on the construc- of gaps between the concrete and adjacent components. This
tion site and help to save time and costs. The key: a measuring device, a cloud and the respective sensors. ensures a high concrete quality.
All of the sensors are easy to use, compatible with all formwork systems and allow real-time analysis of
Video
the collected concrete data using the ISC Web Application.
ISC Temperature Monitoring and Concrete Maturity Kit ISC SONO WZ Analyser
The ISC Temperature Monitoring and Concrete Maturity Kit allows The ISC SONO WZ Analyser is used for efficient determination
the monitoring of the temperature in the concrete and determi- of the water-cement ratio in fresh concrete and provides reliable
nation of the resulting strength. This can optimise the utilisation measurement results using innovative TRIME® radar technology.
of the formwork and can shorten operating times. Compared to The measurement is carried out in only a few minutes thanks to
conventional methods, no costly and time-consuming reading the simple and structured procedure – without any complicated
and recording of the measuring points is required during the test set-up process. This leads to considerable time savings com-
concreting process. pared to measurements with the Darr method.
The ISC Pressure Monitoring Set improves the level of safety With the ISC Web Application, the real-time data collected by the
during the concreting process by determining the concrete pres- sensors can be analysed. Thanks to the responsive design, access
sure acting on the formwork in real time. This ensures optimum is possible from various end devices regardless of location. With
utilisation of the formwork, reduces costs and minimises the risk its simple, digital reporting function, the web application minimises
of formwork breaks and deformations. the amount of documentation work required.
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SERVICES
140 141
Building Information Modeling 3
Planning and management of all construction processes – 2
4
from the initial design to building operation 1
5
Information
10 Collaboration
3D modelling
6 Visualisation
Virtual, augmented and mixed reality
9 Material identification
7
8
2 Design planning
3 Implementation planning
BIM lifecycle
4 Thermal and technical analyses
With BIM, planning and execution variants can be simulated on the
3D building model at an early stage of the project. In this way, it will 5 Plan creation/documentation
be visible to all parties involved where, when, why and at what cost 6 Prefabrication/element usage
interface problems can arise – at the structure planning stage and in
7 Plant and assembly planning
the subsequent construction work. It is this future-oriented optimisa-
8 Preparation/site planning
PERI provides suitable tion of the construction process that makes it possible for clients and
BIM solutions as a all those involved in the construction process to carry out the project 9 Operating margin with facility management
project partner on an
equal footing. in a transparent manner and with a high degree of planning reliability. 10 Revitalisation/conversion, deconstruction
For years now, PERI has been one of the leading compa-
nies in the industry when it comes to BIM and can al-
ready point to several international project references
that were successfully completed using the BIM meth- Improving the construction processes through three-dimensional visualis-
odology. Step by step, the three-dimensional plans are ations and animated process simulations before starting the project
transformed into a 4D or 5D model by integrating the Efficient execution of construction work and cost transparency through
optimised process planning and the integration of additional process data
factors of time and cost. Other decisive process data re-
lating to formwork and scaffolding technology, such as Coordinated processes carried out in a consistent manner – from CAD
design and all change processes right through to commissioning
necessary changes to plans and automated collision
checks, are documented and tracked in a construction in- Project information up to date and available at all times
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Engineering Services
Individual planning and advice for
customised formwork and scaffolding solutions
More than 1,300 PERI engineers around the world plan and di-
mension formwork and scaffolding solutions. All of the plans
put together by PERI Engineering are aimed at ensuring that
PERI formwork and scaffolding systems are used in construc-
tion operations on schedule, at the right cost and with the
right quality standards. The basis is formed by sets of execu-
tion plans, which are in turn based either on 2D views and
sections or on realistically visualised 3D building models. In
Project Management
this way, technical solutions are developed in close cooperation
with the customers. Not only do these solutions optimise the
use of materials, such as the cycle planning for the formwork,
but they also guarantee a smooth construction process.
Professional project support and
Safety aspects are also of central importance for planning.
advice for successful projects
The plans drawn up by PERI Engineering are supplemented by
verifiable static calculations as proof of stability for the
planned formwork and scaffolding solutions. Project-specific
assembly and joinery plans for the professional assembly of
special applications are also included in the scope of supply. PERI is also a reliable partner when it comes to executing plans. If required, Planning, delivery and management of
cost-effective material use
With its customised formwork, PERI can also provide a solu- PERI project managers can provide support with project management and
No interface-related loss of engineering services due
tion for the production of double-curved concrete surfaces. To execution in person on the construction site. Given the fact that PERI pro-
to continuous project support and technical
this end, PERI specialists plan and realise custom-fit three-di- ject managers have many years of practical experience, they are able to re- advice from PERI specialists
mensional formwork units. act quickly to new situations, disruptions in the construction sequence or Continuous control option by means of target/actual
changes in boundary conditions, and find the most cost-effective comparisons regarding material, time and costs
Implementation plans are coordinated.
For this reason, subsequent changes to solution. The focus is always on the overall success of the project. Compilation of key figure reports on a weekly and
the plans can also be implemented eas- monthly basis
ily and quickly.
Well-thought-out and cost-effective solutions, optimally tailored to the construction process Our project managers are the central points of contact for all logistical, Advice on safety issues on the construction site
Project-specific formwork and scaffolding planning including site-compliant drawings and ma- commercial and technical issues relating to the projects. They have a clear Organisation of smooth delivery processes for both
terial-optimised parts lists incoming and outgoing deliveries
understanding of all of the formwork and scaffolding planning and how to
Planning certainty through verifiable static calculations implement them smoothly on the construction site.
Transparent and clear presentation of the project processes through 3D visualisations
and animations The myPERI Customer Portal is also available for project management pur-
Cycle and operational planning based on currently applicable standards and regulations poses. This web-based tool provides a quick overview of the most
Cost-efficient realisation of 3D formwork units by using a high proportion of system important data relating to the construction site – 24 hours a day.
components from the PERI product portfolio
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Courses and training Equipment services
For the efficient and safe use of PERI products
Logistics services
The ideal materials in the right place at the right time Factory-realised formwork assembly
With well over 160 warehouse locations worldwide, PERI ensures the For the highest demands on architecture and geometry, PERI of-
reliable provision of innovative systems – in the right quantity, at the right fers the production of project-specific and customised formwork
time and in the right place. The organised exchange of materials between units, ranging from simple CNC cut-to-size plywood panels and
our rental warehouses around the world allows us to cover customers’ recess boxes to individual special elements as well as 3D formwork
peak demand economically and reliably, minimising their capital and units and platforms in any geometric shape. The production of
financing requirements. 2D or 3D additional infill spaces and complex formwork units is
carried out according to individual requirements regarding the
Particularly in the case of extraordinary projects with large quantities of shape, formlining and planned number of uses.
materials, the sophisticated PERI freight management service comes into
play, geared towards the specific requirements of construction site logis- Pre-assembly can be carried out by PERI experts in the factory,
tics. If required, PERI can define the project-specific boundary conditions which, in addition to quality advantages, also results in an increase
together with the customer as early as the planning phase in order to opti- in productivity and cost reliability.
mise construction site processes and reduce costs.
146 147
REFERENCE
PROJECTS
Housing and Multi-storey Buildings
Cultural Buildings
Transport Engineering
Industrial Structures
Building Redevelopment
HOUSING AND
MULTI-STOREY
BUILDINGS
Germany’s
first 3D-printed
apartment building
Wallenhausen
Germany
The COBOD BOD2 gantry printer, whose print head The COBOD BOD2 also scores with its printing speed of 1 m/s.
moves along three axes on a securely installed metal In addition, compared to conventional construction methods, only
frame, was used on this project. This means that the a small team o
f site personnel was required to operate the printer,
construction printer can control every angle in the which led to considerable savings in personnel costs.
construction with great precision and only needs to
be calibrated once at the beginning of the project. The classical design of the apartment building blends in with the
As a result, complex geometries can be cleverly ex- traditional townscape. The architectural concrete exterior facade has
ecuted without unique formwork or special-purpose a radiant appearance and has been sealed in order to counteract the
solutions. The print head and print results are perma- effects of the weather. The architectural highlights of the show apart-
nently monitored by a camera. ment include a full unplastered wall in the dining area, revealing the
typical structure of a 3D printed wall.
Contractor
Rupp Gebäudedruck GmbH,
Pfaffenhofen an der Roth,
Germany
Video
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Private Residence
Viimsi
Estonia
A concrete frame with an architectural concrete finish links the L-shaped build-
ing to a separate sauna. The customer wanted to use a uniform tie pattern and
architectural concrete of the highest quality to give the walls of the frame a
radiant appearance, so PERI offered several different technical options using
a variety of panels and tie options. Ultimately, the customer decided to use
TRIO Panel Formwork with a combination of panels in different sizes, which
afforded the building a harmonious and engaging concrete finish with an orderly
tie pattern. In addition, with its small number of different components and the
single-hand operable BFD Alignment Coupler as the only connecting part, TRIO
ensured that construction progressed quickly.
Contractor
Nordecon Betoon OÜ, Tallinn, Estonia
The inner courtyard of the building is characterised by elliptical openings in the
Field service
slab that act as room dividers and provide sufficient light despite the massive
PERI Estonia, Saku vald Harjumaa
concrete frame. The customer also wanted the complex round geometry to
have an equally high level of architectural concrete quality, so PERI came up
with a cost-effective solution using the easily adaptable VARIO GT 24 Girder
Formwork and TRIO Panels for the closing edges.
Mait Rõõmusaar ∙ Owner In addition to the formwork from PERI, the key to success throughout the
“Building beautiful structures is an absolute pleasure. A great deal of creativity went project planning and execution stages was also the high level of engineering
into the design of this house. Behind the facade of this extraordinary building lies competence and reliable quality of service, which ensured that the technical
robust concrete construction work, which called for effective cooperation between solutions functioned perfectly and materials were delivered to the construction
all parties involved. Thanks to PERI’s reliability and flexibility, the engineers were site on time. This, coupled with the personal support provided by the PERI
able to focus on developing the ideal technical solution, resulting in an architecturally project manager, enabled the team to complete the project within the tight
beautiful house and a satisfied family.” construction schedule of only twelve months.
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Grotius I and II
The Hague
Netherlands
constant support
The towers Grotius I and II were constructed in an excel- system provided twice the protection: the rail guidance sys-
lent inner-city location only a few kilometres from the tem allowed the climbing platforms to remain connected to
shore of the North Sea. At a height of 120 m and 100 m, the building at all times, which successfully shielded the con-
© Marcel Steinbach they tower above the city's rooftops, making them a struction site personnel working at great heights from the
striking new feature of The Hague’s skyline. Characteris- high wind speeds brought in by the North Sea. In addition,
tic of both towers is the spectacular disintegrating the RCS system nullified the risk of falling parts, thus provid-
crown, which offers residents a unique view of the city ing a safe walkway for passers-by at ground level. With the
and the sea and sees the buildings literally merge with hydraulic components that the RCS Rail Climbing System fea-
the sky. tures, the platforms were able to climb 3 m to the height of
the next storey autonomously, which ensured fast turnaround
PERI provided a comprehensive solution that included the times and reduced the workload on the crane.
materials, engineering and project coordination services. At
the same time, the solution was designed to meet the par- 1,100 m2 of MAXIMO panel formwork were used for the in-
ticularly high requirements defined by the municipality of The ternal walls and 1,400 m2 of project-specific VARIO Pan-
Hague with regard to the safety of construction site person- el Formwork for the external walls of the high-quality external
nel and passers-by. The RCS Rail Climbing System with inte- facade. Even the complex crowns of the towers could be
grated wind protection turned out to be the optimal climbing constructed safely with the intelligent system combination
solution for the tower construction phase. That’s because the and the expertise of the engineers from PERI.
Contractor
Bouwcombinatie Grotius V.O.F
Dordrecht, Niederlande
Field service
PERI BeNeLux, Schijndel
Julian van den Nieuwendijk ∙ Site Manager for the Towers at J.P. van Eesteren/BESIX NL
“PERI followed our train of thoughts when it came to building the two residential towers and the crown
and came up with a clever solution for the climbing platforms so that safety is guaranteed at all times.
We know what we can expect from PERI in terms of competence, reliability, quality and costs. (...) PERI
are the experts when it comes to formwork operations and climbing platforms and how they can be
adapted to the specific needs of the project.”
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New Campus
ProSiebenSat.1
Unterföhring
Germany
In Unterföhring, four state-of-the-art TV studios and office and conference rooms will be built
on a 26,000 m² site by 2024. There will be space for 1,700 employees across five floors, including
several garden and roof terraces for creative exchange. PERI supported the project with system
solutions consisting of PERI UP and VARIOKIT.
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Foreign
Ministry
Quarter
Jerusalem
Israel
Contractor
Aviv Group, Ramat Gan, Israel
Field service
PERI Israel, Rosh Ha‘ayin
"In the "Foreign Ministry Quarter", a project consisting of a size and shape
that varies from building to building, we are required for creative, changing
and logistically adapted solutions. At Aviv group, we have always chosen to
work and cooperate with suppliers and contractors who emphasise uncom-
promising compliance with the strictest standards and planning teams who
give an effective planning solution with an emphasis on the needs of the
area. These elements are the reason for our choice to work with PERI, a
choice we are happy with."
When completed, the Foreign Ministry Quarter will grace PERI provided support with scaffolding planning from the very to no couplings. Thanks to the low The facade scaffold for the Foreign Ministry Quarter was
the western entrance to Jerusalem. The architecturally beginning of the project. The complex geometry of the build- dead weight of the individual system erected with a system width of 1.00 m to offer convenience
diverse buildings demanded adaptability – child’s play ings meant that the PERI UP system had to be extremely ad- components, the construction site to the workers, to provide space for temporary storage of
for PERI UP. aptable. This is because certain changes had to be made to workers were able to conserve energy materials and to guarantee safety at the stairways to the next
the assembly even during the cladding stage. In addition, PERI and the speed of assembly increased, level. The three 33-cm-wide, non-slip decks were installed
A new residential complex consisting of five buildings, each guaranteed the availability of materials on the construction resulting in considerable time savings. in a seamless manner, thus eliminating any potential trip haz-
with six to eight storeys, was built on the site of the former site, thus ensuring that work progressed smoothly. Clever touches such as the guardrail ards. As the system components of the PERI UP Facade Scaf-
Ministry of Foreign Affairs of Israel. PERI supported the pro- in advance, which is installed from the fold are all compatible with each other and available in a wide
ject in the heart of the New City of Jerusalem by providing PERI UP proved its worth in several ways: the intuitive design scaffolding level below, also ensured a range of sizes, the scaffolding solution could be easily adapt-
around 25,000 m² of facade scaffold, which facilitated the of the scaffolding solution simplified the assembly process greater level of safety during the assem- ed to suit the geometry of any of the buildings.
process of mounting the stone cladding on the building facade. considerably, as the PERI UP Facade Scaffold requires next bly process.
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Waterfront
Waregem
Belgium
Scaffolding company
BELTEK BVBA, Sint-Niklaas,
Belgium
Field service
PERI BeNeLux, Boom
cuts construction time by and falsework, which enabled both the installation of the
windows and the attachment of the facade elements as well
several months
as the construction of the balcony and the cantilevered part
of the building. Thanks to its high flexibility and modularity,
PERI UP was able to meet all specific requirements of canti-
levers and balconies, and to provide a perfect combination
of functional scaffolding and adequate support.
In Waregem, a comprehensive project has been implemented that brings timing and sequence of the delivery
together living, working, hotel stays and recreation. After completion of stages were crucial for a smooth The engineers from PERI, who thought through and planned
the first phase – an office complex – the two residential towers Ascot and process, in addition to the large the project in advance, consequently ensured not only the
Windsor formed the second construction phase together with a 72-room amount of material required. continuous provision of the right material throughout the
hotel. The 45-m-high, 13-storey towers house a total of 120 flats. construction progress, but also punctual delivery – which was
The PERI UP Scaffold System was indispensable due to the limited storage capacities on site.
Three solutions were required for construction of the flats: one scaffolding system the answer to all three requirements.
for attaching the facade elements and windows, another for the balcony around On the one hand, it is ideal for the con-
the building and a third for the cantilevered part that gives the building its special struction of robust facade scaffolding
shape. As the two residential towers were constructed at the same time, the and falsework that have to withstand
162 163
HIGHRISE AND
SKYSCRAPERS
The Sharp # Central Park III
Incheon
South Korea
Field service
simultaneous climbing
PERI Korea, Seoul, South Korea
Video
166 167
TrIIIple
Vienna
Austria
Contractor
STRABAG AG, Vienna, Austria
Project developer
ARE Austrian Real Estate and SORAVIA
Field service
PERI Austria, Nußdorf ob der Traisen
168 169
Salesforce Tower
Chicago
Chicago (IL)
USA
building towers over the city from its unique location on the banks of the
Chicago River and offers ample space for offices and retail outlets. The pro-
ject team had to deal with the challenges of limited access to and from the
site on the main road, as well as cramped conditions.
The inherent lack of space influenced all decisions made The VARIO GT 24 Girder Wall Formwork was chosen,
before and during the project. A high degree of logistical supported by the ACS Core 400 Self-Climbing System,
coordination, meticulous advance planning and just-in- whose innovative hydraulic control unit enabled all
time delivery of all materials were absolutely essential for four cells to climb simultaneously from cycle to cycle.
successful completion of the project.
In addition, the spacious and stable work platforms of the
The building consists of steel structures and a massive, ACS Core 400 provided safe and convenient access for
four-cell vertical concrete core that supports the tower. site personnel. At the same time, the solutions impressed
The crane had to be positioned within the core of the with the adequate space and load-bearing capacity they
building because of the combination of concrete and offered for additional materials and tools. Since the mate-
steel. This meant that the formwork solution had to be rials could only be delivered once a day, this proved to be
adaptable and able to climb without the need for a crane. hugely beneficial.
170 171
GIOIA 22
Milan
Italy
GIOIA 22 is setting new benchmarks in terms of sustain- The structure consists of a main core with
ability: the 120-m-high tower at the heart of the Porta 26 storeys and a secondary core with 13 storeys
Nuova district covers 65 percent of its annual energy and provides enough space for approximately
requirements using renewable energy sources. This 2,700 people, 350 parking spaces and 13 lifts.
makes it the first building of its size in Italy to meet the The special feature: from the second floor
NZEB standard. Its folding design is not only of aesthetic upwards, the tower starts to fold in on itself as
but also of ecological value. the slabs get progressively wider as the height
increases. A project-specific combination of
different systems was required to create the
unusual design of the building. For these rea-
sons, the decision was made to combine the
SKYDECK Panel Slab Formwork with an addi-
tional RCS P system solution to erect the slabs
from the second floor upwards. Systematic
erection sequences and lightweight system
components made it possible to complete an
© Alberto Brevi
entire floor in a week.
© Alberto Brevi
172 173
SKY PARK
Residence
Bratislava
Slovakia
38,100 m2 The new cultural hub in Bratislava’s former industrial area bears the
signature of Zaha Hadid: the three residential complexes stand out by
of PERI UP virtue of their elliptical design, with each of them providing living and
relaxation space across 31 storeys.
Facade Scaffold For the construction of the three residential towers, PERI delivered 38,100 m²
of scaffolding material weighing 850 t to the site in Slovakia. On account
for elliptical
of the high axial forces, the PERI Scaffolding System provided the optimal
solution for erection of the facade. In the lower section, which reaches a
height of 25 m, PERI UP Shoring was used as this guaranteed a high degree
towers
of load-bearing capacity and versatility. The PERI UP Facade Scaffold was
chosen for the upper section.
In addition, a combination of the RCS Rail Climbing System and VARIO form-
work proved to be the optimal choice for concreting operations carried out at
height: in each case, a VARIO panel climbed upwards in 50-cm-increments
© Penta Real Estate
together with an RCS Platform. The system could be adapted quickly and easily
to the shape of the building because the individual VARIO panels could also
be specially adapted. This also made it possible to form the slab edges. The
foundation slab, exterior walls, ceiling slabs, stairs and lift shafts were formed
with TRIO. The MAXIMO Formwork System, which can be operated from one
side and features panel heights of 300 cm, was used for the interior walls.
The planning and execution phases of the residential building project were
extremely complex due to the elliptical shape and the height of the building.
Thus, two different teams were involved in the planning phase of the project:
PERI engineers from Slovakia and the Czech Republic worked together to
design a customised solution that met the requirements of the contractors
involved in equal measure.
Contractor
PSJ Concrete, a.s., Prague, Czech Republic
INGSTEEL s.r.o., Bratislava, Slovakia
Field service
PERI Slovakia, Senec
PERI Czech Republic, Jesenice u Prahy
Frankfurt
Germany
176 177
Marina East Tower
Ayia Napa
Cyprus
The East Tower is part of the new complex at Ayia Napa's the ground up to the highest floors. SRS Round Steel Col-
marina. At 115 m high, it provides 29 floors of space for umns made it possible to achieve the desired inclination
apartments and shopping in the busy n eighbourhood, and at the same time ensured that the concrete has a
offering a bustling environment for residents and guests high-quality appearance. The crane-free assembly process
alike. The building's T-shaped ground plan rotates also resulted in valuable time savings.
1.6 degrees per floor around the round core, making it a
unique sight from land and sea. The decision to opt for SKYDECK and VARIODECK ensured
that the curved slab panels surrounding the circular core could
The circular building core was realised with a coordinated system be formed quickly and safely. They ensured that the assembly
combination consisting of the RCS Rail Climbing System and process was systematic and that the work procedures were
the individually adaptable VARIO VT 20 Girder Wall Form- ergonomic and less strenuous. In addition, the panel sizes of the
work. The interconnected system elements provided an ex- standard system allowed for small infill areas despite the curved
cellent level of stability, thus preventing the platforms lifting geometry of the ceiling slabs. Time and material-intensive
off even under high wind loads. An important component of construction site solutions made of timber were thus kept to
the twisting tower is its inclined columns, which extend from a minimum, which also resulted in cost savings.
Contractor
TERNA OVERSEAS LIMITED, Nicosia, Cyprus
Field service
PERI Hellas, Koropi
178 179
Y-Towers
Amsterdam
Netherlands
180 181
Generation Park
Warsaw
Poland
Poland’s capital
Field service
38 storeys upwards. One of the major high- PERI Poland, Płochocin
182 183
One Chicago Square
Chicago (IL)
USA
© Yochicago.com
The RCS Rail Climbing System was used for the exterior
walls. This climbed the facade with the help of crane lifts and
simultaneous hydraulic support. To curb the enormous wind Contractor
James McHugh
loads at these heights yet still allow daylight to enter, the rail C onstruction Co.,
Chicago, IL, USA
climbing system was cleverly combined with LPS – a climb-
ing protection panel with a mesh enclosure. The system com- Field service
PERI USA, Chicago, IL
bination therefore improved the degree of work safety at the
higher levels, while passers-by and personnel on the ground
were also well protected.
In addition to the products, PERI also provided drawings and Tom Kruszewski ∙ Superintendent
technical support from its own engineers and also assisted “The project had an aggressive schedule requiring all four
with the coordination of all formwork and scaffolding process- phases of the project to be constructed simultaneously
es on the construction site. [...]. The construction sequence required a complicated
core formwork solution that started in a forty-foot-deep
earth retention system, various crane lifted walls and a
complete perimeter of windscreens on both towers.
McHugh Construction selected PERI to supply and engi-
neer the formwork that was instrumental in completing
the project efficiently and ahead of schedule.”
184 185
Landmark TLV
Tel Aviv
Israel
Contractor
Electra Construction LTD, Ramat Gan, Israel
Danya Cebus LTD, Or Yehuda, Israel
Field service
PERI Israel, Rosh Ha‘ayin
during skyscraper construction nomical system solution reduced the required crane times
during construction. After striking, it was also possible to
climb the platform and formwork simultaneously with just
tasks unhindered in spite of the great height.
186 187
A Tower
Ljubljana
Slovenia
TRIO Wall Formwork was used to form the walls and the rectangular
columns of the underground floors. It was possible to connect the pan-
els securely and quickly using the BFD Coupler, which can be operated
with one hand, thus achieving a high level of efficiency. SRS Steel Circu-
Contractor
lar Formwork was used for the circular columns with varying diameters. Homplan d.o.o., Kranj, Slovenija
This way, it was possible to achieve the architectural concrete quality Field service
desired by the customer. PERI Croatia, Zagreb
PERI Slovenia, Maribor
Sustainable guardrails
to suit the geometry, was used for the garage driveways. The building
slabs were constructed with SKYDECK Panel Slab Formwork, whose
drophead facilitated early striking and thus saved costs. The planning
for safe work operations work carried out by PERI engineers made it possible to use the form-
work material from the lower floors for the other floors, which reduced
Muzafer Rujović ∙ Project Manager
188 189
CoolTower
Rotterdam
Netherlands
190 191
South Quay Plaza 4
London
England
The South Quay Plaza 4 project represents the single-side-operable MAXIMO Panel Formwork in combination
the second phase of construction of the South with the ACS G Climbing System with cantilevered gallows, which fa-
Quay Plaza residential development in London’s cilitated concreting of the wall and slab in a single pour, thereby helping
Canary Wharf financial district. At 56-storeys the team stick to the demanding 6-day cycle. In addition, a total of four
high, the new skyscraper will offer space for ACS P Platform Systems were used for the interior walls - two of which
around 400 residential units when completed. had built-in hatches to facilitate the concreting process and to install the
Due to the excellent cooperation during the stairs. Two other, smaller ACS P solutions were used for climbing the
construction of the first tower in 2018, PERI shafts. Attached PERI UP 75 Stair Towers provided emergency access
systems were also used for the construction of to the levels below.
the second tower. For a high degree of cost-
effectiveness, PERI engineers – wherever Due to the very confined space and limited storage area, just-in-time
possible – incorporated the existing materials deliveries were crucial for the success of the project. To limit the
from the first construction phase into the amount of material required and simplify the assembly process, over
second solution. 80 formwork elements were delivered to the construction site prefabri-
cated and were then completed on site. PERI’s digital services were a
For the complex geometry of the core, the great help in providing project support. For example, 3D models of the
ACS Self-Climbing System was the preferred structure were created to visualise the climbing sequence, enable clash
choice. The building core was divided into two detection and identify spatial limitations in advance.
climbing zones in order to achieve the concreting
sequence required by the customer in an efficient
6-day cycle. This allowed the installation of rein-
forcement bars and fixings on one half of the core,
while the concreting process was already in full
Contractor swing on the other half.
Expanded Structures Ltd, Kent, UK
“For the planning and briefings, we used the digital 3D model from PERI. The result was great,
as it allowed us to capture the detail and lifecycle of the ACS Climbing Formwork from erection to
operation to the dismantling stage. The team at PERI were proactive in meeting our needs with
engineered safety at the forefront of their solutions."
192 193
Tour Mirabeau
Marseille
France
The immediate proximity to the Mediterranean Sea not only meant that space
was limited during the construction phase, but also led to special requirements
in terms of safety. The high wind forces, for example, proved challenging. By
using the LPS Climbing Protection Panel for enclosure purposes, however,
the workers were effectively protected from the high wind loads even at great
heights and the possibility of falling objects was ruled out.
The RCS C Rail Climbing System used for the construction of the facade also
ensured a high level of work safety, with the climbing unit being securely con-
nected to the structure at all times via the rails.
The climbing system was combined with the MAXIMO Panel Formwork,
which resulted in a very high level of concrete quality. Furthermore, the
self-climbing system with its retractable formwork not only minimised the
Contractor number of crane lifts required, it also sped up the climbing process at the
Léon Grosse Provence, Aix-en-Provence, France
same time, as only a handful of climbing shoes were needed.
Field service
PERI France, Rognac
With SKYMAX, another PERI system was used, this time for forming the
slabs – 1,000 m² of slab formwork was used for this. The low dead weight of
the SKYMAX Panels of just 32 kg sped up the shuttering process considerably
and made the work processes less strenuous. The lowering head also facilitat-
ed prompt striking of the formwork, resulting in lower on-site material require-
Nicolas Alcaraz ∙ Site Manager ments. This, in turn, was beneficial in view of the cramped conditions on the
“The technically complex Tour Mirabeau was constructed in an environment that was difficult to access. construction site.
The proximity, responsiveness and expertise of the PERI engineering team enabled us to carry out the
work without any issues – and using the systems that were best suited to the task. By using the PERI LPS,
RCS and SKYMAX systems, all safety aspects could be complied with and swift construction progress
achieved.”
194 195
CULTURAL BUILDINGS
The Polish Army Museum
Warsaw
Poland
Some aspects of the history of the Polish army In order to withstand the extremely high concrete
were previously housed in the National Muse- pressure of 90 kN/m² in the ideal manner, the
um of Poland. In order to be able to combine formwork solution was based on VARIO GT 24
a greater number of exhibits with multimedia Girder Wall Formwork. The individually prepared
experiences and thus present the history of the FinPly Maxi formwork panels with a height of
military in an even more exciting way, a muse- 8.10 m and a width of 2.40 m produced the ide-
um of its own has now been built on the his- al a rchitectural concrete result – irrespective of
toric grounds of the Warsaw Citadel. PERI met whether the surface was patterned or smooth.
the high requirements for the red, patterned Timely material supply and the option of using
architectural concrete with a custom-made yet only one type of formwork for erecting structural
cost-efficient formwork solution. and pressure walls meant that the concreting work
could be carried out in weekly cycles, thus saving
The walls of the new 11 m high building were to time.
consist partly of smooth concrete and partly of
chevron-patterned concrete. This required the The formwork solution was rounded off by the
use of high-quality formwork panels and custom- PERI UP Scaffolding Kit. The 8 m high mobile
ised plastic matrices. These were bonded in the reinforcement scaffolds made it easier for the site
PERI pre-assembly plant and then delivered to the personnel to carry out formwork work at great
construction site. heights and at the same time ensured a high level of
working safety. In addition, concreted wall sections
were supported with PERI UP in the form of a shor-
ing solution to prevent the structures from sinking.
Contractor
Consortium: IDS-Bud Inc. & Mar-Bud
Budownictwo LLC, Warsaw, Poland
Field service
PERI Poland, Płochocin
198 199
The REACH
Kennedy Center
for the Performing Arts
Washington, D.C.
USA
special-purpose formwork
The building extension at the imposing Kennedy Center With its 12.90 m high ceilings and wave-shaped wall, the case. Heavy-duty standard products from PERI, such as the For the slab formation process, the flexibly applicable
for the Performing Arts comprises three interconnected Skylight Pavilion is one of the highlights of the project. The RCS Rails, were used. In this way, a torsionally stiff yet MULTIFLEX Girder Slab Formwork was the preferred choice
pavilions that stand out due to their exceptional archi- wall has a continuous curvature that runs both vertically and cost-optimised system was used, which was held in position throughout the entire project as it allowed the architectural
tectural design and architectural concrete of the highest horizontally. As such, every free-form box supplied by PERI by anchors in the ground. concrete surfaces to be formed to the quality standards ex-
quality, which includes white in-situ concrete and vari- needed to be custom-designed. To this end, a 3D model that pected of PERI. In addition, SKYDECK Panel Slab Formwork
ous chequerboard patterns. The project won the Ameri- created a virtual depiction of the wall was developed, thus Because of this high horizontal force, PERI engineers devel- was used for the slabs of the underground car park.
can Concrete Institute’s Overall Excellence Award in paving the way for the development of project-specific oped a specific solution to ensure that the high forces acting SKYDECK’s lightweight system components allowed the
October 2020. PERI special formwork. The high fresh concrete pressure of on the moulding boxes could be transferred. For this pur- construction site team to conserve energy during the con-
around 100 kN/m² resulted in a stripping force of over 120 kN pose, a tension-compression system (TCS) was designed struction process. The majority of the bracing was assembled
and a horizontal force of over 420 kN in the uppermost con- and deployed. This saw the panels connected horizontally so with components from the VARIOKIT Engineering Construc-
creting section. Since the two forces were working in oppo- that the load could be gradually transferred to a supporting tion Kit.
site directions, the stop-end ended up being twisted. structure system instead of to the adjacent panels.
These significant demands called for a far stronger stop-end This prevented the panels from being overloaded.
system assembly than what is typically required in a standard
Client
Lane Construction Corporation, Cheshire, CT, USA
Architect
Steven Holl Architects, New York, NY, USA
Field service
PERI USA, Elkridge, MD
200 201
New stadium for
NK Osijek
Osijek
Croatia
202 203
Indoor Tennis Center
Kuwait University
Al-Shadadiya
Kuwait
The facade of the 25 m high tennis centre was The significant spatial restrictions, limited crane
constructed using a total of eight concreting availability and overlapping schedules for other
heights. To apply the limestone Trencadis mosaics work, such as the installation of grandstands, pre-
to the thin reinforced concrete ceiling as part of sented logistical challenges. Given the fact that
the finishing work, triangular recesses were includ- the design of the curved walls is repeated hori-
ed in the construction. The recesses, which are zontally within a single concreting height, it was
found at different heights of up to 11 m, feature possible to use exactly the same special-purpose
up to 120 round openings, each with a diameter formwork elements up to four times in each con-
of 20 cm. These form a fine mesh and ensure creting process. This lowered manufacturing costs
that the sports venue, which is over 80 m wide, is and also saved valuable assembly time.
flooded with sunlight in a unique way.
A combination of PERI formwork and shoring
Engineers from the Technical Office of the solutions was used in order to achieve the desired
PERI Group designed the 3D structural models shape of the building and meet its demanding ar-
and 3D plans used in the construction process chitectural requirements. Thanks to the 25 cm or
based on the building plans. Customised 3D spe- 50 cm end-to-end system grid and the possibility
cial-purpose formwork elements were used to of combining it with SRU Steel Walers from the
construct the curved reinforced concrete walls VARIOKIT Engineering Construction Kit, it was
with different-sized recess boxes and varying wall possible to optimally adapt the PERI UP Scaffold-
thicknesses of between 20 cm and 30 cm. The ing System to the various geometries and loads of
static load-bearing elements were based on the the freeform formwork by way of a load-bearing
204 205
Albert Einstein Education and
Research Center
São Paulo
Brazil
For the construction of the new research centre of the Albert Einstein Hospital
covering around 23,300 m2, the PERI team put in a top performance: The special
building geometry and the highest requirements for the architectural concrete in
combination with tight time and cost specifications called for skilful engineering
and a specially coordinated range of PERI products, which included pre-assem-
bled freeform formwork.
Contractor The new research centre will extend the hospital’s suc- PERI delivered the formwork units pre-assembled to the con-
Racional Engenharia Ltda,
São Paulo, Brazil cess as a leading institution in Central and South America. struction site, which saved both time and assembly work.
Gardens inside and outside the building, a facade with the
Field service
PERI Brazil, highest requirements for the architectural concrete surfaces In addition, an outstanding architectural concrete solution
Vargem Grande Paulista
with a low number of tie points, double-curved walls in the with few tie points was also required for the large-scale fa-
atrium and large areas with flat slabs are what characterise cade walls. PERI engineers decided to use a total of around
the complex, which brings new splendour to the cityscape of 8,100 m² of VARIO GT 24 Wall Formwork. Thanks to the
the Brazilian metropolis of São Paulo. flexible arrangement of the beams and ledgers, the formwork
Nivaldo Santos ∙ Project Manager was optimally adapted to the shape of the building and creat-
“PERI’s performance was excellent, both in the development The preliminary planning for the formwork solutions was ed walls in an attractive architectural concrete quality. Given
of technical solutions and in day-to-day work on site, espe- carried out in close cooperation with the contractor Racional, the fact that the formlining could be freely selected and the
cially when it came to upholding the signed contract, man- and in the end, the wishes of the architectural office were ties positioned as required, it was possible to bring the plan-
agement of materials and maintenance. The best example even exceeded: For the curved walls of the atrium with an ning specifications of the architectural office to life. Thanks to
of this excellent performance was the strategic approach to area of 1,000 m2, custom-made PERI Freeform Formwork the PERI solution encompassing planning, pre-assembly and
the garden in the atrium area. As early as during the planning was used, which was covered with special formwork panels suitable formwork, it was also possible to fulfil all time, cost
phase, it was already clear to us that PERI, together with so that the required architectural concrete surface could be and safety requirements.
Racional Engenharia, was the right company for this great achieved efficiently.
challenge.”
206 207
Faculty of Governance, Economic and Social Sciences,
Mohammed VI Polytechnic University
Rabat
Morocco
Adherence to nine-month
construction period thanks to
comprehensive PERI solution
During the construction of the new campus of the Mohammed VI Polytechnic University
(UM6P) in Rabat, PERI defied the demanding construction schedule of only nine months with
its impressive show of reliability and customer focus and helped to carry out the project
in accordance with strict safety standards. A comprehensive overall solution from a single
source was used, including the new ALPHADECK and HANDSET Alpha Panel Formwork as
well as PERI UP scaffolding solutions.
Adherence to the tight shell construction time of only nine In addition, tried-and-tested girder formwork consisting of
months and the fulfilment of all existing safety requirements a total of 16,000 m2 of PERI formwork panels as well as
were the top priorities in this construction project. The 30,000 linear metres of VT 20 Girders were used on the site.
customer was convinced that PERI could provide a compre- PERI also made its mark here with high quality materials that
hensive solution that took both safety and time aspects into were immediately available. LIWA and HANDSET Alpha Pan-
account. On the one hand, PERI developed a detailed safety el Formwork were chosen for the process of erecting the
concept which was compelling by virtue of the system-inte- foundation.
grated safety features of the PERI products and was there-
fore able to pass even the most stringent inspections. On the The advantage: the formwork systems could also be used
other hand, PERI was able to stick to the tight construction manually, without the need for a crane. This resulted in con-
schedule thanks to coordinated logistics processes and on- siderable time savings.
time delivery of materials.
Around 600 t of scaffolding material completed the overall
A total of 2,000 m2 of ALPHADECK Slab Formwork was solution: The PERI UP Scaffolding Kit was used as falsework,
used for the slab area. The particularly lightweight system working scaffolds and access scaffolds. Thanks to the guard- Contractor
SOGEA MAROC Ltd, Oued Ykem Témara, Morocco
components made it possible to work without the use of rail in advance and non-slip, anti-lift decks, PERI UP ensured
Field service
a crane, while at the same time maintaining a high level of the highest level of employee protection. In addition, PERI
PERI Morocco, Skhirat
efficiency. It was possible to increase the level of safety on engineers were on hand to assist the customer on site every
the construction site by systematically shuttering and striking day, making a further contribution to the seamless progress
the formwork from the level below. The drophead system made at the construction site.
allowed for early striking and rapid cycle sequences meaning
that the panels were soon ready for the next section.
Said Benzekri ∙ Head of Development
“We opted for PERI products for three reasons. The materials offered meet our stringent safety require-
ments. The ALPHADECK Slab Formwork and PERI UP shoring solutions are highly efficient and quick to
assemble and dismantle, which meant we were able to meet our deadlines. The immediate availability,
on-time delivery and on-site technical support also enabled us to make the construction progress that was
required.”
209
Deepspot
Mszczonów
Poland
One of the deepest diving pools in the world was built with the aid of
numerous PERI systems near the Polish capital of Warsaw. The Deepspot
diving facility, which reaches depths of up to 45.50 metres is divided into
two sections: the main section reaches a depth of 15.50 metres, while the
diving tube is 25.45 metres deep. The tube depth is roughly equivalent to
the height of a 15-storey building and holds a total of 8,000 m³ of water.
Deepspot opened at the end of 2020 after a construction period of only
around two years.
© Irena Stangierska
The diving tube, with its internal diameter of 7 m and a foundation of the site personnel. The used and pre-assembled Contractor
© Irena Stangierska
on VST Heavy-Duty Towers assisted this operation. A special-purpose the diving tube.
solution was required for the vertical alignment of the diving tube in the
first of a total of four segments. Special-purpose guides were required In addition to the diving tube, the underwater view-
for this process. The individual elements weighed 300 t each. In addition, ing bridge is one of the highlights of the Deepspot
the non-axial and irregular lowering processes as well as the possibility of diving facility. The bridge only became self-support- Michał Braszczyński ∙ Managing Director
collision with the jet pipe elements posed a major challenge from a struc- ing when the pool was filled with water and the “For an extraordinary project like this, we
tural analysis point of view. To overcome these challenges, a hydraulic necessary buoyancy force was fully present. For this needed a reliable partner. That is why we
unit was used to ensure precision when the first segment was lowered. reason, it was necessary to support it with shoring put our trust in PERI. A large number of
The inherent weight of the other until shortly before the pool was commissioned. geometrically and technologically complex
segments caused them to sink It was decided that ST 100 Stacking Towers with reinforced concrete elements were required
downwards naturally. The process a height of 14.40 m, would be used to ensure the to construct the diving pool. At the same
was repeated until the deep well safe transfer of loads. The dismantling of the stack- time, it was essential to maintain a high
reached its final depth of 25 m. ing towers could only take place after the pool was level of safety for the personnel. A significant
filled with water. Professional divers were hired for aspect of this was special-purpose formwork
As early as the planning phase, this task, and in a total of ten hours they dismantled that was pre-assembled in PERI’s warehouse.
the responsible PERI engineers the scaffolding material, which weighed 3,400 kg, The formwork deliveries had to be made
paid attention not only to the static under water and brought it safely to the surface. just-in-time. PERI made it possible to meet
feasibility but also to the safety of all these requirements.”
210 211
Kailas House
Heinola
Finland
Contractor
Insinöörityö Hentinen Oy, Joutsa, Finland
Field service
PERI Finland, Hyvinkää
212 213
TRANSPORT
ENGINEERING
Air traffic control tower
Buenos Aires-Ezeiza Airport
Buenos Aires
Argentina
A new air traffic control tower was built in close cooperation Finally, the control centre, which consists of five
with PERI about 20 km from Buenos Aires, at the Aeropuerto de geometrically different cantilever slabs, was built at
Ezeiza. At a height of around 60 metres, the air traffic controllers a height of 62 metres. A variety of PERI systems
have a 360° field of vision, providing the basis for optimised were used for this, including PERI UP Working Plat-
visual monitoring and control of air traffic. Including the steel forms. The benefits of the PERI UP system ensured
roof and antennas, the 27-storey tower reaches a total height a high degree of safety even at great heights. This
of 108.40 m. The stringent architectural concrete requirements allowed the system to be adapted flexibly to the
and the pipe-in-pipe structure were main challenges of the different geometries. Non-slip steel decks were used,
project. and these were secured during the assembly process
to prevent unintentional lifting.
The internal core of the tower, which extends vertically upwards,
houses stairs, lifts and installation ducts. This core was constructed
using a combination of CB Climbing Formwork and VARIO GT 24 Girder
Wall Formwork. Use of the latter allowed flexible adjustments to be
made to accommodate the project-specific requirements. While the
VARIO formwork climbed upwards on the CB 160 Climbing Formwork
on the outer section of the wall, the BR Shaft Platform provided reliable
support for the internal formwork of the shaft formwork.
216 217
The Komorjak Tunnel
Omiš
Croatia
Efficient realisation of
formwork elements. This meant that only one solu- Contractor
STRABAG d.d., Zagreb,
tion was needed for the construction of the complex Croatia
geometry, which saved time and money. The form-
a single formwork solution already pre-assembled also meant that very little as-
sembly work was required on site. The single-sided
tunnel walls at the tunnel bifurcation were construct- Đani Radić ∙ Construction Site Engineer
ed using 7 m long, specially designed VARIOKIT “The versatile and highly practical VARIOKIT and
formwork in 6 m long casts. To ensure the safe trans- PERI UP modular systems met all the requirements
fer of loads, PERI UP Shoring was used throughout we had for the construction of the extremely complex
the project. This could be optimally adapted to the tunnel segments. The technical support from PERI
The more than 600 m long Komorjak tunnel on the The first 90 m of the tunnel consist of a three-lane cross-sec- changing tunnel geometry due to its high flexibility was outstanding, from the detailed design before the
Croatian coast is part of the bypass road of the city of tion, after which the route begins to split into two separate and the different lengths of the components. start of the project to the extensive commitment shown
Omiš and an important element in easing traffic conges- double-lane tunnels with a carriageway width of 7.10 m and during the construction itself. We decided to work with
tion in the city centre. The complex geometry of the a height of 6.85 m. Due to these complex characteristics For the south portal of the tunnel, the engineers from PERI because we were looking for a reliable supplier
tunnel and several modifications during the course of and the location of the south portal above the Cetina River, PERI decided on the VARIOKIT VCB Cantilever Bracket for this demanding project who would not only provide
the project called for a great deal of flexibility. The special-purpose formwork and a specific project execution in combination with HEB Girders. VST Heavy-Duty us with the materials we required, but who also had
VARIOKIT and PERI UP systems deployed not only met strategy were required for the construction of the tunnel. Shoring Towers formed the support for the cantilever extensive expertise in preparing all formwork and scaf-
all the requirements, but also ensured that work pro- bracket and carried the high load of up to 600 kN each folding solutions.”
cesses were efficient on account of their modularity. PERI engineers therefore designed an ingenious VARIOKIT with a total of eight verticals. For the external form-
VTC Tunnel Formwork solution which was also used for work of the south and north tunnel portals with their
the nine-cycle, three-lane section once the two-lane tunnel complex geometries, the VARIO GT 24 Girder Wall
section with its 42 concreting sections had been completed. Formwork ultimately offered the required flexibility.
The diameter was expanded efficiently by installing additional
218 219
Innbridge at Terfens
Terfens
Austria
to new PERI system of construction phases on each supporting structure by two due to the fact that we
were able to concrete 5.70 m section lengths with the PERI VARIOKIT VBC system.
Furthermore, when we were awarding the contract, particular emphasis was
placed on a straightforward procedure for retracting the scaffolding and on the
technical details regarding the ability to adapt to the spatial limitations posed by
Contractor the old existing bridge when erecting the first supporting structure and by the new
ARGE (PORR/Strabag), Zirl, Austria
bridge when erecting the second supporting structure.”
Field service
PERI Austria, Reichersdorf
The reconstruction project of the Innbridge at projection of the cross girders in the grate could be
© Günther Bayerl
Terfens in an earthquake zone on the A12 mo- adapted, and the supporting structure had a spacing
torway was one of the largest bridge construc- of only 50 cm. The latter was necessary due to the
tion projects to be carried out in western Aus- longitudinal cantilevered slab retaining wall in the
tria. With PERI by their side, the construction abutment area, which extended from the upper
site team was able to complete the project on edge of the foundation to the lower edge of the
time despite the demanding construction cantilevered slab. What’s more, the fully integrated
schedule, and with the necessary structural cal- hydraulics simplified the process of adjusting and cal-
culations for earthquake loads. ibrating the formwork from one section to the next.
Given the fact it is convenient to operate, the system
By using the VBC Balanced Cantilever Carriage in- could be moved to the next cycle quickly and easily.
cluding formwork, PERI provided the client with a
comprehensive solution, not to mention planning The formwork carriage also proved to be advanta-
services and on-site support. The decision to use geous during the concreting process as its car-
the VBC Balanced Cantilever Carriage meant that riageway slab formwork reduced the degree of
5.70 m long concreting sections could be realised. penetration in the supporting structure due to the
This meant that the number of construction phases fact it is positioned on the M24 anchor sleeves.
could be reduced to only four per bridge support The balanced cantilever carriage was also straight-
structure. The fact that the system is highly flexible forward to dismantle – the time-consuming pro-
and easy to align meant that the respective seg- cess of lowering the rails to retract the carriages
ments could be concreted in weekly cycles, the was not required.
220 221
Bandra Kurla Complex
(BKC) Station
Mumbai
India
Millions of people use Mumbai’s rapid transit system LIWA proved its worth in Mumbai due to the variability in
every day. The newly launched Line 3 will extend the its application. Due to the integrated locking bar, the panel
network by 33.5 km and connect Mumbai’s far south formwork could not only be used for retaining walls, but
with the north of the city. The Bandra Kurla Complex also for the approximately 8.50 m tall columns. The low
(BKC) was commissioned to guarantee as seamless a weight of the elements also saved valuable working time
transfer to Line 2 as possible. With its 475 m length and and personnel costs.
30 m width on two underground levels, it was the largest
underground station in Asia at the time of construction. Another challenging task was the forming process for the
24 m x 32 m roof slab, which had to be produced in a single
The shuttering process for the retaining walls at a depth of pouring operation. As a solution, PERI supplied the height-
16 m posed a major challenge on the construction site. As variable PERI UP Shoring Tower Plus, which acted as a table
the formwork had to be placed against the ground earth on support. Formwork was carried out with the VT Slab Table in
one side, the ideal solution was to combine the SCS Climbing combination with VT 20 K Formwork Girders. The slab tables
System with LIWA Panel Formwork. The 24 m long and were pre-assembled directly on construction site and could be
4.50 m high construction phases could thus be formed in moved by crane lift. This was a clever solution that could be
a single pouring operation. This meant that the tight con implemented quickly, thus playing a fundamental role in the
struction cycle of 25 to 30 days was adhered to. project team's ability to stick to the time-critical construction
schedule.
222 223
S3 expressway
Legnica
Lubawka
Poland
Field service
PERI Poland, Płochocin
A special feature of the VARIOKIT Formwork Units for the In addition, numerous solutions from the PERI UP Scaffolding
external formwork was the striking mechanism: When the Kit were used on the construction site. Among other things,
casting bed was lowered, the mechanism pushed the external the components provided a high degree of working safety as
formwork outwards in a horizontal direction. This provided stair towers, reinforcement scaffolds and working platforms,
the necessary distance between the cured structure and the leading to a successful result through reliable perimeter
struck formwork when moving the superstructure, which is protection and safe access for site personnel.
necessary for narrower bridge radii. While the casting bed
was being raised, the mechanism then automatically pulled Throughout the entire project, PERI engineers were available
the external formwork back into the concreting position. This on site as contact persons to train the construction site team
meant that no additional alignment of the external formwork on how to use the VARIOKIT Incremental Launching Facility.
was necessary and the site personnel could get started on
the next work steps straight away.
The VIL Wall Support with Roller Drophead was used for the
slab formwork in the trough to implement the movable slab
formwork solution with additional quick striking mechanism.
The shuttering method of the VIL System allowed the slab
formwork to be moved independently into the concreting
position by pulling. The 25-m-long slab formwork was thus
pulled into the new cycle and aligned within half an hour.
This simplified the workflow and contributed significantly
to the project team’s ability to stick to the weekly cycle.
224 225
Theunisbrug
Merksem
Belgium
Contractor
BELTEK BV, Sint-Niklaas, Belgium
Field service
PERI BeNeLux, Boom
Parallel bridge
The construction process for the three bridges was similar
and essentially only differed in the height at which the
system combination of the VARIOKIT Bridge System and
reliable availability This saved time and material costs on the construction
site. In addition, the formwork performed impressively
of materials
with its simple and intuitive handling characteristics during
the shuttering and striking processes. Concreting was
carried out only once on the water; the PERI systems
were transported back to the bank with the help of a
pontoon after striking.
To improve the traffic situation in Antwerp, Belgium, Due to the fact that both bridges were formed simultane-
and to modernise the existing infrastructure, the ously, the material requirements were enormous. Close
Gabriel Theunis Bridge was raised and the Albert Canal cooperation between several PERI subsidiaries in Europe
was widened in some places. PERI supported the ensured that all parts arrived on site on schedule, and thus
large-scale project with a system combination. saved an enormous amount of time.
226
Čortanovci
viaduct
Novi Sad
Serbia
Easily adaptable:
PERI systems ensure
swift construction progress
The Budapest-Belgrade high-speed line is part of the TRIO Panel Formwork as well as the VARIO GT 24 Girder
Budapest-Belgrade-Skopje-Athens international rail Wall Formwork.
link. One of the bigger challenges on this route was the
Čortanovci viaduct, which is located between Stara To transfer the loads in section B, the decision was made to
Pazova and Novi Sad. PERI assisted with the construction use the ALPHAKIT Shoring Construction Kit, which is suitable
of sections B and C, each 642 m long. for particularly large support heights. The assembly of the
24.75 m high towers was particularly efficient due to the small
The concreting work for both sections B and C was carried number of lightweight single components. The pre-assembly
out simultaneously to the left and right, starting from the process was carried out quickly and safely from the ground. The
delta pier in the middle. The 18.50 m high delta pier was ability to position and move the units by crane thereafter meant
therefore initially realised per carriageway in both sections. that time was saved and construction progressed quickly.
The construction workers found support in a combination Moreover, additional working platforms from the PERI UP
of the PERI UP system and components from the VARIOKIT Scaffolding Kit were installed to provide a greater level of safety
Engineering Construction Kit. As both systems are based for the construction site personnel at great heights.
on the modular principle as well as on a metric basic grid,
any adjustments required to geometries and loads could be Throughout the entire project, PERI engineers were on hand
made in 25-cm-increments. The optimum connection options to assist the construction site personnel. On account of the
ensured that the formwork and scaffolding solution was intensive amount of material planning work carried out in
perfectly coordinated and available from a single source. For advance, as well as the supportive and advisory supervision
the rest of the columns required for both stages, CB Climbing provided while the systems were being installed, adhering to Main contractor
RZD International, Belgrade, Serbia
Units were used as safe working platforms to support the the tight construction schedule was no issue at all. Subcontractor: Karin Komerc MD,
Veternik, Serbia
Field service
PERI Serbia, Šimanovci
228 229
Ponte de Lucefece
Alandroal
Portugal
Not far from Alandroal, the Lucefece Bridge spans a dis- The VARIOKIT Engineering Construction Kit was also decisi-
tance of 664 m at a height of 25 m. As part of the project ve for the economic efficiency of the infrastructure project.
to modernise the Évora railway line between Freixo and The economical use of materials made possible by the struc-
Alandroal, the section will facilitate logistical opera- turally optimised components minimised material and labour
tions between Portuguese ports and the rest of Europe, costs. Furthermore, the combination with the access solu-
but also allow for passenger transport. The project was tions in the PERI UP Construction Kit facilitated access to the
Contractor to be completed in only 10 months. A very challenging structure, while also ensuring a greater level of safety.
Mota-Engil Engenharia e Construção S.A.,
Lisbon, Portugal deadline, which was met in cooperation with PERI.
To keep to the tight schedule, a full cycle involving two con-
Field service
PERI Portugal, Castanheira do Ribatejo The ALPHAKIT Shoring Construction Kit, which was used ex- creting phases needed to be completed within three weeks.
tensively during the construction process, impressed on ac- This goal was achieved thanks to the straightforward assem-
count of its characteristics. For instance, it could be adapted bly process of the systems, and the viaduct was completed
perfectly to the varying features of the viaduct, which ranges on schedule – without compromising on work safety.
in height from 12 m to 25 m. The system’s straightforward
Manuel Lopes ∙ Site Manager assembly process also resulted in fast installation and proces-
“By using this innovative, modular falsework, it was possible to adhere to the concreting cycles sing times, thereby significantly reducing the workload. And
specified in the construction site plan. It led to a reduction in the movement of materials, and all- let’s not forget the other advantage of the lightweight steel
owed us to systemise the work processes. We achieved a higher level of labour productivity as a components: These could be pre-assembled without a crane,
result, which enabled us to complete the works on time and to a high standard.” thereby minimising the use of cranes on the construction site.
230 231
Bridge Road 16
Jerusalem
Israel
When completed at the end of 2023, Road 16 will cover For the piers, a system solution consisting of a BR Shaft
a distance of around 4.70 km and connect Road 1 in Platform and CB Climbing Platforms was used, on which
Space-saving
the west of Jerusalem with Road 50 in the east of the VARIO GT 24 Girder Wall Formwork was fixed. In this way,
megacity. The bulk of the road is to run through tunnels the piers could be formed in a cost-efficient and space-saving
beneath Jerusalem. PERI assisted with the construction manner. The pier heads, in turn, were constructed using a
formwork
of the bridge piers by providing planning services and combination of the VARIOKIT and PERI UP systems. The
formwork solutions. PERI UP Shoring was fixed to SB Platforms, which were
attached to the piers horizontally. This meant that there was
to Jerusalem the other hand, tight budget and time constraints challenged
the engineers from PERI to find particularly time and cost-
efficient solutions. To meet the requirements, PERI provided
equipped with a comprehensive hydraulic kit to regulate the
movement of the formwork from cycle to cycle and to adapt
the formwork to the varying cross-sections of the bridge.
support throughout the project by deploying on-site person- Concreting was carried out in cycles of 5.30 m on both sides
nel as well as providing integrated planning services. of the piers – both uniformly and simultaneously.
Contractor
Shapir Civil and Marine Engineering LTD,
Petach Tikwa, Israel
Impresa Pizzarotti & C. S.p.A, Parma, Italy
Field service
PERI Israel, Rosh Ha‘ayin
PERI Poland, Plochocin
PERI Group, Weissenhorn
232 233
Al Bustan Street South
Doha
Qatar
Combining the modular VARIOKIT and PD 8 systems proved to VARIOKIT VST Heavy-Duty Towers were used to erect the Kim Hyungwoo ∙ Procurement Manager
be the ideal approach for this in-situ concrete bridge. Modi- main bridge and the bridge access roads. The towers were “The huge concrete viaduct in the Al Bustan Street South
fying the systems to accommodate the varying thicknesses adjusted steplessly using mobile hydraulics to account for the project, covering a distance of more than 10 km, was com-
of the bridge structure, which ranges from 3.20 m to 4.00 m, special geometry of the bridge. This made the formwork pro- pleted in a very short space of time. Thanks to their extensive
was a straightforward process. The prefabricated components cess particularly efficient and played a major role in ensuring supply network and excellent technical support, PERI ensured
of the external web and cantilevered formwork were assem- that the project was completed in April 2021. A PERI UP that we did not run into any delays or technical issues during
bled on the ground, raised by a single crane to save time and scaffolding solution ensured a high degree of work safety by the entire construction period. Everyone involved in the pro-
then adjusted to marry up with the angle of inclination of the providing comprehensive, all-round protection on the internal ject made a point of saying that PERI’s solution was the most
bridge using articulated couplings and a heavy-duty spindle. and external sides as well as anti-slip decks. The considerable efficient and reliable they had ever used.”
The PD 8 Shoring System ensured that loads could be trans- application potential of PERI UP was utilised in full, namely in the
ferred in an optimum manner. form of reinforcement scaffolds, working platforms, stair towers,
access points for finishing works and suspended scaffolds.
234 235
Luton DART
Luton
United Kingdom
despite curved geometry and acted as props for platforms, which were also used
to carry loads. While they are usually used in single-side
forming operations, in this case the frames were placed
horizontally around the pier shaft to support the formwork
and structure during the curing process. A PERI UP access
Contractor solution enabled the workers to safely ascend and descend
NJ Doyne, Berkshire, England
the construction, which reached heights of up to 13 metres.
Field service
PERI UK, Brentwood
PERI UK, Rugby GT 24 Girders were used in combination with plywood boards
in order to construct the tunnel roof. This construction was
fixed on MULTIPROP Shoring Towers that were equipped
with rollers. This meant that they could be moved on to the
next section after the shuttering process without having to
Richard Fahey ∙ Contract Manager be disassembled. As a result, with a cycle time of only one
“The interesting thing about the tunnel is that its curved shape was achieved by week, a considerable amount of time was saved. Single-
reusing straight formwork units. The mobile solution for the pier table system worked sided VARIO formwork elements were connected to inter-
brilliantly and reduced turnaround times – especially within confined spaces.” mediate fillers to create a faceted structure that ultimately
formed the curve for the tunnel.
236 237
Cebu-Cordova Link Expressway
PERI also provided support for the project with the planning
Contractor and supply of formwork solutions, among others for the access
Cebu Link Joint Venture, Cebu City, Philippines
viaduct on the Cordova side. From adaptable VARIO Column and
Field service
Wall Formwork in various sizes to a head trestle solution with
PERI Philippines, Muntinlupa
horizontal SB Brace Frames, CB Platforms and a customised
heavy-duty console bracket solution, the PERI systems proved
their versatility on the construction site and were also safe and
efficient in use.
Benjamin Dublin ∙ Project Manager During the entire construction project, PERI engineers were at
“Thanks to the extreme flexibility of the PERI UP Scaffolding Kit and its high stability, we were able the customer’s side to find optimal approaches to new require-
to use it at various points on the bridge, for instance for access to the pile caps, for access to the ments or to provide support during the implementation of these
elevated head sections and for supporting our launched traveller. PERI provided excellent technical approaches.
support by offering alternative and practical solutions. This helped us achieve high efficiency at the
construction site. The close cooperation with PERI also ensured smooth and straightforward imple-
mentation on site.”
238 239
San Giorgio
Bridge
Genoa
Italy
Pre-assembled
VARIO GT 24 and
RCS systems for
swift cycle sequences
To construct a bridge to replace the Morandi Bridge in Genoa,
which collapsed in 2018, a time-saving solution was required to
restore Italy’s vital transport link. For the new San Giorgio Bridge,
PERI provided an efficient formwork and scaffolding solution that
facilitated rapid cycle sequences of two to three days.
TRIO Panel Formwork and PROKIT Guardrails were used for the erection
of the foundations. The system combination ensured rapid construction
progress thanks to its swift assembly characteristics and also improved
safety levels thanks to the all-round protection at the building edges.
In addition, the PERI UP Scaffolding System provided safe access to the Renzo Rossi ∙ Site Manager
formwork at great heights. The assembly process was carried out safely “The decision to choose PERI as a partner
and without any exposed building edges using the guardrail in advance. for a project like this did not come about
The metric grid of the components meant that all scaffolding surfaces by chance. The outcome is impressive – as
were closed without any gaps and trip hazards were avoided, which also in other major projects undertaken by the
improved safety. Webuild Group, PERI again showed a high
level of reliability and professionalism.”
240 241
Second
River Niger
Bridge
Asaba/Onitsha
Contractor
Nigeria Julius Berger Nigeria PLC, Abuja
Field service
PERI ISSU, Spain, Algete
PERI Nigeria, Lagos
Once completed, the 1.60 km Second River Niger Bridge Stefan Uelzmann ∙ Project Manager
will connect the Nigerian cities of Asaba and Onitsha, “We have a strong and reliable working relationship with PERI. In this project,
helping to decongest traffic on the existing bridge over too, we worked together to solve challenges competently and save costs.”
the Niger. PERI assisted with the construction of this key
national project with a sophisticated engineering solution
based on the VARIOKIT Engineering Construction Kit,
the PERI UP Scaffolding Kit and the VARIO GT 24 Girder
Wall Formwork.
242 243
Access Tunnel:
A26 Danube Bridge
Linz
Austria
Contractor
ICM construction GmbH, Vienna, Austria
Field service
PERI Austria, Nußdorf ob der Traisen
PERI Infrastructure Sales Support Unit, Algete, Spain
244 245
Martin Place Tunnel
Ventilation Shaft
Sydney
Australia
PERI was contracted to build two ventilation tunnels for During the project, the PERI UP scaffolding system was also
one of Australia’s largest infrastructure projects. These used as safe access to the formwork, for assembly of the
tunnels were approximately 110 m in length and 30 m reinforcement and as a carriage for the slab formwork. The
below ground level. VARIOKIT VTC Solution and engi- versatility of PERI UP allowed flexible adaptation to the con-
neering support allowed PERI to complete this section struction site and simple assembly, which led to time savings
of work on the project ahead of schedule. and ensured that the safety specifications were met.
The VARIOKIT VTC Solution consisted of two tunnel carriages The preceding planning phase was also extensive: PERI engi-
having a length of 12.00 m and a height of 8.70 m. Combined neers prepared numerous construction and assembly draw-
with single-sided wall formwork, it was possible to carry out ings for the complex project, which led to a successful first
the striking process quickly, meaning that the carriages were application of the VTC Tunnel Carriage in Australia. Thanks to
ready for the next section after only three days. This signifi- an additional 3D model that could be used via a PERI app,
cantly reduced the concreting times. comprehensive project supervision was possible even under
difficult pandemic conditions and with limited site access.
A particular challenge was the shaft openings on one side of
the two tunnels, this led to uneven load transfer during the
concreting process. This problem was solved by strategically
placing ties above and below the fabricated truss elements.
246 247
Tekkale Viaduct
Artvin
Turkey
Contractor
Nurol – Gülsan Adi Ortaklığı,
Yusufeli, Turkey
Field service
PERI Turkey, Istanbul
Combination of VARIOKIT
The Tekkale Viaduct is part of the Yusufeli Dam P
roject, The VARIOKIT Engineering Construction Kit was also used to
which is one of the highest dams in the world with its implement the demanding bridge geometry. With the
69 kilometres of roads, 17 tunnels, 4 bridges and a height VARIOKIT VBC Balanced Cantilever Carriage, each slab seg-
and PERI UP saves time and of 270 metres. Each of the bridges has four lanes, which
provide sufficient space for traffic. The total length of
the bridges is 2,200 m. The Tekkale Viaduct, which was
ment could be produced in an average of 7 days – and all this
in compliance with occupational health and safety regulations
increases safety
thanks to the safety equipment integrated in the system. The
constructed using PERI systems, has a length of 644 m. VBC Balanced Cantilever Carriage made it possible to press
ahead with the production of segments with a length of
In order to realise the shape of the piers with variable cross- 5.50 m and a weight of 350 tonnes. For the fabrication of the
sections, the decision was made to use the PERI RCS C Rail heavy-duty girders, the load-optimised systems VARIOKIT,
Climbing System. Its mobile climbing hydraulics not only the single-sided SB Brace Frame and the VARIO GT 24
helped to save time but also provided the workers with safe Column Formwork were combined.
working conditions at all times despite strong winds and a
height of 150 m. This is because the climbing unit is firmly Last but not least, an integral part of the PERI project solution
connected to the structure at all times through the rail-guided was to combine VARIOKIT solutions with the PERI UP
system. Modular Scaffolding System. By means of this connection,
the site managers erected modular work platforms that al-
ways allowed safe access to all work areas.
248 249
Frankfurt Airport
Construction of Terminal 3
Frankfurt
Germany
by several months
Christopher Diefenhardt ∙ Site Manager
“The construction site personnel were pleasantly surprised
At the south end of Frankfurt Airport, Terminal 3, with its futuristic design, is currently by the solution for this complex task. Thanks to the systems
one of Europe’s largest infrastructure projects. Upon completion of costruction in 2024, supplied by PERI, we were able to finish each concreting section
up to 19 million travellers will be able to arrive and depart from the three new gates each about 2 weeks faster than originally planned.”
year. Together with Max Bögl, PERI assisted with the construction of the drive-by plat
form, which will in future provide passengers with direct access to the departure level.
With an integrated hydraulics system, the entire form- MAXIMO Structure because of the lower construc-
work carriage could be lowered by 2.20 m for striking tion height compared to the girder formwork.
and repositioning. Between the V-supports, the solution MAXIMO Structure also made it possible to
was made up of six individual carriages that could be achieve the desired SB2 architectural concrete
separated for relocation and striking. Outside the V-sup- class. The beam formwork was operated from a
ports there were two further carriage units that were PERI UP Platform located in the belly of the form-
40 m in length and could be moved in one piece. For work carriage. In order to meet all the occupational
the relocation process in the longitudinal and transverse safety requirements, all access points and working
direction, PERI developed a special hydraulic walking platforms in the formwork carriage were construct-
gear that could be transported back and forth between ed using the PERI UP Scaffolding Kit.
the individual carriage units quickly, easily and manually.
It took more than 16 hours to concrete the first
The formwork of the oblique-angled and V-shaped 36 m long concreting section. The formwork
beams of the drive-by platform posed a particular carriage, weighing almost 500 t, was ready to be
challenge. In this case, it was necessary to shutter moved to the next concreting section within just
and strike the beams separately from the formwork one week. A further 13 concreting operations
carriage – and in a very confined area. This was realised were carried out in order to complete the entire
by means of a folding mechanism and the drive-by platform.
250 251
WATER RETAINING
STRUCTURES
Vistula Spit
Shipping Canal
Skowronki
Poland
254 255
Water towers
Lomé
Togo
PERI provided support for the construction of two water To allow for the changing shape of the tank structure, PERI
towers in the West African city of Lomé. The systems South Africa decided to combine the climbing unit with the
used not only had to meet the most stringent safety VARIO GT 24 Girder Wall Formwork. This meant that there was
requirements, but also be capable of adapting flexibly no need for plywood cassettes, which resulted not least in
to the changing shape of the structure. The two towers, considerable material savings. In addition, the PERI UP Scaf-
which are shaped like a wine glass and more than 20 m folding Kit was used for the interior – on the one hand as a
high, taper upwards at an angle of 55°, with the diameter working scaffold and as support for the roof slab in the upper
of the hexagonal upper edge being just under 17 m. area, and, on the other hand, as shoring for the platform beams.
The decision to work with PERI resulted in the following sig-
Given the fact that swift construction progress was essential nificant benefit: materials that were not held in stock were
without the challenging building structure posing a risk to the delivered by sea freight from Spain and Hong Kong to Togo’s
workers, PERI’s SCS Climbing System literally played a sup- capital. This meant that nothing could hamper the team’s pro-
porting role. It was possible to absorb all lateral loads from the gress on site.
dead weight of the concrete in a safe and reliable manner. To
accommodate the complex 3D double curvature, relocatable Further services included comprehensive on-site training for
SCS Platform Units were mounted in just a few crane move- the construction site teams on how to use PERI products cor-
ments. Thanks to the SCS Angular Adapter, the platform units rectly, constant project support from PERI engineers as well as
could be used for two concreting operations. It was not intensive, video-based consultation to ensure that continuous
therefore necessary to attach formwork panels for each indi- assistance could be provided in the event of questions or dif-
vidual concreting operation, which meant that the rate of ficulties despite the pandemic-related conditions.
Scaffolding company progress could be increased significantly.
Sogea-Satom, Lomé, Togo
Field service
PERI South Africa, Johannesburg
256 257
New Water Tower
Helsingborg
Sweden
High-quality architectural
concrete for state-of-the-art
water tower
The new water tower in Helsingborg ensures The arrangement of the girders made it easy to
a reliable supply of water to the north-west adapt the structure of the climbing platforms to
of the Swedish coastal region of Skåne. The the round geometry and also ensured that out-
40-m-high tower consists of a 90-m-wide standing walls could be produced in architectural
concrete ring resting on a total of 24 concrete concrete quality.
pillars. A comprehensive PERI project solu-
tion developed in close cooperation with the The crown of the water tower consists of a total
customer enabled the use of high-quality ar- of 24 monoliths, each weighing 340 t, which form
chitectural concrete, affording the structure a the actual water reservoir. The monoliths were
radiant appearance. concreted on the ground and lifted onto the piers
using two cranes. Here, again, a VARIO GT 24
For the contractor involved, a high level of tech- solution was the preferred choice for the walls in
nical competence on the part of the supplier was architectural concrete quality. The slab was con-
decisive in the awarding of the contract, so that structed with the help of MULTIFLEX Girder Form-
the architecturally outstanding structure could be work and the PERI UP Scaffolding System which
realised with a jointly developed and technically could be flexibly adapted to the geometry.
flawless solution. PERI won over the customer The combination was particularly compelling in
with a system solution that provided the basis for terms of safety. A suspended VARIOKIT construc-
meeting the high concrete surface requirements tion was used for connecting and sealing the re-
and the need for an efficient construction process. spective concrete parts.
258 259
Zahid Business Park
Jeddah
Saudi Arabia
Field service
260 261
Okhla Sewage Treatment Plant
New Delhi
India Contractor
SUEZ India Pvt. Ltd, Mumbai, India
Field service
PERI India, Mumbai
sections
“The Okhla Sewage Treatment Plant consists of a total of 150,000 m3 of concrete.
Given the enormous amount of concrete, it was not possible to use a conventional
formwork method. For this reason, we decided to use the HANDSET Alpha Panel
Formwork, which enabled us to pour large concreting sections ranging from 4.50 m
to 7.00 m in height, as well as 30 m long walls. We are very happy with the result.”
The Okhla Sewage Treatment Plant is located in New Delhi, India, and is
currently the most capacious plant in Asia. In view of the large concreting
sections of up to 7 m in height and 30 m in length, the customer decided
against using traditional formwork methods involving timber, opting in-
stead for the efficient HANDSET Alpha Panel Formwork.
The construction site covered an area of 104 ha and consisted of several struc-
tures that were built according to a very demanding construction schedule and
with a concrete volume of 150,000 m2. Given the exceptional scale of the project,
it was not economical or practical to use cranes. Therefore, a modular formwork
system was needed that could be assembled and repositioned by hand and used
efficiently for different sections over the course of the project. The lightweight
HANDSET Alpha Panel Formwork allowed large concreting sections to be cast
efficiently in a single pour. In addition, HANDSET Alpha which, in the case of walls,
is designed for a fresh concrete pressure of 60 kN/m², ensured that the work could
be carried out efficiently and with minimum effort. The particularly lightweight
multifunctional panels, weighing 34.5 kg/m2, could be installed by hand with minimal
manpower requirements.
The modular HANDSET Alpha Formwork also stood out for its sustainable use of
materials, consisting of only three system components. The robust and powder-
coated HANDSET Alpha panels are reusable, meaning that both the timber used
and the timber offcuts were kept to a minimum. The customer was also impressed
by the formwork’s attractive surface finish.
PERI not only supplied the formwork material but also ensured that the formwork
was assembled correctly by providing competent construction site support. The
construction site personnel, who had only worked with traditional formwork methods
up to that point, learned about the benefits of system formwork in no time at all.
The HANDSET Alpha’s straightforward work sequence involving only a few, easy-to-
use components kept the potential for error to a minimum and ensured that the
project ran smoothly.
262 263
Château d’eau
Benouville
France
The PERI engineers calculated the exact forces that would act on the
various lifting devices in order to determine the required number of
girders and the best possible arrangement of the horizontal profiles for
optimal load transfer.
264 265
INDUSTRIAL
STRUCTURES
Vitamin A plant
BASF
Ludwigshafen
Germany
Completion on schedule
thanks to modern planning and The new plant is expected to increase BASF’s annual production
capacity for vitamin A by 1,500 t. Around 600 machines and
Mega Scaffolding Kit devices as well as 5,000 test points were integrated into the
process control system. In addition, 250 linear metres of pipe
bridges had to be constructed.
268 269
Research and
Development Centre for
Ferring Pharmaceuticals AS
Copenhagen
Denmark
Contractor
MPNM – MANGIAVACCHI PEDERCINI
and NESSI & MAIOCCHI
Field service
PERI Denmark, Greve
PERI Italy, Rome
Architectural
room, as well as conference facilities and space for events.
Most of the walls of the eight-storey building consist of The use of SKYDECK Slab Formwork with its drophead
extremely high-quality SB 4 architectural concrete, causing design meant that the striking process could take place at an
aesthetics made
them to gleam impressively. The dimensions and shapes early stage and that shuttering times were particularly quick.
of the slabs were specified with the highest level of detail This, together with well-thought-out concreting cycles,
and vary from one floor to the next. For the facade, major meant that the material quantities available on site remained
possible by customised
emphasis was placed on horizontal lines, which is consistent manageable. Throughout the entire construction phase, the
with the flat surrounding structure. construction site teams were able to work safely on the
SKYDECK Panels. Regardless of whether there were straight
PERI engineers developed a tailor-made solution for the
construction consisting of 2,600 m² of pre-assembled
VARIO Formwork, 2,000 m² of SKYDECK Slab Formwork,
or oblique residual areas to be closed within the slab area
or if columns had to be shuttered – SKYDECK offered a
practical and fast solution for every situation requiring only
PERI solution
2,000 m² of MULTIPROP Slab Props and 1,200 m² of a low number of supplementary system components.
VARIODECK Slab Tables.
The modular PERI UP scaffolding system was also used. It
The VARIO GT 24 Girder Wall Formwork proved to be the opti- was possible to use this in a versatile manner thanks to its
mal solution for realising the special geometry and the defined 25 cm or 50 cm end-to-end system grid and the possibility
joint and tie arrangement of the walls, as well as achieving the of combining it with SRU Steel Walers from the VARIOKIT
high level of architectural concrete quality. Thanks to the high Engineering Construction Kit: As such, the scaffold provided
degree of adaptability and the high load-bearing capacity, it a safe and stable working platform for the construction site
was possible to adapt the wall formwork to the complex team and provided optimal access to the widely varying
shape of the inclined walls in a straightforward manner. concreting heights throughout the building.
270 271
Coal-fired power plant
Adana
Turkey
Contractor
Maintenance process
HCV Mühendislik Mekanik, Adana, Turkey
Field service
PERI Turkey, Istanbul
30 percent
quicker thanks to PERI UP Kubilay Varlı ∙ Owner
“We have been working with PERI for many years now as an E&D partner over the course of several projects. We are very
satisfied with PERI’s performance when it comes to things like site supervision, adherence to deadlines, engineering and
design support. Given the fact we are under time pressure during the shutdown period, this support becomes increasingly
important. I had no doubt that this project would also be a great success with PERI by our side.”
With its capacity of 1,320 MW, İSKEN is one of be particularly effective in this regard. For example, it was possible to
the largest coal-fired power plants in the coun- accommodate the different spatial conditions while maintaining the re-
try, generating energy for a significant part of quired level of occupational safety.
Turkey. Recurring maintenance work is one of
the tasks carried out regularly at the large plant. Another challenging task was the overhaul of the chimney system. A new
This downtime calls for reliable and safe work coating was to be applied to a 100 m section of the chimney, while new
processes. PERI provided support for these insulation was installed on the outer section. For this, scaffolding was
time-critical tasks with approx. 500 t of erected on the inside and outside in a short space of time. For the 36-hour
PERI UP scaffolding material, engineering maintenance period of the absorber section, very swift, pre-planned and
services, planning support, and logistical and reliable scaffolding work was required to ensure that work procedures
consulting services. remained safe. This task was also completed successfully and on schedule.
The work on the boiler was a particularly challenging The versatility of the PERI UP Scaffolding Kit allowed the customer to
part of the project. The maintenance work on the react spontaneously and yet efficiently to unforeseen requirements over
valves, class-wire and the mill was carried out at the the course of the project. This system capability combined with the low
same time as the insulation work on the inside. weight of the individual system components brought about enormous
To carry out the work, a 22 m high industrial scaf- time savings with a reduction in maintenance time of an impressive
fold with a diameter of 13 m was erected using the 30 percent. PERI UP also significantly improved the degree of occupa-
PERI UP Scaffolding Kit. The versatility of PERI UP tional safety – both during the assembly phase and during maintenance
with its system grid of 25 cm or 50 cm proved to work. In this way, safety and cost efficiency were combined.
272 273
FAIR Particle Accelerator Facility
Darmstadt
Germany
In situations where ions and antiprotons are to be The centrepiece of the huge facility is the triple-cell, 1,100 m PERI UP was also used as reinforcement scaffold in connec-
accelerated to the speed of light, you can expect the long ring tunnel at a depth of around 20 m. In addition to the tion with column and slab formwork elements.
requirements in terms of quality and safety to be par- extension work taking place at the same time as the shell
ticularly demanding. Around 2 million m³ of earth and construction work, the 44 tunnel sections posed a major In addition to the corresponding formwork and scaffolding
over 600,000 m³ of reinforced concrete will need to be challenge, as they each required separate planning as a result systems, the support PERI provided also extended to servic-
moulded into shape in order to complete the “Facility of the wide range of different interference points. es: A project manager from PERI assisted the site supervi-
for Antiproton and Research” particle accelerator, or sors during all construction phases and was on hand to pro-
“FAIR” for short, by 2025. PERI supported one of the VARIODECK Steel Waler Slab Tables made it possible to vide advice if any questions or issues arose. What’s more, all
largest research projects in the world by providing form the slab sections of the tunnel. The smart decision to execution plans and delivery notes, and thus a daily updated
formwork and scaffolding. combine these with MULTIPROP Props meant that access overview of materials and costs, were available at all times
openings within the tunnel cross-sections could be eliminat- through the myPERI online portal.
ed. The lowered slab tables were then moved through these
to the next construction phase. Whenever there were special
Contractor load transfer requirements for wall or slab formwork, PERI
ARGE FAIR,
Shell Construction Plant Section North, engineers provided support in the form of a project-specific
(PORR GmbH & Co. KGaA;
HD 200 Heavy-Duty Prop. Many wall and slab formwork
PORR Bau GmbH)
Darmstadt, Germany elements were supplied with a high degree of prefabrication,
Field service meaning that the number of tie points within the tunnel could
PERI Germany, Nuremberg be reduced, for example.
274 275
Gas compressor platform
CA-KU-A1
Altamira
Tamaulipas/Mexico
The oil and gas field Ku-Maloob-Zaap (KMZ), which covers a total area of
around 121 km², is situated in the bay of Campeche, 105 km north-east
of the city of Ciudad del Carmen. In 2019, a new gas compressor platform
named CA-KU-A1 was added to the oil and gas production complex that
is located there. To carry out the time-critical construction project, PERI
provided flexible scaffolding solutions and comprehensive on-site support.
Safe assembly of
new platform for oil and gas
production field in Mexico
With the aid of the modular PERI UP Scaffolding System, it was possible to
erect safe working platforms even at great heights. Being able to change the
direction of the decks within the scaffolding bays at will made it possible to
build around obstructions such as pipelines or load-bearing constructions. This
meant that working areas were almost completely free of gaps with no height
offset or trip hazards. The self-securing ledger connection on the scaffolding
node, the integrated lift lock on the non-slip decks and the end-to-end lateral
protection provided a particularly high degree of safety.
Stair towers with alternating staircase units were installed at two corners of
the platform in order to provide access to the first level of the main station.
The PERI UP Staircase 100 not only provided site personnel with short walking
distances between levels, but also significant head clearance. Non-slip decks
Juan José Martín Niño ∙ Head of Design and trumpet-shaped openings that are curved upwards meant that the steps
"For Dragados the most important thing to consider is safety. Safety is above everything for us and could be used safely. With a live load of 40 kN, it was perfectly equipped to
PERI Scaffolding flexibility guarantees safety. The possibility of using it as a suspended solution is a support up to 50 people at one time.
great advantage against the competition as not every product in the market offers this solution. We
have used PERI scaffolding and ALPHAKIT in this project, saving tons of steel, lots of cm³ of weld On the one hand, the ALPHAKIT Tower served as a shoring tower for the tripods,
making the project more profitable to us. PERI scaffolding adjusts more to our projects because of on the other hand, it provided an access point for the construction workers.
the continuous changes in the construction site and the adaptability of PERI scaffolding works really Pre-assembly of the shoring towers was carried out on the ground and by hand.
fine with that.” This was a quick and efficient process due to the low number of lightweight
components involved. A crane was not required until the erection stage.
276 277
BUILDING
REDEVELOPMENT
St. Stephen’s Church
Bamberg
Germany
Church scaffolding
In addition to the work platforms, the access
technology used also formed the basis for
convenience and safety during the renova-
The central yet exposed location of the church, which was conse-
crated by Pope Benedict VIII in 1020, placed high demands on the
construction site equipment, logistical process and scaffold assem-
bly. Only vehicles under 3.5 t could be used for material delivery; in
Scaffolding company
fact, a number of construction site areas could not even be ac-
Karl GmbH, Viereth-Trunstadt, Germany
cessed with these vehicles. As a result, the planned renovation
Field service
work on the church tower, west gable and roof could only be car- PERI Germany, Nuremberg
ried out partially, whereby the main access road leading past the
church had to remain free for vehicle and pedestrian traffic through-
out and had to be safely accessible.
280 281
Hakaniemen
Kauppahalli
Helsinki
Finland
system offered the creative solution that was reinforced concrete columns has been reached,
needed to carry out all the work in a timely the props can be lowered again under load in
and, above all, safe manner despite the heavy a controlled manner.
loads. However, all of the components of the
heavy-duty prop can be moved by hand, PERI was also able to provide support with the
formwork requirements: DUO Universal Form-
work was used in order to meet the logistical
requirements of the construction site. Thanks
to its low weight of less than 25 kg per system
component, the formwork can be moved
around without a crane. The groundwater
level posed another challenge. Here, too, the
DUO system was used to create a watertight
reinforced concrete wall around the excavation
pit. This prevented the groundwater level from
sinking outside the work area.
282 283
Pesnica Viaduct
Maribor
Slovenia
Contractor
Pomgrad d.d., Murska Sobota, Slovenia
Field service
PERI Croatia/Slovenia, Zagreb
Economical reconstruction
1260
27,5
VT 20K l= 2,65m
VT 20K l= 2,90m VT 20K l= 2,90m VT 20K l= 2,90m VT 20K l= 2,90m
230
VT 20K l= 2,90m
VT 20K l= 2,90m
VT 20K l= 3,30m
VT 20K l= 3,30m
VT 20K l= 2,90m VT 20K l= 2,90m
VT 20K l= 2,90m VT 20K l= 2,90m
230
VT 20K l= 2,90m VT 20K l= 1,45m VT 20K l= 1,45m VT 20K l= 1,45m VT 20K l= 1,45m VT 20K l= 2,45m
VT 20K l= 2,45m VT 20K l= 1,45m VT 20K l= 1,45m VT 20K l= 1,45m VT 20K l= 1,45m VT 20K l= 2,90m VT 20K l= 2,90m
230
VT 20K l= 2,90m
VT 20K l= 1,45m
VT 20K l= 2,90m VT 20K l= 2,90m
VT 20K l= 3,30m
VT 20K l= 3,30m
VT 20K l= 2,90m VT 20K l= 2,90m
VT 20K l= 2,90m
VT 20K l= 1,45m
VT 20K l= 2,90m
VT 20K l= 1,45m
230
VT 20K l= 2,90m VT 20K l= 2,90m
VT 20K l= 2,65m
VT 20K l= 1,45m
VT 20K l= 1,45m
230
VT 20K l= 1,45m
VT 20K l= 1,45m
VT 20K l= 1,45m
GT 24 l= 3,00m GT 24 l= 3,90m GT 24 l= 3,60m
GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 2,70m
GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m
GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 1,50m GT 24 l= 1,50m GT 24 l= 1,50m GT 24 l= 1,50m GT 24 l= 2,10m GT 24 l= 2
3,4
30m GT 24 l= 2,10m GT 24 l= 1,50m GT 24 l= 1,50m GT 24 l= 1,50m GT 24 l= 1,50m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m G T 2 4 l = 3 ,0 0 m GT 24 l= 3,00m GT 24 l= 2,70m
GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,00m GT 24 l= 3,60m GT 24 l= 3,90m GT 24 l= 3,00m
T25 T26
The viaduct of the railroad connection between Vienna and Trieste, completed in 1846, was filled PERI offered a customised VARIOKIT comprehensive solution for the
up in its entirety to form a dam by 1908 due to the sinking groundwater level. On account of the large spans of the individual segments. VST Heavy-Duty Shoring Towers
modernisation work as well as the massive stability problems on the old line, further measures were positioned on the foundations of the bridge piers. These were
were required: With support from PERI, the new, approximately 900-m-long double-track railway connected with VRB Heavy-Duty Truss Girders in spans of 27 m and
viaduct over the Pesnica Plain was built alongside the old line. 29 m without intermediate support in the viaduct spans. The viaduct
was realised using VARIOKIT Formwork, which is particularly cost-
The integral, reinforced concrete structure consists of seven 112 m long segments and two 56 m long edge effective, adaptable and versatile. The low number of connections and
segments. The viaduct is supported by columns up to 14.50 m high with a diameter of 1.60 m, which were extremely fast assembly and disassembly processes, not to mention
formed using SRS Circular Column Formwork. This is designed for a particularly high fresh concrete pres- swift relocation to the next segment, resulted in significant time and
sure of 150 kN/m², thereby facilitating swift progress with concreting operations. The benefit: the cost savings. In addition, PERI engineers provided advice and support
SRS Formwork could be combined with the TRIO Panel Formwork whenever required, using the alignment to the construction site personnel during pre-assembly and also during
coupler and a connector strip. the on-site assembly process.
284 285
Ulm Minster
Ulm
Germany
Client
Münsterbauhütte [Minster Site Office], Ulm, Germany
Scaffolding company
Mack Gerüstbau GmbH, Nersingen, Germany
Field service
PERI Germany, Weissenhorn
Michael Hilbert
Former Master Builder of the Minster, † 2020
The ability to flexibly adapt the PERI UP system to suit the loads and “The time frame of only four weeks for the
geometries using a 25-cm-grid played a central role: The grid allowed for preparation process was extremely demand-
an uninterrupted transition from the PERI UP Staircase to the scaffolding ing. That’s why it was important to me that
bay, thereby creating trip-free working levels. With PERI UP, it was possi- we were able to combine the laser scanning
ble to create tiered working levels and access options that allowed work and scaffolding planning processes, and
to be carried out safely on both the choir vault and the choir stalls at the therefore plan the scaffolding for the struc-
same time. The PERI UP Toe Boards also prevented objects from falling ture in the shortest possible time. It only
to the ground. The scaffolding was installed safely on Ulm Minister using took three weeks to erect the scaffolding
the easily manageable, modular formwork girder. This allowed for 3 m too. An incredible achievement.”
to 9 m bridgings at a height of up to 30 m without any complex pipe cou-
pling connections. The five easily manageable single components of the
girder could be transported easily using only small-goods vehicles – an
enormous advantage compared to bulky single-piece formwork girders.
PERI UP and laser scanning develop a scaffold design using a free-standing, metric
PERI UP system grid in 25-cm or 50-cm-increments
and with a total size of 13,000 m³ for the complex
geometries of the sanctuary. The three-dimensional
visualisation of the scaffold also served as a common
The 161.53 m high main tower of Ulm Minster is known Having been designed for a total live load of 15 kN/m², the communication model. Thanks to the BIM method
as the highest church spire in the world. Equally impres- secure work and safety scaffold was the preferred choice used, both the scaffolding planning process and the
sive is the 29 m long, 15 m wide and 26 m high sanctu- given the fact that a total of 2,500 stones had to be replaced subsequent assembly process proved to be particularly efficient.
ary. The PERI UP Scaffolding System and laser scanning and 1,800 preserved in the course of the refurbishment work. The location of the rental park for system units at PERI’s head office
were the key elements in the success of the main tower A 7 m high heavy-duty platform was also erected on the in Weissenhorn offered short transport routes – and on-schedule material
renovation project. facade to allow for suitable, temporary storage of heavy supply without any downtimes.
stones weighing up to 1.5 t.
286 287
Gurrehus
Kvistgård
Denmark
Rapid renovation
regardless of the weather
Thanks to PERI’s weather protection solution, it was work was carried out using various PERI UP scaffolding solu- brackets, a 1.5 m wide main deck and material platforms additional components. Pre-assembly of the truss units was
possible to renovate the “Gurrehus” in northern tions. Thanks to the LGS 75 Weather Protection Roof, the were built using PERI UP. The latter made it possible to carried out conveniently at ground level and saved valuable
Denmark within a single calendar year without any team was able to carry this out quickly, without being store the slate tiles for the roof close to the action, thus work time thanks to the user-oriented handling processes.
weather-related interruptions. Other components in affected by the often changeable Danish weather. To this saving the carpenters a lot of effort and providing a greater The keder tarpaulins were drawn in with great precision
the PERI UP Scaffolding Kit were also used. end, a roof was erected over the entire building, which has level of safety at the same time. using smooth-running rollers; the assembled parts were then
a unique design. lifted onto the roof using a crane. The movable platforms
Gurrehus, which was built in the 16th century, is located in the The real highlight of the project was the LGS 75 Weather also afforded the workers great flexibility during the work
north of Denmark. In the past, the building was used as sta- The entire facade of the house was scaffolded for the repair Protection Roof. This medium-span canopy covered a processes. For example, by opening and closing the movable
bles for Gurre Castle, which has since fallen into disrepair. To work using PERI UP, whose versatility proved to be very total of 28 m. The system is fully compatible with PERI UP girder segments, it was possible to bring new materials
save the Gurrehus from a similar fate, extensive renovation useful in this project. For instance, in addition to console scaffolding materials and can be constructed using only five under the canopy without wasting valuable work time.
Contractor
KyedStillads A/S, Tikøb, Denmark
Field service
PERI Denmark, Greve
288 289
Steglitzer Kreisel
Berlin
Germany
Scaffolding company
Field service
PERI Germany, Berlin
30 floors of the roughly 50 year old building, which were previously used for administrative purposes and had been
empty for over ten years, have now been given a new purpose: in the course of an elaborate refurbishment project,
the building was completely gutted and transformed into an exclusive urban residential tower with over 300 free-
hold flats going by the name of “ÜBerlin”. To make the view from the 120 m high tower block even more stunning,
projecting and recessed balconies were integrated into the new, modern facade, which is made of glass, steel and
aluminium. Björn Arendt
Scaffolding Crew Leader
“Even with 22 years of scaffolding expe-
rience behind me, I still have a lot of fun
at work. When it comes to being able to
make scaffold adjustments using a sys-
tem, especially in corner areas, PERI UP
really is the only choice for me. Conven-
tional tube-coupling designs would be
far too time-consuming. The fact that
the PERI UP system is variable at all
times is fantastic.”
Not only is it important to protect the workers themselves set cantilevered balconies. The positioning of the constructi- loads in close cooperation with the re-
during inner-city construction projects, it is also important to on hoists also had an impact on how the scaffold bays were sponsible structural engineer.
protect all passers-by. PERI guaranteed this by means of a divided up. The benefit of the PERI UP solution:
wide-span bridging construction across the street “Schloß- the metric 25-cm-system grid meant that the verticals could A double-row scaffold design was cho-
straße” based on the VARIOKIT Engineering Constructi- be arranged in a lmost any direction. sen for carrying out all the necessary
on Kit, which served as a protection roof for the two lanes as construction work throughout the entire
well as the passers-by on the footpath and cycle path while The structural element posed another challenge. The load construction phase. The 1.00 m wide
the facade was being dismantled. In addition, the structure case with an open f acade in particular was different to any longitudinally oriented scaffold bay in-
supported by VARIOKIT VST Heavy-Duty Towers was used standard application in scaffolding construction. Owing to the stalled at the outset served as a safe
as a central delivery and storage area throughout the entire scaffolding of the skeleton building, which actually only con- workplace for facade disassembly, shell
construction phase. sisted of steel supports and extremely slim intermediate strengthening and slab edge renovation.
slabs, higher wind loads had to be taken into account. The At the sections where cantilevered balco-
Around 20,000 m² of facade surface were scaffolded at the long service life of the scaffolding also had an influence on nies and bay windows were to be instal-
Steglitzer Kreisel building complex at the same time, meaning the load assumptions. As an important part of their scaffol- led at a later date, a 1.00 m wide section
that at peak times up to 1,250 t of scaffolding materials were ding planning process, the specialists from PERI determined was also part of the PERI solution.
in use. The geometric basis for the scaffolding planning car- how to execute the introduction of loads into the existing buil-
ried out by the engineers from PERI was provided by the off- ding with correspondingly high vertical loads and anchoring
290 291
St. Jacek Church
Bytom
Poland
The versatility of
PERI UP facilitates
careful restoration
Built at the beginning of the 20 th Century from brick
and sandstone, the Church of St. Jacek with its two
57 m high towers graces part of the former mining town
of Bytom, not far from Katowice. Inside, murals and a
suspended wooden ceiling adorn the monument. Where
the nave and transepts intersect, a small ridge turret
with a pointed roof juts out.
Sebastian Pilski ∙ Scaffold Assembly Coordinator The historic ceiling inside the church was secured with tight
“We have been using PERI UP Scaffolding successfully for many years. The PERI scaffolding falsework consisting of various PERI UP system elements.
system enables fast and safe assembly. Thanks to the numerous combination options, we were The combination was also used to form a working scaffold
able to adapt to the complex geometry of the structure flexibly and use console brackets in around the ridge turret to be renovated.
different lengths, such as 25, 33 and 50 cm. The rigidity of PERI UP Scaffolding is something
that distinguishes this system on the market. Anyone who has stood on the scaffolding of a tall
church knows how important it is and how it adds to the safety and convenience of the work.”
292 293
Railway viaduct
Heiligenborn
Scaffolding company
Germany
Gloser Gerüstbau GmbH,
Walzbachtal, Germany
Field service
PERI Germany, Stuttgart
Uninterrupted travel thanks to intelligent This simplified the installation process considerably
connections: At the Heiligenborn railway and allowed the refurbishment work to proceed
viaduct, the PERI UP and VARIOKIT systems swiftly and safely both in the sloped areas and
ensured that train services continued to run within the 32 bridge arches. The use of standard-
despite extensive refurbishment work. ised, coordinated connecting components also
simplified the planning process.
Complex structural geometry, significant spatial
restrictions and poorly accessible sloped areas – Another considerable benefit of the integrally
the 167 year old, 180 m long and 40 m high aligned PERI scaffolding technology: railway
viaduct on the railway line between Riesa and traffic did not need to come to a standstill over
Chemnitz posed unique challenges to the parties the course of the one-year construction period,
involved. The company Gloser GmbH opted for but could continue to run on a single track.
PERI scaffolding solutions in order to carry out the
extensive repair work on the masonry of the arches
and the bridge piers made of natural stone and
bricks, and, at the same time, to restore the track
supporting structure and the drainage facilities.
294 295
Our commitment to environmental protection
All relevant CO2 emissions generated during the production of the PERI Book are determined according
to the “natureOffice procedure” and subsequently offset through the purchase and binding suspension
of recognised climate protection certificates.
In addition, the wood used for the paper production of the PERI Book comes from FSC®-certified forests.
The FSC® label confirms that the entire processing and supply chain – from the forest and wholesalers
through to the printing stage – is fully certified.
Publisher
PERI SE
Formwork Scaffolding Engineering
Rudolf-Diesel-Strasse 19
89264 Weissenhorn
Germany
[email protected]
www.peri.com
Important notes
297
INT en 10/2022 6.8hd 798082 © PERI SE