BS 05385-3-2014

BS 5385-3:2014
BSI Standards Publication
Wall and floor tiling –

Part 3: Design and installation of
internal and external ceramic and
mosaic floor tiling in normal
conditions – Code of practice
BS 5385-3:2014 BRITISH STANDARD
Publishing and copyright information

The BSI copyright notice displayed in this document indicates when the document
was last issued.
© The British Standards Institution 2014
Published by BSI Standards Limited 2014
ISBN 978 0 580 83072 3
ICS 91.060.10; 91.060.30
The following BSI references relate to the work on this document:
Committee reference B/539
Draft for comment 14/30283603 DC
Publication history
First published November 1989
Second edition, August 2007
Third (present) edition, November 2014
Amendments issued since publication

Date Text affected
BRITISH STANDARD BS 5385-3:2014
Contents
Foreword iii
1 Scope 1
2 Normative references 1
3 Terms and definitions 3
4 Exchange of information and time schedule 4
5 Materials 6
6 Design 12
7 Application of tiles – methods and materials 34
8 Application of mosaics – methods and materials 45
9 Inspection 47
10 Protection 48
11 Cleaning and maintenance 48
Annexes
Annex A (normative) Tile fittings 52
Annex B (informative) Special conditions included in BS 5385-4 55
Annex C (normative) Tiling onto underfloor heated bases 56
Annex D (normative) Pumped calcium sulfate-based screeds 64
Annex E (normative) Cement and sand levelling screeds conforming to
BS 8204-1 68
Annex F (normative) Recommended method for the assessment of levels and
surface regularity of levelling screeds 79
Annex G (normative) Cement and sand bedding 79
Annex H (informative) Guidance on the reduction of slip hazard 84
Bibliography 87
List of figures
Figure 1 – Illustration of selected definitions 4
Figure 2 – Typical edge protection and transition profiles 24
Figure 3 – Typical stair nosing profiles 25
Figure 4 – Some typical movement joints 29
Figure 5 – Light alloy frame with vacuum pads 44
Figure A.1 – Sit-on cove systems – dry pressed tiles 52
Figure A.2 – Flushfit cove systems – dry pressed tiles 52
Figure A.3 – Flushfit cove systems – dry pressed tiles 53
Figure A.4 – Typical floor channels – extruded tiles 53
Figure A.5 – Typical floor channels – dry pressed tiles 53
Figure A.6 – Typical step treads – dry pressed tiles 54
Figure A.7 – Typical step tread – dry pressed tiles [large format] 54
Figure C.1 – Type A heating system 56
Figure C.2 – Type B heating system 57
Figure C.3 – Type C heating system 58
Figure C.4 – Type D heating system 59
Figure C.5 – Type E heating system 60
Figure F.1 – Slip gauges for checking surface regularity 79
List of tables
Table 1 – Suitability of tile beds for different bases 17
© The British Standards Institution 2014 • i

Table 2 – Grouts and joint materials: resistance to intermittent contact with

various liquids and characteristics 21
Table D.1 – Application thicknesses for levelling screed 64
Table D.2 – Sample drying times in ideal drying conditions 66
Table E.1 – Choice of in situ crushing resistance category for levelling
screeds 70
Table E.2 – Acceptance limits for in situ crushing resistance test 70
Table E.3 – Classification of surface regularity [SR] of direct finished base slab or
levelling screed 71
Table G.1 – Thickness of tile bedding 83
Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 88, an inside back cover and a back cover.
ii • © The British Standards Institution 2014

Foreword
Publishing information
This part of BS 5385 is published by BSI Standards Limited, under licence from
The British Standards Institution, and came into effect on 30 November 2014. It
was prepared by Technical Committee B/539, Ceramic tiles and other rigid tiling.
A list of organizations represented on this committee can be obtained on
request to its secretary.
Supersession
This part of BS 5385 supersedes BS 5385-3:2007, which is withdrawn.
Relationship with other publications

This part of BS 5385 is one of a series dealing with the installation of floor and
wall tiling the other parts being:
• Part 1: Design and installation of ceramic natural stone and mosaic wall
tiling in normal internal conditions – Code of practice;
• Part 2: Design and installation of external ceramic and mosaic wall tiling in
normal conditions – Code of practice;
• Part 4: Design and installation of ceramic and mosaic tiling in special
conditions – Code of practice;
• Part 5: Design and installation of terrazzo, natural stone and agglomerated
stone tile and slab flooring – Code of practice.
Information about this document

This is a full revision of the standard, and introduces the following principal
changes:
• details on thin tiles and panels;
• the inclusion of underfloor heating;
• the use of calcium sulfate-based screeds;
• updated recommendations on slip resistance.
Assessed capability. Users of this British Standard are advised to consider the
desirability of quality system assessment and registration against the appropriate
standard in the BS EN ISO 9000 series by an accredited third-party certification
body.
Use of this document

As a code of practice, this part of BS 5385 takes the form of guidance and
recommendations. It should not be quoted as if it were a specification and
particular care should be taken to ensure that claims of compliance are not
misleading.
Any user claiming compliance with this part of BS 5385 is expected to be able to
justify any course of action that deviates from its recommendations.
Users seeking assistance in identifying appropriate conformity assessment bodies
or schemes may ask BSI to forward their enquiries to the relevant association.
Presentational conventions
The provisions in this standard are presented in roman (i.e. upright) type. Its
recommendations are expressed in sentences in which the principal auxiliary
verb is “should”.
© The British Standards Institution 2014 • iii

Commentary, explanation and general informative material is presented in

smaller italic type, and does not constitute a normative element.
The word “should” is used to express recommendations of this standard. The
word “may” is used in the text to express permissibility, e.g. as an alternative to
the primary recommendation of the Clause. The word “can” is used to express
possibility, e.g. a consequence of an action or an event.
Notes and commentaries are provided throughout the text of this standard.
Notes give references and additional information that are important but do not
form part of the recommendations. Commentaries give background information.
Contractual and legal considerations

This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
Attention is drawn to the following statutory regulations:
• Building and Construction Regulations under the Factories Act 1961 [1]
• Lifting Operations and Lifting Equipment Regulations (LOLER) 1998 [2]
• Manual Handling Operations Regulations 1992 [3]
Compliance with a British Standard cannot confer immunity from legal
obligations.
iv • © The British Standards Institution 2014

1 Scope
This part of BS 5385 gives recommendations for the design, installation and
maintenance of floor tiling using ceramic tiles and mosaics bedded on concrete,
cement and sand and calcium sulfate-based screeds, timber, flooring grade
asphalt and existing hard floor finishes in normal conditions. For special
conditions see BS 5385-4.
Tile fittings for use as skirting, step treads and channels are given in Annex A.
NOTE Where the floor tiling installation needs to meet specific functional or
environmental requirements, or to assist in counteracting potentially detrimental
effects on the installation and/or the structure, see BS 5385-4.
The special conditions described in BS 5385-4, for example, swimming pools,
shower areas, etc., are given in Annex B.
Annex C gives recommendations for tiling onto underfloor heated bases and
Annex D contains information on pumped calcium sulfate-based screeds.
Recommendations for the design and laying of levelling screeds are given in
Annex E. Reference is made to tiles bedded directly to a concrete base, but for
the design and construction of concrete bases see BS 8204-1.
Annex F contains a recommended method for assessing levels and surface
regularity and Annex G has guidance on cement and sand bedding. Annex H is
an informative annex providing guidance on the reduction of slip hazards.
The following flooring materials are not covered in this British Standard: natural
stone (granite, slate, marble, etc.) tiles and slabs of terrazzo, and composition
blocks (see BS 5385-5).
2 Normative references
The following referenced documents are indispensable for the application of
this document. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any
amendments) applies.
BS 4551, Mortar – Methods of test for mortar – Chemical analysis and physical
testing
BS 5385-4, Wall and floor tiling – Part 4: Design and installation of ceramic and
mosaic tiling in special conditions – Code of practice
BS 5385-5, Wall and floor tiling – Part 5: Design and installation of terrazzo,
natural stone and agglomerated stone tiles and slabs – Code of practice
BS 6213, Selection of construction sealants – Guide
BS 6925:1988, Specification for mastic asphalt for building and civil engineering
(limestone aggregate)
BS 8000-11:2011, Workmanship on building sites – Part 11: Internal and external
wall and floor tiling – Ceramic and agglomerated stone tiles, natural stone and
terrazzo tiles and slabs, and mosaics – Code of practice
BS 8203:2001+A1:2009, Code of practice for installation of resilient floor
coverings
BS 8204-1:2003+A1:2009, Screeds, bases and in situ floorings – Part 1: Concrete
bases and cement sand levelling screeds to receive floorings – Code of practice
BS 8204-5, Screeds, bases and in situ floorings – Part 5: Mastic asphalt underlays
and wearing surfaces – Code of practice
© The British Standards Institution 2014 • 1

BS 8204-7:2003, Screeds, bases and in-situ floorings – Part 7: Pumpable

self-smoothing screeds – Code of practice
BS 8218, Code of practice for mastic asphalt roofing
BS EN 197-1, Cement – Part 1: Composition, specifications and conformity criteria
for common cements
BS EN 314-2:1993, Plywood – Part 2: Bonding quality requirements
BS EN 450-1, Fly ash for concrete: Definition, specifications and conformity
criteria
BS EN 636:2012, Plywood – Specifications
BS EN 934-2, Admixtures for concrete, mortar and grout – Part 2: Concrete
admixtures – Definitions, requirements, conformity, marking and labelling
BS EN 1264 (all parts), Water based surface embedded heating and cooling
systems
BS EN 1991-1-1, Eurocode 1: Actions on structures - Part 1-1: General actions –
Densities, self-weight, imposed loads for buildings
BS EN 12004:2007+A1:2012, Adhesives for tiles – Requirements, evaluation of
conformity, classification and designation
BS EN 12620, Aggregates for concrete
BS EN 13139:2002, Aggregates for mortar
BS EN 13813, Screed material and floor screeds – Screed material – Properties
and requirements
BS EN 13888, Grouts for tiles – Definitions and specifications
BS EN 13986:2004, Wood based panels for use in construction – Characteristics,
evaluation of conformity and marking
BS EN 14411:2012, Ceramic tiles – Definitions, classification, characteristics and
marking
BS EN 14647:2005, Calcium aluminate cement – Composition, specifications and
conformity criteria
BS EN 15167-1, Ground granulated blast furnace slag for use in concrete, mortar
and grout – Definitions, specifications and conformity criteria
BS EN ISO 10545-12, Ceramic tiles – Part 12: Determination of frost resistance
PD 6682-1, Aggregates – Part 1: Aggregates for concrete – Guidance on the use
of BS EN 12620
PD 6682-3, Aggregates – Part 3: Aggregates for mortar – Guidance on the use of
BS EN 13139
2 • © The British Standards Institution 2014

3 Terms and definitions

For the purposes of this part of BS 5385, the terms and definitions given in
BS 6100-0 and BS EN 14411 and the following apply.
NOTE An illustration of some selected definitions is shown in Figure 1.
3.1 base/sub-floor
supporting structure beneath the tiles
3.2 bond breaker tape

self-adhesive tape, usually polyethylene or polytetrafluoroethylene (PTFE) used
to prevent sealant sticking to a substrate
3.3 ceramic tile

ceramic tile with a surface area ≤3 600 cm2, no tile edge >600 mm
3.4 large ceramic format tile

ceramic tile with a surface area >3 600 cm2, no tile edge >1 200 mm
3.5 ceramic panel

ceramic tile with a surface area >1 m2, any tile edge >1 200 mm
3.6 thin tile

ceramic tile with a panel thickness ≤5.5 mm
3.7 levelling screed

screed suitably finished to obtain a defined level, surface regularity and to
receive the final flooring
3.8 smoothing compound

material applied to a base or screed to provide a smooth, even surface suitable
for the installation of a ceramic floor
3.9 solid bedding

adhesive under the tile which, as far as is practicable, is free of voids so that the
tiles are solidly supported
NOTE Devices designed to eliminate lipping of the tiles during the fixing procedure
inevitably reduces the solidity of the tile bed.
3.10 suction coat

layer of cement and sand mortar without admixture, placed monolithically with
the wet base
3.11 floating floor

background that tiles are installed onto which is not bonded or mechanically
attached to the base

Figure 1 Illustration of selected definitions
Key
1 Grout 6 Reinforcement (optional)
2 Joint 7 Cement: sand screeded base
3 Tile or tesserae 8 Separating layer or optional damp-proof
membrane
4 Adhesive bed 9 Structural concrete base
5 Uncopline membrane 10 Damp-proof membrane
(optional)
4 Exchange of information and time schedule

COMMENTARY ON CLAUSE 4
Clause 4 deals with the exchange of information for the whole floor, including the
tiles, bed, base and levelling screed (if any).
4.1 Exchange of information

The working drawings and specifications should be prepared in sufficient detail
to afford proper guidance in the design and the execution of the work. At the
tendering stage, the following information should be sought and documented:
a) site; location and means of access;
b) building; nature of building, assessment of type and density of traffic,
particulars of corrosive or other potentially damaging conditions to which
the installation might be subjected in service (e.g. mechanical cleaning);
c) floor; structure of floor, type of damp-proof membrane and its location
within the floor construction, details of levelling screed (including its surface
regularity and the category of in situ crushing resistance required), curing
and drying times, particulars of any floor warming installation, separating
layer, finished floor levels and falls with permissible deviations;
d) associated work; services embedded in or passing through the floor, skirting
and abutments, junctions with other adjacent flooring;

e) finishes; types of tiles and/or mosaics, bedding and jointing requirements

and required surface plane;
f) contract; details, if the work is to be completed in any specific order or in
sections;
g) health and safety; information on articles and substances for use during the
work that are liable to be a health risk;
h) time schedule; a time schedule for the progress of the work (see 4.3);
i) testing; details of any compliance testing required (see E.3.2).
4.2 Provision of utilities, facilities and materials

4.2.1 General
To prevent misunderstanding, particularly at the tendering stage, and to avoid
possible situations detrimental to installation, it should be made clear whether
or not the following is provided and by whom:
a) adequate, clean, dry, lockable storage space protected from frost (if
necessary) (see 5.1);
b) clean water supply adjacent to working areas (see 5.4.3);
c) adequate artificial lighting if required (see 4.2.2);
d) safe means of access and places of work;
NOTE 1 Attention is drawn to the requirements of the Building and
Construction Regulations made under the Factories Act 1961 [1].
e) unloading and hoisting facilities;
NOTE 2 The following references are valid:
i) Lifting Operations and Lifting Equipment Regulations [2];
ii) Manual Handling Operations Regulations [3].
f) electric power supply adjacent to working areas;
g) protection of work during and after fixing;
h) supplies of sand and cement in accordance with 5.4.1 and 5.4.2;
i) tiles, adhesives, grouts, primers and sealants.
A check should be made to ensure that all the materials required for the
installation are available.
4.2.2 Lighting on site

Lighting on site should be of similar type, direction and intensity as envisaged
for the completed installation.
NOTE If this condition is not met then the appearance of the finished floor might
be different from that originally intended.
4.3 Time schedule

The time schedule for the whole building work should be planned in the initial
stages before operations commence and, where possible, in consultation with
those responsible for carrying out the work of each of the trades concerned.
In preparing the time schedule, each operation should be considered in relation
to others. Due consideration should be given to the most economical use of
general plant by all trades, also to ensure that the various trades do not
interfere unduly with each other’s work.

At least six weeks should be allowed under good drying conditions for the
concrete structural floor to undergo initial drying shrinkage. If a levelling screed
is subsequently to be applied, the levelling screed should be left for at least a
further three weeks. These drying times should be considerably extended under
slow drying conditions, and depending upon the mass of the construction.
NOTE Where tiling is on a separating layer directly over the structural floor, the
period of six weeks is not critical.
The schedule should also allow time for the cutting of holes and chases and/or
other work involving the use of percussion tools in or on the floor that is to
receive the tile bed.
The schedule should provide for the completion of all necessary subsidiary work
including the commissioning of underfloor heating systems before the fixing of
tiles or mosaics begins. The schedule should include times for commencement
and completion of tiling or mosaic work to the different parts of the
construction, allowing sufficient time intervals between the operation of the
bedding, grouting and final cleaning down.
Provision should be made for adjustment to the time schedule to allow for
suspension of operations due to unfavourable weather or other conditions that
jeopardize the success of the installation. Alternatively, consideration should be
given to the possibility of providing a protective enclosure, e.g. cocooning, to
enable work to continue during unfavourable conditions.
5 Materials
5.1 Transport and storage
The delivery of materials should be arranged to minimize handling. Adequate
precautions should be taken to guard against the possibility of damage.
Materials should be stored in clean, dry, frost-free (if necessary) lockable storage
to avoid excessive handling, theft and damage.
5.2 Ceramic tiles

NOTE Requirements for ceramic tiles are specified in BS EN 14411.
Before selecting a particular type of tile, advice about its suitability should be
obtained from the supplier.
Advice should be sought from the tile or adhesive manufacturers for large
format floor tiles or panels requiring special bedding procedures.
Ceramic tiles that are to be fixed in locations liable to frost should pass the frost
resistance test as described in BS EN ISO 10545-12 (BIa and AIa).
5.3 Mosaics
Ceramic tesserae should conform to the relevant physical properties (as given in
BS EN 14411) for their class according to water absorption and shaping, as
indicated in BS EN 14411:2012, Table 1.
For a mosaic that has been assembled with a backing material, the following
should be ensured.
a) The backing material and its adhesive should not occupy more than 25% of
the area of each tesserae (the critical factor is the spread of the adhesive
over the backs of the tesserae).
b) The backing material and its adhesive should not deteriorate in service and
should be compatible with the mortar or adhesive bed in accordance with
the manufacturers’ instructions.

c) For wet and external areas the backing material and the mesh glue should
be water-resistant and the mesh glue should show no loss of adhesion with
prolonged immersion.
5.4 Tile beds and levelling screeds

5.4.1 Cement
5.4.1.1 General
WARNING. This British Standard calls for the use of substances and/or
procedures that can be injurious to health if adequate precautions are not
taken. It refers only to technical suitability and does not absolve the user
from legal obligations relating to health and safety at any stage.
Cement of all types should be used with care, because of the possible risk of
adverse skin effects. Suppliers’ material safety data sheets obtained at the
exchange of information stage described in 4.1g) should be used as a basis for
assessing and managing the risk associated with its use in a particular
application.
Cement should be stored under dry conditions and used in order of delivery and
within expiry date. Cement that contains air set lumps should not be used.
5.4.1.2 Cement for cementitious levelling screeds

The cement for cementitious levelling screeds should be one of the following:
a) Portland cement (CEM I) conforming to BS EN 197-1;
b) Portland slag cement (CEM II/A-S & CEM II/B-S) conforming to BS EN 197-1;
c) CEM I cement manufactured in the cement mixer from Portland cement and
ground granulated blast furnace slag (GGBS) conforming to
BS EN 15167-1 with a mass fraction of 6% to 34% of combination of GGBS;
d) combinations produced in the concrete mixer from Portland cement (CEM I)
conforming to BS EN 197-1 and pulverized-fuel ash conforming to
BS EN 450-1, where the proportions and properties conform to CEM II/A-V
or CEM II/B-V of BS EN 197-1:2000, with the exection of Clause 9 of that
standard;
e) calcium aluminate cement (high alumina cement) conforming to
BS EN 14647;
f) proprietary cements, designed to provide rapid drying and hardening
properties, for which no British Standard exists. Reference should be made
to the manufacturers for guidance on their use.
NOTE 1 Cements and combinations in a) to d) of strength class 42.5 have a
compressive strength equivalent to that of ordinary Portland cement conforming to
BS EN 197-1.
NOTE 2 Limited experience is available with the use of other types and grades of
cement for cement and sand levelling screeds. For example, a cement of strength
class 32.5 would probably require an increase in cement content of
approximately 10%.
There are no British Standards for other additions and their suitability should be
ascertained from experience of their use in similar mixes.
5.4.1.3 Cement for cement and sand mortar beds

The cement for cement and sand mortar beds should be one of the following:

b) calcium aluminate cement (high alumina cement) conforming to

BS EN 14647.
5.4.2 Aggregates
5.4.2.1 General
Aggregates should not contain any deleterious material in sufficient quantity to
adversely affect the surface of a cementitious levelling screed.
NOTE For example, lignite, coal and iron pyrites in the aggregate can cause “pop
outs”.
Some aggregates exhibit higher than average drying shrinkage and should not
be used, as they can give rise to a greater risk of cracking (see BRE
Digest 357 [4] and BS EN 1367-4).
5.4.2.2 Aggregates for concrete levelling screeds

Aggregates for fine concrete levelling screeds should be composed
of 4/10 material conforming to BS EN 12620 and the recommendations of
PD 6682-1 and sand should be in accordance with G.2.
5.4.3 Water
Water should be clean and free of materials deleterious to levelling screeds and
mortar beds in their fresh and hardened states (see BS EN 1008); drinking water
is suitable. Containers for storing or carrying water should be clean.
5.4.4 Reinforcement
Where light reinforcement is required in a levelling screed of the type described
in Annex E, a welded steel fabric of 2.5 mm diameter wire spaced at
approximately 50 mm × 50 mm centres should be used.
NOTE Heavier reinforcement conforming to BS 4483 might be necessary for use in
levelling screeds constructed for structural purposes.
5.4.5 Bonding agents

COMMENTARY ON 5.4.5
Bonding agents are available to improve the adhesion of levelling screeds and/or tile
beds to the base or structural slab.
Their use in conjunction with levelling screeds depends on the type of levelling
screed required and the conditions the floor is expected to withstand in service.
Details of levelling screed type along with recommended mix design and thickness of
application are given in Annex E and further information is also available in
BS 8204-1. Similarly for cement and sand mortar tile beds, bonding agents can be
used with the appropriate bedding methods detailed in 7.2.
Bonding agents based on polyvinyl acetate or any other polymer adversely
affected by moisture should not be used.
The manufacturer’s recommendations for the particular type of bonding agent
to be used and its method of application should always be strictly followed.
5.4.6 Adhesives
5.4.6.1 Cement-based adhesives [cementitious
adhesives/hydraulically-hardening mortars]
Cementitious and dispersion/cement adhesives (Type C) should conform to
BS EN 12004.

5.4.6.2 Reaction resin adhesives

Reaction resin adhesives (Type R) should conform to BS EN 12004.
WARNING: These products contain resins and hardeners that can cause skin
irritation and contact dermatitis. Follow the manufacturer’s instructions so
that, where appropriate, the necessary personal protective equipment is used
during mixing and application.
5.4.6.3 Admixtures to adhesives

An aqueous polymer dispersion admixture can be incorporated into cementitious
adhesives to obtain greater adhesion, improved resilience or some degree of
water resistance. Such admixtures should be used only with adhesives approved
by the manufacturer.
NOTE Alternatively the use of admixtures can be eliminated by use of adhesives
with additional characteristics such as those given in
BS EN 12004:2007+A1:2012 under Type C Class 2 and Type R Class 2.
Admixtures should be used strictly in accordance with the manufacturer’s
instructions, and they should not be added to an adhesive unless approved by
the manufacturer of the adhesive.
5.4.7 Calcium sulfate-based levelling screeds

NOTE 1 See Annex D for more details on calcium sulfate-based levelling screeds.
NOTE 2 Calcium sulfate-based levelling screeds contain calcium sulfate as the
binder.
The binder should be either anhydrous calcium sulfate (known as anhydrite) or
as α-hemihydrate, the most common being calcium sulfate α-hemihydrate.
Whichever form of anhydrite or α-hemihydrate is used as the screed binder, it
should, when mixed with water, crystallise to form gypsum. All hardened
calcium sulfate screeds should be of similar gypsum materials.
To form the screed, the calcium sulfate binder should be pre-mixed with either a
well graded sharp sand aggregate and/or an inorganic filler.
NOTE 3 Dependent upon the screed manufacturer, additives and admixtures may
also be included.
5.5 Separating layers

Polyethylene or suitable sheet membrane should be used in preference to
building paper or bituminous felt. A minimum thickness of 0.125 mm should be
used for most conditions, the purpose of the separating layer being to ensure
that the applied screed or concrete does not adhere to the base.
NOTE Uncoupling membrane systems provide an intermediate substrate between
the tile covering and load bearing substrate. They can be used over a variety of
substrates, which include timber, concrete, cementitious screeds and gypsum based
screeds, etc. They are designed to neutralize lateral stresses that occur between the
substrate and tile covering; they are not designed to accommodate differential
vertical movement. The membrane works by preventing stresses from the substrate
being transferred into the tile covering; this prevents cracking and possibly
delamination of the covering material. They are designed to work with tile adhesives
where the bedding does not generally exceed 10 mm.

5.6 Grouts for tile joints

5.6.1 General
Grout mortars should have good working characteristics, low shrinkage and
good adhesion to the sides of the tiles, whilst being cleaned off the face of the
tiles without undue difficulty as well as fulfilling the aesthetic requirements of
the installation. When selecting a grout the specifier should establish that it is
suitable for exposure to external conditions.
5.6.2 Proprietary grouts

Proprietary grouting materials should conform to the requirements of
BS EN 13888.
NOTE 1 BS EN 13888 specifies performance criteria for properties such as abrasion
resistance, compressive and flexural strength, shrinkage and water absorption.
NOTE 2 Additional properties can assume special importance, for example,
resistance to water absorption and abrasion resistance, heat and cleaning agents,
resistance to mould growth and bacteria, resilience and compressibility.
Proprietary materials should be stored and used in accordance with the
manufacturer’s instructions.
5.6.3 Admixtures to grouts

COMMENTARY ON 5.6.3
Admixtures, normally in the form of aqueous polymer dispersions, can be
incorporated in grout mortars based on cement and sand to enhance adhesion in
the tile joints, whilst improving the resilience and reducing the water permeability
of the hardened grout mortar. Proprietary aqueous admixtures are available for
incorporation in proprietary grouts to provide improved characteristics.
Admixtures should be used strictly in accordance with the manufacturer’s
instructions and they should not be added to a proprietary grout unless
approved by the grout manufacturer.
5.7 Sealants and back-up materials for movement joints

5.7.1 General
Materials for movement joints should be non-rigid; they should combine the
properties of resilience and/or plasticity within the maximum temperature
ranges likely to be encountered and should be resistant to mould growth.
NOTE The selection of the most suitable materials depends upon design
considerations and service conditions (see 5.7.2 and 6.8.2).
5.7.2 Sealants
Joint sealants should be selected and applied in accordance with the guidance
given in BS 6213. Sealant manufacturers’ advice should be taken into account as
the properties of individual sealants might vary. Generally, a sealant should be
capable of accommodating the anticipated amount of movement without loss of
adhesion to the sides of the joints and be able to withstand the normal service
conditions affecting the installation, e.g. resistant to water, ultraviolet light.
Sealants with a movement accommodation factor (MAF) (see BS 6213) of at
least 15% should be used over structural movement joints.
NOTE 1 Guidance on joint design is given in BS 6093 and guidance on the selection
of sealants in BS 6213.
NOTE 2 For further information on the installation of sealants see 6.8.2.

5.7.3 Back-up materials

Back-up materials should be compressible materials that do not force out the
sealant when the joint closes.
NOTE 1 Suitable materials include cellular rubber and plastics such as closed cell
polyethylene, some fibre building boards, cork boards and caulking cotton. These
materials are available in strip form.
The back-up material in the lower part of the joint should be compatible with
the sealant being used (see 5.7.2); it should be compressible, should support the
sealant and should not give up bituminous or oily products. In particular, it
should assist the seal in carrying traffic loads and its compressibility should be
such that when the joint closes the sealant is not forced out. Suitable materials
include cellular rubber and plastics, such as cellular polyethylene.
NOTE 2 For further information on the installation of back-up materials see 6.8.3.
5.8 Chemical-resistance
Most chemically-resistant materials are proprietary and should be stored and
used in accordance with the manufacturer’s instructions.
5.9 Impregnating sealers, surface sealers and waxes

5.9.1 General
Various maintenance and aftercare materials are available for the surface
treatment of unglazed floor tiles to improve the surface characteristics, such
products should only be used after the initial clean procedure has been carried
out (see 11.1).
All surface treatment materials should be handled and applied in accordance
with the manufacturer’s recommendations. Information from the tile
manufacturer should be sought to ensure compatibility with the tile surface
being treated.
The three main types of products available are impregnating sealers (see 5.9.2),
surface sealers (see 5.9.3) and waxes (see 5.9.4). These products can affect the
physical properties (e.g. slip resistance) of the finished installation. The extent of
any adverse effects should be determined and risk of accident assessed before
proceeding with their use.
5.9.2 Impregnating sealers

NOTE Impregnating sealers act as a penetrating sealer to reduce the water
absorption of the tile surface and hence improve the staining resistance properties
of the floor finish. Such products can also change the surface colour without
noticeably changing the tiles’ inherent surface glossiness.
5.9.3 Surface sealers

NOTE Surface sealers are also described as sealcoats and polishes. Surface sealers
provide a protective coating to the tile surface. Such coatings are normally of metal
cross-linked acrylic polymer composition that enrich the appearance of the tile and
improve the stain resistance properties of the tile.
5.9.4 Waxes
NOTE Unglazed ceramic floor tiles with a high water absorption, e.g. terracotta,
might need specialist treatment with a wax-based product. Such products reduce the
porosity of the surface and in most cases change the surface appearance and colour
of the tile surface.

6 Design
6.1 General
The relative importance of the following factors should be assessed at the
design stage so that due allowance is made for their possible effect on the
finished floor (solid and suspended floor floorings):
a) the load it has to support;
b) the type of tile used;
c) the resistance it provides to the passage of liquid water or water vapour
either from below or from above (see 6.5.2 and 6.5.3);
d) size changes produced by variations in moisture content and temperature
within the floor and the attack of various corrosive agents, e.g. in chemical
plant and industrial premises.
When possible, selection of the tiles or mosaics and bedding method should be
made at the structural design stage so that the appropriate depth can be
allowed between the base and the finished floor surface.
6.1.1 Finished floor level

Floor surfaces are usually required to be level or laid to a given fall, some
variations in surface level can be allowed without detriment to the satisfactory
use of the floor, and this should be specified.
There should be no appreciable difference in level across joints, especially in
areas where heavy loads are likely to be moved.
NOTE 1 For floor level and across joints tolerances see 7.1.4.
NOTE 2 Guidance on tolerances is given in BS 5606.
6.1.1.1 Falls and drainage

NOTE 1 For further information on slip resistance on sloping floors see Annex H.
Adequate falls should be provided where necessary for drainage of water.
Gradients should be between 1:80 and 1:35, the precise fall being varied to cope
with conditions in different areas.
NOTE 2 The choice of gradient depends on the character of the surface and the
amount of water that has to be drained.
Gradients of 1:80 should be the minimum; gradients steeper than 1:35 might be
inconvenient and even dangerous.
The direction of falls should be planned so they are appropriate to the traffic
flow, so that traffic moves across, rather than up and down, the slope.
Drainage outlets should be adequate to cope with the anticipated volume of
water.
6.1.2 Alignment of wall and floor joints

Alignment of joints between wall tiles and floor tiles is sometimes possible if
appropriately sized co-ordinating tiles are specified, however, the practical
difficulties involved in achieving alignment should not be underestimated.
Careful consideration should be given to the greater accuracy, which is required
in the setting out and the construction of the walls to suit the tile module and
all the walls should be precisely at right angles or parallel to each other.
Allowance should be made for the greater costs which are likely to be incurred.

6.2 Load considerations

When a sub-floor is designed, due allowance should be made for the ultimate
weight it might have to support, including the flooring installation, and
reference should be made to BS EN 1991-1-1. Where an existing sub-floor is to
be covered by the tiles and beds given in this code, a check should be made that
the floor is sufficiently strong and rigid to accept the added load, particularly if
the sub-floor is of timber construction.
6.3 Bases
6.3.1 General
Concrete (see 6.3.2) and cement and sand levelling screeds are the most
common bases over which ceramic floor tiles and mosaics are laid but other
bases might be encountered, namely, calcium sulfate-based screeds
(see Annex D), timber (see 6.3.4), asphalt (see 6.3.5) and metal.
NOTE 1 In refurbishing work, it might sometimes be necessary to apply new
finishes over old floors such as ceramic tiles, terrazzo, wearing screeds, stone, etc.
Before the tile bed is applied:
a) the correct falls should have been incorporated in the base, where required;
b) the base should be free from contamination, loose areas of weak or friable
material and cracks liable to subsequent movement;
c) the base should be true to the specified plane (see also 7.1.2).
NOTE 2 Bases suitable to receive floor tiling in each case are summarized in Table 1.
In new work, the plane of the base in relation to that of the finished floor
surface should be specified; usually this is possible only if the floor tiles are
selected at the design stage. The level of the base in relation to the finished
floor surface should be such that the bed can be of the recommended thickness
uniformly throughout the installation.
In refurbishing work, as the new floor surface might be higher than the original,
any effect on existing features such as channels, outlets, skirtings, doorways, etc.
should be determined.
Where a separating layer is to be interposed between the base and the base
should be accurately formed and should have a true and smooth surface to
enable the tile bed to slide freely over the base in the event of differential
movement.
NOTE 3 For details on separating layers and uncoupling membranes see 5.5.
NOTE 4 Ceramic tiling is rarely adhered to a concrete base without a levelling
screed since it is not normally possible to achieve the required surface regularoty
(see Annex E).
6.3.2 Concrete
When tiling is bedded directly to a concrete base without a levelling screed, the
finish of concrete should be struck-off level with a straightedge and the surface
texture closed. When a bonded bed is required, laitance should be removed by
the use of appropriate mechanized surface preparation equipment.
6.3.2.1 Tolerances on levels and surface regularity

The recommendations given in E.1.7 for tolerance on levels and surface
regularity for levelling screeds should be followed.

6.3.2.2 Elimination of construction moisture

Structural concrete should have been cured and then subjected to continuous air
for at least six weeks before either a bonded levelling screed or direct bedding
of the flooring material is applied. The same allowance should be made for
concrete with a monolithic levelling screed surface.
NOTE A longer drying period might be necessary under adverse site conditions.
6.3.3 Levelling screeds

NOTE 1 A levelling screed is often used as an intermediate layer between the
structural base and tile bed to provide a true and even surface on which to apply
tiling. Recommendations for the design and laying of levelling screeds are given in
Annex E.
NOTE 2 A method for the assessment of levels and surface regularity is given in
Annex F.
6.3.4 Timber bases

NOTE 1 See 6.4 for load considerations.
NOTE 2 Additional guidance can be found in The Tile Association guidance note
Tiling to timber substrates and alternative products [5].
NOTE 3 Fibreboards, whether wet pressed (MDF) or dry pressed (Hardboard), are
not suitable flooring substrates to receive ceramic tiling.
NOTE 4 Timber base sub-floors are unsuitable for exterior locations.
6.3.4.1 General
Timber sub-floors are not the ideal bases for floor tiling, especially where heavy
static/dynamic loading is likely in service. If a timber sub-floor has to be used as
a base for floor tiling, it should be rigid and stable with respect to humidity and
moisture changes.
NOTE 1 Timber is not a suitable base for floor tiling in wet, frequently damp, or
high humidity areas, unless appropriate precautions are taken (see BS 5385-4).
When it is necessary to install wood based sheets and boards such as plywood,
the moisture content of the wood based sheets and boards should be close to
the equilibrium moisture content that prevails under the service conditions. In
heated domestic buildings, where the temperature is above 21 °C, to be in
equilibrium the moisture content of any wood based fabricated underlay
plywood should be between 6% and 10%. For installations in conservatories, on
heated timber sub-floors and areas with higher temperatures or lower humidity
levels the equilibrium moisture content might need to be at the lower moisture
content value, or even lower, since the average temperatures is higher than
those normally experienced in rooms in domestic buildings.
Plywood of an appropriate quality should be used and it should be correctly
stored and, if required, conditioned to the appropriate moisture content before
installation.
Glue bond class 3 exterior, in accordance with BS EN 314, should be used
NOTE 2 CE2+ marking does not necessarily designate adequate quality.
NOTE 3 Noggings might be required between joists in order to achieve the
required rigidity. The limit of deflection normally permitted for domestic timber
floors (see BS 5268-2) might be too great to avoid damage to tiling systems.
It should also be established that ventilation is adequate and that effective
damp-proof courses are correctly located.

The design should take into account the initial drying shrinkage of the timber
and subsequent movement due to seasonal moisture changes, bearing in mind
the type of heating.
NOTE 4 Failure to observe this can lead to subsequent warping and distortion of
the boards with consequential cracking and delamination of the tiling.
Where the rigidity is satisfactory but the moisture stability of the floor cannot
be assured, consideration should be given to the use of an appropriate
intermediate water resistant substrate system designed for use with tiling on
timber floors.
Screw fixings should be of adequate strength. The length of screw fixings should
be at least 2.5 times the thickness of the plywood material (for example, use a
minimum 45 mm length screw for 18 mm plywood) to ensure adequate
penetration into the timber sub-floor or joist/strut supports, bearing in mind
that there might be underfloor services that could be damaged by oversized
screws.
6.3.4.2 New timber bases

New timber bases should be constructed with strutting between the joists.
Plywood of at least 15 mm thickness should be screwed to both joists and
strutting at 300 mm maximum intervals. The lower face and edges of the
plywood should be sealed using preferably non-aqueous sealers, e.g.
polyurethane varnish or styrene butadiene rubber. All junctions between boards
should be supported by struts or joists. If it is considered necessary to further
reduce or eliminate the risk of movement, an additional layer of sheets of
minimum thickness of at least 10 mm, resistant to moisture and thermal
movement, should be screwed over the plywood at 300 mm centres ensuring
that the joints in both layers of sheets do not coincide.
In general, the top sheet to receive the tile finish should be laid broken-bond in
both directions. Where the sheet or board has a rough and smooth side, the
latter should be used for tiling. The surface to receive the tiles should be clean
and free from dust and contamination.
6.3.4.3 Existing timber bases

Existing timber bases to be covered by tiles should be checked to ensure that
they are sufficiently strong and rigid. They should be examined to determine
whether they can carry the additional dead load of up to 0.8 kN/m2, and the
probable dynamic loading, without excessive deflection. Where possible, existing
boards should be removed and the floor stiffened with noggings and joist
support sleeper walls before following the recommendations for new timber
bases.
Alternatively, for floors of small area (e.g. a single sheet/board, or where board
joints are unlikely to cause problems) the required rigidity might be achieved by
fixing exterior grade plywood of at least 15 mm thickness over existing boards.
The underside and the edges of the plywood should be sealed, using preferably
non-aqueous sealers, e.g. polyurethane varnish, or styrene butadiene rubber, on
the lower faces and edges to prevent distortion by changes in atmospheric
humidity and screwed to joists and existing boards at 300 mm intervals.
NOTE Timber floors have often behaved satisfactorily for a period of years as a
result of surface evaporation of moisture. If this is hindered by the laying of a nearly
impervious covering, the moisture content can rise to a level sufficient to promote
fungal attack, e.g. dry rot.
The plywood sheets should be laid broken-bonded with the long edges running
at right angles to the joints between the existing boards.

6.3.4.4 Floating floor

NOTE 1 There are many different types of floating floors including floating cement
and sand and calcium sulfate-based screeds to other sheet- and board-based systems.
Before fixing ceramic tiles, there are some basic essential requirements which
should be checked.
These should include:
a) Where applicable, the suitability of proprietary floating floor systems should
be checked with the manufacturer as to its suitability to receive a rigid tiled
finish.
b) Any resilient insulating layer should be able to provide sufficient support.
c) The existing structural substrate, i.e. concrete, should be flat, level and
smooth with no localised raised areas.
d) The floor should have minimal vertical deflection under load, typically for
ceramic tiles, the floor should not deflect any more than 1/360 of the span
of the structure or for natural stone tiles this is typically 1/720 of the span in
the case of most natural stone.
e) To avoid shrinkage defects, the moisture content of the various floor
elements should match that expected of the finished installation.
f) Tiles should be solidly bedded in accordance with 7.2.1.
The floating floor to receive a tiled finish should be rigid, stable and capable of
taking both the dynamic and static loads imposed upon it without excessive
movement or vertical deflection. Vertical deflection and moisture movements
should be kept to a minimum otherwise there might be a risk of tiles cracking,
grout disruption or even loss of adhesion.
NOTE 2 Direct fixing of ceramic tiles to a wood based floating floor entails a high
element of risk and where practicable, this should be avoided. However where the
floor is deemed to be suitable, the use of a proprietary intermediate substrate (e.g.
uncoupling membrane or tile backing board) may be considered.
NOTE 3 Use of uncoupling membranes could also be considered.
NOTE 5 In the draft of the National Annex to BS EN 1990, Table NA1 for vertical
deflections has a value of ≤1/500 for rigid flooring such as ceramic tiles.
6.3.4.5 Adhesives
Proprietary deformable tile adhesives and grouts and water resistant membrane
systems specially formulated for fixing tiles onto timber bases (installed as
described in this clause) have been used successfully and these products should
be used strictly in accordance with the manufacturer’s instructions.
6.3.5 Asphalt
Flooring grade asphalt should be laid on a rigid base, e.g. concrete or levelling
screed, in accordance with BS 8204-5 for internal floors and in accordance with
BS 8218 for external locations. Before tile fixing commences the asphalt
sub-floor should be carefully examined to ensure that it is in a suitable condition
to receive ceramic tiles.
In internal locations the grades of asphalt used should be Type F 1076
conforming to BS 6925:1988 and should be suitable for the anticipated loads
and conditions.
NOTE 1 The ceramic floor tiles can be solidly bedded in cementitious adhesives, in
accordance with 7.2.1, such that the bed thickness does not exceed 6 mm.

In dry locations if the surface of the asphalt has a natural float finish the surface
should be clean and primed in accordance with the adhesive manufacturer’s
recommendations.
NOTE 2 It might not be necessary to prime the clean asphalt surface if the asphalt
surface has a sand-rubbed finish.
NOTE 3 In internal locations the ceramic tiles can also be bedded in a cement and
sand semi-dry mortar bed over a separating layer if appropriate for the type of tile
being fixed and the required floor finish levels.
In external locations the asphalt should be laid to falls in accordance with
BS 8218 as either a paving or roofing grade. The falls should not be less
than 1 in 80, but where rapid or effective drainage of water is essential the falls
should not be less than 1 in 60 nor greater than 1 in 35. The ceramic floor tiles
should be frost resistant (see 5.2) and suitable for bedding in a cement and sand
semi-dry mortar bed over a separating layer in accordance with G.8.
Sheets of the separating layer material should be overlapped and brought up
vertically at the perimeter of the semi-dry bed where it abuts upstands and
walls.
NOTE 4 In most cases a movement joint is required at the perimeter. This can be
formed with a compressible back up filler inserted between the upstands and mortar
bed, with the movement joint between the perimeter tiles and upstands being
finished with a suitable sealant (see 5.7 and 6.8).
The asphalt and the semi-dry mortar bed at the lower end of the fall should be
free draining into a suitable gully or drainage outlet.
Table 1 Suitability of tile beds for different bases
Bases Cement Cement Semi-dry cement and Reaction Clause reference

based and sand sand mix resin
A)
adhesives mortar adhesives
(see 7.2.1) Bonded Bonded Unbonded
(see G.10) (see G.6) (see G.7)
New concrete UC U U S U 6.3.1, 6.3.2 and
(with less than six 6.3.3
weeks drying) or
levelling screed
(less than three
weeks old)
Mature concrete S S S S S 6.3.1, 6.3.2 and

or levelling screed 6.3.3
Levelling screed S S S S S 6.3.1 and 6.3.3
over suspended
precast floor or
underfloor
heating
Wood C U U U C 6.3.1 and 6.3.4
Internal asphalt S S S S C 6.3.1 and 6.3.5
External asphalt U S S S U
Metal C U U C C 6.3.1 and 6.3.6
Existing hard 6.3.1 and 6.3.6
floor finishes
after preparation
Terrazzo S S S S S 6.3.1 and 6.3.6

Table 1 Suitability of tile beds for different bases
Bases Cement Cement Semi-dry cement and Reaction Clause reference

based and sand sand mix resin
A)
adhesives mortar adhesives
(see 7.2.1) Bonded Bonded Unbonded
(see G.10) (see G.6) (see G.7)
New concrete UC U U S U 6.3.1, 6.3.2 and
(with less than six 6.3.3
weeks drying) or
levelling screed
(less than three
weeks old)
Unglazed ceramic S S S S S 6.3.1 and 6.3.6

tile
Glazed ceramic S S S S S 6.3.1 and 6.3.6
tile
Wearing screed S S S S S 6.3.1 and 6.3.6
(e.g. granolithic)
Natural stone S S S S S 6.3.1 and 6.3.6
Key
S Suitable (confirm classification/system with the manufacturer)
U Unsuitable
C Confirm suitable with manufacturer and specialist contractor
NOTE 1 The tile bed chosen also depends on the traffic conditions (see 6.4.2).
NOTE 2 See Table G.1 for bed thicknesses (Annex G).
A)
See 6.3.6.
6.3.6 Other bases

6.3.6.1 General
NOTE 1 Existing floor finishes such as ceramic tiles, terrazzo, natural stone and
similar hard surfaces are suitable as bases provided they are clean and firmly
adhered to their base. However, the choice of tile and type of bed might be
influenced by the change in level available from existing to new.
NOTE 2 Tiles can also be bedded directly to rigid metal (see Table 1).
6.3.6.2 Calcium sulfate-based levelling screeds

Calcium sulfate-based levelling screeds, i.e. anhydrite or hemihydrate levelling
screeds, should not be used for directly overlaying with ceramic tiles or mosaics
in cementitious adhesives unless adequately dried, abraded to remove laitance
and then completely sealed with an appropriate primer so as to prevent the
adhesive from coming into direct contact with the levelling screed.
NOTE See Annex D for further information on calcium sulfate-based screeds.
Calcium sulfate bases should not be laid to falls and are not suitable for an
installation which is frequently wetted, e.g. commercial kitchens, hotel
bathrooms, etc.
6.3.6.3 Raised access floors

NOTE See the TTA document Tiling to raised flooring systems [6], for further
information.

6.4 Durability and performance

6.4.1 General
NOTE Correctly installed and maintained ceramic floor tiling provides a durable
floor finish.
6.4.2 Traffic and load conditions

NOTE For the purpose of this code, traffic loads are categorized as light or heavy.
Floor loading should be considered as heavy if heavy cleaning equipment,
hard-wheeled trolleys, etc., are to be used.
Light loading should be considered as normal low density pedestrian traffic, e.g.
domestic and office locations.
Heavy loading areas should be considered as where high density pedestrian
traffic, and/or heavy loads, static, moving, dropped or dragged, are likely to
occur, e.g. in supermarkets, shopping malls, engineering premises and garages
for heavy vehicles.
6.4.3 Resistance to mechanical failure

6.4.3.1 Resistance of tile bedding
NOTE 1 Where heavy loading is likely, and particularly where the moving of heavy
loads is contemplated, adhesion to the base is crucial.
The tiles should be solidly bedded so that, as far as possible, they are free from
voids to ensure good adhesion to the base.
NOTE 2 Greater resistance to loading can be achieved by the use of thicker flooring
tiles with increased impact resistance, bearing in mind also that the joints between
the tiles are usually the most vulnerable part of the flooring [see 6.4.3.2c)3)].
6.4.3.2 Resistance of tiling

Abrasion, compression and impact can operate singly, but they are often to be
found in various combinations; the relevant mechanical properties of flooring
should be considered and are as follows:
a) for resistance to abrasion: physical toughness of the flooring itself and a
surface free from irregularity in level;
b) for resistance to compression: strength and thickness of tile, solidity and
strength of bed and compressive strength of sub-floor;
c) for resistance to impact: in addition to the properties given in a) and b), the
following factors are also important:
1) Within the normal tolerances of the flooring tiles used, the individual
tiles should be laid to a true plane. Therefore, a true base to SR1 is a
necessary pre-requisite.
2) The flooring tiles should be solidly bedded so that, as far as possible,
there are no voids beneath the tiles.
3) Joints between ceramic tiles should be as narrow as possible, but not
less than 3 mm, appropriate with the tiles and grout being used.
4) The maximum joint width should not exceed 10 mm. Proprietary grouts
specially formulated with enhanced resistance to impact and abrasion
and low shrinkage should be used.

6.4.3.3 Mesh backed

With large tiles and slabs any reinforcing mesh should be well adhered to the
underside, and the mesh and adhesive should be suitable for the location and
type of installation and should not obscure more than 25% of the underside of
the tile or slab unless they are mechanically fixed.
The manufacturer or supplier of the mesh-backed tile should ensure that they
can be effectively installed using tile adhesives that conform to BS EN 12004.
6.4.4 Frost resistance

Suitable assurances about frost (freeze-thaw) resistance should be sought from
suppliers of both tiles and bed materials. The tiles selected should be of class AIa
or BIa (see BS EN 14411).
The flooring tiles should be solidly bedded so that, as far as is possible, there are
no voids.
6.4.5 Slipperiness
NOTE 1 A tiled ceramic floor is not slippery when clean and dry. The slip resistance
of a floor in service is dependent upon the nature of its surface. It is important to
recognize that this can change over time and often merely during the process of
installation and finishing. Floor surface contaminantion (such as water, oil, dust) is
often the cause of slip accidents.
NOTE 2 Measurement of slip resistance values in the wet, by means of the
pendulum test method given in BS 7976, provides useful information for assessing
the likely slip resistance of flooring materials in water wet conditions in service,
though results are more difficult to interpret for barefoot applications and for
heavily textured surfaces.
When it is known that slippery conditions might arise in service and present a
significant hazard, tiles with slip resistant finishes suitable for the conditions and
location should be used.
Special attention should be paid to correct cleaning procedures as described
in 11.5, both to remove contamination and to ensure that cleaning agents that
could otherwise attack the surface are rinsed away.
NOTE 3 Further advice on the reduction of slip hazards is given in Annex G.
6.4.6 Resistance to staining

NOTE Glazed floor tiles are generally resistant to staining and are usually more
easily cleaned than unglazed tiles.The degree of resistance to staining of unglazed
tiles depends mainly on the porosity of the tile, i.e. the greater the degree of
vitrification, the greater the degree of resistance.
6.4.7 Grouts, joints and sealant materials

NOTE 1 The resistance of grouts and jointing materials to various liquids that might
be in contact with them for a short time is shown in Table 2, which also gives an
indication of their characteristics.
Spillages should be cleaned off as soon as possible.
Where coloured grouts are used, they should not always be expected to retain
their appearance after wear. Light coloured grouts should be avoided.
NOTE 2 By following the recommended drying times for concrete bases and cement
and sand levelling screeds and by mixing and cleaning off cementitious grouts as
directed by the manufacturer, the appearance of efflorescence (white salt deposit) in
the grouted joints can usually be prevented.

NOTE 3 Sealants, under favourable conditions, have an expected service life of up

to 10 years for the bitumen and bitumen/rubber types, and can be in excess
of 20 years for the more elastic sealants.
NOTE 4 See 6.8.2 for sealants installation.
Table 2 Grouts and joint materials: resistance to intermittent contact with various liquids and
characteristics
Liquid Cementitious grout Polymer modified Epoxide resin

cementitious grout
Lemon juice Poor Poor Good

Vinegar Poor Fair/Good A) Good
Acidic soft drink Poor Poor/Fair Good
Alcoholic drinks Fair/Good Fair/Good A) Good
Tea and coffee Good Good Good
Sugar solution Fair Fair Good
Milk Poor/F Fair Good
Olive oil Good Good Good
Disinfectant (phenolic) Fair Fair Good
Disinfectant (hypochlorite) Fair/Good Fair/Good Good
Acidic cleaners Poor Poor/Fair Good
Detergent (neutral) Good Good Good
Ammonia (10% solution) Fair Fair Good
Paraffin oil Good Good Good
Acetone Good Good Good
Butyl acetate Good Good Good
Carbon tetrachloride Good Good Good
Urine Fair/Good Fair/Good A) Good
Sea water Fair Good Good
Characteristics Rigid Slightly resilient Rigid and
tough
NOTE This Table is a general guide to the properties of the materials listed. Submit precise details of corrosive
conditions to specialists.
A)
For prolonged contact see BS 5385-4.
6.5 Passage of liquids through floors

6.5.1 General
NOTE The floorings dealt with in this British Standard are not normally completely
impervious to liquids nor do they normally offer substantial resistance to the passage
of water vapour.
In many situations, continuous transmission of moisture is tolerable but account
should be taken of effects that make it desirable to use damp-resisting
construction (see BS 8102 and CP 102).
6.5.2 Passage from below

COMMENTARY ON 6.5.2
Ground moisture and the water used in construction can be transmitted through
solid floors by capillarity and by evaporation to the air above and thus leave the
floor surface apparently dry.

Evaporation is impeded by additional floor coverings less permeable than those

discussed or by fittings or stored goods in direct contact with the floor. Local
dampness might consequently be so severe as to encourage moulds and to rot or
corrode materials in contact with it.
Moisture rising through a solid floor is likely to contain soluble salts from the
sub-soil, the hard fill and the concrete of the floor itself. These tend to accumulate
in increasing concentration at or near the floor surface as long as they can be
replenished from below. In the worst possible case, i.e. where the sub-soil or the fill
is contaminated with acids or high concentrations of soluble sulfates which attack
cement, the safety of the whole floor might well depend on adequate
damp-proofing below the base (see BS 8102 and CP 102).
In less aggressive situations, damp-proofing which serves only as a capillary
barrier should still be used as a precaution against persistent efflorescence at
the floor surface and possible attack on the concrete by small concentrations of
sulfates.
6.5.3 Passage from above

COMMENTARY ON 6.5.3
Tiles and bedded finishes, even when the joints are filled with impervious grout,
cannot be guaranteed to eliminate entirely the passage of liquids downwards. Minor
defects in workmanship and movement in the structure can cause fissures through
which liquids pass readily.
In ground floor situations aggressive chemicals, i.e. some cleaning agents, passing
through the floor can attack concrete bases leading to severe disruption.
NOTE 1 In the case of suspended floors as well as attack on the structure by
chemicals, water passing downwards can cause dampness on walls and ceilings
below and in the worst cases lead to flooding.
If more than occasional spillage of liquids is expected, then the tiled surface
should be laid to falls and drains provided to collect the run-off.
The most satisfactory method of preventing the downward movement of liquids
is by providing a membrane between the base and the tiling. The membrane
should usually be covered by a levelling screed. The base should be constructed
with falls so that any liquid reaching the membrane flows down to a drain. The
membrane material should be impervious and chemically resistant to the liquids
that come into contact with it and be sufficiently flexible and strong to resist
movement in the structure and loads without rupturing. The membrane should
be continuous around upstands and at points where services pass through the
floor.
NOTE 2 The most commonly used membrane materials are asphalt, bituminous felt,
polyethylene film, composite pitch polymer sheets and synthetic rubber sheets.

6.6 Variations in moisture content and temperature

COMMENTARY ON 6.6
In solid and suspended floor constructions, the base and the floor tiling usually have
different dimensional responses to changes in moisture content and temperature.
Probably the most extreme relative moisture movements occur when new concrete
floors or screeds are covered before most of the drying shrinkage has taken place.
The shrinkage of the base and/or screed can persist for some years after the tiling
has reached equilibrium with the result that compression forces can ultimately crack
the tiles or break down the adhesion between the tiles and the bed in the long
term. Vibration, impact and thermal shock can produce early failure while the floor
tiling is in the stressed condition, as can further contraction of the base in very cold
weather. Wood based sub-floor constructions exhibit dimensional changes with
changes in the atmospheric humidity levels and temperature (see 6.3.4.1). Such
movement can be significant in new constructions where lower temperatures and
higher atmospheric humidity levels prevail on site during installation of the sub-floor
and the floor tiling.
6.7 Isolation of tile bed from the base

Failure arising from variable stresses (see 6.6) should be avoided by isolating the
tile bed from the base by a separating layer or intermediate substrate that
prevents the two elements from adhering to each other and thus allows each to
move independently.
NOTE 1 Such a layer might consist of building paper, bituminous felt, polyethylene
film or similar material, on which the tiles are bedded in semi-dry cement and sand
mortar.
The base should be prepared and installed to the manufacturer’s instructions.
NOTE 2 Intermediate substrate (e.g. tile backing boards) can consist of foam cored
with reinforced surfaces on both faces and cementitious boards that provide a stable
and rigid base for the specified floor tiling.
6.8 Movement joints

NOTE For the positioning and location of movement joints see 7.1.6.
6.8.1 Types of movement joints

6.8.1.1 General
Stresses can result from factors such as drying shrinkage, deflection and moisture
movements in the base and thermal and moisture changes affecting the
flooring. These stresses can sometimes cause loss of adhesion and bulging or
cracking of the flooring. To counteract this, movement joints extending through
the tiling and its bed should be incorporated in the installation.
The building designer should assess the magnitude of any stresses and decide
where movement joints should be located, having regard to all the relevant
factors including the type of flooring and bed.
NOTE Movement joints for the floor tiling are as follows:
a) flexible joints aligned to structural movement joints (see Figure 4b and
Figure 4d);
b) flexible joints to accommodate smaller movements than structural joints
(see Figure 4a, Figure 4c and Figure 4e).
For movement joints in special conditions refer to BS 5385-4.

6.8.1.2 Edge protection and transition profiles

COMMENTARY ON 6.8.1.2
The development and proliferation of trim profiles has echoed two major shifts in
the ceramic tile industry, including the transition from mortar bed installation to
adhesive fixing and the change in ceramic tile production techniques. Trim profiles
are valuable tools with the benefits ranging from simply improving the aesthetics
and design options to providing durability of tile assemblies.
Tiles are a popular choice for their hygienic and easy maintenance properties,
however exposed tile edges might need to be protected.
The profiles can be generally grouped into two categories: transitions between same
height surfaces and transitions between different height surfaces.
Selection of the appropriate transition profile will be determined on individual
applications, taking account of the environment and traffic conditions, etc. Figure 2
shows typical edge protection and transition profiles.
Figure 2 Typical edge protection and transition profiles
NOTE 1 The base flange of profiles require appertures of adequate size to allow the
tile adhesive to support the tile edge through the profile.
NOTE 2 Further information is given in TTA document Technical Guidance Note 10 on
Tile Trim Profiles [7].
6.8.1.3 Stair nosing profiles

COMMENTARY ON 6.8.1.3
Various options are available to suit internal and external locations in all tiled
applications including residential, commercial and industrial environments. Where
compliance to current building regulations is required, e.g. DDA (The Disability
Discrimination Act 1995) [8] or the Equality Act [9], then profiles are available to
meet these needs. The advice provided within Approved Document M – Access to
and use of buildings [10] states “all nosings are made apparent by means of a
permanently contrasting material 55 mm wide on both the tread and riser”. Figure 3
shows typical stair nosing profiles.

Figure 3 Typical stair nosing profiles
NOTE 1 The base flange of profiles require appertures of adequate size to allow the tile adhesive to support
the tile edge through the profile.
NOTE 2 Further information is given in TTA document Technical Guidance Note 10 on Tile Trim Profiles [7].

6.8.1.4 Balconies and roof terraces

NOTE 1 Balcony and terrace assemblies are frequently exposed to a variety of
weather conditions. Periods of frost, precipitation and movement stresses are caused
mainly by temperature and moisture fluctuations. This can make balcony assemblies
susceptible to material breakdown and subsequently lead to instability and eventual
failure.
Balconies and terraces should be checked for anticipated static/dynamic loading
demands. All materials selected for use in balcony and terrace construction
should be checked for suitability prior to their installation. The tile selected for
installation should be sufficiently slip resistant and be suitable for the
anticipated traffic. Consideration to the environmental surroundings of the
balcony or terrace should be given and only suitable materials selected for
construction based on the impact posed by the location i.e. marine
environments.
NOTE 2 The formation of soluble salts can occur when water becomes trapped for
prolonged periods of time within cement based products.
It is important that balconies and terraces should therefore be designed and
constructed as to allow water to drain free and effectively.
NOTE 3 Moisture becoming trapped at lower levels within construction materials
can expand in freezing temperatures resulting in void formation over time. The
correct surface gradients are typically found to be between 1/35 and 1/80.
The gradient should be incorporated within the base materials and below a
suitable primary waterproofing layer. This should be formed from only rigid
construction grade materials.
Any slope should encourage water away from the building and into suitable
drainage outlets thus preventing moisture accumulation (or ponding) on the
surface. Guidance on the slip resistance of the tile to be installed should be
sought from the manufacturer. Any drainage system used should be capable of
accepting the typical water volumes associated with external areas.
Care should be taken at junctions where balconies/terrace meets the building.
Proprietary drainage channels are often considered at these points as a
secondary drainage measure to compliment a well-designed gradient. Drains
should be cleaned and maintained periodically to prevent blockages and back
filing. A secondary drainage layer within the assembly should be considered in
exposed areas.
NOTE 4 Some sub-surface drainage systems can provide additional functions which
often help with the types of excessive movement experienced in external
applications i.e. uncoupling.
NOTE 5 The use of edge profiles can help to divert water run-off away from the
face of the balcony or terrace, and into an appropriate guttering system.
Penetration of the waterproofing layer with balustrades or fixings should be
avoided wherever possible with anchoring points positioned either below or on
the side of the balcony.
External tile installations are regularly exposed to greater fluctuations of
thermal and moisture movement. Intermediate movement joints should be
incorporated within the tile assembly at intervals not exceeding 3 m. Distances
between joints might have to be reduced further dependent upon the
anticipated movement in the background, the size and format of the tile and
the width of the tile joints. Movement joints should also be incorporated where
there are supporting beams and where the tile assembly abuts restraining
surfaces i.e. parapet walls. Movement joints should be continuous throughout
the entire assembly.
Resin based agglomerated stone tiles should not be used externally.

6.8.1.5 Structural movement joints

Structural movement joints in the bed and tiling should be sited immediately
over and be continuous with structural movement joints in the base. This
procedure might not be acceptable if the base joints are not straight and
parallel, or if their layout does not coincide with that of the floor tiles; in these
circumstances, guidance should be sought from the building designer or
engineer.
6.8.1.6 Other movement joints

Flexible joints (see Figure 4a or Figure 4c) should be inserted over supporting
walls and beams at intermediate positions to accommodate deflection of the
base and movements in the flooring.
Flexible joints (see Figure 4a, Figure 4c, or Figure 4e) should be used at floor
perimeters and to divide the floor into bays at the intervals recommended
in 7.1.6.4. Wherever possible they should coincide with structural features,
e.g. columns and door openings, or they can be planned to provide a decorative
panelled effect.
Where high temperatures are expected, for instance around boilers, over
heating installations or from strong sunlight, an assessment of the likely
temperature range and corresponding linear changes in the flooring should be
made to determine whether and where any additional allowance for movement
is necessary.
In floors that have to withstand hard-rimmed wheel traffic or the dragging of
heavy loads, the position of movement joints should, where possible, be planned
so that they do not occur in the traffic area. Where this is not practicable,
pre-formed strip joints should be used with their edges reinforced with metal or
rigid plastics sections (see Figure 4a, Figure 4b and Figure 4d).
Joints other than those protected by metal or rigid plastics edging, subject to
traffic heavier than light pedestrian, should not be wider than 10 mm.
Information on the permissible maximum and minimum joint widths should be
obtained from the manufacturer of the particular joint filling selected.
NOTE The illustrations in Figures 4a to 4e indicate the basic principles of the types
of joints referred to above. Prefabricated types of Figure 4a and Figure 4b are
available that embody the principles shown, but they can differ in detail.
6.8.2 Sealants installation

COMMENTARY ON 6.8.2
Choice of sealant depends upon many factors including joint movement
accommodation (MAF), resistance to chemical attack, wear, durability, penetration of
grit and contamination, resistance to damage from cleaning processes, and ease of
application (see BS 6213).
Sealants for movement joints are now classified by performance, at seven levels
within type F of BS EN ISO 11600:2003+A1:2011. Class criteria include movement
accommodation, degree of elasticity and modulus, substrate suitability and the need
for priming. The classification is independent of chemical type.
Classified elastic sealants are normally suitable for a minimum service temperature
range of 20 °C to 70 °C.
A particular chemical type of classified sealant might be selected preferentially in
certain circumstances e.g. to ensure, resistance to particular chemicals, compatibility
with adjacent materials, avoidance of substrate staining or severe service
temperature conditions.
Sealants formulated for high abrasion and chemical resistance rather than
movement accommodation might have some properties not fully classifiable by
BS EN ISO 11600.

Bitumen and tar extended pavement sealants are classified to BS EN 14188

parts 1 to 3 for hot and cold application and curing. Sealants meeting the latter
generally have higher movement accommodation (MAF) and a wider service
temperature range. Hot poured elastic sealants can also accommodate higher
movement. Certain BS EN 14188 grades are suitable for fuels contact.
Butyl mastics and other tacky forms of material are not suitable materials.
The chemical curing system for elastic sealants might be moisture initiated (single
pack), or chemically initiated (multi-component). The latter require mixing prior to
use.
The cure rate depends to a lesser or greater degree on the prevailing temperatures
and in the case of moisture curing types, additionally, the surrounding humidity and
depth of seal. Chemically initiated curing is normally faster and more uniform
throughout the sealant bulk.
Walk on times vary according to conditions as well as the individual product
properties.
Manufacturer’s advice should be followed when installing sealants.
6.8.3 Back-up material installation

The sealant should be applied and tooled to ensure proper adhesion and surface
finish.
Where sealants with a large movement capability are used, they should not stick
to the back-up material as the ability of the sealant to accommodate movement
can be reduced by any restriction of its under face. To prevent this, a bond
breaker tape should be applied between the back-up material and the sealant.
The filler should be placed so that it provides adequate support for the sealant
and allows the application of an adequate depth of sealant into the joint to
perform satisfactorily. The minimum depth of the sealant should be 6 mm or the
thickness of the tile (whichever is smallest).
NOTE Further information on back-up material is given in 5.7.3.
6.8.4 Pre-formed movement joints

NOTE Pre-formed movement joints are suitable for use in intermediate or
perimeter joints. Cork and cork/rubber compound strips are suitable for use in light
traffic areas. Synthetic rubber strips with metal edge supports and PVC are suitable
for use in more heavily trafficked areas.
Movement joints should be inserted between tiles as they are laid. They should
be fitted to the combined depth of the tiles and bed and keyed into the bed by
the shape of the anchoring leg. Base levelling screeds to which tiles are bedded
should be saw-cut to form a joint in the levelling screed directly below the
pre-formed strip.

Figure 4 Some typical movement joints
(a) Slightly flexible joint: preformed strip with reinforced edges

Key
1 Neoprene bonded to non-ferrous metal or 6 Cement and sand mortar bed
rigid plastic strips
2 Grout 7 Tie wire
3 Tile 8 Locating lug attached to preformed
strip
4 Adhesive bed 9 Concrete base
5 Screed
NOTE 1 All drawings in Figure 4 illustrate principles only.
NOTE 2 Semi-dry mix beds have movement joints similar to those shown for levelling screeds.

Figure 4 – Some typical movement joints
(b) Prefabricated joint with reinforced edges and capping over structural movement joint
Key
1 Flexible insert 6 Screed
2 Metal profile 7 Cement and sand mortar bed
3 Grout 8 Levelling bed
4 Tile 9 Mechanical fixing as necessary
11 Structural movement joint

(c) Flexible joint in bed, with or without separating layer

Key
1 Sealant 5 Screed
2 Tile 6 Seperating layer (optional)
4 Cement and sand mortar bed 8 Back-up material

(d) Joint aligned to structural movement joint
Key
1 Sealant 8 Screed
2 Bond breaker tape 9 Concrete base
3 Metal angle 10 Levelling bed
4 Grout 11 Mechanical fixing as necessary
5 Tile 12 Back-up material
6 Adhesive bed 13 Structural movement joint
7 Cement and sand mortar bed

1) Sit-in 2) Sit-on
(e) Alternative perimeter joints (with skirtings)
Key
1 Sealant (optional) 3 Tile
2 Sealant 4 Back-up material
6.9 Modular installations

NOTE Some floor finish tiles are made in sizes that allow their installation in
modular grid systems.
Factors concerning setting out and joint widths should be appreciated and
resolved at the design stage. For example, the introduction of movement joints
(see 6.8), if they are to be wider than the general joints between tiles in the
installation, a decision should be made as to the way in which the interruption
to the modular grid pattern is to be corrected.
An important consideration is the effect of variations in joint widths as a result
of manufacturing deviations; reference should be made to BS EN 14411 in order
that the work sizes and permissible manufacturing deviations can be
ascertained. Usually, these deviations cannot be determined in advance of
manufacture and it should be accepted that joint widths specified prior to
manufacture might not be achievable at the time of installation.

The desirable minimum joint widths are stated in 7.1.5 and, if the widths are
appreciably greater, the suitability of the joints should be considered in relation
to the expected traffic conditions.
6.10 Skirtings
NOTE 1 Skirtings (Figure 4e) can be employed for aesthetic reasons, for protecting
the base of wall surfaces, for ease of cleaning or to assist in forming a liquid-tight
system at the junction of floors and walls. The most common types of tile fittings
used for skirtings are given in Annex A.
Where it is important that the installation is resistant to the passage of water or
other liquid, and especially where “tanking” is necessary (see 6.5 and D.2), a
flushfit coved base skirting should be used. This allows a perimeter joint to be
positioned between the foot of the coved base and the adjacent floor tile to
accommodate movement and which, when filled with an impervious sealant,
contributes to a smooth uninterrupted resistant surface from horizontal to
vertical.
NOTE 2 In other circumstances, a coved base skirting known as a “sit-on” cove or,
alternatively, a tile with a square or rounded top edge, can be adapted. These
skirtings are fixed to the wall. Movement is accommodated by compressible back-up
material between the wall and the adjacent floor tiles. The joint between skirting
and floor tiles is filled with a sealant.
6.11 Selection of bedding methods, grouts and joint materials

NOTE 1 All the bedding methods given in 7.2 and Annex G are suitable for the
flooring products described in Clause 5. Guidance on which tile beds are suitable for
different bases is given in Table 1. See also Table G.1 for tile bed thicknesses
and 6.4.2 for traffic and load conditions.
For installations that require particular properties to meet specific functional
requirements and/or conditions that are potentially detrimental to the
installation and/or the base, e.g. tiling designed to be in prolonged contact with
liquids, reference should be made to BS 5385-4.
NOTE 2 For the suitability of grouts and joint materials likely to be in intermittent
contact with liquids see Table 2.
7 Application of tiles – methods and materials

7.1 General
7.1.1 Work on site
During the application of floor tiling, skilled operatives working safely with the
appropriate protective clothing and equipment in accordance with BS 8000-11
should be employed. There should be sufficient supervision.
7.1.2 Preparation of sub-floors to receive tile beds

7.1.2.1 General
The sub-floor should meet the surface regularity requirements for the specified
tile bedding method.
NOTE 1 The sub-floor might not have been installed to the required surface
regularity and require further preparation before the installation of the ceramic
floor tiling is carried out.
Where tiles are to be fixed with adhesives the surface regularity of the sub-floor
should be SR1 (see Annex E) and this should apply regardless of the adhesive
bed thickness.

NOTE 2 Where tiles are bedded in cement and sand mortar beds a greater
variation in the surface regularity can be accommodated (see BS 8000-11:2011, 3.5.3).
If the surface regularity of the sub-floor is inadequate it should be corrected
before the tiling trade commences work on site, e.g. by the use of a smoothing
compound.
7.1.2.2 Preparation
Where a bonded tile bed is specified, the sub-floor should be correctly prepared
and the recommended bonding treatment carried out to ensure good adhesion
of the tile bed. Concrete surfaces should be suitably prepared to ensure that
adhesion is not impaired by any surface contamination. In most cases, the
concrete surface has laitance and lime bloom present that can be removed by
light mechanical means.
NOTE If the concrete has been treated with a curing agent, or has had a film of
laitance and fines worked up to its surface during finishing, the preparation to
remove these barriers to adhesion by equipment such as contained shot blasting is
usually necessary.
Where cement-based or reactive resin adhesives are used to bed the floor tiles
the sub-floor should be inspected prior to tiling to ensure that it is free of any
contamination, loosely adhered materials and other surface defects.
Where a bonded cement and sand bedding system is used the sub-floor should
be roughened using appropriate mechanized equipment designed specifically
for this purpose and a suitable bonding treatment used. If the concrete
sub-floor is of suspended construction, e.g. a precast concrete plank, care should
be taken to ensure that any roughening by mechanized equipment, e.g. by
scabbling, does not cause damage to the concrete. In such cases contained shot
blasting with coarse shot should be considered.
Where there is a risk of subsequent contamination, the surface preparation
should be delayed until shortly before the tile bed is laid.
7.1.2.3 Bonding
Before the cement and sand mortar bed is laid the concrete base should be
dampened down and excess water brushed off before the application of a
bonding grout or slurry is applied to the concrete. The bonding grout or slurry
should consist of cement mixed with an aqueous synthetic polymer dispersion,
so that a creamy consistency is obtained that can be brushed out or trowelled as
a thin coat on the prepared concrete sub-floor or a 1:1 cement:screed sand
aggregate (mixed by weight). The cement and sand bedding mortar should be
placed on the bonding grout or slurry whilst the slurry is still wet and workable.
The aqueous synthetic polymer dispersions and other proprietary bonding
agents should be fit for use in bonding cement and sand mortar beds to
concrete and applied in accordance with the manufacturer’s instructions but
roughening of the concrete sub-floor should still be carried out.
NOTE 1 Proprietary bonding agents may be used mixed with cement to form a
bonding slurry or applied direct to the base as an alternative to cement slurry.
NOTE 2 See BS 8204{1:2003+A1:2009, 6.4.2 for more information.
7.1.2.4 Unbonded beds

Where an unbonded cement and sand bed is to be laid over a separating
membrane, either on a new sub-floor or on an old one being renovated, the
base should be sufficiently clean and smooth to receive any separating material
specified.

7.1.3 Setting out

7.1.3.1 General
When setting out the correct datum level for the floor should be established.
The level of the finished work should be controlled by a series of “spot levels”.
A gauge rod should be set up indicating the overall measurement of a given
number of tiles with specified joint widths; with this the tiling contractor
determines the best method of setting out to avoid unsightly cut tiles. Whole
tiles should be used to the greatest possible extent. If cutting is necessary, then
cut tiles should be fixed as unobtrusively as possible and should achieve
symmetry with regard to cut tiles in the total area.
NOTE 1 For modular installations see 6.9.
NOTE 2 Setting out might have to be related to the siting of movement joints that
are usually detailed on working drawings but it is sometimes necessary for their
positioning to be left to the discretion of the tiling contractor. The principles to be
observed for siting movement joints are given in 6.8 and 7.1.6.
7.1.3.2 Straightness of joints

The joints between tiles are an important feature of any tiling installation,
particularly when small tiles, wide joints, or contrasting coloured grouts are
specified. The width of the joints between tiles should be even and of regular
dimension (subject to the manufacturing tolerance for the type of tile specified).
Generally, tile joints should be straight in alignment unless the tiles are, by
design, irregular in shape. Special attention should be paid to large areas of
floor tiling where the joint can be sighted.
The straightness of tile jointing can be checked using a taut lightweight nylon
builder’s line. The nylon line should be in alignment with the tile joint at all
points along the nylon line at any point within the width of the joint, i.e. the
normal permissible tolerance being the width of the tile joint.
Any sections of tile jointing not within this tolerance should not necessarily be
considered to be a defect unless clearly visible by normal eyesight from both
ends of the taut string line used for the test and viewed from a standing
position.
7.1.4 Tolerances on finished floor level

NOTE 1 Floor surfaces are usually specified to be level or to be laid to a given fall.
Some variations in surface level are permitted.
The central areas of a large floor might be higher or lower than the edges
without causing serious inconvenience; a departure from datum of ±15 mm
should be deemed acceptable depending on the area and use of the floor.
NOTE 2 Greater accuracy is needed at partitions, door openings and where plant is
to be installed directly onto the floor.
Local variations in level for a nominally flat floor should be such that, when
checked with a 2 m straightedge with 3 mm thick feet at each end, the
straightedge should not be obstructed by the tiles and no gap should be greater
than 6 mm.
The maximum deviation between tile surfaces either side of a joint, including
movement joints, should be as follows:
a) joints less than 6 mm wide, 1 mm;
b) joints 6 mm or more wide, 2 mm.
Where the tiling is bedded in an adhesive, the tolerance of the base should
conform to that required for the finished floor.

NOTE 3 There are permissible manufacturing tolerances for ceramic tiles as defined
in BS EN 14411.
Certain types of tiles, e.g. extruded or large format, might have permissible
surface flatness irregularities that cannot be satisfactorily accommodated within
the surface flatness tolerance permitted to the tile installer and this should be
taken into account when evaluating the achievable flatness of a floor tiling
installation.
Where tiles are bedded in adhesives, the sub-floor should conform to SR1
(see Annex E).
7.1.5 Joints
As a general rule, the width of joints in ceramic tiling should not exceed the tile
thickness. The width should not be less than 3 mm. Wider joints, for
example 10 mm wide, might be required to accommodate dimensional
irregularities in the tiles, to maintain modular discipline or to provide a
decorative effect.
Wherever practicable, the depth of the joints should be at least 6 mm.
Recommendations for joint filling materials and procedures are given in 7.3.
7.1.6 Movement joints

7.1.6.1 General
NOTE Types of movement joints and stress-relieving joints are given in 6.8 and
illustrated in Figure 4. The siting of these joints is given in 7.1.6.2, 7.1.6.3 and 7.1.6.4.
Care should be taken to ensure that levelling screeds or tile beds adjacent to
movement joints are fully compacted.
Movement joint cavities should extend through the tiling, tile bed and levelling
screed and should be completely filled and sealed after the grouting of the
normal joints. Where separating layers are incorporated, however, the
movement joint should extend to this layer but should not penetrate it. Prior to
the filling and sealing operation, the joints should be thoroughly cleaned of all
extraneous matter, excess grout, dust, etc.
7.1.6.2 Structural movement joints

Movement joints as illustrated in Figure 4b and Figure 4d should be inserted in
the bed and tiles over movement joints and/or contraction joints in the base.
They should be continuous with the base joints and should be of sufficient
width to permit the joint filling to accommodate the expected movement. In the
event of the base joints not being true, e.g. not straight and parallel, or their
layout not coinciding with that of the tiles, the siting of the movement joints in
the finish as stated might not be acceptable and a decision as to any alternative
procedure should be obtained from the building designer or engineer or their
agent.
7.1.6.3 Perimeter joints

Movement joints should be inserted where the tiling abuts restraining surfaces
such as perimeter walls, columns, curbs, steps and plant fixed to the base. In
floors with dimensions of 2 m or less between restraining surfaces, perimeter
joints are not necessary unless the conditions that can generate stresses are
likely to be extreme, for example, violent temperature changes or prolonged
immersion in liquid.

7.1.6.4 Intermediate joints

In larger floor joints as illustrated in Figure 4a, Figure 4d, or Figure 4e joints
between perimeter joints should be employed to divide the area into bays of
size not greater than 10 m × 10 m for internal floors without underfloor
heating. For external floors, the spacing of intermediate movement joints should
be less than 10 m × 10 m.
NOTE 1 The need for intermediate joints between perimeter joints depends on the
dimensions of the floor; for example, with the exception of those on suspended
construction, in floors with less than 10 m between perimeter joints no intermediate
joints are necessary.
NOTE 2 For information on underfloor heating see Annex C.
On suspended floors, stress-relieving joints (see Figure 4a, Figure 4c or Figure 4e)
should be inserted where flexing is likely to occur, e.g. over supporting walls or
beams.
NOTE 3 Suspended floors are not resting on a solid base but are supported by
other forms of construction.
For internal floors, which might be subjected to significant thermal changes, i.e.
direct sunlight in atria, or underfloor heating, etc., the floor area should be
divided up by intermediate movement joints into bays of size not greater
than 40 m2 with an edge length not greater than 8 m.
7.2 Bedding methods

7.2.1 Bedding in adhesives
7.2.1.1 General
Only adhesives given in 5.4.6 and manufactured specifically for fixing ceramic
floor tiles and mosaics should be used. Cementitious adhesives (Type C) are
usually proprietary compositions in dry powder form containing cement as the
basic ingredient, and generally require mixing on site with water or an aqueous
polymer dispersion. Reaction resin adhesives (Type R) are usually proprietary
products.
Where adhesives are to be used to bed the tiles the accuracy of the sub-floor
should be such that any gap under a 2 m straightedge does not exceed 3 mm,
i.e. SR1.
NOTE 1 The overall surface of tiling laid using adhesives necessarily follows the
surface of the sub-floor since the application techniques normally used do not allow
the level of the sub-floor to be adjusted whilst the tiles are being bedded.
Where base surfaces are not sufficiently flat and true to permit adhesive fixing
the sub-floor should be pre-levelled as recommended in 7.1.2.1. In some cases
the adhesive can be used to pre-smooth the sub-floor either as a levelling layer
or to fill small isolated depressions. When used as a pre-levelling layer the
thickness of the application should not exceed the maximum recommended by
the adhesive manufacturer.
NOTE 2 With some adhesives a thicker pre-smoothing application might be possible
in small isolated depressions in the sub-floor, subject to the manufacturer’s
recommendations.
It should be appreciated that the larger the tile being fixed the greater the
accuracy of the sub-floor has to be to enable the floor tiles to be solidly bedded
and laid without lipping at the tile joints.
The tiles should be thoroughly bedded in the adhesive so that as far as possible
no voids remain beneath the tiles, i.e. solid bed fixed.

NOTE 2 Any voids under the tiles are vulnerable to damage under loads and
impacts, whilst in exterior situations, water can accumulate in voids so that damage
can occur on freezing.
Joints between tiles should be not less than 3 mm wide (see also 7.1.5).
The sub-floor should be clean, dry, of adequate strength and prepared to suit
the adhesive being used. The surface being adhered to should not be dampened
before applying the adhesive.
The precise recommendations of the adhesive manufacturer should be followed
concerning the mixing procedure, the method of use, the maximum thickness of
bed, the working time before and after spreading and the suitability of the
base. Cementitious adhesives should be mixed with clean water, carefully
following any specific instructions, to obtain the required consistency, usually a
fairly thick creamy slump-free mix. Cementitious adhesives should never be
mixed with more water or admixture than the maximum amount that is
recommended by the adhesive manufacturer otherwise the performance of the
adhesive will be impaired. Cementitious adhesives are also available that can be
mixed to a pourable consistency to facilitate the solid bedding of large format
floor tiles and such adhesives should be mixed and applied strictly in accordance
with the adhesive manufacturer’s instructions.
7.2.1.2 Bedding in cementitious adhesives
7.2.1.2.1 Notched trowelling and buttering method

When floor tiles are fixed using normal cementitious adhesives the adhesive
should be applied to the sub-floor as well as to the back of the tile to ensure
solid bed fixing. The mixed adhesive should be applied to the sub-floor using a
trowel as a floated coat, pressing the adhesive into the surface before combing
through with a notched trowel as a spreading gauge to provide a uniform
ribbed adhesive bed. The backs of the dry tiles should be buttered with the
adhesive to coat the surface and to fill flush any back profile or key to form a
contact layer before placing the tile on the ribbed adhesive bed. Each tile should
then be pressed or tapped down with a rubber mallet firmly into position. The
adhesive should preferably be trowelled out as straight ribs and tiles should be
pressed into the ribbed adhesive bed whilst the ribs are still wet and workable,
i.e. within the “open time” of the spread adhesive.
NOTE 1 If pourable floor tile adhesives are used it is possible to fix the tiles in a
solid bed of adhesive without having to butter the backs of the tiles. If the floor tile
has a deep back profile then solid bedding might not be achieved unless the back of
the tile is buttered.
A freshly fixed tile should be lifted to check that the size of notched trowel and
the bedding technique used results in no voids being left beneath the tile.
When bedding is found to be incomplete either increase the angle between the
trowel and sub-floor when combing out the adhesive ribs or use a trowel with
larger notches. This check should be carried out occasionally during the fixing of
the floor tiles to ensure solid bedding is consistently maintained.
The advice of the adhesive manufacturer on the size and type of notched trowel
should be followed.
NOTE 2 Too large an amount of adhesive under the tiles can result in excess
adhesive grinning up through the joints and the tiles “swimming” on the adhesive,
whilst too small an amount of adhesive prevents solid bedding.

7.2.1.2.2 Buttering method

The buttering method is sometimes necessary for occasional awkward tiling
positions, e.g. around openings and restricted areas where the notched trowel
and buttering method cannot be used. Where this technique has to be adopted
the adhesive should be spread evenly over the whole of the back of each dry
tile with a trowel. The bed thickness should be slightly greater than the final
thickness required so that when each tile is pressed or tapped firmly into
position the correct thickness is achieved. The thickness should not be greater
than the maximum recommended by the manufacturer of the adhesive. Care
should be taken to ensure that as far as possible no voids are left behind the
tiles.
7.2.1.3 Bedding in reaction resin adhesives

Because of their nature, the manufacturer’s instructions should be closely
followed when using reaction resin adhesives (5.4.6.2).
These adhesives are usually supplied as two components; a resin and hardener
should be mixed together to produce an adhesive for bedding tiles. Care should
be taken to ensure that the two components are thoroughly mixed together
immediately prior to use. The mixed adhesive should be applied by methods
similar to those described for cementitious adhesive installation
in 7.2.1.1 and 7.2.1.2.
When mixed these adhesives set and harden by reaction between the two
components and the mixed adhesive should not be left in the container but
should be spread out on a suitable surface so that self-heating does not curtail
the working time. The “open time” of the spread adhesive is normally as long as
its working time so that backs of the tiles should be buttered with the adhesive
before bedding in the ribbed adhesive bed within the working time of the
mixed adhesive. Checking the solidity of bedding should be carried out as
described in 7.2.1.2.1 as fixing proceeds.
7.2.1.4 Movement joints

Movement joints should be sited in accordance with 7.1.6.
7.3 Grouting
7.3.1 General
Some bedding methods require that grout is applied during, or within a
prescribed interval after, the tile-laying operation (see 7.2.1.4 and 7.3.3). With
these exceptions, grouting should be carried out not sooner than 12 h nor later
than 48 h after the completion of the laying of the tiles. Sufficient time should
be allowed to elapse to ensure adequate setting of the bed to preclude
disturbance of the tiles during the grouting operation. On non-absorbent
backgrounds, it might be necessary to wait up to three days before the tile
adhesive is firm enough to permit grouting. When fixing tiles in adhesive, e.g.
rapid setting products, these timings might not be accurate and the adhesive
manufacturer’s instructions should be followed. The grouting should not be
unduly delayed as open joints can collect general building dust and debris.
In most tiling situations a cement and sand mortar or a proprietary
cement-based grout should be used.
7.3.2 Grout materials

7.3.2.1 Proprietary grouts
NOTE 1 Proprietary grouts offer the advantages of controlled formulation and
consistency and are available in the following categories:

a) mixes based on cement but modified by the inclusion of various admixtures.

They require only the addition of clean water to obtain the desired consistency;
b) mixes based on epoxide resin, generally supplied in pre-gauged components for
mixing on site;
c) mixes based on other resins and materials, for specialist uses.
Proprietary grouts should be selected so as to meet the conditions of exposure.
Reference should also be made to Table 2, which gives the grades of resistance
of grouts to various liquids.
NOTE 2 Grouts in Note 1, categories b) and c) are likely to be more expensive,
slower to use and more difficult to clean off, than cementitious grouts.
Many proprietary grouts are pigmented and, provided that surplus coloured
grout is cleaned off promptly in accordance with the manufacturer’s instructions,
no problems should arise. However, coloured grouts and grouts containing
fine-grained pigments are likely to prove more troublesome in this respect than
those containing coarser-grained pigments. In such cases, the potential risk of
staining should be checked by applying the grout to a few tiles before fixing is
carried out.
NOTE 3 In any doubtful case, this enables an alternative grouting procedure to be
adopted; alternatively, the use of a proprietary tile sealer can be considered.
Proprietary tile sealers should be used strictly in accordance with the
manufacturer’s instructions and should be applied before grouting is carried out
to provide a protective coating which can readily be removed after completion
of grouting.
7.3.3 Grouting procedure – tiles

7.3.3.1 General
Before grouting commences joints should be cleared of dust, debris and weak
friable material. The depth of joints should be at least 6 mm except where tiles
thinner than 6 mm are being used.
Grouting should start not sooner than 12 h nor later than 48 h after completion
of tile laying, unless the tiles have been bedded with a beating machine on a
semi-dry bed, when grouting should be completed within four hours.
NOTE 1 On non-absorbent backgrounds it might be necessary to wait up to three
days before the tile adhesive is firm enough to permit grouting.
When fixing tiles in adhesive, e.g. rapid setting products, the above timings
might not be accurate and the adhesive manufacturer’s site work instructions
should be followed.
NOTE 2 The application of grout mortar in tile joints does not provide completely
flush joints since the application and cleaning off techniques result in some removal
of grout mortar from the surface of the joints.
7.3.3.2 Grouting with proprietary grouts

The recommendations of the manufacturers of these materials should be
followed for their mixing and application, removal of surplus grout and for
cleaning off the floor surface.
The procedure when using cementitious material [in 7.3.2.1, category a)] is as
described in this British Standard, except that the joints are not wetted.
Different procedures should be applied when using materials in 7.3.2.1,
categories b) and c), as follows:
a) as a rule it is not necessary to wet the joints, but this point should be
checked by reference to the manufacturer’s instructions;

b) the application of chemically-resistant grouts in situations where the floors

are subject to attack from highly aggressive substances should be as
described in BS 5385-4.
7.4 Thin ceramic tiles and panels (non-mesh backed)

7.4.1 Quality of thin ceramic tiling – characteristics and requirements
NOTE Some thin ceramic tiles and thin ceramic panels are not suitable for floors.
Some thin ceramic tiles and thin ceramic panels might be suitable for light
domestic/light commercial floorings in areas where the sub-floor is mature and
rigid, e.g. existing ceramic or terrazzo, but they should be fit for purpose. The
thin ceramic tile/panel manufacturer’s recommendations should always be
followed.
7.4.2 Technical information

NOTE 1 Thin ceramic panels might require specially designed equipment and more
than one person for handling them during and after removal from the
manufacturer’s original packaging, as well as for the actual installation of the panels
(see Figure 5).
NOTE 2 Very large thin ceramic panels can deform and fracture if lifted or moved
incorrectly.
7.4.3 Thin tile joints

Thin tiles and panels should be positioned with regular straight joints, the width
of which should be specified taking into account the thickness, size and
dimensional tolerances of the thin tiles or panels, the characteristics of the
background, the installation method and the expected end use of the thin tiling
and anticipated loads likely to be imposed. There should be sufficient joint space
between the thin ceramic tiles or panels for grout to penetrate to the full depth
of the joint. Thin ceramic tiles and panels should not be butt jointed. Joints
between thin ceramic panels should be at least 3 mm wide and increase in
width pro-rata to panel size (e.g. for 3 m long thin ceramic panels the
recommended minimum joint width between 3 m panels is 5 mm).
When solidly bedding thin tiles and panels into the adhesive bedding, much of
the shallow joint between the thin tiles/panels becomes partially filled with
residual adhesive which should, as far as is practicable, be removed from the
joints in order to provide adequate joint depth and volume to receive the
specified tile grout.
NOTE 1 Failure to do this can result in unsightly grout and reduced performance.
The grout should be specified taking into account both the need of protecting
thin tile edges, and the destination environment. Grout should be well
compacted into the tile/panel joints and finished as flush as is practicable with
the surface of the thin tiles/panels.
NOTE 2 The joints between thin ceramic tiles and panels are usually the most
vulnerable points of a thin tiling installation; thin tile edges might be less resistant
to static, dynamic and impact loads, than the edges of thicker tiles.
7.4.4 Movement joints

COMMENTARY ON 7.4.4
Thin ceramic tiles and thin ceramic panels (porcelain) have similar coefficient of
thermal expansion characteristics to porcelain as defined in BS EN 14411.

The effect of thermal expansion/contraction on smaller format thin tiles

(e.g. 200 × 200 mm) is relatively insignificant across a temperature range which could
be reasonably anticipated (depending upon area of usage, see 6.2.1). This is because
the minimal expansion/contraction of the thin tile is, to some degree, “cushioned”
by the grout joints between each tile because the compressive strength of a
proprietary cement based tile grout e.g. CG2 (see BS ISO 13007-3) is lower than the
compressive strength of porcelain.
For larger format thin tiles and panels, any thermal expansion/contraction is
cumulative across the area of the thin tile or panel so that, for a ceramic panel
of 3 m long for example, the expansion of the panel across a temperature range
of 30°C equates to approximately 0.65 mm which, as a percentage of a 5 mm wide
joint between adjacent panels, equates to an approximately 12.5%
compaction/expansion requirement of the joint grouting mortar, as well as a
significant lateral deformation capacity of the panel bedding adhesive; depending
upon any corresponding temperature change within the background structure onto
which the panels are installed.
Usually in normal environments, the temperature of the tiling layer and its
background (internal tiling) might not vary from each other to such extremes, but
where thin tiles and panels, particularly dark coloured ones are installed externally
or in areas subject to intense direct sunlight e.g. sun rooms, conservatories, atria etc,
the thin tiling layer can heat up and cool very quickly whilst the background may
not.
Conversely, any significant drying shrinkage of the background which continues after
thin tiles or panels have been installed directly onto it might result in the build-up
of lateral stresses within the tiling system. The larger the size of thin tile or panels,
the greater the degree of “stress” that develops. Failure in the form of fracturing of
the thin tiles/panels, or debonding of the tiles/panels from the background can
result.
Consideration should be given at the design stage to the provision of movement
joints (structural joints, perimeter joints, intermediate joints). The specification
for the movement joint should include information on type, materials,
construction, dimensions (width and depth) and position.
7.4.5 Storage and control of the materials

NOTE 1 Thin ceramic panels might require specially designed equipment for
supporting them in order to prevent possible fracture during and after removal from
the manufacturer’s original packaging, as well as for the actual installation of the
panels (see Figure 5).
NOTE 2 Very large ceramic thin panels can deform and fracture if lifted or moved
incorrectly.

Figure 5 Light alloy frame with vacuum pads
Key
1 Thin ceramic panel
7.4.6 Control and preparation of the background, preparation of the

bedding material, application of bedding thin tiles and panels
Some thin ceramic panels currently being produced are larger than 3 m2,
therefore, depending upon the size of the panel and the characteristics of the
specified bedding adhesive, enough bedding adhesive should be spread to
install one panel at a time in order to avoid possible “skinning” of the adhesive
which could have a detrimental effect upon the performance of the
adhesive/tiling.
In order to achieve solid bedding of large format thin ceramic tiles and thin
ceramic panels, the floating and buttering technique should be used.
To achieve solid bedding of large format thin tiles and panels, the thin tiles or
panels should be adequately pressed into the bedding adhesive using an
appropriate tool designed for the purpose in order to ensure that, as far as it is
practicable, there are no voids or trapped air behind the thin tiles or panels.
Backgrounds should be checked as having the regularity characteristics
considered in the specification, for example the larger the thin tile/panel the
greater the importance of the accuracy in planarity of the background. Any
discrepancy from the specification should be communicated to the appropriate
parties.
Particular attention should be paid to the application of adhesive to the backs
of thin ceramic tiles and panels, to ensure that the edges and corners are
properly covered with adhesive (see 6.3.4.5).

8 Application of mosaics – methods and materials

8.1 General
NOTE The description of mosaics and suitable locations for their use is given in
Clause 6. The recommendations for the application of tiles given in Clause 7 are of
equal importance to the success of mosaic installations, but some modification is
necessary concerning setting out, preparation of mosaic, placing in position and
grouting.
After sheets have been firmly pressed down any facing papers should be
removed by soaking and sponging so that the joints are exposed. Before the
bed begins to set, any necessary adjustment to the joints should be completed.
Any adjustments should be made within 10 min of laying.
It should be appreciated that the colour of grout and bed materials, when seen
through translucent tesserae, affects the shade of the finished work.
If in the absence of experience, there is doubt as to the suitability of a bedding
method for a particular kind of mosaic, advice should be sought from the
mosaic supplier or fixing specialists.
8.2 Workmanship
NOTE The application of mosaics requires efficient supervision and the employment
of skilled operatives working safely and using protective clothing and equipment
where appropriate. Many of the requirements for basic workmanship for floor tiling
also apply to laying mosaics.
In the finished work the outlines of the sheets of mosaic should not be
apparent, the joints between them being the same as those between the
tesserae. Joints within the mosaic sheets are formed during assembly and are
usually less than 3 mm wide.
8.3 Mosaic beds

COMMENTARY ON 8.3
Suitable beds for mosaics are:
a) cementitious adhesives (see 7.2.1.1 and 7.2.1.2);
b) reaction resin adhesives (see 7.2.1.3);
c) cement and sand mortar (see Annex G).
If the tesserae are not of uniform thickness and/or if the background surface to
receive the bed and mosaics is not sufficiently even, the use of thin-bed fixing
methods can be precluded.
8.4 Setting out

When setting out, the correct datum level for the floor should be established.
The level of the finished work should be controlled by a series of “spot levels”.
When setting out, sheets of mosaic should be used, although part sheets are
necessary to fill out lengths and to cover areas not coinciding with full sheet
sizes.
A gauge rod should be made, indicating the overall measurement of a given
number of sheets including the predetermined joint widths. This can then be
used to determine the best method of setting out to avoid cut tesserae.
NOTE Any attempt to minimize cutting of the mosaics by adjusting joint widths
after the bed has partly set could break the bond between the tesserae and the bed.
This condition could arise if a long interval has elapsed between fixing and the
removal of any paper facing.

Joint widths between tesserae, established when the mosaics were assembled,
should be maintained between sheets, otherwise the outline of the sheets is
defined and the overall effect of consistency of spacing of the tesserae is
marred.
Setting out might have to be related to the siting of movement joints.
Movement joints should be detailed on working drawings but it is sometimes
necessary for the exact positioning of non-structural movement joints (6.8.1.3) to
be determined during the mosaic installation.
Surplus adhesive remaining on the face of the mosaics or in the joints should be
removed before it sets. Grouting should be carried out in accordance with 8.9.
8.5 Tolerances on finished floor level

NOTE The recommendations given in 7.1.4 are applicable.
8.6 Movement joints

The principles to be observed for siting movement joints should follow those
given in 6.8 and 7.1.6.
8.7 Preparation of mosaics

Mosaics should be inspected prior to fixing and any noticeably damaged
tesserae replaced. With paper-faced mosaics the paper should be clear of the
edges to assist with joint alignment whilst the sheets are being fixed.
8.8 Laying mosaics

8.8.1 Bedding in adhesives
8.8.1.1 Application of adhesive
NOTE The information given in 7.2.1.2 and 7.2.1.3 is relevant.
When adhesives are used the precise recommendations of the manufacturer
should be followed concerning the suitability and preparation of the base, the
mixing procedure, the method of use, the thickness of adhesive and the open
time after spreading. In most cases a 3 mm square toothed and notched trowel
should be adequate to provide the required straight ribbed bed of adhesive.
The sheets of mosaic should be placed in position as accurately as possible and
tapped down with a laying-on trowel or wooden beater so that the adhesive
ribs are flattened and full contact with the adhesive bed is achieved.
With paper-faced mosaic, joints between sheets should be filled with grout as
work proceeds.
A straightedge should be used to ensure that the surface of the mosaic is true,
as defined in 7.1.4.
8.8.1.2 Application of mosaics

The adhesive should be applied to the base and evenly spread using a notched
trowel suitable for mosaics. Extra care should be taken in order to minimize, as
far as is practicable, any excessive thickening of the adhesive bedding which can
subsequently be compacted up into the joints between tesserae during the
beating-in process.
Sheets of mosaic should be placed in position as accurately as possible and
tapped down with a laying-on trowel or wooden beater so that full contact
with the adhesive is achieved.

8.8.2 Bedding in cement and sand mortar

8.8.2.1 Application of cement and sand mortar bed
The bed should be applied to the prepared sub-floor using a technique
described in G.8 or G.10 and finished with a woodfloat. The bed should be
allowed to stiffen slightly before any mosaic is applied, but it should not be left
more than two hours before laying commences.
8.8.2.2 Application of mosaics

A slurry of neat cement or one consisting of one part cement to one part clean
sand should immediately be spread and trowelled over the bed in an even layer
about 2 mm thick.
The sheets should then be placed in position as accurately as possible and
tapped down with a laying-on trowel or wooden beater so that full contact
with the bed is achieved.
Immediately before bedding paper-faced sheets into the cement and sand
mortar, the bed side should be pre-grouted with a neat cement grout. Where
joints are wider than 2 mm, or the mosaic thickness is greater than 4 mm, it is
advisable to mix sand with cement to avoid cracking as the grout dries out, a
suitable mix being one part cement to one part sand by volume.
With paper-faced mosaic, joints between sheets should be filled with grout as
work proceeds.
A straightedge should be used to ensure that the surface of the mosaic is true,
as defined in 7.1.4.
8.8.3 Inspection
The completed tiling should be inspected after completion in accordance with
BS 8000-11:2011, 4.9.1.10 and with Clause 9 of this British Standard.
8.9 Grouting
NOTE Recommendations on grouting are given in 7.3.
Paper-faced mosaics should be grouted using material similar in type and colour
to that used for any pre-grouting.
The grout should be rubbed over the surface to fill the joints, either as the work
proceeds or when it is sufficiently firm, and given a preliminary cleaning.
After the grout has hardened sufficiently, the surface of the work should be
washed over with water and left clean.
When a proprietary grouting material is used, the manufacturer’s instructions
for cleaning off should be followed.
9 Inspection
The floor tiling should be inspected on completion as follows:
a) the finished tile surface should meet the requirements given in 7.1.4;
b) the straightness of the joints between the tiles should be checked in
accordance with 7.1.3.2.
NOTE See BS 8000-11:2011, 4.9.1.10.

10 Protection
Finished and partly finished flooring should be protected from damage or
contamination from following trades.
During the laying operation, the areas should be accessible to no-one but the
tiling operatives. Completed floor tiling should not be subject to traffic until the
bed has hardened and sufficient bond has developed between the bed and tiles.
Light pedestrian traffic should be allowed on floors bedded in non-rapid-setting
adhesive and in cement and sand mortars four days after completion of laying
and grouting, but heavier traffic should not be permitted to use the floor
for 14 days after completion.
Where tiles are laid in a rapid-setting adhesive the floor can take traffic earlier
than four days after completion. However, unless a rapid hardening grout is
used the four-day period should not be reduced. The precise times at which a
floor can safely put into service vary for different rapid-setting products, and the
manufacturer’s recommendations should be followed.
At all times the floor tiling should be kept clean and free from cement and
plaster droppings, and all materials likely to cause stains. The flooring should be
covered during work carried out on or over the floor involving substances that
could cause permanent staining, e.g. oils, grease, paint. Appropriate types of
sheets or boards should be laid loosely over the finished floor to protect it.
Sawdust should not be used for this purpose any earlier than three days after
grouting is completed.
If plant likely to cause damage has to be used, any parts in contact with the
floor surface should be padded; sliding of plant over the surface should not be
allowed. When heavy equipment has to be moved over the floor surface, special
precautions should be taken, probably involving the use of timber planking, to
ensure that the equipment, moving tackle and the protection itself are not
allowed to damage the tiled surface by abrasion.
Stair finishings, especially nosings, are vulnerable to damage from following
trades and should be protected by temporary casings.
The recommended drying times of all in situ floor bases are the minimum
required under optimum conditions and these drying times should be
considerably extended under adverse drying conditions on site, e.g. low
temperatures and/or wet conditions.
For external applications, work should also be protected both during and after
completion from frost or other unfavourable weather conditions.
11 Cleaning and maintenance

11.1 General
Where floor tiling is installed, an initial clean should be carried out to remove
residual cement film and other materials from the surface. Damage can occur to
a floor finish by misuse or incorrect maintenance because of inadequate initial
instructions. Personnel responsible for maintenance should be given full
information concerning any particular risks of misuse likely to occur, including
recommendations for cleaning.
NOTE 1 Further information is given in the document The cleaning of ceramic tiles,
The Tile Association [8].
NOTE 2 Generally, ceramic floor finishes require little maintenance and are easily
kept clean by regular sweeping, then washing with warm water to which a soapless
detergent has been added and finally rinsing with clean water.

Matt unglazed finishes are not damaged by the occasional use of scouring
powder, or household cleaners to remove particularly stubborn blemishes.
However, it should be noted that cleaning machines with abrasive pads, or the
use of coarse cleaning agents can damage the surfaces of polished unglazed and
shiny glazed tiles.
Care should be taken to ensure that cleaning agents are not allowed to come
into contact with adjacent fixtures and wall surfaces.
NOTE 3 Apart from normal usage or obvious misuse, surface contamination can
arise from:
a) residual cement film (see 11.2);
b) efflorescence (see 11.3);
c) surface sealing materials (see 11.4);
d) the reaction of cleaning agents with hard water (see 11.6);
e) unsuitable cleaning agents;
f) frequent use of unsuitable cleaning agents, including highly alkaline detergents
and chemicals (see 11.6).
11.2 Residual cement film

The surface of the grouted floor tiles can have cementitious residues that are
not removed by washing with water. These residues can be removed by the use
of proprietary acidic cleaners but the cementitious joints should be wetted
immediately and surplus water removed before cleaning so that the acidic
cleaners does not penetrate into and attack the grout mortar. Phosphoric
acid-based cleaners produce reaction products that offer temporary protection
to the joint surface but the grout should still be wetted before treatment.
This treatment should be immediately followed with rinsing down with fresh
water so that any acidic cleaner is removed from the floor tiling.
NOTE If the tiles have been grouted with epoxide-based grout mortars, any set and
hardened residues on the floor tiling is difficult to remove unless special chemicals
are used. These chemicals contain solvents that can soften set and hardened epoxide
mortar residues but care needs to be taken and any necessary health and safety
precautions taken.
11.3 Efflorescence
NOTE Efflorescence is aggravated by excessively damp conditions following
installation or prolonged delay in drying out and can be persistent if it is due to
rising moisture where damp resisting construction (see 6.5.2) is inadequate. The
deposit is very likely to disappear with washing but can reappear after drying; it is
very likely to diminish with progressive washing and the most effective treatment is
to increase the frequency of washing until the deposit ceases.
Persistent deposits can be treated with appropriate proprietary cleaners, but in
such cases the floor should be wetted and the free water removed before the
application of the cleaning agent. This treatment should be immediately
followed by thorough rinsing with clean water and drying.
11.4 Temporary tile sealers

NOTE Temporary tile sealers can be used to facilitate cleaning-off after laying and
grouting; these proprietary compositions can be readily removed after completion of
the grouting operation by using normally alkaline detergents and rinsing.
Where temporary sealers are employed they should be used strictly in
accordance with the manufacturer’s instructions.

11.5 Cleaning and slip resistance

Cleaning and cleanliness of flooring is an important factor that should be
considered in conjunction with slip resistance (see 6.4.5). The frequency and
timing of cleaning should be determined by the number of pedestrians who use
the floor. Where cleaning is carried out effectively, it can make the difference
between a floor being an unacceptably high slip risk or an acceptably low slip
risk. Slip accidents can be serious and costly; simple inexpensive measures can be
effective and should be employed. In the work environment the work processes
should also be considered when cleaning regimes and schedules are developed.
Flooring with a surface texture (roughness) should use an appropriate method
and materials to maintain a clean condition; a build up of dirt on a textured
floor negates the benefit of that texture.
The correct cleaning procedures should be followed in accordance with the
instructions which flooring (and surface treatment) manufacturers provide.
NOTE 1 Flooring manufacturers are required to provide information on the
cleaning regime that is to be used to make their floor safe in the intended
environment. Floor treatment manufacturers similarly specify how to avoid risks
through the proper use of their products.
Safe cleaning procedures to minimize risks from wet cleaning should include the
following:
a) leaving smooth floors to dry after cleaning;
b) containing local spills;
c) using dry methods for cleaning wherever possible;
d) spot cleaning and cleaning of spillage between scheduled whole-floor
cleaning; it is equally important to thoroughly dry spot cleans;
e) cleaning in sections so that there is always a dry path through the area;
f) excluding people from wet cleaning areas;
g) cleaning during periods of minimum use;
h) using warning signs to identify contaminated floors or floors wet as a result
of cleaning;
i) thoroughly rinsing wet cleaning areas with fresh, clean water.
Warning signs only remain effective if they are properly used and they should
not be visible on areas while they are clearly not being cleaned as they can
quickly lose their impact and effectiveness.
Personnel should be trained so that they can correctly use any cleaning
equipment provided. Equipment should be properly serviced and maintained.
Records should be kept to demonstrate that schedules for both cleaning and the
maintenance of equipment are being met.
Properly maintained matting systems can be an effective way of reducing the
incidence of contamination on floors. Matting systems should be considered for
use at entrances and within buildings; for example, next to stills and vending
machines.
NOTE 2 Matting systems have the added benefit of prolonging the lifetime of a
given floor.
The entrance matting surface should remain effective under the anticipated
traffic and contamination. At entrances, if wet footprints can be seen beyond
the entrance matting, the entrance matting is compromised and additional
temporary matting should be used. Care should be taken in selection and
maintenance of matting systems so that they do not present a tripping risk.

NOTE 3 Further information is available in Annex G, and in the following

references:
• HSE information sheet – Slips and trips: The importance of floor cleaning [16];
• The Cleaning of Ceramic Tiles, The Tile Association [11];
• Slip Resistance of Hard Floorings, The Tile Association [12].
11.6 Cleaning agents

Effective cleaning can usually be achieved by normal washing or scrubbing with
warm water and a neutral sulfate-free detergent. Greasy deposits can be
removed by detergents incorporating an organic solvent or a highly alkaline
detergent (pH >9), but these should be used for only occasional cleaning.
NOTE 1 Greasy deposits require sufficient contact time with the detergent to be
effective.
A detergent used on a regular basis should be of a type recommended for
cleaning ceramic floors. The occasional use of abrasive cleaners can be beneficial
but should be restricted to matt unglazed floor finishes.
The cleaning agent should be completely removed by a final rinsing with fresh,
clean water.
NOTE 2 Household soaps are not recommended as they tend to leave a slippery
scum, particularly in hard water areas.

Annex A Tile fittings

(normative)
Tile fittings to form skirtings, step treads, channels, etc., should be manufactured
to the requirements of BS EN 14411. The most common types available are
shown in Figures A.1 to A.7.
The tile fittings illustrated indicate only their appearance; individual
manufacturers should be consulted about the range of sizes they produce and
the availability of any particular size.
NOTE 1 Non-regular sizes and shapes can be difficult to standardize.
NOTE 2 Modular tile size includes its share of the adjacent joint(s), joint widths
conforming to 7.1.5. Non-modular sizes are the nominal manufacturing sizes.
Figure A.1 Sit-on cove systems – dry pressed tiles
Key
1 External angles 2 Mitre cut for internal angles
Figure A.2 Flushfit cove systems – dry pressed tiles
Key
1 External angles 2 Internal angle

Figure A.3 Flushfit cove systems – dry pressed tiles
Key
1 External angles 2 Internal angle
Figure A.4 Typical floor channels – extruded tiles
Figure A.5 Typical floor channels – dry pressed tiles

Figure A.6 Typical step treads – dry pressed tiles
Key
1 Stepnosing tile (2402) 3 Mitre cut for internal angle
2 Stepnosing external angle file
(2402X)
NOTE For further information, see Approved Document M – Access to and use of
buildings [10].
Figure A.7 Typical step tread – dry pressed tiles [large format]
NOTE For further information, see Approved Document M – Access to and use of
buildings [10].

Annex B Special conditions included in BS 5385-4

(informative)
Special conditions included in BS 5385-4 are as follows:
a) chemical attack;
b) electrostatic conditions;
c) movement;
1) drying shrinkage movement;
2) moisture movement (wetting and drying);
3) moisture movement (long-term expansion);
4) thermal movement;
5) movement associated with soluble salts;
6) movement joints;
d) radioactivity;
e) sound and thermal influences;
f) sterile conditions;
g) thermal effects (climatic and environmental);
h) traffic and load conditions;
1) compression;
2) impact;
3) abrasion;
4) slipperiness;
5) ramps, steps and tactile surfaces;
i) wet and damp conditions;
1) not immersed but subject to frequent contact;
2) not immersed but subject to occasional wetting;
3) high humidity areas;
4) external patios, walkways, balconies;
j) wet conditions (continuous immersion);
1) internal swimming pools of concrete construction (excluding salt-water
pools);
2) “beach” areas and wave machines;
3) external swimming pools of concrete construction (excluding salt-water
pools);
4) salt water pools, tanks and reservoirs of concrete construction;
i) concrete tanks and service reservoirs;
ii) pools, tanks and reservoirs of metal construction;
iii) tanks for aggressive liquids;
iv) tanks for liquids at elevated temperatures.

Annex C Tiling onto underfloor heated bases

(normative)
C.1 Types of heating system
C.1.1 Type A
Fully floating concrete floor screeds (see BS EN 1264) should be 65 mm to 75 mm
thick, containing metal wire mesh reinforcement
(see BS 8204{1:2003+A1:2009, 5.7, 6.4.4, and 6.9) resting on a layer of suitable
thermal insulation, with heating pipes or cables laid above the insulation/screed
interface, all supported by the structural slab.
Fully floating floor screeds should be reinforced with metal mesh reinforcement
(see BS 8204-1:2003+A1:2009, 5.7, 6.4.4, and 6.9) resting on a layer of thermal
insulation, and containing heating pipes or cables, either resting on, or just
above the interface between the screed and insulation.
NOTE Figure C.1 shows a Type A heating system.
Figure C.1 Type A heating system
Key
1 Tile 6 Suitable loadbearing insulation
2 Adhesive 7 Structural base
3 Levelling screed 8 Perimeter movement joint
4 Steel mesh 9 Perimeter movement joint
5 Heating pipes
C.1.2 Type B
Fully floating floor screed (see BS EN 1264) should be at least 35 mm calcium
sulfate or modified cement, consisting of proprietary systems where pipes or
cables are recessed into grooves within the insulation layer and should be
installed strictly in accordance with the system manufacturer’s recommendations.
NOTE Figure C.2 shows a Type B heating system.

Figure C.2 Type B heating system
Key
1 Tile 6 Heating pipes
2 Adhesive 7 Suitable loadbearing insulation
3 Levelling screed 8 Structural base
4 Steel mesh reinforcement 9 Perimeter movement joint
5 Slip membrane 10 Perimeter movement joint
C.1.3 Type C
Fully floating floor screeds (see BS EN1264) should be to a specified average
thickness, laid level or laid to falls, with metal wire mesh reinforcement (a
welded steel fabric of 2.5 mm diameter wire spaced at approximately 50 mm
× 50 mm centres) laid upon a slip membrane, over a sub-screed, not less
than 45 mm thick, containing heating pipes or cables, all of which rest upon or
set into recessed grooves within a suitable thermal insulation layer in accordance
with the relevant Building Regulations by typically 90 mm to 100 mm thick,
supported by the structural slab.
NOTE Figure C.3 shows a Type C heating system.

Figure C.3 Type C heating system
Key
1 Tile 7 Heating pipes
2 Adhesive 8 Suitable loadbearing insulation
3 Levelling screed 9 Structural base
4 Steel mesh reinforcement 10 Perimeter movement joint
5 Slip membrane 11 Perimeter movement joint
6 Levelling screed
C.1.4 Installed during tiling process (Undertile)

These should consist of proprietary manufactured heating systems that are
installed immediately beneath a tiled floor, usually using electrically heated
wires.
NOTE These are available in a number of forms as shown in Figure C.4 and
Figure C.5.

Figure C.4 Type D heating system
Key
1 Tile 6 Adhesive
2 Adhesive 7 Structural base (SRI)
3 Levelling screed (encapsulating layer) 8 Perimeter movement joint
4 Cable mat 9 Perimeter movement joint
5 Suitable loadbearing insulation or
backerboard

Figure C.5 Type E heating system
Key
1 Tile 6 Adhesive
2 Adhesive 7 Structural base (SRI)
3 Levelling screed (encapsulating layer) 8 Perimeter movement joint
4 Loose cables 9 Perimeter movement joint
5 Suitable loadbearing insulation or
backerboard
C.2 Design considerations

NOTE Strand fibre reinforcements are not a suitable substitute for metal mesh
reinforcement when used in screed which will take underfloor heating.
C.2.1 Movement joints

Movement joints are traditionally installed over structural movement joints as in
such locations movement is to be expected over the life of the building. Joints in
floor screeds and tiled finishes should therefore include expansion joints
immediately over such unrestrained structural joints to eliminate risks of
cracking.
Since ceramics and natural stone are rigid finishes that do not deform laterally
when they are bonded directly to the heated screed with adhesives, the
requirements for intermediate movement joints should be strictly followed.
NOTE 1 This requirement applies to all types of rigid screeds including cementitious
and calcium sulfate-based screeds.
At the design stage, provision should be made for the thermal expansion of the
screed and the applied flooring. Taking into account the movement joint
positions indicated in 6.8 and 7.1.6, additional considerations should be
observed.
Tiling should only commence when the heating is off and an appropriate screed
and room temperature is reached, i.e. above 15 °C but not above 20 °C.

NOTE 2 Higher temperatures reduce the open time of the adhesive and might
induce higher contraction stresses on cooling.
C.2.2 Perimeter movement joint strip

An isolating perimeter strip should be fitted prior to the screed installation. The
compressible expansion strip should be placed around the perimeter of the floor
and where tiling abuts columns, curbs, steps and plant fixed to the base.
The isolating perimeter strip should extend from the supporting base up to the
surface of the finished floor and permit a screed movement of at least 6 mm.
After the screed has been laid the peripheral insulating strip should be cut off
after completion of the finished floor or cut off at the surface of the screed and
a surface movement joint should be installed within the floor covering, e.g. a
pre{formed profile or suitable sealant.
C.2.3 Intermediate joints

Intermediate joints should penetrate through the full depth of the tiling and
screed. The width and spacing of intermediate movement joints should be
sufficient to accommodate anticipated movement within the floor assembly so
that the stresses between the flooring and heated screed remain within
acceptable limits. The maximum area bounded by intermediate joints within the
heated screed should not exceed panels of 40 m2 in an area for ceramic and
natural stone tiles and 25 m2 in an area for resin agglomerated tiles. The panels
formed should be square to rectangular with a length to width ratio of no more
than 8 m × 5 m.
The provision and detailing of intermediate joints should be considered at the
design stage and the thermal movements of the substrate assembly should be
taken into account plus any other factors, e.g. exposure to strong sunlight.
Where heating elements pass through the movement joints in the heated screed
the heating elements should be sleeved so that the movement at the joint can
be accommodated over a greater length of heating element.
To accommodate the differential movement that occurs either between zones of
heated screed or concrete operated by separate control systems, or between
zones of heated and unheated screed or concrete, these should be isolated by
intermediate movement joints through the screed and tile bed.
On completion of the floor heating system, all necessary tests should be carried
out including a hydraulic pressure test for wet systems, and cable resistance and
continuity plus earth tests for electrical systems.
Shortly after completion (within 24 h to avoid risk of damage) the floor screed
should be applied. Where a wet system is used, the water pressure should be
maintained at operating pressure during the screeding process.
Following the curing and hardening period (21 days for cement screeds), the
floor screed should be thermally conditioned to relieve stress and reveal defects
(see BS EN 1264{4) for a period of approximately 1 week.
C.2.4 Heated cement and sand screeds

Any screed containing Portland cement, conforming to BS EN 197{1:2011, should
be allowed to cure for at least 7 days by preventing the surface from drying and
then allowed to dry out for a further 2 weeks. After this drying out period, the
screed should be heated slowly at a maximum rate of 5 °C per day up to the
maximum operating water temperature of 45 °C as recommended by the
heating manufacturer and maintained at that level for a further 3 days before
being allowed to cool to room temperature. The heating system should be
turned off or in cold weather turned on so that the screed is held at
approximately 15 °C before tile fixing commences.

Once the floor tiling is installed, the heating system should not be run for at
least ten days in order to allow the tile bedding to cure/dry thoroughly.
C.3 Selection of hard flooring

C.3.1 General
The following factors should be considered when selecting hard floorings for
use in conjunction with underfloor heating systems:
a) the end use of the installed floor after the underfloor heating is
operational;
b) the strength, thickness and abrasion resistance of the flooring where the
flooring is to be subject to heavy traffic and loads;
c) the use of adequately robust pre{formed movement joint (since heated
sub-floors will have more movement joints than unheated sub-floors);
d) the correct provision of movement joints in the screed and tile bed when
fixing large format tiles (edge length at least 600 mm).
Advice should be obtained from the supplier or manufacturer of the flooring
with regard to the suitability of the hard flooring when installed on heated
sub-floors under the anticipated traffic, loading and spillage of materials.
C.3.2 The coefficient of thermal expansion of the flooring in relation to

that of the heated sub-floor
The coefficient of linear thermal expansion of the hard flooring should not be
too dissimilar to that of the heated sub-floor otherwise excess stresses will be set
up between the flooring and the sub-floor during heating and cooling cycles.
This is because the Young’s modulus of hard materials, such as ceramic and
natural stone, are high so that a small amount of expansion or contraction
exerts a high level of stress on any materials that are restraining the hard
flooring.
NOTE The coefficient of thermal expansion values normally quoted for building
materials are mm per mm × 10{6 oC{1. This is the increase or decrease in length in
millionths of a millimetre per millimetre length per degree Celsius temperature
change. As an example, a large hard flooring unit, i.e. 1 000 mm long, at a
temperature of 10 °C with a coefficient of thermal expansion of 7 × 10{6 oC{1,
at 30 oC the length of the tile would have increased by (1 000 × 7 × 10{6 × 20) mm
= 0.14 mm for the 20 °C rise in temperature. If the hard flooring unit
were 1 000 mm × 1 000 mm then the opposite edges would each move by 0.07 mm.
Particular care should be taken to use hard flooring units and heated sub-floors
with similar coefficients of thermal expansion.
C.3.3 Size of the flooring units

COMMENTARY ON C.3.3
For larger format tiles and panels any thermal expansion/contraction is cumulative
across the area of the tile or panel so that, for example, for a ceramic panel 3 m
long the expansion of the panel across a temperature range of 30 °C equates to
approximately 0.65 mm which, as a percentage of a 5 mm wide joint between
adjacent panels, equates to an approximately 12.5% compaction/expansion
requirement of the joint grouting mortar, as well as a significant lateral deformation
capacity of the panel bedding adhesive; depending upon any corresponding
temperature change within the background structure onto which the panels are
installed.

Usually in normal environments, the temperature of the tiling layer and its
background (internal tiling) might not vary from each other to such extremes, but
where tiles and panels, particularly dark coloured ones are installed externally or in
areas subject to intense direct sunlight (e.g. sun rooms, conservatories, atria, etc.),
the tiling layer can heat up and cool very quickly whilst the background might not.
Conversely, any significant drying shrinkage of the background which continues after
tiles or panels have been installed directly onto it might result in the build{up of
lateral stresses within the tiling system.
Thermal expansion/contraction should be considered when using very large
ceramic tiles and panels, especially those with a coefficient of linear thermal
expansion that differs greatly from that of the heated sub-floor.
When the value for the coefficient of thermal expansion of any hard flooring
material is required this information should always be obtained from the
technical data provided by the manufacturer or supplier.
C.4 Selection of adhesive and grout

C.4.1 Adhesive Selection
The selected adhesive should be capable of withstanding changes due to
thermal effects, in particular conduction of heat through the background to the
tiled finish and any associated movement due to thermal gradients. Therefore a
suitable polymer modified cement based adhesive should be selected which
conforms to BS EN 12004:2007+A1:2012, having a minimum C1S1 classification.
NOTE 1 The selection of a suitable adhesive conforming to
BS EN 12004:2007+A1:2012 is also dependent on factors such as:
• the type and size of tile selected;
• the nature of the type of heated substrate, e.g. heated screeds or timber
• boards with undertile heating;
• the service conditions to which the tiling is exposed.
Suitable proprietary normal or fast setting to minimum cement based
S1 adhesives should be used. On suspended timber a cement based S1 or
S2 adhesive with deformable characteristics should be used.
NOTE 2 When fixing large format floor tiles (minimum edge length of 600 mm),
the use of a pourable, i.e. lower viscosity adhesive, is advantageous in achieving a
solid bed.
There should be no voids and all tiles, regardless of their size, should be fully
supported and bonded to the heated screed by the adhesive. Further advice
however should be sought from the manufacturer to confirm their suitability.
C.4.2 Grout Selection

Polymer modified cement based grouts should be selected. For cement grouts,
they should conform to BS EN 13888:2009, class 2 (CG2).
C.4.3 Insulation
The insulation selected for use with the heating system should have a
compressive strength compatible with the floor loadings.
NOTE Typically, for commercial applications the insulation will require a minimum
compressive strength of 350 MPa.

Annex D Pumped calcium sulfate-based screeds

(normative)
D.1 General
Pump applied screeds should be installed in accordance with BS 8204-7. They can
be applied to provide flat and level sub-floors as bonded, unbonded and
floating screeds, and the application thicknesses should be as given in Table D.1.
Table D.1 Application thicknesses for levelling screed
Type of levelling screed Area of use Minimum thickness

mm
Bonded screed Domestic and 25
commercial
Unbonded screed Domestic and 30
commercial
Floating screed Commercial 40
Domestic 35
Any deviations in the levels and surface regularity of the base slab should be
taken into consideration when determining the thickness of the pumpable
self-smoothing screed to be laid, so as to ensure the minimum/maximum
thickness can be achieved.
Pump applied calcium sulfate-based screeds can be installed as a base for
ceramic floor tiling and mosaics however the designer should appreciate that
such screeds should only be used in locations where the applied screed is neither
exposed to moisture, nor subsequently become wet. The same restraints that
apply to wall tiling on gypsum (calcium sulfate) plaster should be observed in
this respect.
Where the ceramic floor tiling is likely to be exposed to intermittent wetting,
the surface of the calcium sulfate-based screed should be protected by the
application of an appropriate waterproof coating or tanking system prior to the
installation of the floor tiling to prevent ingress of moisture into the calcium
sulfate-based screed beneath the floor tiling. The design should also ensure that
lateral ingress of moisture from adjacent screeds, walls and other abutting
structures, as well as through any joints in the floor tiling, is prevented
(see 6.5 for additional guidance on this point).
The applied calcium sulfate-based screed should be dry before the floor tiling is
installed. If testing for dryness is required before the installation of ceramic floor
tiling, this should be in accordance with the calcium sulfate screed
manufacturer’s recommendations.
NOTE 1 Further information on the drying of calcium sulfate-based screeds is given
in the document Tiling to Calcium Sulfate Based Screeds prepared by The Tile
Association [13].
Movement joints should be installed in the floor tiling and where necessary in
the calcium sulfate-based screed as recommended in 6.8.
The surface of the pump applied calcium sulfate-based screed should be checked
and prepared so that any cohesively weak, friable and dusty surface residues are
removed by the use of appropriate surface preparation techniques.

The prepared surface should be cleaned using vacuum cleaning equipment to

remove any dust and similar residues. The clean prepared surface of the calcium
sulfate-based screed should be primed with the primer recommended by the
manufacturer of the tile adhesive being used to subsequently bed the floor tiles.
The primer application should be in accordance with the primer and tile
adhesive manufacturer’s recommendations and the applied primer should be
allowed to dry before the floor tiles are installed. The primer should effectively
prevent undue wetting of the calcium sulfate-based screed surface and isolate
the screed from the cement based tile adhesive so no adverse chemical reaction
occurs.
The primer and tile adhesive used to solidly bed the ceramic floor tiling should
be appropriate for use on a pumped calcium sulfate-based screed. Rapid drying
tile adhesives that reduce the amount of water that remains beneath the
installed tiling also minimizes any wetting of the pumped calcium sulfate screed.
Where the pumped calcium sulfate screeds are installed as heated floating
screeds then the screed should be laid with a minimum 25 mm cover over the
heating pipes or wires. The heated screed should have appropriate movement
joints passing through the screed and tile bed so that provision is made for the
thermal expansion and contraction of the screed and the applied ceramic floor
tiling.
These movement joints should be as follows:
a) installed where the heated screed and tile bed abuts any walls or upstands;
b) across thresholds between rooms;
c) dividing the heated screed into approximately square areas not
exceeding 40 m2 with a length: width ratio not exceeding 8:5;
d) installed between areas of the pumped screed on different heating circuits.
NOTE 2 With a pumped calcium sulfate-based screed this requires appropriate
design of the movement joints so they are compatible for use in conjunction with a
fluid mortar.
D.2 Background information

Calcium sulfate screed should not be used in locations that are damp, frequently
wet or have standing surface water. If there are cases where occasional spillages
might occur, tanking should be used as a safeguard to prevent the calcium
sulfate screed becoming wet. To ensure adequate protection, the tanking should
be brought up the walls to a sufficient height.
D.3 Surface treatment

Where required, removal of loose or friable surface laitance/fines should be
carried out at a suitable time after screeding, usually 2 to 6 days after
application using appropriate surface preparation equipment.
NOTE This procedure exposes a cohesively strong surface and also assists the drying
of the screed.
D.4 Drying
Screed drying time is approximately 1 mm per day up to 40 mm thickness in
adequate temperatures and drying conditions. Sample drying times are given in
Table D.2. This period should be increased for screeds thicker than 40 mm and in
poor drying conditions.

Good drying conditions should be provided as soon as the screed is laid. The
screed should be protected from very rapid drying or draughts on the first day,
but thereafter atmospheric humidity should be low, i.e. not greater than 65 °RH,
and the air temperature should be adequate (e.g. 20 °C) so that moisture can
evaporate.
NOTE Good ventilation or the use of dehumidifiers can assist in reducing the
atmospheric humidity.
Table D.2 Sample drying times in ideal drying conditions
Screed thickness Drying time

mm days
40 40
50 60
60 80
D.5 Residual moisture levels

Before ceramic floor finishes are laid, the moisture content of the screed should
be checked to ensure that it is adequately dry. Three different tests for
determining moisture levels are described below.
a) BS 8203:2001+A1:2009 method for measuring the moisture condition of a
base to receive a floor covering is to use an insulated impermeable box on
top of the screed and measure the equilibrium relative humidity of the
trapped air inside the box using electronic probe, or hair hygrometer.
b) BS 8203:2001+A1:2009 recommends the CM (Carbide Method) of testing.
c) The moisture content of the screed may be determined by drying a sample
of the screed in an oven. The sample is weighed before and after the oven
drying to determine the weight loss as a percentage of the dry weight.
NOTE This assessment is the responsibility of the main contractor.
D.6 Product recognition

COMMENTARY ON D.6
Calcium sulfate-based screeds are a mix of fine and coarse aggregates with either a
hemi-hydrate, or anhydrous calcium sulfate binder, and therefore look similar to a
cement sand screed. It is not always obvious that a screed is, or is not, a calcium
sulfate-based screed. Often a light colour, almost white, indicates that the screed is
likely to be calcium sulfate-based. However, calcium sulfate screeds are not always
white and can be coloured by the calcium sulfate, sand and aggregate they contain.
In addition, where refurbishment work is being undertaken, residues of any previous
floor finishes, adhesives or smoothing compounds obscures the colour of the screed
beneath.
A definitive determination of the nature of the screed requires a chemical analysis of
a sample of the screed. A calcium sulfate screed is characterised by a high calcium
and sulfate content.
The planarity of the screed should be accurate to meet the requirements of the
specification for the floor tiles being installed.
NOTE BS 8204-7:2003, Table 4 defines three classes of Surface Regularity – SR1,
SR2 and SR3. If SR1 is not achieved, further work, by the use of a suitable levelling
compound, might be required before tiling installation is undertaken using
appropriate cement based tile adhesives.

D.7 Joints in screed

Any movement joints, or other joints in the calcium sulfate screed likely to be
subject to movement, should coincide with movement joints in the tile bed. Such
movement joints should be designed to accommodate differential movement
between the separate sections of screed, i.e. of sufficient width to accommodate
the anticipated movement. Wherever possible movement joints in the screed
should be formed as straight joints and should intersect with other movement
joints at right angles to assist the setting out of the floor tiling. In addition to
these locations, intermediate or stress relieving joints, spaced and formed as
recommended in 6.8, should be incorporated in the tile bed and where
necessary in the calcium sulfate-based screed.
With heated calcium sulfate-based screeds the appropriate movement joints
should be incorporated where the heated screed abuts walls and upstands,
across thresholds as well as dividing the screed into approximately square areas
not exceeding 40 m2 in area. The heated calcium sulfate-based screed should be
dried adequately; the underfloor heating should be commissioned after at
least 7 days as recommended in BS EN 1264-4 and gradually brought up to
operating temperature and maintained at this temperature for the
recommended time period.
D.8 Priming and levelling

To ensure maximum adhesion, and to avoid an adverse chemical reaction (e.g.
ettringite formation between the sulfate in the screed and cementitious
adhesives or levelling compounds), the screed should be primed with a primer
compatible with the tile adhesive, e.g. acrylic polymer, polyurethane or water
dispersed epoxy primer. The primer application should provide complete
coverage and should be adequately absorbed in the calcium sulfate surface in
accordance with the instructions of the manufacturer of the adhesive or
levelling compound. The applied primer should then be allowed to dry.
D.9 Adhesive selection

The most suitable adhesive for tiling over primed calcium sulfate screeds is a
suitable polymer modified cementitious adhesive which should conform to
BS EN 12004:2007+A1:2012, C1 or C2 classification. Both normal and
rapid-setting types should be suitable but the adhesive manufacturer’s advice
should also be sought to confirm suitability.
With natural stone tiles or agglomerated stone tiles, the selection of the
adhesive should follow the recommendations of BS 5385-5 as well as being
compatible with the characteristics of the tiles being fixed.
D.10 Grout selection

For the majority of installations a cementitious grout, preferably polymer
modified should be used, conforming to BS EN 13888, CG1 or CG2 classification,
depending on the load and traffic conditions. Where additional protection is
required from either temporary wetting of the floor surface, or spillage of
aggressive liquids, then the use of a reaction resin grout, conforming to
BS EN 13888:2009, RG classification, should be used.

Annex E Cement and sand levelling screeds conforming to

(normative)
BS 8204-1
COMMENTARY ON Annex E
Other types of screed may be used, such as polymer modified screeds conforming to
BS 8204-3 and pumpable self-smoothing screeds conforming to BS 8204-7.
E.1 Design considerations

E.1.1 Methods of levelling screed construction
Levelling screeds laid in large areas can curl as they dry and shrink and
subsequently crack when loaded if the bond to the base is insufficient (see
E.1.8). To avoid this they should be constructed in one of the following ways.
a) A levelling screed should be bonded to a prepared concrete base. If a
damp-proof membrane is required, it should be placed below the base slab.
b) An unbonded or floating levelling screed thick enough to provide sufficient
rigidity and reduce the likelihood of curling should be used.
E.1.2 Cement and sand or fine concrete levelling screeds

COMMENTARY ON E.1.2
As an alternative to direct bedding on a base concrete, a cement and sand or fine
concrete levelling screed can be applied to a hardened base as a levelling layer on
which to lay the tiles.
E.1.2.1 Bonding
The adequacy of the bond of the levelling screed to the base should be
considered in relation to the floor tiling to be applied and its subsequent use.
Where maximum bond between the levelling screed and the base is required,
the method for preparation of the base given in E.2.2.2 should be followed. A
base with only a tamped surface is unsuitable and a levelling screed laid over
such a base should be considered as unbonded.
Levelling screeds should be considered as unbonded where the base:
a) has been contaminated, e.g. with oil;
b) contains admixtures to reduce permeability;
c) has a damp-proof membrane between it and the levelling screed.
Where an insulating quilt is between the levelling screed and the base the
levelling screed should be considered as floating.
E.1.2.2 Thickness
The thickness of the levelling screeds should be as follows.
a) Bonded levelling screed: when laid on and bonded to a set and hardened
base prepared as in E.2.2.2, the minimum thickness of the levelling screed at
any isolated point should be 25 mm. The design thickness should be 40 mm.
In some circumstances, the thickness of the levelling screed might have to
be increased above 40 mm, but it should be noted that above this thickness
there is an increasing risk of loss of adhesion with the base. If the degree of
preparation described in E.2.2.2 cannot be achieved then the levelling
screed should be considered as unbonded.
b) Unbonded levelling screed: when laid on a damp-proof membrane, a
separating layer or a base that incorporates an admixture that reduces
permeability or has been contaminated, e.g. with oil, or a base that for any

reason cannot be prepared for bond as in E.2.2.2, the levelling screed

thickness at any point should be greater than 50 mm.
c) Floating levelling screed: when laid on a compressible layer, e.g. insulating
quilts or boards, the thickness of the levelling screed at any point should be
not less than 75 mm, except for domestic and similar applications where
light loading is to be expected, for which a minimum thickness of 65 mm
should be used. The levelling screed should preferably be of fine concrete.
NOTE It is emphasized that a high risk of the levelling screed curling exists with
unbonded and floating levelling screeds, which can lead to steps at joints due to
differential movement. These steps can be eliminated by the incorporation in the
levelling screed of mesh reinforcement, which also passes through the levelling
screed joints.
Where the risk of curling of an unbonded or floating levelling screed cannot be
accepted, a concrete overslab 100 mm thick or more should be used. This should
be designed as a new floor. Where possible, falls in the floor should be formed
in the base concrete so that an applied levelling screed is of uniform thickness.
E.1.2.3 Pipes and trunking

The laying of conduits or pipes within the thickness of a levelling screed should
be avoided if possible as cracks can occur over them. To minimize the effects of
cracking where it is essential that conduits and pipes are incorporated, a
minimum 25 mm thickness of levelling screed containing reinforcement in
accordance with 5.4.4 should be placed over the conduit or pipe. The
reinforcement should be placed centrally in the depth of the levelling screed
over the conduit or pipe and extend for 250 mm on each side.
Ducts or trunking more than 75 mm wide should not be used.
NOTE The significant increase in depth of a bonded levelling screed required to
accommodate pipes and trunking within its thickness can lead to increased risk of
hollowness.
E.1.3 Bay sizes

Levelling screeds should be laid in as large an area as possible in one operation,
consistent with achieving the appropriate surface regularity (see E.1.7.1) and the
levels required, to minimize the number of joints.
NOTE 1 These areas can be divided into strips 3 m to 4 m wide for convenience of
laying.
NOTE 2 Levelling screeds in large areas can crack at random intervals as they dry
and shrink. These shrinkage cracks are more easily dealt with than the more
pronounced curling which can occur at vertical butt joints if levelling screeds are laid
in small bays.
E.1.4 Joints
Formed daywork joints between strips of levelling screeds should be vertical butt
joints.
E.1.5 Use of bonding agents

Proprietary bonding agents can be used as an alternative to cement grout. If
bonding agents are used, the recommendations for roughening the base and
bonding treatment given in BS 8204-1 should be followed.
E.1.6 In situ crushing resistance of levelling screeds

To withstand the imposed loads and traffic in service, the designer should select
the category of in situ crushing resistance (ISCR) required for the levelling screed
as given in Table E.1.

NOTE 1 Acceptance limits for the various categories of in situ crushing resistance
are given in Table E.2.
In making the selection the designer should take into account the thickness of
the tile and the method of laying.
NOTE 2 For any traffic conditions, tiles laid with thin-bed adhesives tend to require
a higher in situ crushing resistance category than those laid by other methods.
Whilst bearing in mind the possible extra cost of a higher category screed, the
designer should, at the same time, not lose sight of the consequences of a
failure of the floor due to the breakdown of a lower category screed.
Table E.1 Choice of in situ crushing resistance category for levelling screeds
Factors to be considered in choosing a category In situ crushing resistance

Thickness of tile Loading category [see Table E.2]
Thinner Heavier A
B
C
Thicker Lighter D
Category D should be selected only where an unbonded tile bed is to be used.
Table E.2 Acceptance limits for in situ crushing resistance test
Category Acceptance limits after dropping the

weight four times max depth of
indentation
mm
A 3
B 4
C 5
D 6
NOTE 1 Tests carried out on an area of levelling screed that has been laid with a rough
texture or has been roughened by wear can result in some extra compaction of the
surface layer on the first impact which might give rise to an increase in indentation of up
to 1 mm.
NOTE 2 The method of test for in situ crushing resistance measures the strength and
integrity of a levelling screed in depth. It does not measure the surface strength of the
levelling screed. Very occasionally, levelling screeds might be encountered that pass the in
situ crushing resistance test but, because they have a weak or dusty surface, are
unsuitable to receive flooring.
E.1.7 Tolerances on levels and surface regularity of levelling screeds and

concrete bases
COMMENTARY ON E.1.7
Flatness or surface regularity is a measure of the deviations from a parallel plane
over a large area of the floor, as well as over small local areas. Some variations in
surface level can be allowed without detriment to the satisfactory application of the
floor tiling, and the permissible limits associated with these variations depends on
many factors.
E.1.7.1 Surface regularity

The designer should select the class of local surface regularity from those given
in Table E.3, taking into account the method to be used to fix the tiles.

NOTE 1 Methods based on fixing tiles with substantial thicknesses of mortar as

described in 7.2.2 and 7.2.3 allow some adjustment of the surface regularity, whereas
thinner adhesive beds allow no adjustment.
The highest standard (SR1) should be used where floor tiles are to be applied
using adhesives.
NOTE 2 Conversely, the lowest standard (SR3) can be selected where the thicker
semi-dry bed is to be used to bed the tiles. Sub-floor smoothing and levelling
compounds can be used to correct irregularities in the levelling screed prior to fixing
ceramic tiles with adhesives.
The manufacturer’s recommendations for their use and application should be
closely observed. The materials used should be well adhered to the base (even
when applied down to a feather edge), should be of adequate strength to
support anticipated loads and should be compatible with the ceramic tile
adhesive. Generally, these products should only be used where light to moderate
traffic is expected.
Table E.3 Classification of surface regularity [SR] of direct finished base slab or levelling
screed
Class Maximum permissible departure from

the underside of a 2 m straightedge
resting in contact with the floor
mm
SR1 3
SR2 5
SR3 10
E.1.7.2 Departure from datum

The designer should specify the maximum permissible departure of the level of
the levelling screed or the base slab from datum, taking into account the area
of floor and its use (see 7.1.4).
NOTE Thin tile beds cannot be used to adjust the level of the final surface.
E.1.8 Susceptibility to cracking of levelling screeds

NOTE 1 The cracking of levelling screeds is mainly caused by restraint to drying
shrinkage. Curling due to differential drying through the thickness can lead to
cracking under load.
Where screeds are placed in very hot weather or without cover from the sun,
the subsequent contractions on cooling increases the risk of cracking. To reduce
this risk, screeds should be laid under an overhead covering, although care
should be taken to avoid any funnelling effect that could produce rapid drying.
NOTE 2 If the levelling screed is not adequately bonded to the base slab, curling
can occur which can subsequently lead to the levelling screed cracking under load.
Joints in the base that might open should be carried through the levelling screed,
otherwise reflected cracking can form at these positions.
Consideration should be given to the following factors, which also influence
cracking.
a) Water content: increasing the water content of a mix increases the drying
shrinkage of screeds, thus increasing the risk of cracking. The quantity of
water used should be kept to the minimum necessary to ensure thorough
compaction. Some admixtures reduce water content (see E.1.10).
b) Reinforcement: the provision of reinforcement does not prevent, but can
control, shrinkage cracking. It is seldom used in screeds, but if used limits

the width of cracks and so provide some advantage. Reinforcement does

not prevent curling of levelling screeds, but where it passes through joints it
can prevent steps.
c) Curing: shrinkage occurs as concrete dries. Screeds should therefore be kept
continuously moist for at least seven days after laying, until they have
attained sufficient strength to resist the stresses due to further shrinkage,
which can continue for several months.
d) Drying: screeds should be allowed to dry out as slowly as practicable after
curing to reduce the risk of curling (see E.1.9).
e) Aggregates: some aggregates have higher than average shrinkage
properties and can cause a greater risk of cracking.
NOTE Further information is given in Building Research Establishment
Digest 357 [4].
E.1.9 Eliminating construction moisture

COMMENTARY ON E.1.9
Although ceramic tiles are unaffected by constructional water, concrete bases and
screeds shrink as they dry out and can produce sufficient compression forces to break
the adhesion between the tiles and bed.
A proportion of the drying shrinkage of the concrete base and/or levelling
screed should be allowed to take place before fixing tiles.
Structural concrete should be subjected to continuous air drying after the end of
curing for at least six weeks before either a levelling screed or a tile bed is
applied to it.
NOTE 1 A longer period might be necessary in poor drying conditions.
Cement and sand and fine concrete levelling screeds should be cured for at least
seven days and be subjected to continuous air drying after curing for at least
two weeks before the tiling is applied.
NOTE 2 A longer period might be required in poor drying conditions and/or where
the floor is to be heated.
NOTE 3 Where the bed is laid over a separating layer, as described in G.8, the need
to allow some shrinkage to take place before tiling is less important as movements
in the base or levelling screed are not transmitted to the tile bed or tiles.
E.1.10 Admixtures
The following admixtures should be used.
a) Air entraining: air entraining admixtures should conform to BS EN 934-2.
NOTE 1 Admixtures which entrain a small amount of fine air bubbles might
help to reduce “bleeding” of free water and improve the finished surface of the
concrete. An excessive amount of entrained air can reduce the strength and
abrasion resistance of the concrete to unacceptable levels.
b) Water reducing: water reducing admixtures should conform to BS EN 934-2.
NOTE 2 These admixtures can be used to improve workability and reduce the
water content otherwise required in the mix. They can also entrain a small
quantity of air.
c) Superplasticizing: superplasticizing admixtures should conform to
BS EN 934-2.
NOTE 3 These admixtures greatly increase workability at normal water
contents for a short period to produce “flowing concrete” which needs little or
no compaction. Alternatively, they can be used as water reducing admixtures.

d) Accelerating: accelerating admixtures should conform to with BS EN 934-2.

NOTE 4 These admixtures can be used to accelerate the rate of setting and
hardening of concrete in cold water. Admixtures that contain calcium chloride
should not be used in, or in materials adjacent to, reinforced concrete or
concrete screed containing embedded metal.
e) Retarding: retarding admixtures should conform to BS EN 934-2.
NOTE 5 These admixtures decrease the initial rate of reaction between cement
and water and thereby retard the setting of the concrete.
f) Waterproofing: waterproofing admixtures should be used with caution, as
some contain water-repelling ingredients which can impair the adhesion of
a levelling screed with the base or the tile bed with the levelling screed or
base. Integral waterproofing admixtures should not be considered as
alternatives to damp-proof membranes in accordance with CP 102.
E.2 Work on site

E.2.1 Protection against the weather
E.2.1.1 Cold weather
If mixing and laying screeds are to proceed during cold weather, measures
should be taken to ensure that stored aggregates and cement are maintained at
temperatures above freezing and that the surface temperature of the laid
screed (not the air temperature) is maintained at or above 5 °C during
construction, and for four or five days after laying.
NOTE 1 In this way the screed normally achieves sufficient strength to resist later
damage by frost.
Freshly placed and finished screeds exposed to the weather should be covered
with tarpaulins or sheeting, carefully lapped and supported clear of the surface
on a temporary framework in such a manner that the wind cannot blow
underneath.
NOTE 2 The time and amount of protection can be reduced by employing
rapid-hardening cement, or admixtures to accelerate setting and hardening. Unless
heated enclosures and/or heated material are used it might be preferable to delay
operations until the advent of warmer weather.
E.2.1.2 Hot or drying weather

In hot or drying weather, care should be taken that the screed mixes do not
stiffen or dry out to an extent that prevents thorough compaction. After
compaction and finishing the surface should not be allowed to dry out quickly
and this can be achieved by protection with plastics sheeting or other suitable
means. In addition, where a screed is laid in the open, its surface should be
protected from the effects of the sun, to reduce the risk of thermal cracking.
E.2.1.3 Wet weather

If no protection is provided by the structure, a freshly placed screed should be
covered to prevent rain damage to the surface.
E.2.2 Preparation of the base

E.2.2.1 General
The surface of the base should be above freezing whilst the screed is being laid.
NOTE The bond between the screed and the concrete base depends to a great
extent upon the conditions of the surface of the base at the time of laying the
screed. Where the screed is laid on a set and hardened base, complete bond cannot
be ensured.

E.2.2.2 High degree of bond
E.2.2.2.1 Roughening of base

In the case of in situ or precast concrete slabs, where a high degree of bond is
required, the laitance on the base should be entirely removed by suitable
mechanized equipment to expose cleanly the coarse aggregate. All loose debris
and dirt should be removed, preferably by vacuum equipment.
Where the base is a concrete layer over precast concrete slabs it should be
prepared in this way, the exception being if the layer is thin (less than 100 mm)
and roughening by heavy mechanical scabbling is likely to damage it or the
precast layer below, consideration should be given to the use of shot blasting or
grit blasting equipment as an alternative. These operations should be delayed
until shortly before the screed is laid to prevent contamination or accumulation
of dirt.
E.2.2.2.2 Bonding treatment

The base concrete should be kept wet for several hours before the screed is to
be laid, e.g. overnight, any excess water being brushed off before applying a
slurry. Within a period of 30 min before the screed is to be laid (less in hot
weather), a thin layer of neat cement slurry of creamy consistency should be
brushed into the surface of the base concrete. The screed should be compacted
onto the base while the slurry is still wet. A proprietary bonding agent can be
used or a proprietary bonding admixture can be added to the slurry in
accordance with the manufacturer’s instructions. In these cases the appropriate
procedure of E.2.2.2.1 should be carried out.
E.2.2.2.3 Unbonded screeds

Where an unbonded screed is to be constructed either on a new floor or on an
old one being renovated, the base should be sufficiently clean and smooth to
receive any separating material specified. Before the screed is laid, the reasons
for any cracking or hollowness of the existing base should be diagnosed and
appropriate remedial treatment carried out. Cracks and loose or hollow portions
should be cut out and made good.
E.2.2.3 Levelling screed mix
E.2.2.3.1 Mix proportions

All mix proportions should be based on the use of the following materials:
a) Portland cement of strength class 42.5 N;
NOTE If cements of other types and/or classes are used (see 5.4.1.2), then the
mix proportions might need to be adjusted in order to achieve mixes of similar
strength characteristics to those recommended. Definitive guidance on their use
in cement sand screeds is not available at the time of publication.
b) Dry aggregates: due allowance should be made for the moisture content of
any damp materials used.
For both bonded and unbonded levelling screeds the precise mix proportions
should be determined by the contractor. A levelling screed with mix proportions
of cement to sand within the range 1:3 to 1:4.5 by weight or fine concrete with
proportions of cement to total aggregate within the range 1:4 to 1:5 by weight
should normally be expected to meet the in situ crushing resistance criteria
(see E.1.6). For floating screeds, the mix proportions for cement and sand and
fine concrete should be within the range given above.

Where possible, dense aggregates and cement should be batched by weight.

This might not be practicable on many sites and in these circumstances the
screeds should be volume batched. The cement should be batched by the whole
bag and the sand by means of a suitable container of known volume. Due
allowance should be made for the bulking of damp sands.
Where the thickness of the levelling screed is 50 mm or greater it should
preferably be of fine concrete.
E.2.2.4 Method of mixing

The materials should be thoroughly and efficiently mixed by means of forced
action mechanical mixers, e.g. trough and pan paddle mixers and paddle mixers
attached to screed pumps. The amount of water added should be the minimum
necessary to give sufficient workability for laying and thorough compaction.
NOTE 1 Free fall drum mixers have been found to produce inconsistent mixing of
low moisture cement material and their use is not recommended for such mixes.
NOTE 2 A common problem is the use of too dry, badly mixed, cement and sand
mixes which cannot be properly compacted, with the result that the screed has a
dense upper crust with the underlying screed very weak and friable. The
consequence of this has been that point loads cause breakdowns in the screed.
E.2.2.5 Ready-mixed screeds

Ready-to-use screeding mortars should conform to BS EN 13813.
NOTE 1 Screeds based on calcium sulfate anhydrite are generally unsuitable as a
base to receive tile beds described in this code.
NOTE 2 For further guidance on the additional precautions needed when using
calcium sulfate anhydrite-based screeds, see the relevant TTA guidance paper “Tiling
to calcium sulfate based screeds” [13].
E.2.3 Pumping the screed

The pumping system should deliver the material to the working area in a
condition suitable for laying.
NOTE Experience has shown that most efficient pumping can be achieved when
well-graded sand with not less than 15% passing a 300 µm sieve is used. It is often
difficult to pump satisfactorily mixes richer than 1:4 at water contents suitable for
levelling screeds.
E.2.4 Laying the levelling screed

Narrow strips of levelling screed material laid and compacted to finished level
should be used to establish the level of the levelling screed. The levelling screed
should be placed and compacted immediately after laying the strips. Where the
edge of a strip forms a daywork joint it should be formed or cut to produce a
vertical joint. Alternatively, levelling screed battens carefully levelled and trued
should be fixed at the correct height for the required thickness of levelling
screed. Battens should be removed before laying the adjacent bay of levelling
screed. At daywork joints all bedding levelling screed beneath the battens
should be cut away to form a vertical joint.
The mix should be spread on the prepared base with adequate surcharge,
thoroughly compacted by heavy tamping or by mechanical means, and levelled
with a levelling screed board.
In order to facilitate the compaction of thicker cement and sand levelling
screeds, i.e. over 50 mm thickness, the levelling screeds can be laid in two layers.
Both layers should be of approximately equal thickness and of the same mix and
water content.

To ensure satisfactory adhesion, the surface of the compacted lower layer should
be lightly roughened, e.g. by raking, before adding the second layer. The upper
layer should be placed and compacted immediately after compaction of the
lower layer.
Where a levelling screed is laid on a compressible insulation layer, extra
attention should be given to ensure adequate compaction, e.g. by the use of a
slightly wetter mix.
Where reinforcement is used, it should be placed in about the middle third of
the thickness of the screed.
NOTE This can only be achieved if the thickness of the reinforcement is correctly
chosen in relation to the thickness of the creed so that the total thickness of the
steel fabric at the overlaps can fit into the middle third of the screed depth. This can
be achieved by laying the levelling screed to about half its thickness, compacting it,
lightly roughening the surface with a rake, laying the reinforcement on the
compacted layer and then immediately placing and compacting the upper layer.
E.2.5 Finishing the levelling screed

Cement and sand or fine concrete levelling screeds should be finished with a
wood-float.
E.2.6 Curing the levelling screed

The screed should be kept covered with waterproof sheeting for at least seven
days after laying to prevent drying out.
NOTE 1 During this curing period strength is gained and drying shrinkage delayed;
when the later drying takes place the material is better able to resist the shrinkage
stresses.
NOTE 2 When using cements other than CEM I 42.5 N extended periods of curing
might be necessary in accordance with BS 8204-1:2003+A1:2009, Annex E.
After the seven day curing period, levelling screeds should be subjected to
continuous air drying for at least a further two weeks before tiling is started. A
longer period might be necessary in wet weather and/or where the floor is to be
heated.
E.2.7 Protection of the surface

Levelling screeds are not designed as wearing surfaces. Therefore their surfaces
should be given adequate protection against damage or wear during
subsequent building operations.
E.3 Inspection and testing of bases and screeds

E.3.1 Inspection
Before screeding work commences the base should be checked to ensure that
the minimum thickness of screed can be applied.
The work should be inspected during progress and after completion, attention
should be given to the following points:
a) materials;
b) preparation of the base, where the screed is to be bonded;
c) batching and mixing;
d) proper compaction;
e) correct finishing;
f) correct curing.

E.3.2 Testing of the completed work

After completion of the work, the following tests, in accordance with 4.1i),
should be carried out:
a) levels and surface regularity of screeds and concrete bases;
b) mix proportions (for floating screeds only see E.3.4);
c) adhesion of bonded screeds to the base;
d) curling and lipping of unbonded and floating screeds;
e) in situ crushing resistance of screeds.
E.3.3 Levels and surface regularity

When the base or screed is tested by the methods given in Annex F, the
departure from datum should be within the limit specified by the designer and
the surface regularity should be within the limit given in Table C.3 for the
appropriate class chosen by the designer.
E.3.4 Determination of mix proportions of floating screeds

When it is necessary to determine the proportions of the mix constituents in a
hardened screed, this should be done by the method given in BS 4551.
When it is necessary to determine the constituent material proportions of a
hardened levelling screed this should be done by the method given in BS 4551.
NOTE Attention is drawn to the warnings given in BS 4551 that, where samples of
the cement and aggregate used are not available, the analysis of the screed can lead
to inaccurate assessment of the constituent material proportions and the use of
assumed data can give results that could be at variance with the true constituent
material proportions
E.3.5 Adhesion of bonded screeds to the base

The adhesion of the levelling screed to the base should be examined by tapping
the surface with a rod or a hammer.
NOTE 1 A hollow sound indicates lack of adhesion.
Tests to check the adhesion of a levelling screed to its base should be made as
late as possible in a construction programme, when the maximum effect of
drying shrinkage has taken place.
NOTE 2 Tests undertaken in less than 4 weeks could be unreliable.
Account should be taken of the time necessary for any required replacement
section of levelling screed to be laid within the construction programme.
NOTE 3 Good preparation of the base, together with good workmanship,
minimizes loss of adhesion, however, it cannot be guaranteed that adhesion is
always complete. It would be unrealistic to expect levelling screeds thicker
than 40 mm always to be completely adhered even to a correctly prepared base.
NOTE 4 If any hollowness is found it is usually confined to the edges and corners of
bays and on either side of any cracks that have developed in the levelling screed.
Hollowness, indicating lack of adhesion, does not necessarily mean that the screed is
unsatisfactory, unless it is accompanied by visible or measurable lifting of the edges
of bays or at cracks, to the extent that the lifted areas of screed could break under
anticipated loads.
NOTE 5 The type of flooring to be applied subsequently and the end use of the
floor are also to be considered.

Areas of levelling screed that are considered to be unsatisfactory should be

treated by one of the following methods:
a) making good the affected areas by filling or injecting the hollow areas with
a low-viscosity synthetic resin to stabilize and improve the bond between
the levelling screed and the base;
b) isolating the affected areas by sawing, making vertical cuts into adjacent
sound screed, and taking care to minimize the effect of the cutting-out
operation on the adhesion of the sound screed. The unsatisfactory areas of
screed should then be removed and replaced by new material.
E.3.6 Curling and lipping of unbonded and floating screeds

Unbonded and floating screeds should be considered unsatisfactory if they have
lifted by a visible or measurable amount that joints or cracks, to the extent that
there is risk of fracture under superimposed loads.
NOTE Unbonded and floating screeds often sound hollow when tapped with a rod
or hammer.
E.3.7 In situ crushing resistance of bonded and unbonded screeds

When the levelling screed is tested by the method given in this annex, the
indentation produced after dropping the weight four times should not exceed
that given in BS 8204-1:2003+A1:2009, Table 5 for the specified category
(see 6.7). However, up to 5% of indentations exceeding those in
BS 8204-1:2003+A1:2009, Table 5 by not more than 1 mm are acceptable.
NOTE 1 These are in addition to any allowance for roughness referred to in
Note 2 of BS 8204-1:2003+A1:2009, Table 5.
The screed should pass the in situ crushing resistance (ISCR) test 14 days after it
has been laid.
NOTE 2 In cold weather, low curing temperatures can require this period to be
extended.
NOTE 3 Conformity can be proved at an earlier age provided that the requirements
of BS 8204-1:2003+A1:2009, Table 5 can be met.
E.3.8 In situ crushing resistance of floating screeds

The ISCR of this type of screed should be assessed by the method given in
BS 8204-1:2003+A1:2009, Annex D.
When the floating screed contains pipes or heating elements, tests should be
carried out at least 75 mm from their known position to avoid possible damage
to them.
The levelling screed should meet the acceptance limits for the category chosen.
If the levelling screed does not meet the appropriate acceptance limits for the
category chosen, the screed should not necessarily be rejected as alternative
methods, such as analysing the material for cement content and taking cores for
strength determination, can be used to ascertain whether the screed is sound
and fit for purpose.

Annex F Recommended method for the assessment of

(normative)
levels and surface regularity of levelling screeds
Levels of datum should be checked using standard surveying methods.
Surface regularity should be checked by using a straightedge between points of
contact two metres long, laid in contact with the floor surface and resting under
its own weight. The deviations of the floor surface should be measured from the
underside of the straightedge, between the two points which are in contact
with the floor surface, by means of a slip gauge or other suitable accurate
measuring device.
NOTE A suitable form of slip gauge is shown in Figure F.1.
The number of measurements required to check levels and surface regularity
should be agreed between the parties concerned bearing in mind the standard
required and the likely time and costs involved.
Figure F.1 Slip gauges for checking surface regularity
Dimensions in millimetres
Key
1 Side elevation 2 Top plan
Annex G Cement and sand bedding

(normative)
COMMENTARY ON ANNEX G
This bedding method was historically, extensively used, but with the development of
new thin bed adhesive installation materials and techniques, has largely been
replaced.
G.1 Cement for cement and sand mortar beds

The cement for cement and sand mortar beds should be one of the following:
b) Calcium aluminate cement (high alumina cement) conforming to
BS EN 14647.

G.2 Sand for cement and sand mortar beds

Sand for cement and sand beds should conform to
BS EN 13139:2002, 0/4 category 1 and the recommendations of PD 6682-3.
NOTE Other sand can be used provided there are satisfactory data on the
properties of similar mortar beds made with them.
G.3 Admixtures to cement and sand mortars

Admixtures to cement and sand mortars should conform to BS EN 934-2.
G.4 Surface finish of the base

When tiling is bedded directly to a concrete base without a levelling screed, the
finish of concrete should be struck-off level with a straightedge and the surface
texture closed. When a bonded bed is required, laitance should be removed by
the use of appropriate mechanized surface preparation equipment.
To receive a cement and sand bonded bed, the prepared concrete surface should
be wetted down several hours prior to the application of the bed. When a
separating layer is to be interposed between the bed and a concrete base, the
surface of the latter should be free of ridges or steps that would impair the
sliding action between the two elements.
G.5 Semi-dry mix

The mix should consist of one part cement to 1:4 to 4.6 by weight. The sand
should conform to G.2.
A trial mix should first be batched, by weight. In order that a water:cement
ratio between 0.55 and 0.60 by weight (about 27.5 l of water:50 kg cement
[two bags]) can be achieved, the proportion of water in the sand should be
determined beforehand, but if this is not possible the correct water content in
the mix should be established by means of both of the following tests.
a) When a sample of mortar is squeezed in the gloved hand, the sample
should retain its shape and not crumble, the hand being left slightly moist.
Gloves should be thin and non-absorbent.
NOTE Disposable plastics gloves are suitable.
b) When a sample is compacted on the base, no film of water should form on
the surface.
G.6 Bedding in semi-dry cement and sand mix

NOTE The bedding of tiles in a semi-dry mix permits the laying to be carried out to
a much greater thickness in a single operation than can be achieved using a
standard sand and cement mortar. It also allows for floors to be either bonded or
laid over an isolation membrane.
Where a floor is not to be isolated the base preparation advice given in G.7 is
particularly important and should be followed as the dryness of the mix
described in G.5 results in weak adhesion between the bed and an inadequately
prepared base. Cleavage can occur at the interface in the event of differential
movement to the detriment of the floor.
Where a uniformly thick bed can be applied to achieve the required level of the
tile surface, it maximum thickness thickness should be 70 mm. Where falls have
to be formed entirely in the bed, its maximum thickness should be 100 mm. In
all cases, the minimum thickness should be 40 mm.
Forced action type mixers should be used because free fall drum mixers do not
produce uniform mixes with semi-dry ingredients.

G.7 Application of semi-dry mix [bonded method]

Before the bed is laid, the base should be brushed clean and the finished floor
level should be established by means of dots and rules. The sub-floor should be
dampened and a bonding slurry, as described in this subclause, should be spread
over and well brushed into the base.
When tile beds or tiles are laid on slurries containing proprietary materials
recommended for this purpose, the manufacturer’s instructions should be
followed.
Laitance should be removed from the surface of the concrete base by
appropriate mechanized equipment prior to the slurry being applied.
The semi-dry bedding mix should then be spread to a thickness of, roughly, 10%
to 15% greater than that required for the actual bed, and thoroughly tamped
and drawn off to the required level. No greater area of mix should be spread
than can be tamped and topped with slurry and tiles in one continuous
operation.
A slurry consisting of one part cement to one part sand, or of neat cement, after
being mixed with water, should immediately be spread and trowelled over the
bed in an even layer about 2 mm thick.
NOTE Alternatively, the backs of tiles can be totally coated with slurry to combine
with the slurry on the semi-dry mix bed.
G.8 Separating layer [unbonded method]

A separating layer should be used over suspended floors subject to significant
deflection, e.g. made from thin-section beams, planks or slabs or if the condition
of the sub-floor prevents adhesion for any reason. In this method, a separating
layer or membrane is interposed between the bed and the base. The base
should be smooth and swept clean. A layer of polyethylene sheet should be laid
over it and the joints lapped at least 100 mm. A semi-dry mix as described in
G.5 should be laid over this with a minimum bed thickness of 40 mm and
reinforced with steel fabric incorporated within the middle third of the bed
thickness, lapped 100 mm and wire tied (see 5.4.4). Unbounded floors should
have a consistent bed thickness.
G.9 Application of tiles

The tiles should be placed on the slurried bed, with care being taken to avoid
depressing any of the corners; the tiles should be tapped firmly into position, a
useful tool for this purpose being a rubber mallet. The tiles should preferably be
dry but, to prevent excessive absorption of moisture from the bed, the porous
tiles should be immersed in clean water, and surface water drained off before
placing them (see G.10.2). Tiles that have uneven or deep back patterns, such as
some extruded tiles, should have the depressions filled before laying, with a
suitably stiffened mortar of one part cement to two parts sand. No tiles should
be fixed with joints less than 3 mm in width.
Extruded tiles should be fixed with nominal joints 6 mm to 10 mm wide. Special
care should be taken to ensure that when tapping tiles less than 10 mm thick
into the semi-dry bed, excessive material is not forced up into the tile joint, as
this restricts the thickness of grout which can be later applied resulting in a
significant reduction in the capacity of the joint to withstand point loading. The
joints to receive grout should be not less than 6 mm deep unless tiles thinner
than 6 mm are used (see 7.1.5).

The traditional “beating-in” of tiles involves thoroughly tapping the tiles with a
flat faced wooden block which, dimensionally, is usually approximately 300 mm
× 100 mm × 50 mm. Alternatively, some floor tiling contractors use vibrating
machines for beating-in. During this operation the tile joints should be
regulated and an occasional check made to establish that full contact is being
achieved between tiles and the slurried bed by lifting a tile out at random; any
slurry or mortar disturbed should be made good before the tile is replaced.
There should be no delay between spreading the slurry on the semi-dry mix bed,
placing the tiles and tapping them in.
Where tiles have been bedded using a vibrating machine, grouting should be
completed within four hours. Where proprietary manufactured grouts are to be
used, the manufacturer’s instructions should be followed.
NOTE Some large format tiles might not be suitable for the semi-dry bedding
technique; being too large for beating in or to allow the bed to be compacted to
the same degree as with a smaller tile.
G.10 Bedding in cement and sand mortar bonded to a base

G.10.1 General
The cement and sand ratio, using Portland cement and clean dry sand, should lie
in the range 1:3.5 to 1:5 by weight.
The materials should be thoroughly and efficiently mixed by means of forced
action mixers.
NOTE 1 Trough and pan paddle mixers are suitable for all types of mortar.
NOTE 2 Cement and sand bedding mortar can be mixed manually, provided it is
done thoroughly.
The thickness of the bed should be 15 mm min and 20 mm max. Where,
however, tiles of 10 mm thickness or less are used, the thickness of the bed
should be 10 mm to 15 mm. The mix should be of a stiff but workable
consistency and should contain the appropriate quantity of water so that when
tamped and fully compacted into place free water does not bleed to the
surface.
The mortar should be spread between wooden fillets and levelled with a
draw-float drawn across the containing fillets, only sufficient area being laid for
from two to three hours tiling work.
G.10.2 Preparation of porous tiles

To prevent rapid suction and subsequent failure to bond with the mortar bed,
porous tiles should be soaked before fixing.
NOTE Tiles classified in BS EN 14411 in groups IIb and III require this saturation
treatment. Soaking of tiles of groups Ia, Ib and IIa is unnecessary.
Tiles should be removed from their packaging and completely immersed in clean
water for at least 30 min. After soaking they should be stacked tightly together,
with the end tiles face outwards, on a clean surface and allowed to drain.
G.10.3 Application of tiles

Immediately before bedding tiles, any excess water on soaked tiles should be
removed. The mortar bed should be dusted with dry cement sprinkled with a
fine sieve and lightly trowelled level until the cement becomes damp.
Alternatively, a slurry of neat cement and water or a normal setting
cement-based adhesive should be applied to the backs of the tiles, covering
them completely.

Bonding can be improved by incorporating in the slurry a suitable aqueous

synthetic dispersion as a bonding agent. Tiles should be laid on the mortar bed
with at least 3 mm wide joints between them and tapped level.
G.10.4 Movement joints

Siting of movement joints should be as given in 7.1.6.
G.10.5 Tile bed thickness

Tile bed thickness should conform to Table G.1.
Table G.1 Thickness of tile bedding
Bedding method Sub floor Bed thickness Comments

surface
regularity
Bonded cement and SR2 15 mm to 20 mm For tiles thinner

sand mortar bed (tile thickness than 10 mm a bed
(see G.10) greater than 10 thickness of 10
mm) mm to 15 mm is
recommended
Unbonded semi-dry SR3 40 mm to 70 mm Steel fabric
cement and sand reinforcement
mortar bed (see G.8) might be required
on the bed, e.g.
on suspended
floors
Bonded semi-dry SR3 40 mm to 70 mm Maximum
cement and sand thickness 100 mm
mortar bed (see G.7) where falls are
formed within the
bed
G.11 Cement and sand grout

Cement and sand grout should consist of Portland cement (CEM 1) and sand,
mixed with the minimum amount of water necessary to achieve a paste
consistency; too wet a mix can result in cracking in the joints as the grout dries
out. For joints about 3 mm wide the grout mortar should be an equal weight
mix of cement and sand. For joints between 3 mm and 6 mm wide the grout
mortar should consist of one part cement to two parts sand by weight. For joints
wider than 6 mm but not exceeding 10 mm in width the grout mortar should
consist of one part cement to three parts sand by weight.
NOTE 1 These cement and sand grouts require dampness in the joint cavities to
promote good adhesion and are best suited to the cement and sand bedding
methods given in 7.2.1 and G.10 in which the tiles are dampened or soaked prior to
laying and where the joints can be re-wetted, if necessary.
NOTE 2 These grout mortars are generally not suitable for use in joints between
fully vitrified tiles unless a grout admixture (see G.12) is used to improve adhesion to
the non-absorbent sides of the tiles.
G.12 Admixtures
When admixtures are incorporated in cement and sand grout they should be
used in accordance with the admixture manufacturer’s instructions.
Only materials and admixtures approved by the manufacturer should be
incorporated in their proprietary grouting products.

G.13 Grouting with cement and sand mortar

There should be dampness in the joint cavities and if, in the interval between
the completion of tile-laying and the start of grouting, the cavities have dried
out, they should be re-wetted.
The mortar, mixed as described in G.11, should be spread over the surface and
worked into the joint cavities until they are filled solidly, using a rubber
squeegee or similar tool; grouting machines are available for this purpose that
can be used with advantage on large floors. For filling joints wider than 6 mm,
the mortar mix should be stiffer than that for narrower joints and should not be
spread but should be trowelled into the joint cavities.
The grout should be brought flush with the tile surface, as nearly as is
practicable.
Surplus grout should be removed from the floor surface before the grout sets
too firmly; on no account should sawdust be used for this purpose as there is a
danger that sawdust entering moist grout can reduce its strength. Following
removal of surplus grout and after the grout in the joints has hardened
sufficiently, the surface of the work should be washed over with water and left
clean. If any grout residue resists removal by water, it should be cleaned off in
accordance with 11.2.
Annex H Guidance on the reduction of slip hazard

(informative)
COMMENTARY ON ANNEX H
The information given in this annex is aimed at raising the awareness of the
problem of slips and falls and resultant injuries. However, in giving advice on how to
help reduce some of the major contributors to such accidents, it can only provide
guidance rather than an absolute guarantee.
H.1 General
NOTE The guidance below follows the various HSE documents [14], [15], [16], [17],
and [18] and applies to all types of impervious floor coverings.
Ceramic floor tiles are not slippery when clean and dry. The slip resistance of a
floor in service depends on the nature of its surface, and this can change over
the lifetime of the floor. Flooring surfaces in common use generally have
acceptable slip resistance provided they are clean, dry, free from oil, fat and
other slippery substances and have received thorough cleaning after installation,
and continue to receive appropriate maintenance in service. The likelihood of
slipping on a floor is increased by the presence of contamination; the most
common contaminant is water but others including oil, grease, soap, dust, lint
and sand are also possible. The likelihood of slipping also varies with the type of
footwear worn by pedestrians (see H.3).
Instruments that purport to measure slip resistance are actually measuring
coefficient of friction in standard test conditions, which might vary considerably
from those in service. For instance, it is important that tests in wet conditions
are used to assess slip resistance on a wet floor, and that the thickness of the
layer of water in the test is similar to that which is present under a sliding heel,
as is the case with the Pendulum test.
Surface roughness can provide useful complementary information. Monitoring
the change in the roughness (Rz) of a surface due to wear and other factors can
be helpful in gauging the likely change in slip resistance, although it is not a
substitute for proper measurement of slip resistance (see BS 1134). The required
surface roughness depends on the contaminant, for example, dirty water is likely
to require a higher surface roughness than clean water because the viscosity is
higher.

Slipping incidents can occur in which the person is able to recover their stance,
or if they fail, do not injure themselves to any great extent. Comprehensive
records of all slip incidents, including those which do not result in serious injury,
and thorough investigation to uncover the root causes of these events helps to
identify problem areas and allow action to be taken before a serious accident
does occur. Records also allow patterns to be identified, giving further clues to
the action required to reduce the hazard.
H.2 Design
The measures that can be taken by designers, in consultation with their clients,
to promote safe conditions in service include:
a) considering the likely contaminants that are likely to be present in service
and specifying the floor surface and measures required to maintain it in a
safe condition;
b) anticipating the cleaning and maintenance regime necessary and making
the necessary provisions for it;
c) providing adequate entrance flooring systems at foyers and entrances to
intercept water and dirt brought in by traffic. At entrances, if wet footprints
can be seen beyond the entrance matting, the entrance matting is
compromised and additional temporary matting is to be used. The entrance
matting surface is to:
1) remain effective;
2) extend to the entrance threshold;
3) not leave gaps (where supplementary mats are used);
4) not present a trip hazard;
d) the proper cleaning, maintenance and replacement where necessary of
entrance flooring systems, in order to maintain their effectiveness. Matting
can be securely fixed so that it does not present a tripping hazard;
e) the use of canopies over entrances;
f) positioning entrances to reduce the effects of prevailing weather;
g) the use of ventilation systems to help reduce the impact of wet weather
and/or cleaning;
h) people pulling or pushing loads generally require a surface with a higher
slip resistance to operate safely.
Poor lighting, inside or outside, can significantly increase the risk faced by
pedestrians. Limited lighting can also skew individuals’ perceptions or
expectations of the degree of slipperiness of a walking surface. Steps, stairs and
ramps present an increased risk and need to be clearly identified and well lit.
Accidents generally occur when unexpected changes in floor conditions are
encountered. It is often the difference between the dry and wet (contaminated)
coefficient of friction that is important. Specifiers need to remember this and
not simply choose a floor covering material with a high dry coefficient of
friction value. It is also good practice to avoid significantly different flooring
materials (in terms of their slip resistance) in adjacent areas.
If contamination is likely to be present, then flooring with enhanced slip
resistance can be used. The use of such floorings is particularly important on
slopes and in areas where tiling is laid to falls to drain water from foreseeably
wet areas (expert advice might be required).

H.3 Service
The measures that can be taken by the owner or occupier of the building to
promote safe conditions in service include identifying potentially wet areas and
using an appropriate surface there, establishing an effective
cleaning/maintenance procedure that uses appropriate cleaning materials,
confirming that these procedures are conducted at the appropriate frequency
and using normal measures of good housekeeping.
NOTE The Management of Health and Safety at Work Regulations 1999 [19]
require the employer to make an assessment of the risks of slipping caused by
conditions in his workplace and to take the necessary measures to minimize them.
Slip resistance can only be maintained by frequent effective cleaning with
appropriate detergent and cleaning tools. The flooring product manufacturer
might provide details of cleaning methods. When a wet cleaning process is used,
a thorough final rinse with fresh, clean water is particularly important. It is
particularly important to leave smooth floors dry after cleaning.
Areas of smooth floor coverings wet as a result of cleaning call for clear
identification and small areas of local contamination are to be cordoned off.
Freshly cleaned surfaces need to be completely dry before the floor is returned
to use.
Good housekeeping practices are the first defence against slip and fall accidents.
Good housekeeping is therefore a state to be maintained (rather than merely
achieved) by the following measures:
a) make sure that your cleaning method is effective for the type of floor you
have;
b) do not introduce more slip or trip risks while cleaning is being done;
c) leave smooth floors dry after cleaning or exclude pedestrians until the floor
is dry;
d) remove spillages promptly;
e) have effective arrangements for both routine cleaning and dealing with
spills;
f) use the appropriate detergent mixed at the correct concentration. If a
detergent is used, a rinse with fresh, clean water is especially important;
g) clean in sections, so there is a dry path through the area;
h) use warning signs: consider using cones carefully as they do not act as a
barrier and only warn of the hazard;
i) provide information on alternative routes.
In occupational settings it is often possible to select the footwear to be worn.
An informed choice of footwear might offer some protection against the
incidence of slipping accidents. Footwear needs to be properly cleaned and
maintained to remain effective. In situations where no control over footwear is
possible the condition of the floor is even more crucial in reducing the
likelihood of slipping accidents.
H.4 Personal responsibility

Water and other liquids are arguably the substances that most often
contaminate floors. Spills of tea, coffee, cleaning solution, rinse water and other
liquids are too hazardous to leave until the cleaners arrive. Water or other spilt
liquids on the floor are primarily the responsibility of the person who spilt them
to remove them immediately and alert others to the hazard.

Bibliography
Standards publications
For dated references, only the edition cited applies. For undated references, the
latest edition of the referenced document (including any amendments) applies.
BS 1134, Assessment of surface texture – Guidance and general information
BS 4483, Steel fabric for the reinforcement of concrete – Specification
BS 5268-2, Structural use of timber – Part 2: Code of practice for permissible
stress design, materials and workmanship
BS 5606, Guide to accuracy in building
BS 6093, Design of joints and jointing in building construction – Guide
BS 6100-0, Building and civil engineering – Vocabulary – Introduction and index
BS 7976 (all parts), Pendulum testers
BS 8102, Code of practice for protection of structures against water from the
ground
BS 8204-3, Screeds, bases and in situ floorings – Part 2: Polymer modified
cementitious levelling screeds and wearing screeds – Code of practice
BS EN 1008, Mixing water for concrete – Specification for sampling, testing and
assessing the suitability of water, including water recovered from processes in
the concrete industry, as mixing water for concrete
BS EN 1367-4, Tests for thermal and weathering properties of aggregates –
Part 4: Determination of drying shrinkage
BS EN 1990:2002+A1:2005, Eurocode – Basis of Structural Design
BS EN 14188-1:2004, Joint fillers and sealants – Part 1: Specifications for hot
applied sealants
BS EN 14188-2:2004, Joint fillers and sealants – Part 2: Specifications for cold
applied sealants
BS EN 14188-3:2006, Joint fillers and sealants – Part 3: Specification for
preformed joint seals
BS EN ISO 11600:2003+A1:2011, Building construction – Jointing products –
Classification and requirements for sealants
BS ISO 13007-3, Ceramic tiles – Grouts and adhesives – Terms, definitions and
specifications for grouts
CP 102, Code of practice for protection of buildings against water from the
ground
Other publications
[1] GREAT BRITAIN. Building and Construction Regulations under the Factories
Act 1961. London: The Stationery Office.
[2] GREAT BRITAIN. Lifting Operations and Lifting Equipment Regulations
(LOLER) 1998. London: The Stationery Office.
[3] GREAT BRITAIN. Manual Handling Operations Regulations 1992. London:
The Stationery Office.
[4] GREAT BRITAIN. Building Research Establishment Digest 357. London: BRE.
[5] GREAT BRITAIN. Tiling to timber substrates and alternative products.
Staffordshire: The Tile Association.

[6] GREAT BRITAIN. Tiling to raised flooring systems. Staffordshire: The Tile
Association.
[7] GREAT BRITAIN. Technical Guidance Note 10 on Tile Trim Profiles.
Staffordshire: The Tile Association.
[8] GREAT BRITAIN. Disability Discrimination Act 2005. London: The Stationery
Office.
[9] GREAT BRITAIN. Equality Act 2010. London: The Stationery Office.
[10] GREAT BRITAIN. Approved Document M – Access to and use of buildings.
National Building Specification: London.
[11] GREAT BRITAIN. The Cleaning of Ceramic Tiles. Staffordshire: The Tile
Association.
[12] GREAT BRITAIN. Slip Resistance of Hard Floorings. Staffordshire: The Tile
Association.
[13] GREAT BRITAIN. Tiling to calcium sulfate based screeds. Staffordshire: The
Tile Association.
[14] GREAT BRITAIN. Preventing slips and trips at work, INDG225 (rev2). Sudbury:
HSE Books.
[15] GREAT BRITAIN. Stop slips in kitchens – Floor cleaning. Sudbury: HSE Books.
[16] GREAT BRITAIN. Slips and trips: The importance of floor cleaning – Slips and
Trips 2. Sudbury: HSE Books.
[17] GREAT BRITAIN. Assessing the slip resistance of flooring, GEIS2. Sudbury: HSE
Books.
[18] GREAT BRITAIN. Slips and trips – Hazard spotting checklist. Sudbury: HSE
Books.
[19] GREAT BRITAIN. The Management of Health and Safety at Work
Regulations 1999. London: The Stationery Office.

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Wall and floor tiling –

Publishing and copyright information

Amendments issued since publication

© The British Standards Institution 2014 • i

Table 2 – Grouts and joint materials: resistance to intermittent contact with

ii • © The British Standards Institution 2014

Relationship with other publications

Information about this document

Use of this document

© The British Standards Institution 2014 • iii

Commentary, explanation and general informative material is presented in

Contractual and legal considerations

iv • © The British Standards Institution 2014

© The British Standards Institution 2014 • 1

BS 8204-7:2003, Screeds, bases and in-situ floorings – Part 7: Pumpable

2 • © The British Standards Institution 2014

3 Terms and definitions

3.2 bond breaker tape

3.3 ceramic tile

3.4 large ceramic format tile

3.5 ceramic panel

3.6 thin tile

3.7 levelling screed

3.8 smoothing compound

3.9 solid bedding

3.10 suction coat

3.11 floating floor

© The British Standards Institution 2014 • 3

Figure 1 Illustration of selected definitions

4 Exchange of information and time schedule

4.1 Exchange of information

4 • © The British Standards Institution 2014

e) finishes; types of tiles and/or mosaics, bedding and jointing requirements

4.2 Provision of utilities, facilities and materials

4.2.2 Lighting on site

4.3 Time schedule

© The British Standards Institution 2014 • 5

5.2 Ceramic tiles

6 • © The British Standards Institution 2014

5.4 Tile beds and levelling screeds

5.4.1.2 Cement for cementitious levelling screeds

5.4.1.3 Cement for cement and sand mortar beds

© The British Standards Institution 2014 • 7

b) calcium aluminate cement (high alumina cement) conforming to

5.4.2.2 Aggregates for concrete levelling screeds

5.4.5 Bonding agents

8 • © The British Standards Institution 2014

5.4.6.2 Reaction resin adhesives

5.4.6.3 Admixtures to adhesives

5.4.7 Calcium sulfate-based levelling screeds

5.5 Separating layers

© The British Standards Institution 2014 • 9

5.6 Grouts for tile joints

5.6.2 Proprietary grouts

5.6.3 Admixtures to grouts

5.7 Sealants and back-up materials for movement joints

10 • © The British Standards Institution 2014

5.7.3 Back-up materials