中性英文印刷版LXC7921 V1.4 EN-2015.05.20
中性英文印刷版LXC7921 V1.4 EN-2015.05.20
中性英文印刷版LXC7921 V1.4 EN-2015.05.20
LXC7X20/LXC7X10/LXC7921
Generator controller user manual.
Ver1.3 Date: 2013/12/26
Version History
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Contents
1. Technical parameter.............................................................................................................................................. 3
2. Product overview.................................................................................................................................................... 4
3. Performance and characteristics......................................................................................................................... 4
4. Order information and modules comparison......................................................................................................5
4.1. Order information........................................................................................................................................ 5
4.2. Modules comparison.................................................................................................................................. 6
5. Operation................................................................................................................................................................. 7
5.1. Indicator light................................................................................................................................................7
5.2. Key functions............................................................................................................................................... 7
6. Start、stop operation.............................................................................................................................................9
6.1. Starting sequence:...................................................................................................................................... 9
6.2. Stopping sequence:.................................................................................................................................... 9
6.3. Manual start/stop operation.....................................................................................................................10
6.4. Manual start............................................................................................................................................... 10
6.5. Manual stop............................................................................................................................................... 10
6.6. LXC7X20 Switch control procedures.....................................................................................................10
6.6.1. Manual transfer procedures:........................................................................................................10
6.6.2. Auto transfer procedures:.............................................................................................................11
6.7. LXC7X10 Switch control procedures.....................................................................................................11
6.7.1. Manual transfer procedures:........................................................................................................11
6.7.2. Auto control procedures:.............................................................................................................. 11
7. SMS Remote control、wireless remote control function description...........................................................12
8. History query.........................................................................................................................................................14
9. Protection.............................................................................................................................................................. 14
9.1. Shutdown alarm........................................................................................................................................ 14
9.2. Trip and stop alarm...................................................................................................................................16
9.3. Trip alarm................................................................................................................................................... 16
9.4. Warnings.................................................................................................................................................... 17
10. Wirings connection............................................................................................................................................ 19
11. Parameters setting.............................................................................................................................................21
11.1. Basic configuration parameters............................................................................................................21
11.2. Advanced configuration parameters....................................................................................................22
11.3. Defined contents of configurable input ports......................................................................................35
11.4. Enable definition of programmable output ports................................................................................36
11.5. Selection of sensors...............................................................................................................................39
11.6. Pressure unit conversion table............................................................................................................. 39
11.7. Conditions of crank dinsconnect selection......................................................................................... 40
12. Typical application............................................................................................................................................. 41
13. Installation........................................................................................................................................................... 44
14. Common faults and exclusion..........................................................................................................................45
15. Product packaging............................................................................................................................................. 45
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1. Technical parameter
Items Contents
Object: input/output/power
Insulating Intensity Quote standard: IEC688-1992
Test way: AC1.5kV/1min leakage current:3mA
Weight 0.68kg
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2. Product overview
LXC7XXXseries of power plant automation controller for the automation and monitoring system of a
single diesel generator sets, use 32-bit microprocessor technology, achieve generator sets automatic
boot/shutdown, the precision measurement of various parameters, alarm protection and three remote
function. The controller uses a large-screen LCD (240*128LCD)graphics display, all the important
parameters can be displayed in page, save the page. At the same time can be displayed Chinese、English
and other languages, all parameters can be adjusted from the controller panel, can also be a PC through
a USB interface tweaks and RS485 or GPRS remote adjustment and monitoring. Its structure is compact,
simple wiring, high reliability, automation control systems are widely used in all types of generator sets
and fire pumps.
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All output ports are relay-out, And the main output 16A relay outputs and three passive relay output,
more user-friendly;
A variety of starting conditions for success (speed sensor, oil pressure, power generation) to select,
to facilitate the needs of special occasions;
Wide power supply range (8 ~ 35) VDC, can adapt to different environment starting battery voltage,
can under the low voltage of starting motor moment continue to work for 3 seconds;
Fault history with 200, and can record the fault instant oil pressure ,water temperature, voltage,
current and other important parameters;
Equipped with real-time clock, scheduled start & stop generator(can be seas start gen-set once a
day/week/month with load or not),reach automatic maintenance;
3 set of maintenance functions, maintenance time to action can be set up(only warning or alarm
stop);
Waterproof security level IP55 due to rubber seal installed between the controller enclosure and
panel fascia;
Improved LCD wear-resistance and scratch resistance due to hard screen acrylic;
Silicon panel and push buttons for better operation in high-temperature environment,and has a good
waterproof performance;
Modular design, anti-flaming ABS plastic enclosure, plug gable connection terminals and embedded
installation way, compact structure with easy mounting.
Special industry application characteristics:
Leasing industry applications: management provides the perfect solution: leased out via PC remote
Management of the unit, you can monitor all operating parameters (oil pressure, water temperature,
voltage, current, power, etc),you can always change the configuration to protect the unit is not proper
application, can record 200 detailed fault information, including: time to failure, because ,when the
voltage, current, power, oil pressure, water temperature and other key parameters, and ready to
upload to the monitoring machine. Another multi-level password management options to facilitate the
lease management;
Fire pump industry applications: Close electrical parameter measurement function, use powerful
Programmable input and output ports and internal programmable logic to achieve automated pump
control system. Instead of the conventional engine controller PLC + simple manner ,making the
system more stable and reliable;
Air compressor industry applications: Close voltage measurements protection, according to the need
to configure programmable analog input, overload protection , with programmable digital inputs,
complete startup control, temperature and pressure control, protection parameter settings.
NOTE:
(1) It is basic model if without postfix.
(2) Please contact with our qualified personnel for more information about the postfix descriptions.
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Input Port 7 7 7 7 7 7 5 5 5 5 5 5
Output port 8 8 8 8 8 8 6 6 6 6 6 6
Sensor 5 5 5 5 5 5 3 3 3 3 3 3
number
AMF ● ● ● ● ● ●
RS485 ● ● ● ● ● ● ● ●
GSM ● ● ● ● ● ● ● ● ● ● ● ●
SMS control
GPRS
Remote ● ● ● ● ● ● ● ● ● ● ● ●
monitoring
CAN(J1939) ● ● ● ●
USB ● ● ● ● ● ● ● ● ● ● ● ●
Real-time
● ● ● ● ● ● ● ● ● ● ● ●
clock
Event log ● ● ● ● ● ● ● ● ● ● ● ●
Signal tower
battery-set ch 7921
ecking
Signal tower
power environ 7921
ment monitori
ng
NOTE:
①Two of the outputs are fixed: start output and fuel output.
②LXC7X20/7X10 controller analog sensors are composed by 3fixed sensors (temperature, pressure, fuel
level) and 2 configurable sensors. other controllers analog sensors of three fixed sensors (temperature,
pressure, fuel level) .
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5. Operation
5.1. Indicator light
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Mains Closed/Open Can control mains to switch on or off in manual mode.(LXC7X10 without)
1.Set parameters, press Kin can set the parameters.
2.Set parameters, press the Kin can set parameters to confirm.
Confirm 3.Long press this button, can enter the basic parameter Settings.
4.Press the confirm key and stop key at the same time, can enter the
parameter Settings.
Up/Increase Up cursor and increase value in setting menu.
Down/Decrease Down cursor and decrease value in setting menu.
1.Screen scroll.
Move left
2.Move the cursor to the left in the set.
1.Screen scroll.
Move right
2.Move the cursor to the right in the set.
1.When the screen displays other parameters, press this key to return to
Quit the main screen.
2.Set the parameters, press this key can cancel parameter settings.
3.Enter the parameter setting, long press this button to return to the main screen.
Tips:In the main interface, press and from view different interface, press to return to
the main interface.
Tips:Press over 3 seconds , go into basic parameters setting menu.
Tips:Press and simultaneously, enter into advanced parameters setting menu if password
is correct.
Tips:default password is 0000, user can change it in event of others change the senior parameters
setting. Please closely remember it after changing If you forget your password, please contact our
customer service, at the same time press and all the information back to the service
personnel. (Example, under the figure information).
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6. Start、stop operation
Press ,its indicator lights, and controller enters Auto mode.
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LXC7X20: Press ,controller enters into Manual starts mode and its indicator lights. Press ,then
controller enters into“Manual Test Mode”and its indicator lights. In the both mode, press to start
generator,can automatically detect crank disconnected,and generator accelerates to high-speed running.
With high temperature, low oil pressure and abnormal voltage during generator running, controller can
protect genset to stop quickly(please refer to No.4~9 of Auto start operation for detail procedures).
In“manual mode ”, Generator load based on judging the mains is normal, mains is normal, not
conversion, load switch mains is unusual, load switch in the power generation side.In“Manual Test Mode
”, generator runs well, whether mains normal or not, loading switch must be transferred to generator
side.
LXC7X20: Press , controller enters into Manual starts mode and its indicator lights. Then press
to start generator, can automatically detect crank disconnected, and generator accelerates to high-speed
running. With high temperature, low oil pressure and abnormal voltage during generator running,
controller can protect genset to stop quickly (please refer to No.4~9 of Auto start operation for detail
procedures). After generator runs well, if remote start signal is active, controller will send closing gens
signal; if the remote signal is inactive, controller won’t send closing signal.
Press can shutdown the running generator. (please refer to No.3~7 of Stopping Sequence for
detail procedures)
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If" Open breaker detect" is " SELECT Enable " and "Closing auxiliary input"
Principles as above, but in every time after closing and break-brake auxiliary input switching state through
Testing to determine. If not normal will be closing or opening failure warnings.
Note: This warning can be Resolved by the alarm mute.
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MCB MCB
Close/Open Close/Open
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Generator is shutdown
GENSET ALARM
alarm or trip alarm
GENSET IS RUNNING The generator is running
GSM antenna
GPS antenna
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8. History query
In the control panel buttons to view controller before abnormal downtime record, including the time of the
outage warning content display and the state, the controller can record 142 abnormal downtime record
recently.
9. Protection
9.1. Shutdown alarm
When controller detects shutdown alarm, it will send signal to stop the generator.
Shutdown alarms as following:
No. Type Description
When controller detects emergency stop signal, it will send a stop
1 Emergency Stop
signal.
When controller detects the speed value is higher than the set value,
2 Over Speed
it will send a stop signal.
When controller detects the speed value is lower than the set value,
3 Under Speed
it will send a stop signal.
When controller detects speed value equals to 0, and the action select
4 Loss Of Speed Signal
“Shutdown”, it will send a stop alarm signal.
When controller detects the frequency value is higher than the set
5 Over Frequency
value, it will send a stop signal.
When controller detects the frequency value is lower than the set
6 Under Frequency
value, it will send a stop signal.
When controller detects the voltage value is higher than the set value,
7 Over Voltage
it will send a stop signal.
When controller detects the voltage value is lower than the set value,
8 Under Voltage
it will send a stop signal.
If genset start fail within setting of start times, controller will send a
9 Fail To Start
stop signal.
When controller detects the current value is higher than the set value,
10 Over Current
it will send a stop signal.
Current Negative Phase When the generator current between three-phase load imbalance is
11
Sequence Shutdown greater than the set value, and generating an alarm and shutdown.
12 Maintenance1-3 When count down time is 0 and the action select “Shutdown”, it will
-
Shutdown send a stop alarm signal.
14
When controller detects reverse power value (power is negative) is
15 Reverse Power Shutdown lower than the set value, and the reverse power action select
“shutdown”, it will send a stop alarm signal.
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When controller detects the value is higher than the set value, and the
1 Over Current
action select “trip and shutdown”, it will send trip and stop signal.
Current Negative When the generator is three-phase load imbalance between the current
2
Phase Sequence and larger than the set value, generating a trip and downtime.
Maintenance1-3 When count down time is 0 and the action select “trip and shutdown”, it will send a
3
trip and stop signal.
When controller detects reverse power value (power is negative) is lower
6 Reverse Power than the set value, and the action select“trip and shutdown”, it will send a
trip and stop signal.
When controller detects the over power value (power is positive) is higher
7 Over Power than the set value, and the action select“trip and shutdown”, it will send a
trip and stop signal.
8 Low Fuel When a trip is generated when the fuel level is low and shut down.
When digital input port1-8 is set as “trip and shutdown”, and the action is
9 Digital Input Ports 1-8
active, it will send a trip and stop signal.
Trip alarm
When controller detects the value is higher than the set value, and the
1 Over Current
action select “trip”, it will send trip signal.
Current Negative hen the generator 3 phase load current is greater than the set value of
2
Phase Sequence balance and a trip but non-stop.
When controller detects the over power value (power is positive) is higher
4 Over Power
than the set value, and the action select “trip”, it will send a trip signal.
When the generator current between three-phase load imbalance is
5 Low Fuel
greater than the set value, and generating a trip is not shut down.
When digital input port1-7 is set as “trip”, and the action is active, it will
6 Digital Input Ports1-7
send a trip signal.
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9.4. Warnings
When controller detects the warning signal, alarm only and not stop genset.
Warnings as following:
Warnings
When controller detects the speed is higher than the set value,
1 Over Speed Warn
it will send warn signal.
When controller detects the speed is lower than the set value,
2 Under Speed Warn
it will send warn signal.
When controller detects the speed is 0 and the action select “Warn”,
3 Loss of Speed Signal Warn
it will send warn signal.
Over Frequency When controller detects the frequency is higher than the set value,
4
Warn it will send warn signal.
Under Frequency When controller detects the frequency is lower than the set value,
5
Warn it will send warn signal.
When controller detects the voltage is higher than the set value,
6 Over Voltage Warn
it will send warn signal.
When controller detects the voltage is lower than the set value,
7 Under Voltage Warn
it will send warn signal.
When controller detects the current is higher than the set value,
8 Over Current Warn
it will send warn signal.
Current Negative Phase When the generator is an imbalance between the three phase load
9
Sequence Warn current and greater than the set value only a warning.
10 Fail to Stop When generator not stops after the “stop delay” is over.
When controller detects the charger voltage is lower than the set
11 Charge Alt Fail
value, it will send warn signal.
When controller detects the battery voltage is higher than the set
12 Battery Over Voltage
value, it will send warn signal.
When controller detects the battery voltage is lower than the set
13 Battery Under Voltage
value, it will send warn signal.
When count down time is 0 and the action select “Warn”, it will send
14 Maintenance1-3 warn
warn signal.
When controller detects the reverse power value (power is negative)
17 Reverse Power
is lower than the set value, it will send warn signal.
When controller detects the reverse power value (power is positive)
18 Over Power
is higher than the set value, it will send warn signal.
When controller detects the generator loss phase, it will send warn
19 Gen Loss of Phase
signal.
Gen Phase
20 When controller detects the reverse phase, it will send warn signal.
Sequence Wrong
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When the controller gen start closing state input is detected, the
default close delay is not detected,the issue of closing failure
21 Gen load Close Fail
warning. This warning does not automatically eliminated.
(You can press the mute button to eliminate)
When the controller main start opening state input is detected, the
default open delay is not detected,the issue of opening failure
22 Main Load Close Fail
warning.This warning does not automatically eliminated.(You can
press the mute button to eliminate)
When the controller gen start opening state input is detected, the
default open delay is not detected,the issue of opening failure
23 Gen Load Open Fail
warning.This warning does not automatically eliminated.(You can
press the mute button to eliminate)
When the controller main start opening state input is detected, the
default open delay is not detected,the issue of opening failure
24 Main Load Open Fail
warning.This warning does not automatically eliminated.(You can
press the mute button to eliminate)
When controller detects the sensor is open circuit, and the action
25 Temp. Sensor Open
select“warn”, it will send warn signal.
When controller detects the temperature is higher than the set value,
26 High Temp. Warn
it will send warn signal.
When controller detects the temperature is lower than the set value,
27 Low Temp. Warn
it will send warn signal.
Oil Pressure Sensor When controller detects the sensor is open circuit, and the action
28
Open select “warn”, it will send warn signal.
When controller detects the oil pressure is lower than the set value, it
29 Low OP Warn
will send warn signal.
When controller detects the sensor is open circuit, and the action
30 Level Sensor Open
select “warn”, it will send warn signal.
When controller detects the oil lever is lower than the set value, it will
31 Low Level Warn
send warn signal.
Flexible Sensor 1 When controller detects the sensor is open circuit, and the action
32
Open select “warn”, it will send warn signal.
Flexible Sensor 1 When controller detects the sensor value is higher than the max. set
33
High value, it will send warn signal.
Flexible Sensor 1 When controller detects the sensor value is lower than the min. set
34
Low value, it will send warn signal.
Flexible Sensor 2 When controller detects the sensor is open circuit, and the action
35
Open select “warn”, it will send warn signal.
Flexible Sensor 2 When controller detects the sensor value is higher than the max. set
36
High value, it will send warn signal.
Flexible Sensor 2 When controller detects the sensor value is lower than the min. set
37
Low value, it will send warn signal.
When digit input port 1-7 is set as warning and active, controller
38 Digital Input 1-7 Warn
sends corresponding warning signal.
When Set DTU binding, the controller and the DTU communication
45 DTU Bonding Fail
failure display instructions
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NOTE: Back USB interface for programming interface parameters, can be directly using a computer
programming of the USB cable to the controller, the controller without external power supply.
NOTE: Prohibited during operation of the engine starter batteries removed, otherwise it will cause the
control system due to excessive DC input voltage and burned!
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In the controller main interface,press and key,enter the password input interface, press or
key to enter the corresponding bit password(0-9),press shift,after the completion of the input
proofreading password,the password is correct according to the different permissions password to
enter the main interface of the parameters of the different permissions, the password error exit.(The
factory default password is: 0000)The factory default password the user can modify.Press and
keys can flip up and down the parameters configuration screen operation,under the currently selected
configuration parameter, press the key, to the current configuration mode parameters, the current
value of the first black display,press or keys for the bit value adjustment ,press key to
shift,press the keys to confirm the Settings.This value is permanently saved to the internal FLASH
controller.Configuration process, press to return to the previous menu or long press to exit the
configuration menu to return to the main screen .
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No.
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time” is not 0.
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2 Rated Freq(10-65Hz): 50
Mains Settings
0: 3P4W;
1: 3P3W;
3 Main AC System: 0. 3P4W
2: 2P3W;
3: 1P2W.
The delay from mains abnormal to
4 Normal Delay(0-3600s): 10
normal.
The delay from mains normal to
5 Abnormal Delay(0-3600s): 5
abnormal.
6 Loss Of Phase Option: Enable When the motor load needs to be
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4 Back Light(10-10000s): 15
5 Scroll Timer(0-1000s): 20
6 Module Date:
7 Module Clock:
8 Engineer Password: 0000
9 Technician Password: 0001
10 Operator Password: 0002
1 Start On Option: 0
Schedule
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1.1 Option:
1.2 Action: Disable
1
1.3 Time Interval(1-5000h): Warn
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This configuration is for the use of motor adjust the speed of the unit,
26 Aux Drop Speed and drop speeding output with control motor.When this switch is
closed, raise speed output will turn off.
Controller will set maintenance time and date as default when input is
27 Reset Maintenance
active.
28 Simulate Stop key
29 Simulate Manual key
Simulate Manual Test
30
key
An external button can be connected and pressed as simulate panel.
31 Simulate Auto key
32 Simulate Start key
33 Simulate G-Load key
34 Simulate M-Load key
35 Lamp Test All LED indicators are illuminating when input is active.
36 60Hz Active Use for CANBUS engine and it is 60Hz when input is active.
37- Users can set different parameters to make it easy to select current
Alternative Config1-3
39 configuration via input port.
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Used for engines with ETS electromagnet. Pull in when stop idle is
18 ETS Control
over and pull out when set“ETS delay”is over.
Generator load conditions are ripe for action, control power closing
19 Close Generator
switch with load. It is a continuous output.
The same role,but is not a continuous output, but only the output
20 Open Generator Pulse
pulses of a preset time.This time set in the timer configuration.
Generator stop action, control power generation closing switch
21 Open Generator
uninstall.
The same role,but is not a continuous output, but only the output
22 Open Generator Pulse
pulses of a preset time.This time set in the timer configuration.
Gens whether or mains is opened, will be output. It is a common
23 Open Breaker
sub-gate output.
24 Close Mains Control switch of mains is load.
25 Close Mains Pulse
26 Open Mains
27 Open Mains Pulse
28 Reserved
29 Generator OK Action when gens are normal.
30 Generator Available Action in period of gens ok to hi-speed cooling.
31 ECU Stop Used for ECU engine and control its stop.
32 ECU Power Used for ECU engine and control its power.
33 Crank Success Pull in when detects a successful start signal.
Power for GSM module (GSM module is power-off reset when GSM
34 GSM Power
communication failed).
35 Mains OK Action when mains normal.
36 In Stop Mode
37 In Manual Mode
38 In Manual Test Mode
39 In Auto Mode
40 Generator On Load
41 Mains On Load
42 Reserved
Action in gens common warning,common shutdown, common trips
43 Common Alarm
alarm.
The generators any kind of trip and downtime will produce such an
44 Common trip shutdown
alarm action.
45 Common Shutdown Generator any downtime will have such alarm action.
46 Common Trip Alarm Generators will produce any kind of trip the alarm action.
47 Common Warn Alarm Generators of any kind of public warning alarm is generated action.
48 Battery Hight Voltage An action in battery’s over voltage warning alarm.
49 Battery Low Voltage Action in battery’s low voltage warning alarm.
50 Charging failure Action in charge alt fail warning alarm.
51 ECU Warn Indicate ECU sends a warning alarm signal.
52 ECU Shutdown Indicate ECU sends a shutdown alarm signal.
53 ECU Communication Fail Indicate controller not communicates with ECU.
54 Emergency Stop Action in emergency stop alarm.
55 Failed To Start Action in failed start alarm.
56 Failed To Stop Action in failed stop alarm.
57 Under Speed Warn Action in under speed warning.
58 Under Speed Shutdown Action in under speed shutdown.
59 Over Speed Warn Action in over speed warning.
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NOTE:
1.Is there a difference if standard curve of sensor with the use of sensors, can be change by itself in the
custom curve, when the sensor selection is "no", the curve of sensor doesn't work.
2.If the corresponding sensors, only alarm switch, is the sensor must be set to "no", otherwise likely stop
alarm or warning.
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As shown above, check the desired options, multiple choice or do not choose.
1.There are 4 conditions to make starter disconnected with engine,that is,speed sensor, generator
frequency ,Charge D + and engine oil pressure. They all can be used separately. We recommend that
engine oil pressure should be using with speed sensor and generator frequency together, in order to
make the starter motor is separated with engine immediately and can check crank disconnect exactly.
2.Speed sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth.
3.When set as speed sensor, must ensure that the number of flywheel teeth is as same as setting,
otherwise,“over speed stop”or“under speed stop”may be caused.
4.If genset without speed sensor, please don’t select corresponding items, otherwise, “start fail”or“loss
speed signal”maybe caused.
5.If genset without oil pressure sensor, please don’t select corresponding items.
6.If not select generator in crank disconnect setting, controller will not collect and display the relative
power quantity (can be used in water pump set);if not select speed sensor in crank disconnect setting,
the rotating speed displayed in controller is calculated by generator frequency and number of poles.
7.If the generator without magnetoelectric sensor and Oil pressure sensor,the“Charger D+”is optional as
a starter motor separation conditions.It is recommended to select“Oil Pressure+ Charger D+”for safety.
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13. Installation
LXC7XXX Controller is panel built-in design; it is fixed by clips when installed. The controller’s overall
dimensions and cutout dimensions for panel, please refers to as following.
Case Dimension
Cut Out
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