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Calculations For Programming - in Class Exercise

This document provides examples of calculations related to programming for cutting tools. There are 13 examples of calculations for values like cutting speed, feed rate, spindle speed, drill point length, and cutting time given various tool diameters, rotations per minute, feed per tooth, and other machining conditions.

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70 views3 pages

Calculations For Programming - in Class Exercise

This document provides examples of calculations related to programming for cutting tools. There are 13 examples of calculations for values like cutting speed, feed rate, spindle speed, drill point length, and cutting time given various tool diameters, rotations per minute, feed per tooth, and other machining conditions.

Uploaded by

pjpatel5999
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Calculations for Programming

In-Class Exercise
Examples:

1. Calculate cutting speed (CS) for a 5.125“diameter tool and 70 RPM.

Rough Work:

ANS: C/S=RPM*3.14 *D/12

=93.87 FT/MIN
2. Calculate feed-rate for 750 RPM, 6 cutting edges and feed per tooth of 0.02 mm.

Rough Work:

ANS:90 MM/MIN

3. Calculate feed-rate for 1800 r/min, 4 cutting edges and feed per tooth of 0.003 inches.

Rough Work:

ANS:21.6 INCH/MIN

4. How many inserts (teeth) does a cutter have when it is machining at these conditions:
Spindle Speed = 1500 r/min
Cutting Feed-rate = 12 in/min
Feed per Tooth = 0.002

Rough Work:

ANS:4 TOOTH

5. Calculate the spindle speed (RPM) for a 10 inch diameter face mill at 350 ft/min.
Rough Work:
ANS:132 RPM
6. Calculate RPM for a 72.5 mm diameter cutter running with a surface speed of
120m/min.

Rough Work:

ANS:527.12 RPM

7. Calculate the Z depth for a ¼- inch drill (118 deg), drilling a hole through a 1.7 inch piece
of aluminum using a Break Thru Clearance of 0.1”. Answer to 3 decimal places.

Rough Work:

ANS:- 1.875 INCH

8. Within a 50 mm thick part, a blind hole with a diameter of 8 mm is to be drilled 24 mm


deep (full diameter). What is the final Z depth of the operation as stated in the
program?

Rough Work:

ANS:-26.4MM

9. Calculate spindle speed for a 0.4375” diameter drill at 100 ft/min.

Rough Work:

ANS:873.53 INCH/MM

10. Calculate the drill point length to three decimal values for a 12.5 mm diameter drill with
a 135 deg drill point angle.

Rough Work:
ANS:2.588MM

11. Calculate the cutting time in seconds to two decimal places for a 2.5-inch diameter
cutter with 4 inserts and the following conditions:
Length of cut = 9.0 inches
Spindle speed = 1800 r/min
Feed per tooth = 0.0025 inches

Rough Work:

ANS:
T=30 SEC

12. Calculate the feed per tooth for a 1.750-inch diameter milling cutter with 5 inserts and is
rotating at 1150 r/min spindle speed and 20 inches per min cutting feed-rate. Four
decimal place accuracy is required.

Rough Work:

ANS:.0035 INCH/FT

13. A 30 mm diameter milling cutter with 5 inserts is at 150 m/min cutting speed. The chip-
load is 0.1 mm per tooth. Calculate the feed-rate in mm/min.

Rough Work:

ANS:796.178MM/MIN

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