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SPI Web Table 2

This document provides details on various test molds and cavities used by Standard Plaque Inc. including mold numbers, plaque sizes, functions, cavity counts, surface finishes, and gate and runner designs.
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0% found this document useful (0 votes)
17 views4 pages

SPI Web Table 2

This document provides details on various test molds and cavities used by Standard Plaque Inc. including mold numbers, plaque sizes, functions, cavity counts, surface finishes, and gate and runner designs.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Standard Plaque Inc.

Table 2 – ASTM/ISO Test Molds/Cavities

Mold Plaque Size Dimensions Function / Usage Cavities Surface Finish Gate-Runner Mold
No. A)Core / Design
B)Cavity
1A-1 5” x 5” x 0.100” (2.5mm) Multi-axial Impact Testing 2 Lens finish, 1” Fan Gate
-2 0.118 "(3.0mm) Diamond Polish S-Runner System
-4 0.138" (3.5mm) A) SPI #1 Full Round Runner
-6 0.200" (5.1mm) B) SPI #1

2A-3 4"x 6" x 0.125" (3.2mm) Multi-axial Impact Testing 2 Lens finish, 0.5" Fan Gate
ISO 2577 Material Shrink Diamond Polish S-Runner
Study A) SPI #1 3/8" Round Runner
B) SPI #1

5A 4"x 14"x 0.080" FMVSS302 Flammability 1 A) Smooth 15" Edge Fan Gate
(101.6 x 355.6 x 2mm) Testing Finish SPI #3 3/8" Full Round
Paint Testing B) Smooth Runner
Weathering Studies Finish SPI #3

5B 4"x 0.125" Disc Multi-axial Impact Testing 2 A) Lens Finish End Fan Gate 3/4"
Taber Abrasion SPI #1 3/8" Full Round
B) Lens Finish Runner
SPI #1

6A-7 4"x 8”x 0.080” ISO 294-4 2 A) Lens Finish 7" Fan Gate
Material Shrink Study SPI #1 Oversize Sprue
B) Lens Finish
SPI #1

7A 4"x 14"x 0.050"(1.27mm) FMVSS302 Flammability 1 A) SPI #3 14" Full Edge Gate
7B 4"x 14"x 0.040"(1.02mm) Test Panels B) SPI #5 3/8" Full Round
B) SPI #5 Runner

8A Type 1 Tensile Bar 0.125" A.S.T.M. Specimens 5 A) Lens Finish Tab Gates with
B Flex Bar 5"x 0.5"x 0.125" SPI #1 Shut-offs for Each
C Flex Bar 5"x 0.5"x 0.250" B) Lens Finish Cavity
D Flex Bar 5"x 0.5"x 0.500" SPI #1
E Impact Disc 2"x 0.125"
9A 4"x 0.0625" (1.59mm) Material / Paint Testing 2 A) Lens Finish 3/8” End Gate
Circular Disc Gardner / Rheometric SPI #1 3/8” Full Round
Impact Testing B) Lens Finish Runner
SPI #1

9C 4"x 0.250" (6.35mm) Material / Paint Testing 1 A) Lens Finish 3/8” End Gate
D 4"x 0.500" (12.7mm) Gardner / Rheometric SPI #1 3/8” Full Round
Circular Disc Impact Testing B) Lens Finish Runner
SPI #1

1
17271 Francis St. Melvindale, MI 48122 Phone: 313-383-7233 Fax: 313-383-7429
9H 1"x 2”x0.425" (10.8mm) Compression Testing 1 A) SPI #3, 3/8” End Gate
Smooth 3/8” Full Round
B) SPI #3, Runner
Smooth

10B 0.063" Spiral Flow (1/16") Spiral Flow Studies 1 Center Sprue
Full Round Runner
M.U.D. Unit

10C 0.125" Spiral Flow (1/8") Spiral Flow Studies 1 Center Sprue
Full Round Runner
M.U.D. Unit

10D 4mm Tensile Bar ISO Type 1A Tensile Bar 2 A) Lens Finish Tab Gate
ISO Specimens 162mm x 10mm x 4mm SPI #1 ¼” Trapezoidal
B) Lens Finish Runner
SPI #1 M.U.D. Unit

10E 4mm Flex Bar 117mm x 10mm x 4mm 2 A) Lens Finish Tab Gate
ISO Specimens SPI #1 ¼” Trapezoidal
B) Lens Finish Runner
SPI #1 M.U.D. Unit

10F 1"x 4"x 0.125"(3.2mm) Adhesive Test Panels 2 A) Lens Finish Tab Gate
Lap Shear Specimens SPI #1 ¼” Trapezoidal
B) Lens Finish Runner
SPI #1 M.U.D. Unit

10G Type 1 Tensile Bar(1/16") Underwriter's Laboratory 1 A) Lens Finish Tab Gate
Type S Tensile Bar(1/16") Sample SPI #1 ¼” Trapezoidal
Type S Tensile Bar(1/8") Impact Specimens B) Lens Finish Runner
SPI #1 M.U.D. Unit

10H 3"x 4"x 0.080"(2mm) Q.C. Spray-out Panel 1 A) Lens Finish Tab Gate
SPI #1 ¼” Trapezoidal
B) Lens Finish Runner
SPI #1 M.U.D. Unit

10 I Type 1 Tensile Bar 0.125" Knit Line Studies 1 A) Lens Finish Tab Gate
Double Gated Double Gated, End Gates SPI #1 ¼” Trapezoidal
B) Lens Finish Runner
SPI #1 M.U.D. Unit

10J Type 4 Tensile Bar A.S.T.M. Specimens 1 A) Lens Finish Tab Gate
1.300"x 0.250"x 1.600" SPI #1 ¼” Trapezoidal
Overall Length 4.500" B) Lens Finish Runner
SPI #1 M.U.D. Unit

10K ISO 527 1BA Honda ISO Tensile Bar 1 A)Smooth Finish Tab Gate
75mm x 30mm x 2mm B)Smooth Finish ¼” Trapezoidal
Runner
M.U.D. Unit

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17271 Francis St. Melvindale, MI 48122 Phone: 313-383-7233 Fax: 313-383-7429
17A 0.125" Spiral Flow (1/8") Spiral Flow Studies 1 1” Increments Center Sprue
Full Round Runner
M.U.D. Unit

18A Type 1 Tensile Bar 0.125” A.S.T.M. Specimens 4 A) Lens Finish M.U.D. Unit
B Flex Bar 5”x 0.5”x 0.125” SPI #1 ¼” Round Runner
C Type “L” Tensile Bar1/16” B) Lens Finish Tab Gates
D Impact Disc 2.5”x 0.063” SPI #1 w/Shut-offs for Each
Cavity
19 Impact Disc 2” Variable Thickness 1 A) Lens Finish M.U.D. Unit
0.040” to 0.250” SPI #1 1/8” Trapezoidal
B) Lens Finish Runner
SPI #1 Tab Gates

20 12”x 12” Compression Molding 1 A) SPI #3 Cavity / Core


Compression Mold Variable Thickness B) SPI #3
0.040” to 0.250”

21 6”x 6”x 0.125” Compression Molding 4 A) SPI #3 Cavity / Core


Compression Mold B) SPI #3

22 4mm Tensile Bar ISO 3167 Multipurpose 2 A) Lens Finish M.U.D. Unit
ISO Specimens Tensile Bar SPI #1 1/8” Trapezoidal
Scope: B) Lens Finish Runner
The multipurpose test ISO 3167 defines a single test SPI #1 Tab Gates
specimen has the basic specimen that can provide
shape of a tensile dog bone, samples for a wide variety of
150 mm long, testing. This is a significant
center section 10 mm wide difference from ASTM, where
4 mm thick by multi-cavity molds are often
80 mm long. used to provide the variety of
test samples for basic physical
testing.
Data:
A partial list of recommended
applications per ISO 3167 :
DTUL - ISO 75
Flexural Test - ISO 178
Charpy Impact - ISO 179
Izod Impact - ISO 180
Tensile Test - ISO 527-2
Tensile Impact - ISO 8256
24A-1 Type 3 Tensile Bar Tensile Testing 1 Lens Finish End Gated
(#10) ISO 8256 (2mm)

24A-2 Compression Button Compression Testing 1 Lens Finish Side Gated


(#10) ASTM D395-03
29mm Diameter
12.5mm Thickness

3
17271 Francis St. Melvindale, MI 48122 Phone: 313-383-7233 Fax: 313-383-7429
24A-3 5”x0.5”x0.062” (1/16”) U.L. Testing Thin Bars 2 Lens Finish End Gated
(#10) 5”x0.5”x0.031” (1/32”)

24A-4 1”x5”x0.100” (2,5mm) Ultrasonic Welding 2 Lens Finish End Gated


(#10) 1”x5”x0.118” (3.0mm) Heat Stacking Criss/Cross

25A-1 13”x0.520” Diameter Rod Cylinder 1 Lens Finish End Gated


25A-2 4”x0.125” Diameter Rod Cylinder Lens Finish End Gated

26A-1 2mm L Shaped 4”L x2”L x1”W x0.079” T 1 Lens Finish End Gated
26A-2 3mm L Shaped 4”L x2”L x1”W x0.118” T Lens Finish End Gated

40 60mm x 60mm x 2mm ISO 294-4 D2 Shrinkage 2 A) Lens Finish 3.2mm Full Fan
B) Lens Finish w Gate
Length and
Width Measure
Marks
S26399 2- D638 Tensile Bars 16/18- 8 Cavity Unit Mold 8 Lens Finish Tab Gates with
ASTM 4- ASTM D790 Flex Material Testing / Lens Finish Shut-offs for Each
Bars-5”x0.5”x.126” Certification Cavity
2- 4”x0.125” Diameter ASTM Tensile
Impact Discs ASTM Flex Modulus
Multiaxial Impact Discs
S30099 (1) ASTM D638 Type 1 16/18- 7 Cavity Unit Mold 7 A) Lens Finish Tab Gates with
Honda Tensile Bar Material Testing/ SPI #1 Shut-offs for Each
Mold (1) Notched Izod Bar Certification: B) Lens Finish Cavity
D256- 2.5”x0.504”x0.126” ASTM Tensile SPI #1
(1) Izod ASTM IZOD
Bar 2.5”x0.504”x.126” ASTM Notched Izod
(2) Flex Bars 5.04” x ASTM Flex Modulus
0.504” x0.250” 4”x3”x2mm Plaque
(1) 3.937”x3.15”x0.079” 2 4”x3”x3mm Plaque
mm Plaque
(1) 3.937” x 3.15” x
0.118” 3mm Plaque

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17271 Francis St. Melvindale, MI 48122 Phone: 313-383-7233 Fax: 313-383-7429

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