SPI Web Table 2
SPI Web Table 2
Mold Plaque Size Dimensions Function / Usage Cavities Surface Finish Gate-Runner Mold
No. A)Core / Design
B)Cavity
1A-1 5” x 5” x 0.100” (2.5mm) Multi-axial Impact Testing 2 Lens finish, 1” Fan Gate
-2 0.118 "(3.0mm) Diamond Polish S-Runner System
-4 0.138" (3.5mm) A) SPI #1 Full Round Runner
-6 0.200" (5.1mm) B) SPI #1
2A-3 4"x 6" x 0.125" (3.2mm) Multi-axial Impact Testing 2 Lens finish, 0.5" Fan Gate
ISO 2577 Material Shrink Diamond Polish S-Runner
Study A) SPI #1 3/8" Round Runner
B) SPI #1
5A 4"x 14"x 0.080" FMVSS302 Flammability 1 A) Smooth 15" Edge Fan Gate
(101.6 x 355.6 x 2mm) Testing Finish SPI #3 3/8" Full Round
Paint Testing B) Smooth Runner
Weathering Studies Finish SPI #3
5B 4"x 0.125" Disc Multi-axial Impact Testing 2 A) Lens Finish End Fan Gate 3/4"
Taber Abrasion SPI #1 3/8" Full Round
B) Lens Finish Runner
SPI #1
6A-7 4"x 8”x 0.080” ISO 294-4 2 A) Lens Finish 7" Fan Gate
Material Shrink Study SPI #1 Oversize Sprue
B) Lens Finish
SPI #1
7A 4"x 14"x 0.050"(1.27mm) FMVSS302 Flammability 1 A) SPI #3 14" Full Edge Gate
7B 4"x 14"x 0.040"(1.02mm) Test Panels B) SPI #5 3/8" Full Round
B) SPI #5 Runner
8A Type 1 Tensile Bar 0.125" A.S.T.M. Specimens 5 A) Lens Finish Tab Gates with
B Flex Bar 5"x 0.5"x 0.125" SPI #1 Shut-offs for Each
C Flex Bar 5"x 0.5"x 0.250" B) Lens Finish Cavity
D Flex Bar 5"x 0.5"x 0.500" SPI #1
E Impact Disc 2"x 0.125"
9A 4"x 0.0625" (1.59mm) Material / Paint Testing 2 A) Lens Finish 3/8” End Gate
Circular Disc Gardner / Rheometric SPI #1 3/8” Full Round
Impact Testing B) Lens Finish Runner
SPI #1
9C 4"x 0.250" (6.35mm) Material / Paint Testing 1 A) Lens Finish 3/8” End Gate
D 4"x 0.500" (12.7mm) Gardner / Rheometric SPI #1 3/8” Full Round
Circular Disc Impact Testing B) Lens Finish Runner
SPI #1
1
17271 Francis St. Melvindale, MI 48122 Phone: 313-383-7233 Fax: 313-383-7429
9H 1"x 2”x0.425" (10.8mm) Compression Testing 1 A) SPI #3, 3/8” End Gate
Smooth 3/8” Full Round
B) SPI #3, Runner
Smooth
10B 0.063" Spiral Flow (1/16") Spiral Flow Studies 1 Center Sprue
Full Round Runner
M.U.D. Unit
10C 0.125" Spiral Flow (1/8") Spiral Flow Studies 1 Center Sprue
Full Round Runner
M.U.D. Unit
10D 4mm Tensile Bar ISO Type 1A Tensile Bar 2 A) Lens Finish Tab Gate
ISO Specimens 162mm x 10mm x 4mm SPI #1 ¼” Trapezoidal
B) Lens Finish Runner
SPI #1 M.U.D. Unit
10E 4mm Flex Bar 117mm x 10mm x 4mm 2 A) Lens Finish Tab Gate
ISO Specimens SPI #1 ¼” Trapezoidal
B) Lens Finish Runner
SPI #1 M.U.D. Unit
10F 1"x 4"x 0.125"(3.2mm) Adhesive Test Panels 2 A) Lens Finish Tab Gate
Lap Shear Specimens SPI #1 ¼” Trapezoidal
B) Lens Finish Runner
SPI #1 M.U.D. Unit
10G Type 1 Tensile Bar(1/16") Underwriter's Laboratory 1 A) Lens Finish Tab Gate
Type S Tensile Bar(1/16") Sample SPI #1 ¼” Trapezoidal
Type S Tensile Bar(1/8") Impact Specimens B) Lens Finish Runner
SPI #1 M.U.D. Unit
10H 3"x 4"x 0.080"(2mm) Q.C. Spray-out Panel 1 A) Lens Finish Tab Gate
SPI #1 ¼” Trapezoidal
B) Lens Finish Runner
SPI #1 M.U.D. Unit
10 I Type 1 Tensile Bar 0.125" Knit Line Studies 1 A) Lens Finish Tab Gate
Double Gated Double Gated, End Gates SPI #1 ¼” Trapezoidal
B) Lens Finish Runner
SPI #1 M.U.D. Unit
10J Type 4 Tensile Bar A.S.T.M. Specimens 1 A) Lens Finish Tab Gate
1.300"x 0.250"x 1.600" SPI #1 ¼” Trapezoidal
Overall Length 4.500" B) Lens Finish Runner
SPI #1 M.U.D. Unit
10K ISO 527 1BA Honda ISO Tensile Bar 1 A)Smooth Finish Tab Gate
75mm x 30mm x 2mm B)Smooth Finish ¼” Trapezoidal
Runner
M.U.D. Unit
2
17271 Francis St. Melvindale, MI 48122 Phone: 313-383-7233 Fax: 313-383-7429
17A 0.125" Spiral Flow (1/8") Spiral Flow Studies 1 1” Increments Center Sprue
Full Round Runner
M.U.D. Unit
18A Type 1 Tensile Bar 0.125” A.S.T.M. Specimens 4 A) Lens Finish M.U.D. Unit
B Flex Bar 5”x 0.5”x 0.125” SPI #1 ¼” Round Runner
C Type “L” Tensile Bar1/16” B) Lens Finish Tab Gates
D Impact Disc 2.5”x 0.063” SPI #1 w/Shut-offs for Each
Cavity
19 Impact Disc 2” Variable Thickness 1 A) Lens Finish M.U.D. Unit
0.040” to 0.250” SPI #1 1/8” Trapezoidal
B) Lens Finish Runner
SPI #1 Tab Gates
22 4mm Tensile Bar ISO 3167 Multipurpose 2 A) Lens Finish M.U.D. Unit
ISO Specimens Tensile Bar SPI #1 1/8” Trapezoidal
Scope: B) Lens Finish Runner
The multipurpose test ISO 3167 defines a single test SPI #1 Tab Gates
specimen has the basic specimen that can provide
shape of a tensile dog bone, samples for a wide variety of
150 mm long, testing. This is a significant
center section 10 mm wide difference from ASTM, where
4 mm thick by multi-cavity molds are often
80 mm long. used to provide the variety of
test samples for basic physical
testing.
Data:
A partial list of recommended
applications per ISO 3167 :
DTUL - ISO 75
Flexural Test - ISO 178
Charpy Impact - ISO 179
Izod Impact - ISO 180
Tensile Test - ISO 527-2
Tensile Impact - ISO 8256
24A-1 Type 3 Tensile Bar Tensile Testing 1 Lens Finish End Gated
(#10) ISO 8256 (2mm)
3
17271 Francis St. Melvindale, MI 48122 Phone: 313-383-7233 Fax: 313-383-7429
24A-3 5”x0.5”x0.062” (1/16”) U.L. Testing Thin Bars 2 Lens Finish End Gated
(#10) 5”x0.5”x0.031” (1/32”)
26A-1 2mm L Shaped 4”L x2”L x1”W x0.079” T 1 Lens Finish End Gated
26A-2 3mm L Shaped 4”L x2”L x1”W x0.118” T Lens Finish End Gated
40 60mm x 60mm x 2mm ISO 294-4 D2 Shrinkage 2 A) Lens Finish 3.2mm Full Fan
B) Lens Finish w Gate
Length and
Width Measure
Marks
S26399 2- D638 Tensile Bars 16/18- 8 Cavity Unit Mold 8 Lens Finish Tab Gates with
ASTM 4- ASTM D790 Flex Material Testing / Lens Finish Shut-offs for Each
Bars-5”x0.5”x.126” Certification Cavity
2- 4”x0.125” Diameter ASTM Tensile
Impact Discs ASTM Flex Modulus
Multiaxial Impact Discs
S30099 (1) ASTM D638 Type 1 16/18- 7 Cavity Unit Mold 7 A) Lens Finish Tab Gates with
Honda Tensile Bar Material Testing/ SPI #1 Shut-offs for Each
Mold (1) Notched Izod Bar Certification: B) Lens Finish Cavity
D256- 2.5”x0.504”x0.126” ASTM Tensile SPI #1
(1) Izod ASTM IZOD
Bar 2.5”x0.504”x.126” ASTM Notched Izod
(2) Flex Bars 5.04” x ASTM Flex Modulus
0.504” x0.250” 4”x3”x2mm Plaque
(1) 3.937”x3.15”x0.079” 2 4”x3”x3mm Plaque
mm Plaque
(1) 3.937” x 3.15” x
0.118” 3mm Plaque
4
17271 Francis St. Melvindale, MI 48122 Phone: 313-383-7233 Fax: 313-383-7429