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Control Chart Graph

The document contains measurement data from an experiment measuring the distance from the lower stitch to the bartack in inches. It includes the specification requirement of 0.75 inches with a tolerance of 0.125 inches, as well as control limits, mean readings and measurements taken before, during, and after the experiment and design of experiments. The goal of the experiment was to improve the process by reducing variation to be within specification.

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353 views18 pages

Control Chart Graph

The document contains measurement data from an experiment measuring the distance from the lower stitch to the bartack in inches. It includes the specification requirement of 0.75 inches with a tolerance of 0.125 inches, as well as control limits, mean readings and measurements taken before, during, and after the experiment and design of experiments. The goal of the experiment was to improve the process by reducing variation to be within specification.

Uploaded by

api-3852736
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Sr LCL UCL LSL USL Mean Reading Required Spec 0.750 -ve Tol 0.

125
1 0.41 1.3 0.63 0.88 0.85 0.75
2 0.41 1.3 0.63 0.88 0.85 0.63 Control Chart - WB Lower Stitch to Bartack S
3 0.41 1.3 0.63 0.88 0.85 0.75
4 0.41 1.3 0.63 0.88 0.85 0.88 1.41
5 0.41 1.3 0.63 0.88 0.85 1 1.36
6 0.41 1.3 0.63 0.88 0.85 0.88 1.31
7 0.41 1.3 0.63 0.88 0.85 0.75 1.26
1.21
8 0.41 1.3 0.63 0.88 0.85 1

Measurrement in Inches
1.16
9 0.41 1.3 0.63 0.88 0.85 1.13 1.11
10 0.41 1.3 0.63 0.88 0.85 0.75 1.06
11 0.41 1.3 0.63 0.88 0.85 1.01
0.88
0.96
12 0.41 1.3 0.63 0.88 0.85 0.75 0.91
13 0.41 1.3 0.63 0.88 0.85 1 0.86
14 0.41 1.3 0.63 0.88 0.85 0.88 0.81
0.76
15 0.41 1.3 0.63 0.88 0.85 1.13 0.71
16 0.41 1.3 0.63 0.88 0.85 1 0.66
17 0.41 1.3 0.63 0.88 0.85 0.88 0.61
18 0.41 1.3 0.63 0.88 0.85 0.56
0.75
0.51
19 0.41 1.3 0.63 0.88 0.85 1 0.46
20 0.41 1.3 0.63 0.88 0.85 0.88 0.41
21 0.41 1.3 0.63 0.88 0.85 0.75 0.36
0.31
22 0.41 1.3 0.63 0.88 0.85 0.88 0.26
23 0.41 1.3 0.63 0.88 0.85 0.88 R RR R R R R R R R R R R R R R RR R R R R R RRRRR R R R RR R R R
24 0.41 1.3 0.63 0.88 0.85 0.63 o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o
25 0.41 1.3 0.63 0.88 0.85 0.75 w ww w w w w w w w w w w w w w ww w w w w w wwwww w w w ww w w w
3 5 7 9 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 7 7
26 0.41 1.3 0.63 0.88 0.85 0.63 Sample
27 0.41 1.3 0.63 0.88 0.85 0.88
28 0.41 1.3 0.63 0.88 0.85 0.88 Before Mean 0.853 Std Deviation 0.149 LCL
29 0.41 1.3 0.63 0.88 0.85 1 Target Mean 0.750 Std Deviation 0.036 LSL
30 0.41 1.3 0.63 0.88 0.85 1 After Mean 0.835 Std Deviation 0.127 LCL
31 0.41 1.3 0.63 0.88 0.85 1.25 Experiment Status Improve by 14.4%
32 0.41 1.3 0.63 0.88 0.85 1.13
33 0.41 1.3 0.63 0.88 0.85 0.75
34 0.41 1.3 0.63 0.88 0.85 0.63
35 0.41 1.3 0.63 0.88 0.85 1.13
36 0.41 1.3 0.63 0.88 0.85 0.63
37 0.41 1.3 0.63 0.88 0.85 0.75
38 0.41 1.3 0.63 0.88 0.85 0.88
39 0.41 1.3 0.63 0.88 0.85 0.88
40 0.41 1.3 0.63 0.88 0.85 0.88
41 0.41 1.3 0.63 0.88 0.85 0.88
42 0.41 1.3 0.63 0.88 0.85 0.88
43 0.41 1.3 0.63 0.88 0.85 0.75
44 0.41 1.3 0.63 0.88 0.85 0.75
45 0.41 1.3 0.63 0.88 0.85 0.63
46 0.41 1.3 0.63 0.88 0.85 0.75
47 0.41 1.3 0.63 0.88 0.85 0.75
48 0.41 1.3 0.63 0.88 0.85 0.88
49 0.41 1.3 0.63 0.88 0.85 0.75
50 0.41 1.3 0.63 0.88 0.85 0.88
51 0.41 1.3 0.63 0.88 0.85 1.25 After DOE
52 0.41 1.3 0.63 0.88 0.85 0.88
53 0.41 1.3 0.63 0.88 0.85 0.88
54 0.41 1.3 0.63 0.88 0.85 0.88
55 0.41 1.3 0.63 0.88 0.85 0.75
56 0.41 1.3 0.63 0.88 0.85 0.75
57 0.41 1.3 0.63 0.88 0.85 0.88
58 0.41 1.3 0.63 0.88 0.85 1
59 0.41 1.3 0.63 0.88 0.85 0.75
60 0.41 1.3 0.63 0.88 0.85 0.63
61 0.41 1.3 0.63 0.88 0.85 0.75
62 0.41 1.3 0.63 0.88 0.85 0.75
63 0.41 1.3 0.63 0.88 0.85 0.88
64 0.41 1.3 0.63 0.88 0.85 0.75
65 0.41 1.3 0.63 0.88 0.85 0.75
66 0.41 1.3 0.63 0.88 0.85 0.75
67 0.41 1.3 0.63 0.88 0.85 0.75
68 0.41 1.3 0.63 0.88 0.85 0.75
69 0.41 1.3 0.63 0.88 0.85 0.75
70 0.41 1.3 0.63 0.88 0.85 0.63
71 0.41 1.3 0.63 0.88 0.85 0.63
72 0.41 1.3 0.63 0.88 0.85 0.88
73 0.41 1.3 0.63 0.88 0.85 1
74 0.41 1.3 0.63 0.88 0.85 1
75 0.41 1.3 0.63 0.88 0.85 0.88
76 0.41 1.3 0.63 0.88 0.85 0.88
77 0.41 1.3 0.63 0.88 0.85 1
78 0.41 1.3 0.63 0.88 0.85 0.75
79 0.41 1.3 0.63 0.88 0.85 1
80 0.41 1.3 0.63 0.88 0.85 0.88
81 0.41 1.3 0.63 0.88 0.85 0.75
82 0.41 1.3 0.63 0.88 0.85 0.88
83 0.41 1.3 0.63 0.88 0.85 1
84 0.41 1.3 0.63 0.88 0.85 0.75
85 0.41 1.3 0.63 0.88 0.85 0.75
86 0.41 1.3 0.63 0.88 0.85 1
87 0.41 1.3 0.63 0.88 0.85 0.75
88 0.41 1.3 0.63 0.88 0.85 0.88
89 0.41 1.3 0.63 0.88 0.85 0.75
90 0.41 1.3 0.63 0.88 0.85 0.88
91 0.41 1.3 0.63 0.88 0.85 0.63
92 0.41 1.3 0.63 0.88 0.85 1
93 0.41 1.3 0.63 0.88 0.85 0.75
94 0.41 1.3 0.63 0.88 0.85 0.88
95 0.41 1.3 0.63 0.88 0.85 0.88
96 0.41 1.3 0.63 0.88 0.85 0.75
97 0.41 1.3 0.63 0.88 0.85 1
98 0.41 1.3 0.63 0.88 0.85 0.75
99 0.41 1.3 0.63 0.88 0.85 1
100 0.41 1.3 0.63 0.88 0.85 0.75
+ve Tol 0.125

Control Chart - WB Lower Stitch to Bartack Spec

RR R R R R R R R R R RR R R R R R RRRRR R R R RR R R R R R R R R R R R R R R RR R
o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o
ww w w w w w w w w w ww w w w w w wwwww w w w ww w w w w w w w w w w w w w w ww w
1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 7 7 7 7 7 8 8 8 8 8 9 9 9 9 9 1
Sample

0.406 UCL 1.299


0.625 USL 0.875
0.453 UCL 1.217
Mean St Deviation LCL UCL Experiment Status
Before DOE 0.853 0.149 0.406 1.299 Improve by 14.4%
After DOE 0.835 0.127 0.453 1.217

Control Chart - WB Lower Stitch to Bartack Spec

1.41
1.36
1.31
1.26
1.21
1.16
Measurrement in Inches

1.11
1.06
1.01
0.96
0.91
0.86
0.81
0.76
0.71
0.66
0.61
0.56
0.51
0.46
0.41
0.36
0.31
0.26
R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o
w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Sample
Sr LCL UCL LSL USL Mean Reading
1 0.41 1.3 0.63 0.88 0.85 1
2 0.41 1.3 0.63 0.88 0.85 0.75
3 0.41 1.3 0.63 0.88 0.85 0.63
4 0.41 1.3 0.63 0.88 0.85 0.75
5 0.41 1.3 0.63 0.88 0.85 0.88
6 0.41 1.3 0.63 0.88 0.85 1
7 0.41 1.3 0.63 0.88 0.85 1.13
8 0.41 1.3 0.63 0.88 0.85 0.75
9 0.41 1.3 0.63 0.88 0.85 0.88
10 0.41 1.3 0.63 0.88 0.85 1.13
11 0.41 1.3 0.63 0.88 0.85 0.75
12 0.41 1.3 0.63 0.88 0.85 0.88
13 0.41 1.3 0.63 0.88 0.85 0.88
14 0.41 1.3 0.63 0.88 0.85 0.88
15 0.41 1.3 0.63 0.88 0.85 0.88
16 0.41 1.3 0.63 0.88 0.85 1
17 0.41 1.3 0.63 0.88 0.85 0.63
18 0.41 1.3 0.63 0.88 0.85 0.75
19 0.41 1.3 0.63 0.88 0.85 0.88
20 0.41 1.3 0.63 0.88 0.85 0.75
21 0.41 1.3 0.63 0.88 0.85 0.5
22 0.41 1.3 0.63 0.88 0.85 0.88
23 0.41 1.3 0.63 0.88 0.85 1.03
24 0.41 1.3 0.63 0.88 0.85 1.03
R R R R R R 25 0.41 1.3 0.63 0.88 0.85 1.18
o o o o o o 26 0.41 1.3 0.63 0.88 0.85 0.8
w w w w w w 27
37 38 39 40 41 42
0.41 1.3 0.63 0.88 0.85 0.65
28 0.41 1.3 0.63 0.88 0.85 0.88
29 0.41 1.3 0.63 0.88 0.85 0.8
30 0.41 1.3 0.63 0.88 0.85 1.03
31 0.41 1.3 0.63 0.88 0.85 0.8
32 0.41 1.3 0.63 0.88 0.85 0.88
33 0.41 1.3 0.63 0.88 0.85 0.65
34 0.41 1.3 0.63 0.88 0.85 0.8
35 0.41 1.3 0.63 0.88 0.85 0.88
36 0.41 1.3 0.63 0.88 0.85 0.8
37 0.41 1.3 0.63 0.88 0.85 0.65
38 0.41 1.3 0.63 0.88 0.85 0.8
39 0.41 1.3 0.63 0.88 0.85 0.88
40 0.41 1.3 0.63 0.88 0.85 0.8
Mean 0.85 St Dev 0.15 LCL 0.41 UCL 1.3 LSL 0.63

Before Experiment
6.0 LCL 0.41 0.03 UCL 1.3 0.03 LSL 0.63 4 USL 0.88 4
0.41 0 1.3 0 0.63 0 0.88 0

5.0

4.0

3.0

2.0

1.0

0.0
0.11 0.31 0.51 0.71 0.91 1.11 1.31 1.51

Column J Column M Column P Column S

Mean 0.84 St Dev 0.13 LCL 0.45 UCL 1.22 LSL 0.63

After Experiment
6.0 LCL 0.45 0.03 UCL 1.22 0.03 LSL 0.63 4 USL 0.88 4
0.45 0 1.22 0 0.63 0 0.88 0
5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.11 0.31 0.51 0.71 0.91 1.11 1.31 1.51

Column AH
0.11 0.31 0.51 0.71 0.91 1.11 1.31 1.51

Column AH
USL 0.88
Before Data After Data
-4 0.26 9.00E-04 -4
-3.75 0.29 2.37E-03 -3.75
-3.5 0.33 5.87E-03 -3.5
-3.25 0.37 1.36E-02 -3.25
-3 0.41 2.98E-02 -3
-2.75 0.44 6.11E-02 -2.75
-2.5 0.48 1.18E-01 -2.5
-2.25 0.52 2.13E-01 -2.25
-2 0.56 3.63E-01 -2
-1.75 0.59 5.80E-01 -1.75
-1.5 0.63 8.71E-01 -1.5
-1.25 0.67 1.23E+00 -1.25
-1 0.7 1.63E+00 -1
-0.75 0.74 2.02E+00 -0.75
-0.5 0.78 2.37E+00 -0.5
-0.25 0.82 2.60E+00 -0.25
0 0.85 2.68E+00 0
0.25 0.89 2.60E+00 0.25
0.5 0.93 2.37E+00 0.5
0.75 0.96 2.02E+00 0.75
1 1 1.63E+00 1
1 1.51 1.25 1.04 1.23E+00 1.25
1.5 1.08 8.71E-01 1.5
1.75 1.11 5.80E-01 1.75
2 1.15 3.63E-01 2
2.25 1.19 2.13E-01 2.25
2.5 1.22 1.18E-01 2.5
USL 0.88 2.75 1.26 6.11E-02 2.75
3 1.3 2.98E-02 3
3.25 1.34 1.36E-02 3.25
3.5 1.37 5.87E-03 3.5
3.75 1.41 2.37E-03 3.75
4 1.45 9.00E-04 4

31 1.51
31 1.51
0.33 1.05E-03
0.36 2.77E-03
0.39 6.85E-03
0.42 1.59E-02
0.45 3.48E-02
0.48 7.14E-02
0.52 1.38E-01
0.55 2.49E-01
0.58 4.24E-01
0.61 6.77E-01
0.64 1.02E+00
0.68 1.43E+00
0.71 1.90E+00
0.74 2.36E+00
0.77 2.76E+00
0.8 3.04E+00
0.84 3.13E+00
0.87 3.04E+00
0.9 2.76E+00
0.93 2.36E+00
0.96 1.90E+00
0.99 1.43E+00
1.03 1.02E+00
1.06 6.77E-01
1.09 4.24E-01
1.12 2.49E-01
1.15 1.38E-01
1.19 7.14E-02
1.22 3.48E-02
1.25 1.59E-02
1.28 6.85E-03
1.31 2.77E-03
1.34 1.05E-03
Cost of Poor Quality 'Rs' Current After Man Hrs
Inspection of Garments # Cost # Cost
Cost of Analysis/ Observation 100 200.0 100 200.0 0.05
Cost of Disposition 4 8.0 1 2.0 0.05
Cost of Rework 20 133.3 10 66.7 0.17
Cost of Scrap/ Reject 5 633.3 2 253.3 0.17
Total COPQ Rs: 974.7 Rs: 522.0
Saving 46%
Cost/ Hrs Material TTL Cost

40 Rs: 2.0
40 Rs: 2.0
40 Rs: 6.7
40 120 Rs: 126.7

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