Catastrophic Failures of Underground Evaporite Mines
Catastrophic Failures of Underground Evaporite Mines
Catastrophic Failures of Underground Evaporite Mines
Recent mine disasters have prompted the National Institute for Cases selected for this review involved panel or mine collapse
Occupational Safety and Health (NIOSH) to look for events that were initiated by strength failure of solid material.
opportunities for reducing the disaster potential of mining. A Events driven primarily by gas (gas outbursts) or groundwater
number of other agencies and groups are addressing the (inundations) in the absence of an initial collapse of strata were
regulatory and management frameworks for controlling disaster not considered. However, many of the cases reviewed do involve
potential. While the details of these schemes differ in assigning release of gas and/or water.
responsibilities and liabilities, all require technical means to
discern and minimize the likelihood of catastrophic mine failure. Varangeville Mine Collapse (1873)
Deep and high extraction mining is possible only through This, the oldest collapse case reviewed, occurred in 1873 at the
management of rock mass failure. Generally, two types of failure Varangeville salt mine. Salt was extracted by blasting and
may occur. First, yielding around mine openings shifts stress solution mining for an ultimate extraction ratio of over 82%,
away from openings towards more confined rock. Second, caving leaving pillars with a width:height ratio of about 1:1 (2).
shifts the weight of caved material from pillars and abutments to Significant subsidence was noted, beginning in October, 1873.
the floor of mined areas. Creation of a fissure in a building at 5 am on October 31st
prompted evacuation shortly before a collapse that reportedly
These types of failure may occur in two modes – ductile and took less than 2 seconds to occur. Fractures were formed within
brittle. Ductile failure consumes sufficient energy to prevent its the subsidence zone in two concentric circles with 160-m and 350
-m diameters, respectively. Daw and Pollard (3) describe geology
elsewhere in the deposit as having a surface stratum of 42 m of
marl underlain by layered salt and marl. More recently, solution
mining in the deposit has been conducted under 200 to 300 m of
cover (4). The thick surface marl forms a brittle cap with
increased calcium carbonate content. Apparently, there was a
transition from ductile to brittle failure as caving entered the marl
which formed a brittle cap with increased calcium carbonate
content.
At Weeks Island, parts of the original mine workings, dating to Un-named Phosphate Mine Collapse
the late 19th century, were taken by the U.S. Department of
Energy for use as a petroleum reserve (6). Mining operations Chen and Peng (13) report on a relatively innocuous collapse
were moved to an adjacent part of the dome and monitoring of that occurred two weeks after completion of mining. The collapse
surface subsidence and water inflow initiated. A number of occurred within a pillar retreat panel with strong roof and floor,
production levels were established in the new mine and mining mined under 60 to 400 m of overburden near a cliff. The roof had
progressed without incident for more than a decade. As at Belle remained intact during secondary mining. The collapse occurred
Isle, the brittle cap-rock became over-loaded and a sinkhole suddenly, crushing 25 remnant pillars, all less than 6 m in width
developed at the surface along the boundary between old and new and 1.6 to 1.9 m in height, over a roughly 90 m by 55 m area
mines (7). Increased leakage of surface waters into the reserve (Figure 2). The collapse was also evident in surface subsidence
was detected. The progression of sinkhole and leakage was slow, and large cracks in the cliff face.
but still posed a significant risk to the petroleum
reserve. Grouting failed to stem progression of failure. The Cheng and Peng attributed the failure to “pillar sizes that were
reserve was stabilized by brine flooding and abandoned. too small and uneven.” Implicit in this explanation is a failure of
overlying strata to transmit overburden loading to pillars beyond
Saskatchewan Potash Mining Seismic Events (1962-1989) the collapse area. Fortunately, the pillars succeeded in providing
support during mining of the area.
Some evaporite mines are a significant source of mining
induced seismic events. Hasegawa et al. (8) reviewed large
seismic events produced by mining of potash in Saskatchewan Retsof Salt Mine Collapse (1994)
under 900 to 1000 m of overburden. These deposits lie in a thick
sequence of halite and anhydrite known as the Prairie Evaporite, Major seismic collapse events can also be linked to other
which is overlain by roughly 40 m of strong, dense Dawson Bay mining hazards, before and after the collapse. For instance, a
limestone (Figure 1). chain of events at the Retsof salt mine, New York, began with
ground control problems encountered under roughly 300 m (1000
Between the onset of mining in 1962 and the end of 1989, 21 ft) of overburden, including a roof fall that caused two deaths in
mining induced seismic events with magnitudes of 2.3 to 3.6 were 1990. In response, the yield pillar panel method of mining was
recorded. Horner (9) attributes these events to “brittle failure or tested and then implemented in two full production panels, 2YS
sudden rupture” in the competent carbonate rock of the Dawson and 11YW (Figure 3). Mining of these panels was initiated in
Bay limestone. Rockburst damage has not been reported but 1993 but 2YS was halted in October “for safety reasons and due
strata – nor by the yield pillars for which such loading was not
anticipated.
to clearance problems for the mining equipment” (14). A sudden An investigation across the Upper Kama district found that
increase in closure rates in both panels 2YS and 11YW led to surface subsidence typically reached 50% of excavation height 4
cessation of mining in panel 11YW on March 1, 1994. 8 months after excavation. This event occurred 15 years after
mining began, and 7 years after mining was completed (18). The
Collapse of the 2YS panel on March 12, 1994 produced a 3.6 unusual delay in subsidence implies extensive bridging of
magnitude seismic event as a 150 by 150-m (500 by 500-ft) overburden, consistent with its uncommonly high release of
section of shale roof collapsed. Methane and hydrogen sulfide seismic energy. The next largest collapses occurred in 1993 and
gases were detected and brine water began flowing into the mine 1997 with magnitudes of 2.6 and 2.8, respectively.
at nearly 19,000 lpm (5000 gpm) (15). The collapse stabilized
closure of 11YW panel but flooding could not be stopped, 3rd Bereznki Potash Mine Collapse (1986)
eventually leading to loss of the mine.
Collapse of the nearby 3rd Bereznki potash mine in July 25,
Subsequent investigations found evidence of fracture zones 1986 (19) is another interesting case. Mining was active at depths
and a brine and gas pool 50 m (160 ft) above the mining horizon of 235 and 425 m below surface, and was overlain by a 100 m
(14; 16). The fractures and pool weakened the overlying “bridge” thick “salt complex” of halite and carnallite beds, overlain in turn
of strata. Fractures hydraulically connecting the pool to surface by clays, carbonates, aquifers and sediments. Mining formed
waters allowed recharging of the pool and maintenance of yield pillars with 5.3 m wide rooms, 3.8 m wide pillars and a 5.5
hydrostatic pressure. Since this pressure was exerted within the m mining height. After mining, conditions were described as
bridging arch, it could not be entirely supported by intervening “pillars crushed and roofs sagged.”
Figure 5. Collapse and explosion of cavity on July 25, 1986 at the 3rd
Bereznki Potash Mine in Russia (redrafted from 19).
At the collapse site, mining induced fractures connected with
natural fractures in a fold structure, providing a conduit for
flooding of the mine. Loss of hydraulic control in January of 1986
led to creation of a large cavity beneath a sandstone/limestone
sequence nearly 200 m thick that was relatively stable until July.
Failure of this sequence began at 18:30 hours with “clearly felt
underground shocks” culminating with a final collapse at
midnight “accompanied by an explosion with flashes of
light” (Figure 5).
The panel was mined under 450 to 520 m (1500 to 1700 ft) of Figure 6. Schematic of Solvay mine in 1995 showing (A)
overburden, including the massive Tower Sandstone. Failure of southwest panels (1W through 12W) closed by the collapse,
yield pillars within panels occurred in the immediate floor and (B) location of the southwest panels within the mine and (C)
lower portion of narrow pillars, while the immediate roof and detail showing barrier pillars that bounded the collapse
upper portion of pillars remained intact. Gateroad pillars were
shattered. and subsidence bounds have been described as sharp scarps (23).
A number of mechanisms, including a chain reaction pillar
Surface subsidence of 0.75 to 0.9 m (2.5 to 3 ft), with a collapse have been proposed (21; 22; 24). Most recently, Board et
maximum of 1 m (3.3 ft), was noted over the collapse area (22) al. (23) attribute the failure to “violent shear failure of a thick and
strong overburden bed that was capable of application of full ¾ The Teutschenthal potash mine collapse of Sept. 11, 1996
overburden loading over the entire pillar geometry.” involved failure of 700 long pillars over an area of 2.5 km2
and under 620 to 770 m of overburden in approximately 2
Pechmann et al. (20) successfully fit the seismic event to a seconds. The collapse produced a 4.8 magnitude seismic
crack closure (implosional) mechanism, the crack being the event and 0.5 m of surface subsidence (28).
mined trona seam. Seismic energy released was about 10% of the
potential energy lost by observed subsidence of the overburden An additional event, and the largest of these, is the March 13,
(25). A near-vertical shear failure of the sandstone is consistent 1989 collapse of the Merkers mine, 750-900 m beneath the town
with both brittle failure and a sharp subsidence scarp. In such a of Volkershausen. The collapse involved an area of 6.5 km2,
case, both pillars support and the bridging Tower Sandstone produced a 5.6 magnitude seismic event* and caused
failed, and failed quickly during the collapse. “catastrophic” damage to the town (30). Two levels were mined.
A primary level in carnallite was extensively mined, leaving 30
German Potash Mine Collapses by 6 m pillars with a width to height ratio of 4 to 7. A secondary,
overlying seam was mined in hard rock salt to a lesser extent,
German potash mines are often overlain by sandstone strata initially leaving large, stable pillars. In 1987, mining in the upper
regardless of whether the evaporites are within stratabound or seam was modified to leave yield pillars with a width to height
domal geometries as in Figure 7. Beneath the sandstone, there are ratio of 1.7:1. Heavily “working” rock and roof control problems
typically several hundred meters of “yield, i.e., creepable, were encountered. The actual event appeared to originate with
saliferous rock layers, which hold the minable seam horizons of blasting of carnallite in the lower seam within the pressure
the potash mining” (26). Failure is characterized as involving “the abutment of the upper seam. Failure of 3200 pillars within the
entire structure” with caving up to the surface (subsidence) and lower seam occurred within a time span of 2 to 3 seconds,
“tremors, similar to those experienced during an earthquake.” resulting in up to 1 m of surface subsidence.
Collapse Mode Board et al. (23) used the ground reaction curve concept to
explore this mode of strata collapse. They modeled the panel as
Two collapse mechanisms have been evoked in explanations supported by a pressure that was slowly reduced from in situ
of these cases. The first is a cascading or chain reaction failure of stress levels to pressures equivalent to pillar support with
mine pillars. The second is sudden vertical shear failure of strong, increasing extraction ratios. At some point, stable redistribution of
brittle overburden strata. stress to barrier pillars is interrupted by sudden failure of bridging
strata (Figure 12). Board et al argue that panel pillar design must
Whether or not collapse is controlled by chain-reaction failure preserve the integrity of bridging overburden and avoid the
of pillars can be addressed most directly by examining cases unstable ground reaction curve associated with its failure.
where there are no pillars. For evaporite mining, such cases are
conveniently created by solution mining. Daupley et al. (4) Seismic Energy
explored collapse mode for various overburden (Figure 9). They
found that generally soft strata were associated with slow The seismic event created by sudden collapse carries
development of a subsidence trough while the presence of information on the source mechanism of the event. The most
stronger strata was associated with sudden subsidence events. comprehensive seismic analyses in this review were conducted
Failure of strong strata was found to occur on near-vertical shears. for the Solvay case and include two important findings. First, the
first motion of the ground recorded by seismographs is
The vertical shear mechanism was briefly explored in a two- downward, indicating a collapse or implosion often described as a
dimensional numerical model (Figure 10). The numerical model horizontal crack closure motion. Second, the potential energy
used a strain softening constitutive law for the strong, brittle released through subsidence is sufficient to produce the observed
stratum. Softer, weaker overlying strata bend rather than fracture, seismic event.
leaving a more gradual slope. The vertical shear failure
Figure 9. Relationship between strata movements over time and overburden stratigraphy above solution-mined salt seams.
Sudden subsidence caused by caving of stiff layer is often accompanied by a sizable seismic event. After Daupley et al. (4).
Figure 10. FLAC model showing development of vertical
shears along the face of abutments and tensile failure
in the center of the roof beam.
ACKNOWLEDGEMENTS
CONCLUSIONS 3. Daw, G.P. and C.A. Pollard, Grouting for Ground Water
Control in Underground Mining. International Journal of
Undermining of strata creates a significant reservoir of Mine Water, 1986, vol. 5 (4), Springer, pp. 1-40.
potential energy that may be supported indefinitely, subsided
gradually over time or released in sudden collapse. Maintaining 4. Daupley, X., H. Cuche, and M. Ghoreychi, Typology of
the safety of miners depends on properly anticipating whether a Strata Movement Related to Old Solution Mining of Salt at
sudden collapse is possible – and if so, proper planning of mine Sarralbe (Lorraine, France). Post-Mining 2005, Nov. 16-17,
operations. Nancy, France, 13 pp.
5. Kupfer, D. H., Geology and History of the Belle Isle Salt 19. Andrejchuk, V., Collapse Above the World’s Largest
Mine, the Southernmost Five Islands Salt Dome, St. Mary Potash Mine (Ural, Russia). Int. J. Speleol., 2002, 31 (1/4)
Parish, Louisiana, Louisiana Geological Survey, 1998. 2002: 137-158.
6. Hoffian, E.L. and B.L. Ehgartner, 1996. Three 20. Pechmann, J.C., W.R. Walter, S.J. Nava and W.J.
Dimensional Finite Element Simulations of Room and Pillar Arabasz, The February 3, 1995, ML 5.1 Seismic Event in the
Mines in Rock Salt, SAND96-0988C. June 1996. Presented Trona Mining District of Southwestern Wyoming. Preprint
at Second North American Rock Mechanics Symposium for Seismological Research Letters, Vol. 66, No. 3, May
Montreal, Quebec, June 9-21, 1996. Sandia National 1995, 14 pp.
Laboratories, Albuquerque, NM.
21. Swanson, P.L. and F.M. Boler, (1995) The magnitude 5.3
7. Bauer, S.J., B. L. Ehgartner, and J.T. Neal, Geotechnical seismic event and collapse of the Solvay Trona Mine:
Studies Associated with Decommissioning the Strategic Analysis of pillar/floor failure stability. USBM open file
Petroleum Reserve Facility at Weeks Island, Louisiana : A report 86-95, 82 pp.
Case History. Proc. Technical Class and Technical Session
SMRI Fall Meeting, 2000, San Antonio, p. 146-156. 22. Ferriter, R.L., R.K. Zipf Jr, D.M. Ropchan, J. Davidson,
(1996). Report of Technical Investigation, Underground
8. Hasagawa, H.S., R.J. Wetmiller and D.J. Gendzwill, Nonmetal Mine, Mine Collapse Accident, Solvay Mine,
Induced seismicity in mines in Canada – An overview. Solvay Minerals, Inc., Green River, Sweetwater County,
PAGEOPH, 1989, Vol. 129, Nos. 3/4. pp. 423-453. Wyoming, Gebruary 3, 1995. Denver CO: U.S. Department
of Labor, Mine Safety and Health Administration.
9. Horner, Robert B., Earthquakes in Saskatchewan: A
Potential Hazard to the Potash Industry. Potash ’83., 1983, 23. Board, M, B., Damjanac and M. Pierce (2007) Development
pp. 185-190. of a methodology for analysis of instability in room and
pillar mines. In Deep Mining 07, Proceedings of the Fourth
10. Sepehr, K. and B. Stimpson, Induced Seismicity in Potash International Seminar on Deep and High Stress Mining,
Mining – A Finite Element Study. Int. J. of Mining and Yves Potvin (ed), pp. 273-282.
Geological Engr., 1988, vol. 6, pp. 27-40.
24. Zipf, R.K., Pillar Design to Prevent Collapse of Room-and-
11. Fuzesy, A., Potash in Saskatchewan, Saskatchewan Pillar Mines. Chapter 59 in Underground Mining Methods:
Geological Survey, 1982, Report 181, 44 pp. Engineering Fundamentals and International Case Studies,
2001. W. Hustrulid and R. Bullock (eds), SME, pp. 493-511.
12. Garrett, D.E., Potash: Deposits, Processing, Properties and
Uses. Chapman & Hall, 1996, p. 289. 25. Zipf, R.K. Jr and P. Swanson, Description of a Large
Catastrophic Failure in a Southwestern Wyoming Trona
13. Chen, H. and S. Peng, Mine Panel Collapse – Two Case Mine. Rock Mechanics for Industry, Amadei, Kranz, Scott &
Studies. 18th Conference on Ground Control in Mining, Smeallie (eds), Balkema, 1999, pp. 293-298.
1999, S. Peng (ed.), West Virginia University, pp. 29-39.
26. Minkley, W. and W. Menzel, Dynamic System Stability of
14. Gowan, S.W. and S.M. Trader, Mine Failure Associated Mining Structures in Salt Mining. Rock Mechanics: Tools
With a Pressurized Brine Horizon; Retsof Salt Mine, and Techniques; Proceedings of the 2nd North American
Western New York. Environmental and Engineering Rock Mechanics Symposium: NARMS ’96, Montreal,
Geoscience, 2000; February 2000, v. 6, no. 1, p. 57-70. Canada, 19-21 June 1996. Aubertin, Hassani and Mitri
(eds.). Balkema, pp. 93-100.
15. Kappel, W.M, R.M. Yager and T.S. Miller, The Retsof
Salt Mine Collapse. Land Subsidence in the United States. 27. Minkley, W. and J. Mühlbauer, Re-Stabilization of the
D. Galloway, D. Jones and S. Ingebritsen (eds), USGS Carnallitic Working Areas in the Merkers Potash Mine. Post-
Circular 1182, 1999, pp. 111-120. Mining 2005, November 16-17, Nancy, France.
16. Van Sambeek, L.L., S.W. Gowan and K.A. Payment, 28. Minkley, W., W. Menzel, H. Konietzky and L. te Kamp,
Loss of the Retsof Salt Mine: Engineering Analysis. Proc. of “A Visoco-Elasto-Plastic Softening Model and Its
8th World Salt Symp, Elsevier, 2000, pp. 411-416. Application for solving Static and Dynamic Stability
Problems in Potash Mining,” in FLAC and Numerical
17. Malovichko, A., D. Shulakov, R. Dyaguilev, R. Sabirov Modeling in Geomechanics – 2001 (Proceedings of the 2nd
and B. Ahmetov, Comprehensive Monitoring of the Large International FLAC Conference, Lyon, France, October
Mine-Collapse at the Upper Kama Potash Deposit in 2001), D. Billaux et al., Eds. Lisse: Balkema, pp. 21-27.
Western Ural. Rockbursts and Seismicity in Mines –
RaSiM5, South African Institute of Mining and Metallurgy, 29. Smith, J.P., Notes on the Geology of the Potash Deposits of
2001, pp. 309-312. Germany, France and Spain, Am. Inst. Min. & Met. Engr.,
Transactions, 1951, V. 187, pp. 117-121.
18. Malovichko, A.A., R.H. Sabirov, and B. Sh. Akhmetov,
Ten Years of Seismic Monitoring in Mines of the 30. Minkley, W., (2004) Back analysis rock burst
Verkhnekamskoye Potash Deposit. In Controlling Seismic Völkershausen 1989. In Numerical Modeling of Discrete
Risk: Proceedings of the Sixth International Symposium on Materials – Konietzky (ed.), pp. 105-112.
Rockbursts and Seismicity in Mines (RaSim 6), 9-11 March
2005, Australia, pp. 367-372.
31. Bennett, T.J. and K.L. McLaughlin, Seismic 32. Cloos, H., Zur Experimentellen Tektonik. Geol. Rundschau
Characteristics and Mechanisms of Rockbursts for Use in 21, 1930, pp. 353 – 367.
Seismic Discrimination. In Rockbursts and Seismicity in
Mines: Proceedings of the 4th International Symposium on 33. Pierre, B., B. Benoit and F. Bernard, Dry Mine
Rockbursts and Seismicity in Mines, Krakow, Poland, 11-14 Abandonment. Solution Mining Research Institute, Fall
August, 1997, A.A. Balkema, pp. 61-66. 2003, Technical Meeting, Chester, UK, 28 pp.