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Method Statement For Facade Works

The document outlines methods for installing windows, GRC panels, and unitized glazing at a project called Medicity in Gurgaon, Delhi. It provides 31 steps for structural steel base frame work, 9 steps for erecting GRC panels, and 23 steps for unitized glazing work including fabrication and installation of pre-glazed panels.

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PAWAN DHELIA
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2K views6 pages

Method Statement For Facade Works

The document outlines methods for installing windows, GRC panels, and unitized glazing at a project called Medicity in Gurgaon, Delhi. It provides 31 steps for structural steel base frame work, 9 steps for erecting GRC panels, and 23 steps for unitized glazing work including fabrication and installation of pre-glazed panels.

Uploaded by

PAWAN DHELIA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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M S ENGINEERS I LTD PROJECT: MEDICITY, Gurgaon, Delhi

METHOD STATEMENTS

1.1 IPD WINDOW WORKS

1.1.1 FABRICATION AND INSTALLATION OF THE WINDOW

1) Survey the building faces.


2) Mark vertical panel grid lines on the wall as per the architectural
drawings.
3) Approval of the marking done by the architects.
4) Fabricate the GI brackets as per the design.
5) Mark the brackets on the RCC member.
6) Remove the plaster from the marked area if any.
7) Drill the holes in the RCC member to fix the brackets with the Anchor
fasteners.
8) Fix and align the brackets
9) Define the bracket size.
10) Mark the references for the window frame installation at site.
11) Approval of those by the consultants
12) Fix the bracket on the siporex wall.
13) Check the distances between the bracket
14) Align and lock the same after the final check.
15) Cut/trim the rough ground / subframe to the required size.
16) Assemble the four sides of the frame.
17) Bring them to the site at predefined location.
18) Put them between the brackets / wall as the case may be.
19) Align the frame; check the verticality and the faces.
M S ENGINEERS I LTD PROJECT: MEDICITY, Gurgaon, Delhi

20) Put the bolt through the bracket to the aluminium subframe.
21) Check and do the final alignment.
22) Repeat the procedure from 8 to 14 as above and fix the window
main frame with the EPDM gaskets.
23) Size and cut the beading and keep ready to fix the glass.
24) Bring the glass panel o the location.
25) Put the EPDM pads/packers/spacers in the window main frame at
the bottom and on the vertical frames at the base.
26) Lift the glass with the help of the suction cups and place over the
pads placed in the window main frame.
27) Align the glass and make it rest over the EPDM compression
gasket in the window mainframe extruded slot.
28) Place the snap on beadings.
29) Press and fix the snap on EPDM beading.
30) Check to ensure the glass fixed tightly in the frame.

1.2 GRC PANEL WORKS

1.2.1 Structural steel base frame work.

31) Establish panel sizes on the wall as per the architectural drawings
32) Approval of the marking done by the architects
33) Paint all the steel members prior to erection with one coat of red
oxide paint.
34) Mark the base plates on the RCC member.
35) Remove the plaster from the marked area.
36) Drill the holes in the RCC member to fix the base plates.
37) Weld and erect the steel members on the base plate.
M S ENGINEERS I LTD PROJECT: MEDICITY, Gurgaon, Delhi

38) Erect the ISMC-100 (as designed) verticals spanning over RCC
floor beams/slabs as per the design.
39) Erect the ISA 50 horizontals (as designed). These angles shall be
fixed on the ISMC-100 (as designed) verticals.
40) All the members will be tack welded first. They shall be fully
welded once the line and plumb has been checked and approved by the
PMC.
41) The remaining painting coats will be applied after the full welding
of the members is done.
42) The angles shall be predrilled with the hole to anchor the GRC
panel.

1.2.2 Erection of the GRC panel

1) The GRC slab shall be cut as per the required panel size as marked on the
wall excluding the expansion joint / groove.
2) Holes shall be drilled in the GRC panel on the edge at predefined /
required location.
3) The panel then shall be moved in the location, the hole of the ISA-50 (to
be designed) and the GRC panel shall be matched.
4) Once the hole is matched the S S pin along with the shock-absorbing
sleeve shall be inserted through ISA-50 into the GRC panel.
5) Above shall be repeated to install other panels.
6) Once the panels are fixed in the adequate area, the groove shall be filled
with the open cell polyethylene backer rods.
7) Low tack masking tape shall be stuck to the GRC panel on both side of
the groove, so as to not stain the GRC with the spill over of the silicon
sealant.
M S ENGINEERS I LTD PROJECT: MEDICITY, Gurgaon, Delhi

8) The sealant (DOW 991 or equivalent) shall be filled over the backer rod
in the expansion joints.
9) The work shall be joint inspected, checked, and handed over.

1.3 UNITISED GLAZING WORK.

1.3.1 Structural glazing works.

1) Mark vertical panel grid lines on the wall as per the architectural
drawings.
2) Approval of the marking done by the architects.
3) Fabricate the steel brackets as per the design.
4) Paint/G I coating on all the steel members prior to erection with one coat
of red oxide paint.
5) Mark the brackets on the RCC member.
6) Remove the plaster from the marked area if any.
7) Drill the holes in the RCC member to fix the brackets with the Anchor
fasteners.
8) Fix and align the brackets
9) Mount the lifting device on the upper floor.
10) Bring the pre-fabricated pre-glazed panel to the lifting location.
11) Hook the panel to the lifting device.
12) Use guide wires to avoid the rotation of the panel while being
lifted.
13) Lift the unitized panel and position between and within the
brackets.
14) Align the verticality and insert the bolt through the aluminium
mullion profile into the G I bracket.
15) Tighten the bolt and check the plumb of both the faces.
M S ENGINEERS I LTD PROJECT: MEDICITY, Gurgaon, Delhi

16) Repeat the procedure from 10 to 15 to install the other panels.


17) The sill section of the panel above shall slide in partially forming
the overlap as shown in the drawing on the gutter section of the panel
below.
18) Erect the spandrel / shadow box behind the glass panel on the
proposed locations. The spandrel panel shall be made with 0.6mm thick
powder coated G I sheet of approved colour (Coating on one side only).
The shadow box shall be spaced 40 mm min from the glass inner face.
19) Provide the smoke seal at all floor level with 0.6 mm thick G I
sheet with the help of S S 304 20x5 screw.
20) Fix G I flashing on the interfaces and seal the gap.
21) Fix 3 mm thick aluminium sheet coping on the top most panel of
the unitized glazing.
22) Fill the silicon sealant Dow 789 on the interfaces on the panels.

1.3.2 Fabrication and making of Unitized panels :


1) Cut/trim, finish the aluminium profile ends to make the panel as per the
drawing.
2) Join the aluminium mullion and transom with the help of 5 mm dia. S S
304 screws to make the unit as per the drawing size.
3) Seal the screw head with the clear sealant, and the member joints with the
sealant.
4) Insert the EPDM gasket as required.
5) Check the rectangularity of the frame
6) Stick the glasses to the frame with the help of the Norton 6 x
6.4mm.medium tack both side sticking tape.
7) Place the glass over the Norton tape and stick the glass temporarily.
M S ENGINEERS I LTD PROJECT: MEDICITY, Gurgaon, Delhi

8) Fill the structural silicon sealant (Dow 995) in the groove created due to
the Norton tape between glass and the aluminium frame.
9) Allow the sealant to cure for 7 days (or number of days as per the bite
size) and move the panels for erection.
10) Stick label to the glazed panel with the panel id number and the
date of glazing.
11) Stack the panel on a leveled platform so that there is no twist and
bend in the units after / before curing of the sealant.
12) Stack the panel in a manner that the first lot is put closer to the exit
than the former lots in sequence.
13) Stack the glazing

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