Module 7
Module 7
Lectures 31 – 35:
Concept of Nonlinearity,
Material Nonlinearity,
Geometric Nonlinearity,
Contact Nonlinearity,
Nonlinear Constitutive relations, Incremental formulation, Solution of Nonlinear
Equations
Concept of
STRUCTURAL NONLINEARITIES
Introduction
Solution of many engineering problems is based on linear approximations. In structural
analyses, these approximations are represented by consideration that
Consequently, in the Finite Element Analysis (FEA), the constitutive equations describing the
structural behavior is then linear
………………..(1)
where K is the stiffness matrix of the structure, d is the nodal displacements vector and F is
the external nodal force vector. Characteristics of solution of this linear problem is that
In reality, behavior of structures is nonlinear, but divergences from linear response are
usually small and may be neglected in most practical problems.
On other hand, solution for many engineering problems needs abandonment of linear
approximations. For example, displacements of slender structures (like crane towers, masts
etc.) may be so large that changes of the structure shape (or configuration changes) cannot
be neglected. Many materials behave nonlinearly or linear material model cannot be used if
stress exceeds some value. Moreover, loads may change their orientations according to
displacements and supports may change during loading. Consequently, structure behaves
nonlinearly. If these phenomena are included in a FEA, the set of equilibrium equations
becomes nonlinear and instead of set of linear equations (1) we obtain a set of nonlinear
algebraic equations
………………..(2)
The principle of superposition cannot be applied. Thus, for example, the results of several
load cases cannot be combined. Results of the nonlinear analysis cannot be scaled.
Only one load case can be handled at a time.
The sequence of application of loads (loading history) may be important. Especially, plastic
deformations depend on a manner of loading. This is a reason for dividing loads into small
increments in nonlinear FE analysis.
The structural behavior can be markedly non-proportional to the applied load.
The initial state of stress (e.g. residual stresses from heat treatment, welding, cold forming
etc.) may be important.
For nonlinear static analysis, the loads are applied in incremental steps using time curves.
The “time” variable represents a pseudo time, which denotes the intensity of the applied
loads at certain step.
For nonlinear dynamic analysis and nonlinear static analysis with time dependent material
properties, “time” represents the real time associated with the loads’ application.
As an example, time curves of forces and loading simple beam are displayed in
Figure- 1. Values of forces at any time are defined as
………………..(3)
where and are input values of forces and and are load parameters that are
functions of time t.
The choice of time step size depends on several factors such as the level of nonlinearities of
the problem and the solution procedure. Generally, sufficiently small steps are necessary to
simulate nonlinear response of a structure with satisfactory accuracy. On the other hand,
large number of too small time steps uselessly increases consumption of CPU time.
Computer programs are usually equipped with an adaptive automatic stepping algorithm to
facilitate the analysis and to reduce the solution time demands.
………………..(4)
………………..(5)
Assume that material is linearly elastic with Young’s modulus E. The assumption of small
strains means here that changes of the bar cross sectional area A can be neglected. Then
axial force in the bar is
………………..(6)
where A0 is the initial cross sectional area and ε is the engineering strain defined as
………………..(7)
………………..(8)
the expression for strain is getting rather complicated. We can overcame this problem by
introducing Green’s strain defined as
………………..(9)
………………..(10)
Use of this new measure of strain is possible because we can define strain arbitrarily. The
only condition is that the strain measure must be objective, which means that is have to be
independent on choice of coordinate system and insensitive to a rigid body movement. From
equations (7) and (9), it follows that
………………..
(11)
Or
………………..(12)
………………..(13)
………………..(15)
instead of E in the constitution equation. Fortunately, we can ignore this complication now
because for small engineering strain is the difference between engineering and Green’s
strain negligible.
For example, consider that (e.g. mild steel yields at about this value), then
. This means that difference is only 0,1%, i.e. a
value that can be usually neglected. Assuming that strain is small, we can write
and according to equation (10)
………………..(16)
Substituting equation (16) to equilibrium equation (5) and assuming that for small strain is
gives the equilibrium equation
………………..(17)
Obviously, the equation is nonlinear with respect to displacement u. That means that
relation between load P and displacement u is represented not by a straight line as it is
when changes of configuration are neglected but by a curve. This nonlinear characteristic
for MPa, mm2, a = 200 mm and h = 20 mm is shown in Figure- 3.
Figure- 3: Geometrically nonlinear behavior of a single bar truss
There is another possibility to obtain equation of equilibrium (5) or (17). From principle of
virtual displacements, it follows that when the structure is in equilibrium, virtual works of
internal and external forces are equal for every kinematic admissible set of virtual
displacements. For our structure with one degree of freedom, only one virtual displacement
δ u is possible and principle of
virtual displacements has a form
………………..(18)
where is virtual strain corresponding to virtual displacement . The virtual strain can
be expressed from equation (10) as
………………..
(19)
⎟
It is assumed in principle of virtual displacements that virtual displacement is infinitesimal
and hence the stress remains unchanged. Noting that σ and are constant
over the whole volume V in this case and assuming that changes of the volume can be
neglected due to small strain, i.e. , equation (18) becomes
………………..(20)
………………..(21)
This is the same equation as the equation of equilibrium (5). After substituting for N from
(16) the equation (17) will be received again.
………………..(22)
In finite element method, displacements are interpolated within the finite elements as
………………..(23)
where are nodal displacements and Ni are shape functions. Substituting these
equations into expressions of Green’s strain components, we obtain
………………..(24)
………………..(25)
and d is matrix of nodal displacements. Matrix BLis the usual small displacement matrix and
matrix BN reflects the fact that Green’s strain is a nonlinear function of displacements.
Elements of this matrix are linear functions of nodal displacements d. It might be shown
that virtual strain corresponding to the virtual nodal displacements δd is
………………..(26)
According to the principle of virtual displacements, virtual work of internal forces must be
equal to virtual work of external forces if the structure is in equilibrium. This is represented
by the equation
………………..(27)
………………..(28)
………………..(29)
for any kinematic admissible set of virtual displacements δd . Then
………………..(30)
The last equation is a matrix representation of a set of nonlinear algebraic equations for
unknown nodal displacements d.
………………..(31)
Let us start with the bar truss example. The equation of equilibrium (5) or (17) can be
written in a form
………………..(32)
where
………………..(33)
The basic step to solve the nonlinear equation (33) is a linear approximation for small
increment of force and corresponding increment of displacement.
Assume that for a prescribed value of force P we managed to find (e.g. by numerical
method) a displacement u satisfying the equation (23). Internal force for new
external force can be approximated by the linear function
………………..(34)
………………..(35)
………………..(36)
Or
………………..(37)
where
………………..(38)
is called the tangent stiffness. For the particular case of the bar truss, tangent stiffness can
be easily found as
………………..(39)
………………..(40)
from which
………………..(41)
where
In like manner, we can precede in a general case described by the equation (30) or (31)
and derive
………………..(42)
and
………………..(43)
where
………………..(44)
………………..(45)
Introduction of tangent stiffness matrix is crucial for solution of nonlinear equations (31).
The most widely used methods are briefly introduced in the following text:
Incremental method
The load is divided into a set of small increments ΔFi. Increments of displacements Δdi are
calculated from the set of linear simultaneous equations
………………..(46)
………………..(47)
The procedure is shown in Figure- 4. It is obvious that solution error, i.e. difference from
exact solution gradually cumulates. To reduce error, large number of small incremental
steps has to be done that is inefficient. On the other hand, division of loading process into
sufficiently small increments is necessary to model load path dependent behavior of a
structure. Dependence of response on a manner of loading, not only of final values of loads
is typical for problems with plastic deformation and with friction. In these problems,
incremental method is usually combined with one of following methods.
Newton-Raphson method
Suppose that initial displacements d0 are known. The first guess of nodal displacements for
load F is calculated by solving set of linear algebraic equations
………………..(48)
where
………………..(49)
As the displacements d1are most probably not accurate, the equilibrium equation (31) is not
satisfied and
………………..(50)
………………..(51)
………………..(52)
………………..(53)
………………..(54)
This method, known as Newton-Raphson method (NR) is often combined with incremental
method as displayed in Figure- 5.
Quasi-Newton methods
There exist many other methods for solution of the set of nonlinear algebraic equations, so
called quasi-Newton methods. The most popular among them is Broyden – Fletcher –
Goldfarb – Shanno (BFGS) method.
For axial force N that is less than critical, the strut is in stabile equilibrium. This equilibrium
is possible if a lateral load P then deflects the strut as well. If the lateral load is removed,
the strut will return to its straight shape.
If the forceN is greater than critical, the strut can remain (theoretically) straight but its
equilibrium is unstable, any small lateral load will cause deflection increasing until the
collapse.
For load less than critical small longitudinal (in plane) and lateral displacements allow the
initial displacement stiffness matrix to be ignored. The equilibrium equation can be
written as
………………..(55)
The elastic critical (buckling) load is given by the lowest value of load parameter λ for which
d ≠ 0 when the lateral load . Physically this means that equilibrium is possible with
very small lateral displacements in the absence of any lateral load. In mathematical sense,
we have to solve the eigenvalue problem
………………..(56)
When strain is large, it is inadmissible to neglect shape and volume changes of a structure.
For example, in the simple bar example we have to introduce current cross sectional A
instead of initial A0 and current length L instead of initial length L0 in the equations (16) and
(17).
………………..(57)
where is the initial volume. Due to transformation, new measure for stress so called
second Piola-Kirchhoff stress tensor has to be introduced with Green’s strain tensor .
………………..(58)
In the left side of the equation (2.40), is Cauchy stress tensor and is Almansi strain
tensor respectively. Notation and means that the strain and stress are in
configuration (i+1). Integration is done over volume Vi that is in current configuration i.
Use of different measures for stress and strain in TL and UL formulation follows condition
that virtual work of internal forces must be the same irrespective of the volume over which
is integration taken1 (1 That means that stress and strain measures must be work conjugate
)
MATERIAL NONLINEARITIES
Introduction
Linear elastic FE analysis is based on linear constitutive stress-strain equations
………………..(59)
in which the terms of material matrix D are expressed as functions of constant values of
modulus of elasticity and Poisson’s ratio. The constant D matrix leads to a constant stiffness
matrix K, which is for strain-displacement relationship
………………..(60)
given by
………………..(61)
Departure from linear elasticity implies that the linear elastic constitutive equations are no
longer valid, as the material matrix is no longer constant. The non-constant material matrix
D represents nonlinear constitutive equations corresponding to the adopted nonlinear
material model. Consequently, the conditions of equilibrium derived in FEM from principle of
virtual displacements are nonlinear like equations (30) and (31). Solution of these equations
is based on the same methods as in geometrically nonlinear case. Usually it is necessary to
divide load into increments and perform equilibrium iterations (e.g. by MNR or NR method)
for each increment. Moreover, for each load increment there must be performed stress
iterations, as the material matrix is function of strain. The strain is unknown a priori and will
be computed only.
Material nonlinearities are often combined with geometrical and/or boundary nonlinearities.
………………..(62)
In hypo-elastic formulation, the relationship between the increments of stress and strain are
defined by the tangential modulus of elasticity
………………..(63)
The nonlinear elastic material law can also be formulated in terms of hyperelastic
formulation, which assumes the existence of strain energy density function U and the
corresponding complementary energy density function such
………………..(64)
Material models for multiaxial states of stress are usually based on generalization of linear
problem concepts. For example, in a hyperelastic formulation components of stress tensor
are computed as
………………..(65)
that means
………………..(66)
For any nonlinear elastic material model, it is possible to define relation between stress and
strain increments as
………………..(66)
Yielding criterion
Experiments indicate that linear elastic model is acceptable only within a limited range of
stress. As an example, the stress-strain curve from tension test of steel specimen is shown
in Figure- 11. Until the yield stress represented by point A (in the given case MPa)
the deformations are elastic and stress-strain relation may be described as . When
the stress level exceeds the yield stress, an elasto-plastic constitutive law governs the
relationship between increments of stress and strain.
Due to lack of information2, approximate stress-strain curves are usually used in analysis.
Bilinear approximation defined by yield stress, modulus of elasticity and tangential
modulus is shown in Figure- 12. If , material model is elastic-perfectly plastic. If
material model assumes strain hardening. (2 In a design process, the real material
curve is usually unknown, only basic values like yield stress etc. are available. Moreover, the
material properties slightly differ by different supplies. )
It should be noted that curves in Figure-s 11 and 12 are for tensile behavior. It is usually
assumed that similar curves for compressive behavior are applicable if there has been no
history of plastic deformation.
The indication of yielding under multi-axial (more than three axes) conditions in metals is
obtained from experiments usually conducted on cylindrical samples subjected to combined
axial load and torque. Experiments suggest that there is no significant difference in behavior
of metals in tension or compression and no volume change associated with yielding and no
effect of mean stress level on yielding can be assumed.
………..(67)
for elastic and for plastic deformation
In engineering practice, two following conditions for yielding are most frequently used:
………………..(68)
where σ1, σ2 and σ3 are principal stresses. Thus, yield occurs when the effective stress
reaches the yield stress value σy
………………..(69)
The largest difference between these two classical yield criteria is about 15% for the pure
shear stress state. For other stress states is the difference less. Hence, both criteria are
frequently considered as equivalent in engineering practice.
Any yield condition that is function of stress tensor components σ and material parameters
κ
………………..(71)
defines a yield surface in principal stress space, see Figure- 13. Stress points that lie inside
the yield surface are associated with elastic stress states whereas those that lie on the
surface represent plastic stress states. No stress point can be outside the yield surface.
………………..(72)
By analogy, in multi-axial (other than isotropic cases) stress state the total strains we
decompose into elastic and plastic parts too
………………..(74)
In multi-axial (other than isotropic cases) cases, subsequent loading after first yield
produces further plastic deformation that can result in a modification of the shape and/or
position of the yield surface.
For a perfectly plastic material, the yield surface remains unchanged during plastic
deformation. For a strain hardening material, plastic deformation produces a change in
shape and position of the yield surface. This means that initial yield surface is gradually
replaced by the subsequent yield surfaces. A modified yield function is adopted which has a
form such as
………………..(75)
This yield function depends on the stresses but also the plastic strains and a hardening
parameter K. The way in which the plastic strains modify the yield function is defined by
hardening rules:
An isotropic hardening law implies that the yield surface increases in size but maintains its
original shape under loading conditions. Schematic representation of isotropic hardening for
uniaxial and biaxial stress state is shown in Figure- 15.
In kinematic hardening, the original yield surface is translated to a new position in stress
space with no change of its shape and size as shown in Figure- 16. Kinematic hardening has
paramount importance in modelling cyclic behavior.
The combination of the two principal hardening laws leads to a mixed hardening law, where
the initial yield surface both expands and translates as a consequence of plastic flow.
The yield criterion says whether plastic deformation will occur but says nothing about the
plastic behavior of a material after onset of plastic deformations. This is defined by so called
flow rule in which is the rate and the direction of plastic strains is related to the stress state
and the stress rate. This relation can be expressed as
………………..(76)
or in matrix form as
………………..(77)
where dλ is a scalar value (to be determined) and Q is a scalar valued function of stress
components called plastic potential.
For metals, the called associated flow rule, in which the plastic potential surface coincides
with the yield surface, i.e.
………………..(78)
can be adapted to model plastic flow. For some other materials, non-associated flow rule in
which has to be used to model plastic flow adequately. In the following text we will
deal with associated flow rule
………………..(79)
Consider a uniaxial stress state first. The plastic behavior of material is described as
………………..(80)
where is constant for a bilinear material as obvious from the equations (72) and (73).
In a multi-axial (other than isotropic cases) stress state, we can formulate a similar
constitutive equation
………………..(81)
where tangential material matrix DT can be derived from known stress tensor σ, strain
tensor ε and constitutive matrix D from equation (59) in following way:
The first step is strain decomposition into elastic and plastic part
………………..(82)
………………..(83)
hence
………………..(83)
………………..(84)
where
………………..(85)
………………..(86)
………………..(87)
………………..(88)
………………..(89)
Or
………………..(90)
where scalar quantity A is defined as
………………..(91)
………………..(92)
and substituting this expression for dλ into equation (87) we finally obtain
………………..(93)
When compare the last equation with equation (81) we can see that
………………..(94)
We have derived that for infinitesimal increments of stress and strain it holds
………………..(95)
In FE analysis we need to work with finite increments Δσ and Δε for which is the relation
above approximate only, so if we use relation
………………..(96)
for large increments of stress and strain, an error occurs as stress in subsequent
step will not satisfy constitutive law and consistency condition. Hence, we need to integrate
over the increment of pseudo-time
………………..(97)
where, according to equation (83)
………………..(98)
It is important to note that if plastic flow is present, the DT changes during increment Δt
and as a result, the ratio between total and plastic strain changes too.
To obtain correct results, various stress increment integration schemes that differ in the
degree of approximation have been developed. Frequently used are the following schemes:
………………..(99)
………………..(100)
………………..(101)
………………..(102)
………………..(103)
………………..(104)
For we obtain explicit forward Euler integration scheme. Advantage of this algorithm is
in its simplicity; disadvantage is that it is conditionally stable only. That means that step
increment has to be smaller than some critical value to avoid instability of the solution.
………………..(106)
………………..(107)
It is obvious that in difference with forward scheme, we deal with values defined at the end
of the increment, which are unknown at start of it. Hence, the procedure is of an iterative
nature. This means that at beginning of the increment, the trial stress is estimated by
assuming elastic deformation and computed values are then checked whether consistency
condition and constitutional equation are satisfied. If not, the process is repeated with
improved values until the conditions are satisfied.
Numerical procedures
The tangential material matrix DT is used to form a tangential stiffness matrix KT. When the
tangential stiffness matrix is defined, the displacement increment is obtained for a known
load increment
………………..(108)
As load and displacement increments are final, not infinitesimal, displacements obtained by
solution of this set of linear algebraic equation will be approximate only. That means,
conditions of equilibrium of internal and external nodal forces will not be satisfied and
iterative process is necessary. Any of methods mentioned above may be used.
The problem that arises now is the fundamental problem in computational elastoplasticity -
not only equilibrium equations but also constitutive equations of material must be satisfied.
That means that within the each equilibrium iteration step check of stress state and
iterations to find elastic and plastic part of strains at every integration point must be
included. The iteration process continues until both, equilibrium conditions and constitutive
equations are satisfied simultaneously. The converged solution at the end of load increment
is then used at the start of new load increment.
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