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Instruction Sheet: P/N 1128669 - 01 Pump & PDV Fittings Service Kit - P/N 1128323

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Instruction Sheet P/N 1128669_01 2/2020

Pump & PDV Fittings Service Kit - P/N 1128323


Use this service kit to replace the pump and PDV fittings on WARNING: Risk of personal injury or equipment damage! Refer to Required Tools:
a ProBlue Flex melter. the safety information provided in the melter manual before servicing - Flat-blade screwdriver - 4mm hex wrench
the melter. Failure to comply with the safety information provided can - 11mm open end wrench - Heat-protective gloves
result in personal injury, including death.

Kit Contents Replacing Pump & PDV Fittings


WARNING: Risk of electrocution! The manifold heater terminals carry high
voltage. Before Removing the back panel of the melter, ensure that power to
4. (Refer to Figure 2.) Use an 11mm open end wrench to remove elbow (h) and tee fitting
6mm Tube x G1/8 Run Tee the melter is disconnected at the local power disconnect. Failure to properly (i).
P/N 1019511 disconnect power from the melter can result in personal injury, including
death.
5. (Refer to Figure 2.) Use an 11mm open end wrench to install and tighten the replace­
ment elbow (h) and tee (i) fitting.
6mm Tube x G1/8 Male Elbow
Run Tee 1. Disconnect power to the melter at the local power switch and switch the 6. (Refer to Figure 2.) Reconnect hoses to fittings at (e, f, and g).
P/N 1023307 melter off.

2. (Refer to Figure 1.) Do the following to remove the outside panels: 7. (Refer to Figure 1.) Do the following to install the outside panels:
• Unlatch and remove the front panel assembly (d) - four latches, 4mm hex wrench. • Install the pump cover panel assembly (b) - two screws, 4mm hex wrench.
• Unlatch and remove the rear panel assembly (c) - four latches, 4mm hex wrench. • Install the regulator cover panel assembly (a) - one screw, 4mm hex wrench.
• Remove the regulator cover panel assembly (a) - one screw, 4mm hex wrench. • Install and latch the rear panel assembly (c) - four latches, 4mm hex wrench.
• Remove the pump cover panel assembly (b) - two screws, 4mm hex wrench. • Install and latch the front panel assembly (d) - four latches, 4mm hex wrench.

3. (Refer to Figure 2.) Disconnect hoses from fittings at (e), (f), and (g). 8. Connect power to the melter at the local power switch and switch the melter on.
a
b

g h

f
i

Figure 1 d Figure 2

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