28G FDS B009R5

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c

Parts
Manual

Model Single-Double Pallet Handler

Catalog Number 28G-FDS-B009 R5

cascade
corporation
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
OR
Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220
Internet: www.cascorp.com
Publications

cascadeR
NST NI
UAL A TIO Service Literature Index
AN ALL
NST and Order Form
EM
ER
V IC I

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Ordering Information – Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.
All dealerships with an open account, please indicate quantity desired and purchase order number. All others

NU
please enclose a check payable to Cascade Corporation.

MA
FAX: Mail: Phone:
513-325-9270 Cascade Corporation 513-322-1199
P.O. Box 360

TS
Springfield, Ohio 45501

AR
Master Service Manual – Part No. 673969

ALOG
Includes all Service manuals listed in a 3-ring binder for $140.00.

P
OOL CAT

O PERATOR’S GUIDE
T

cascade
corporation

GA0377.eps

G Single-Double
6070971 Installation Instructions
6130934 Operator Guide
6072517 Service Manual
6036696 Driver Training Video – CD
679929 Tool Catalog
673964 Literature Index Order Form

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
Safety Decals

2
4 1

3
1
6 2

SD0599.eps

2
5

G Single-Double
REF QTY PART NO. DESCRIPTION
1 2 679150 No Step Decal
2 8 665595 No Hand Hold Decal
3 1 6229149 Nameplate
4 1 6229145 Nameplate – Single Capacity
5 1 655268 Patent Plate
6 1 6071983 Close Forks Decal

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
Base Unit
0 !
¤⁄

1

¤
(
)

% 5
$ 6
^
&
¤⁄ * 2
#
9
@ 4 SD0610.eps
7 ›
8
9
3
8 ⁄
7
6
5
28G
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
6076927 Base Unit (R0) 12 8 6028433 Bearing Retainer Plug
6076913 Frame Assembly u 13 1 6137909 Fork Stop
1 1 6146737 Frame 14 2 765352 Capscrew, M8 x 30
2 1 6071859 Inner Fork Carrier – LH 15 2 767811 Roll Pin
3 1 6071858 Inner Fork Carrier – RH 16 2 424115 Lube Fitting
4 1 6066540 Bar 17 2 6069835 Relief Fitting
5 2 388348 Capscrew, M16 x 35 18 2 6069530 Bearing
6 2 6069483 Upper Pin Retainer 19 2 6076917 Cylinder l
7 4 6070661 Retaining Ring 20 2 6076925 Spring Cylinder
8 4 6066832 Seal 21 4 6066555 Nut, M14
9 4 6066556 Bushing 22 4 783800 Nut, M20
10 1 209776 Dowel Pin 23 2 768992 Roll Pin
11 4 6068179 Arm Bearing 24 1 6088014 Shim Kit n
u Includes items 1–17. n If required for Fork tip alignment. Not included in Base Unit.
l See Cylinder page for parts breakdown. Reference: Fastener Kit 6067507, SK-10050, SK-10051, S-23042.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
Cylinder

2 2
0 1 9

SD0543.eps

5 7 5 3 4 6 8

28G
REF QTY PART NO. DESCRIPTION
6076917 Cylinder
1 1 6138140 Shell
2 2 663694 Plug, 3
3 1 6066334 O-Ring u
4 1 6066370 Backup Ring u
5 2 6066318 Piston Ring u
6 1 6066303 Rod Seal u
7 1 6066320 Piston Seal u
8 1 6066280 Rod Wiper u
9 1 6065874 Retainer
10 1 6076916 Piston/Rod Assembly
6068008 Service Kit
u Included in Service Kit 6068008.
Reference: S-22885.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
Hydraulic Group

7
1
6
8

6
9 2
@ 0 !

SD0717.eps

4
3
5

28G
REF QTY PART NO. DESCRIPTION
6138149 Hydraulic Group
1 1 6138042 Hose, 425 mm
2 1 6138170 Hose, 575 mm
3 1 6137924 Hose, 610 mm
4 1 6076995 Hose, 455 mm
5 1 6076989 Hose, 890 mm
6 5 778100 Fitting, 6 SAE – M10 L Series
7 1 604510 Plug, 6
8 2 6072245 Fitting
9 1 6072308 Valve Assembly u
10 2 768787 Capscrew, M6 x 30
11 4 200008 Cable Tie
12 2 6076514 Adapter Fitting
u See Valve page for parts breakdown.
Reference: S-23086, Fitting Group 6076518.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
Valve Assembly

1 2
2

SD0612.eps

28G
REF QTY PART NO. DESCRIPTION
6072308 Valve Assembly
1 1 6072310 Valve Body
2 3 752555 Fitting, 6 SAE – M10 L-Series
3 1 210266 Flow Divider/Combiner
4 1 6071170 Seal Kit

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
Fork Carrier Group

4
3

SD0721.eps

3
4

28G
REF QTY PART NO. DESCRIPTION
6076905 Fork Carrier Group
1 1 6081990 Fork Carrier, RH
2 1 6082089 Fork Carrier, LH
3 4 6066470 Fork Stop
4 8 219596 Capscrew, M8 x 16
Reference: Fastener Kit 6067507, SK-9720, S-23332, S-23334.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
Forks

SD0729.eps

28G
REF QTY PART NO. DESCRIPTION
1 4 6076763 Fork
2 32 221305 Capscrew, M16 x 55
Reference: Fastener Kit 6072131, SK-9261, S-23198.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
Sideshift Mounting Group

8 4
7 3
$ %
6 5
9 2
!

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8
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4
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1
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0

SD0808.eps

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Class III
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
6071790 Sideshift Group (R11) s 12 1 6131029 u Key
6071855 Lower Hook Group (R4) t 13 2 219529 u Capscrew, M16 x 40
1 1 6081063 Upper Mounting Hook, RH 14 2 601676 Fitting, 6-6
2 1 6081143 Upper Mounting Hook, LH 15 8 6040801 Capscrew, M16 x 60
3 1 6081563 Anchor Bracket 16 4 768809 Capscrew, M10 x 16
4 2 6127049 Upper Bearing 17 2 6066574 Lower Hook
5 1 7403 Grease Fitting 18 2 6070833 Lower Bearing
6 1 6133721 Sideshift Cylinder l 19 4 214991 Capscrew, M16 x 45
7 1 678525 Clevis Pin 20 4 667225 Washer
8 2 672726 Cotter Pin 21 1 6082821 Grease Fitting
9 1 675550 Restrictor Washer 22 1 671176 Clevis Pin
10 2 6066570 Spacer 23 1 6085425 Cylinder Support Pad
11 1 209542 u Key
s Includes items 1-13 & 21-23. u Included with Anchor Bracket 6081563.
t Includes items 17-20. Reference: Fitting Group 6076518, Fastener Kit 6067507.
l See Sideshift Cylinder page for parts breakdown.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
Sideshift Cylinder

1 4 5 3 7 8 ! 9 06 @# 2

SS0086.eps

REF QTY PART NO. DESCRIPTION


6133721 Cylinder Assembly
1 1 553857 Nut
2 1 636852 n Wiper
3 1 6133813 Piston
4 1 662455 n Seal
5 1 6133816 n Back-up Ring
6 1 662447 n Seal
7 1 6133723 Shell
8 1 6133722 Rod
9 1 2788 n O-Ring
10 1 615131 n Back-up Ring
11 1 6133727 Retainer
12 1 6133868 Retaining Ring
13 1 6133888 Retaining Ring
6137076 Service Kit
n Included in Service Kit 6137076.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
PARTS ORDERING LOG
PURCHASE SERIAL REF CASCADE CUSTOMER
DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE
Recommended Spare Parts List

Multi-Pallet Handler — 28G-FDS-B009 R5


QTY OF UNITS SERVICED
PART NUMBER DESCRIPTION
1-5 6-15 16-50
BASE UNIT
● Outer Arm Bearing 4 8 8
6028433 Bearing Retainer Plugs 4 8 8
6066556 Bearing – Inner Fork Carrier 4 8 8
6070661 Retaining Ring – Inner Fork Carrier 4 8 8
6066832 Seal – Inner Fork Carrier 4 8 8
6069530 Pad – Inner Fork Carrier 2 4 4
FORKS
6072131 Fastener Kit – 32 Capscrews 1 2 2
CYLINDER
● Cylinder 0 0 1
● Rod 0 1 2
6065874 Retainer 0 1 2
6068008 Cylinder Service Kit 2 4 4
HYDRAULICS
6072308 Valve Assembly 0 0 1
210266 Flow Divider Cartridge 1 1 2
6071170 Flow Divider Cartridge Service Kit 1 2 2
SIDESHIFT CYLINDER
6133721 Cylinder 0 0 1
6133722 Rod 0 1 2
6133727 Retainer 0 1 2
6137076 Cylinder Service Kit 1 2 2
MOUNTING GROUP
6127049 Upper Sideshift Bearing 2 4 6
6070833 Lower Sideshift Bearing 2 4 6
6066574 Lower Hook 2 4 6
PAINT
212988 12 oz. Aerosol Can - Light Gray 1 2 2
PUBLICATIONS
673900 Parts Manual 1 1 1
6072517 Service Manual 1 1 1
6070971 Installation Instructions 1 1 1
6130934 Operator’s Guide 1 1 1
679929 Tool Catalog 1 1 1
673964 Literature Index Order Form 1 1 1
● Variable length parts, see parts page for specific part number.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
Do you have questions you need
answered right now? Call your
nearest Cascade Parts Department.
Visit us online at www.cascorp.com

Cascade Corporation Cascade Canada Inc. Cascade GmbH Cascade Finland


U.S. Headquarters 5570 Timberlea Blvd. Niederwippekühl 1 A. Petreliuksenkatu 3
2201 NE 201st Mississauga, Ontario 58579 Schalksmühle 01370 Vantaa
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Tel: 800-CASCADE (227-2233) Tel: 905-629-7777 Tel: 02355-50900 Tel: 09-8361925
FAX: 888-329-8207 FAX: 905-629-7785 FAX: 02355-509020 FAX: 09-8361935

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Tel: 039-336950 Tel: 01-6454-7500 Tel: 93-264-07-30 FAX: 39-045-8989160
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2950-403 Palmela Switzerland Tel: 022-619 00 49 Moscow
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Tel: 351-212387340 FAX: 01-7279798 Mobile Tel: 0501-27 29 55 FAX: 095-795-2475
FAX: 351-212387349 Email: [email protected]

Cascade Japan Ltd. Cascade Korea Cascade Australia Cascade New Zealand
2-23, 2-Chome, 121B 9L Namdong Ind. 1445 Ipswich Road 15 Ra Ora Drive
Kukuchi Nishimachi Complex, 691-8 Gojan-Dong Rocklea, QLD 4107 East Tamaki, Auckland
Amagasaki, Hyogo Namdong-Ku Australia New Zealand
Japan, 661-0978 Inchon, 405-310 Korea Tel: 1-800-227-223 Tel: 64-9-273-9136
Tel: 81-726-53-3490 Tel: 82-32-821-2051 FAX: 617-3373-7333 FAX: 64-9-273-9137
FAX: 81-726-53-3497 FAX: 82-32-821-2055

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No. 668 Yangguang Rd. Pte Ltd. LTDA
Xinyang Industrial Zone No. 3 Tuas Link 1 Rua João Guerra, 134
Haicang, Xiamen City 2263 Macuco, Santos - SP
Fujian Province Singapore Brasil 11015-130
P.R. China 361026 Tel: 65-6863-3488 Tel: 55-13-2105-8800
Tel: 86-592-651-2500 FAX: 65-6863-1368 Fax: 55-13-2105-8899
FAX: 86-592-651-2571

c
 Cascade Corporation 2008 12-2008

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