20MTE15 - GAUGES AND MEASUREMENTS ( Unique Code: 202ME010)

Group no. 2 Subject Code 20MTE15 Exam Duration 03 Hours

10
Exam Marks
0
Subject Title GAUGES AND MEASUREMENTS
Module-1
Introduction: Definition and objectives of metrology, Linear measurement: neutral axis significance, imperial standard
yard, international standard meter, airy points, Basel points, Line, End & Wave length standards, Slip Gages.
Angular Measurement: introduction, comparisons with linear measurement, sine bar: principle, types, advantages &
limitations, uses, problems on sine bar, practical uses, material, construction, limitations problems on angle blocks
(angle gauges.
Module-2
Limits, Fits and Tolerance: Definitions, need of tolerance, types of tolerance, tolerance analysis (addition & subtraction
of tolerances) interchangeability & selective assembly, representation of holes & shaft as per I.S. class &grade of
tolerance,-difference between allowance & tolerance.
Module-3
Fits: Definition, types of fits, (clearance, interference & transition), tolerance disposition chart, problems (calculation of
fits) hole base system & shaft base system, procedure for solving on finding the hole & shaft tolerance upper & lower
limits.
Module-4
Design Of Gauges: Taylor’s principle, MMC & LMC of hole & shaft types of gauges ( plain, threaded, limit, single end ,
double end, progressive, position, etc.,) important points for gauge design, limitations of gauges, -problems on gauge
design.
Module-5
Geometric Dimensioning & Tolerancing (Gd&T) Introduction, ANSI, ASME & ISO systems of Gd&T, functional
dimensioning, feature & feature of size, advantages & limitations, feature control frame, fourteen characteristic symbols,
form controls, profile controls, orientation controls, location controls, run-out controls,
datum.
Design Exercise: Design of Plug Gauge, Ring Gauge, Snap Gauge, Indicator Gauge, Taper plate Gauge, TaperPlug
Gauge, Thread Gauge and Position Gauge.

Course outcomes:
At the end of the course the student will be able to:
1. Students will be able to understand specification of limits, fits and tolerance,
2. Design knowledge of different gauges and their uses,
3. Understanding the Interference of fits and their needs in calculations,
4. To know the different types of Geometric dimensioning and tolerance and
5. Awareness of design knowledge in different gauges in manufacturing.
Question paper pattern:
The SEE question paper will be set for 100 marks and the marks scored will be proportionately reduced to 60.
• The question paper will have ten full questions carrying equal marks.
• Each full question is for 20 marks.
• There will be two full questions (with a maximum of four sub questions) from each module.
• Each full question will have sub question covering all the topics under a module.
• The students will have to answer five full questions, selecting one full question from each module.
Textbook/ Textbooks
1. Engineering Metrology - R.K. Jain
2. Westermann Tables for metal trade – Juts Scharkus, New age international Publishers.
3. Engineering Metrology, K. J. Hume.
Reference Books
1. Geometric Dimensioning and Tolerancing -A Self Study Workbook By Alex Krulikowski.
2. Fundamentals of Geometric Dimensioning and Tolerancing. ASME Y 14.5 M-1994, By Alex Krulikowski.
3. Geometric Dimensioning and Tolerancing for Mechanical Design. McGraw Hill.
20MST44-ADVANCES IN MATERIALS AND PROCESSING ( Unique Code: 203ME008)
Group no. 3 Subject Code 20MST44 Exam 03
Duration Hours
Exam Marks 100
Subject Title ADVANCES IN MATERIALS AND PROCESSING
Module-1
Classification and Characteristics: Metals, Nonferrous Metals and Ferrous Metals, classification of Ferrous Metals and
Non- Ferrous Metals, Types of Ceramics, Polymers and composites and classification of composites. General Properties
and Structure: Atoms, molecules bonds in solids, Crystalline – Defects in Metallic structure, Dislocations and plastic
deformation - Strengthening mechanism – grain size, dislocation - Cold work, precipitation hardening, dispersion
hardening - phasereactions, fatigue and Creep behaviour.
Module-2
Ferrous Alloys: iron carbon equilibrium diagrams - Steels and cast irons - properties, structure, composition and
applications transformation hardening in steels - TIT diagrams - Heat treatment processes - Effect of alloying elements -
High alloy steels, Stainless steel types, tool Steels, Manganese steels, heat resistant steels, HSLA, Managing steels. Non-
Ferrous Alloys: Alloys of copper, Aluminium, nickel, magnesium, titanium, lead, tin, Zinc - composition, heat treatment,
structure, properties and application.
Module-3
Polymers and Polymerizations: Structure and properties of thermoplastics and thermosets – Engineering Applications -
property modifications - Mechanical and thermal behaviour – processing methods Ceramics: Nature and structure of
Ceramics - Refractory Abrasives glasses - glass ceramics - Advanced ceramics processing methods.
Module-4
Composites: Definition - classification and characteristics of composite materials - Volume fraction - laminated composites
particulate composites, fibrous composites – Types of reinforcements, their shape and size - production and properties of
fiberreinforced plastics, Metal Matrix composites and ceramic matrix composites - Applications.
Module-5
Processing of Polymers: composites, ceramics - thermal spraying - Ion beam machining diamond coating techniques-
tribological applications.
Course outcomes:
At the end of the course the student will be able to:
1. Understand and apply the various processing and manufacturing techniques. (PO-5)
2. Knowledge of basics of process and important parameters of equipment design. (PO-3)
3. Understand and apply the techniques and their characteristics/limitations of synthesis of polymers. (PO-1,5)
4. Understand the structure-processing-property relationship of metals and polymers. (PO-3)
5. Understand the basic issues involved in polymer blends, metal matrix composites and ceramic matrix composites. (PO-2)
6. Understand the significance of alloying element and phase diagrams. (PO-3,4)
Question paper pattern:
The SEE question paper will be set for 100 marks and the marks scored will be proportionately reduced to 60.
• The question paper will have ten full questions carrying equal marks.
• Each full question is for 20 marks.
• There will be two full questions (with a maximum of four sub questions) from each module.
• Each full question will have sub question covering all the topics under a module.
• The students will have to answer five full questions, selecting one full question from each module. ∎
Textbook/ Textbooks
Advanced Materials and Processes - James W. Evans Lutgard C. De Jonghe. Springer Publications – 2016.
1. Engineering Metallurgy - Raymond and Higgens - ELBS/EA
2. Introduction to Material Science and Engineering James. F. Shackleford - Mc Millan, NY - 7th edition.
Reference Books
1. Powder Metallurgy-Metals Hand Book -ASM, USA - Vol.7, 1974.
2. Composite Materials - Science and Engineering - Chawla K.K. , - Springer - Verlag, New york - 2nd edition, 1998.
3. Cast Metal Matrix Composites ASM Metals Hand Book - P.K. Rohagti - VI5.
4. Elements of Material Science and Engineering - Van Vlack L.H. - Addison Wesley, NY- 1989.
5. Material science and metallurgy - by Callister, John Willey & Sons.
20MST323- NON-TRADITIONAL MACHINING ( Unique Code: 205ME009)
03
Group no. 5 Subject Code 20MST323 Exam Duration
Hours
Exam Marks 100
Subject Title NON-TRADITIONAL MACHINING
Module-1
Introduction: Need for non-traditional machining processes, Process selection, classification, comparative study of different
processes. Ultra-Sonic Machining: Definition, Mechanism of metal removal, elements of the process, Tool feed mechanisms,
Theories of mechanics, effect of parameters, Different types of concentrators, horn design, applications, Limitations. Abrasive
Jet Machining: Principle, Process parameters, Influence of process parameters on MRR , applications, advantages and
disadvantages. Water Jet Machining: Principle, Equipment, Operation, Application, Advantages and limitations of water Jet
machinery.
Module-2
Thermal Metal Removal Processes: Electric discharge machining, Principle of operation, mechanism of metal removal, basic
EDM circuitry, spark erosion generators, Analysis of relaxation type of circuit, material, removal rate in relaxation circuits,
critical resistance parameters in Ro Circuit, Die electric fluids, Electrodes for spark erosion- surface finish, applications.
Electro Chemical machining (ECM): Classification of ECM process, Principle of ECM, Chemistry of the ECM process,
parameters of the process, Determination of the metal removal rate, dynamics of ECM process, Hydrodynamics of
ECM process, polarization, Tool Design, advantages and disadvantages-applications. Electro Chemical grinding, Electro
Chemical honing, Electrochemical deburring.
Module-3
Chemical Machining: Introduction, fundamental principle types of chemical machining, Maskants, Etchants, Advantages and
disadvantages, applications, chemical blanking, chemical milling (contour machining), Hydrogen embrittlement. Plasma arc
Machining: Introduction, Plasma, Generation of Plasma and equipment, Mechanism of metals removal, PAM parameters,
process characteristics, types of torches, applications. Electron beam machining (EBM): Introduction, Equipment for
production of Electron beam, Theory of electron beam machining, Thermal & Non thermal type, Process
characteristics, applications.
Module-4
Laser Beam Machining: Introduction, principles of generation of lasers, Equipment and Machining Procedure, Types of
Lasers, Process characteristics, advantages and limitations, applications of laser beam machining. CO 2 Laser: Principle,
Equipment, Applications. Ion Beam Machining: principle, equipment, working, sputtering rate, applications.
Module-5
High Velocity forming processes: Introduction, development of specific process, selection, comparison of conventional and
high velocity forming methods.Types of high velocity forming methods: explosion forming process, electro-hydraulics
forming, magnetic pulse forming. Applications, Advantages and limitations.
Course outcomes:
At the end of the course the student will be able to:
1. Student will be in a position to appreciate the merits of non-traditional machining and its application in Industries.
2. Justify and demonstrate the benefits of non-traditional machining processes over traditional machining processes.
3. Students will be able to decide a process suitable for a particular material based on the availability of the sources.
4. understand the applicability of the process and its benefits.
5. Ability to setup NTM in any industry.
Question paper pattern:
The SEE question paper will be set for 100 marks and the marks scored will be proportionately reduced to 60.
• The question paper will have ten full questions carrying equal marks.
• Each full question is for 20 marks.
• There will be two full questions (with a maximum of four sub questions) from each module.
• Each full question will have sub question covering all the topics under a module.
• The students will have to answer five full questions, selecting one full question from each module.
Textbook/ Textbooks
1. Modern Machining Process - P.C Pandey & H.S Shan Tata Mc Graw Hill.
2. Modern Machining Processes - P.K Mishra, Paperback – Import, 30 Jan 1997, Narosa publishers.
3.Thermal Metal Cutting Processes-Dr.B.J. Ranganatha, I K International, New Delhi
Reference Books
1. New technology - Bhattacharya, Institution of Engineers, India
2. Production technology - HMT Tata Mc Graw Hill.
3. Metals hand book - ASM Vol-3.
4. High velocity forming of metals - F.M Wilson ASTME PrenticeHall.
5. Modern Manufacturing Methods - Adithan