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Cost saving Ideas.

Sr No Type of energy consumption


1 Compressed Air system.
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1 Air Conditioning
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1 Energy Efficient Equipment


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27 Line Efficiency & process
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1 Renewable energy
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1 WATER SAVING
2

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1 Power Quality

Led
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Energy saving Initiative's
Compressor heat recovery .
Control Sudden demands in air compressor system
Air Compressor Energy optimisation/Efficiency improvement
Air leakages audit with ultrasonic gun .now by advanced "SONOPHONE"
Compressed air system audit full plant .
Air Saving vacuum cups with Ejector. If vacuum cups are in operation.
On line drop down test .
Pressure optimization for each shop. Intelligent Flow Control.(IFC)
Pressure reducing valves for bigger dia cylinder
Zero air loss drain valve for air receiver and compressors.
Compressor efficiency as per demand
Optimization of cooling tower pump of compressor
Use of Evaporative Cooling tower in place of chillers.
Time specific Air supply across Plant with Valves
Compressed air Demand controller.
Reduction in compressor room temp .
air saving blow guns for cleaning
software for compressors as per demand pr
complete automation for compressed air system as per Iot
High Power Consuming Ac to Energy Efficient AC .
Air circulators at offices to optimize energy consumption in Air Conditioners to get skin velocity .fitted in office at overhead
On line AC power consumption of office
Additive treatment to AC and chillers (HVAC)system 15to 20 % saving older the mc more saving .
AC power saver by accurate sensors
AC power saver by additional unit to AC.
Motion sensor for Acs
Chiller ASU automaton.
Installation of Auto saturation detection units on Air conditioners
Optimization for Chiller and pump efficiency audit by expert
mist cooling system in place of chillers and cooling towers to save power .

BLDC(Bladeless dc fans) Fan's. Replacement for almonard 24 and 30" shop floor fans .
Installation of HVLS(High Volume Low Speed ) Fans.
Installation Energy efficient Pumps.
BLDC Ceiling fans 50 % Energy saving .
PMSM Permanent Magnet synchronous motor in place of almonard 30"150 watt only
IE3 Motor replacement .
Motion Sensor installation in multi-location
ACC Auto Condenser Cleaning System common for 3 No's water cooled any make chillers .
Adiabatic cooling for air cooled chillers.
local and Imported make Evaporative cooing tower in place of chillers.
Replacement of old welding machines by IGBT Based solid state inverter design CO2 welding machine.
0,1,2,3 stickers for all lights switch boards
Master switch for all offices to switch off power after office hr.
Vertical HVLS fan for press shop
Motion sensors and intensity sensors.
Street lamps with Intensity sensors and setting of timer ./solar
Voltage range reduction by changing trx
Trafo loading as per best efficiency and 4 trafo are switched off.
Ghid ballast and lamp for high mast lamps replacement .
Noori cool day Light
Sky shade for window glass.
Motor pulley replacement with Innovative pulleys.
Conversion of lightly motor loaded permanently below 50% load from delta to star
Overhead lamps replaced by LED lamp
High mast focus lamps with LED flood lamps
Air circulator's optimization for lower setups.

Weld shops water pumps with Timer to switch off during breaks .
Replacement of V belts by composite V belts
Optimization of condenser pump flow.

Thermo ceramic coating in Oven at Jaipur


Vertical HVLS fans.
Heat Reflective paint for any kind of roof.13 degree less temp .
Solar Power generation .big roof top ,ground mounted ,and small roof tops .
Hot water By solar system useful for canteen use .
Flameless cooking By solar system.
Floating solar .
Solar street lamps auto on off with motion sensor ,dusk to dawn
solar pumps .
paint sludge drying by solar heat .

Replacement of sand water filter media with innovative filter media for WTP water, power saving and other cost saving .
Water Audit With 50 % water saving ideas with expert team from reputed plant in pune .
WATER IMPROVER NO CHEMICAL DOSING LIFE TIME
On line water dosing for cooling tower and chillers. Also Water saving and Chemical saving for cooling tower and chillers .
IS 3043 9 Mtr earthing for dedicated mcs and sub stations.
Micronite Earthing less cost than IS 3043 .
For lighting load cost reduction following solutions.
1. Demand Driven Switching Automation: Automatically switch OFF lights, FAN & A/C when not in use. Applicable for all lights
2. Day Light Harvesting & Dimming: Automatically DIM the lights and save huge amount of energy when daylight is entering t
3. Lighting Management Systems (Indoor & Outdoor): Schedule, Monitor & Control power consumption by digitalization (Tec
4. Meeting Room Energy management: Automatically Switch off all devices like lights, AC, Projector & TV when not in use. Als
5.Emergency escape LED lamps without any back system.
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strial Fans & A/Cs. (Technology options: PIR, HF, TWILIGHT-outdoor)


t / work stations through rooftop sheets, windows or glass facades. (Technology: 1-10V DIM, DALI Broadcast)
gy: DALI-2 for indoor, LoRaWAN / NBIOT for outdoor)
w scene controls for meeting and presentations. (Technology: DALI DUO)

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