OI DI30 en 6361
OI DI30 en 6361
OI DI30 en 6361
1 General information
The operating instructions are part of the instrument and must be kept
in the immediate vicinity of the instrument and readily accessible to
skilled personnel at any time.
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: AC 80.05
- Application consultant: Tel.: (+49) 9372/132-0
Fax: (+49) 9372/132-406
E-Mail: [email protected]
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result
in serious injury or death, if not avoided.
Information
... points out useful tips, recommendations and information
for efficient and trouble-free operation.
DANGER!
...identifies hazards caused by electric power. Should the
safety instructions not be observed, there is a risk of serious
or fatal injury.
2 Safety
WARNING!
Before installation, commissioning and operation, ensure that
the appropriate instrument has been selected in terms of
measuring range, design and specific measuring conditions.
Non-observance can result in serious injury and/or damage
to equipment.
The instrument has been designed and built solely for the intended use
described here, and may only be used accordingly.
Please read the following safety advice and the assembly before installation
and keep it for future reference.
Notes on installation
There must be no magnetic or electric fields in the vicinity of the device,
e.g. due to transformers, mobile phones or electrostatic discharge.
Do not install inductive consumers (relays, solenoid valves etc.) near
the device and suppress any interference with the aid of RC spark
extinguishing combinations or free-wheeling diodes.
Keep input, output and supply lines separate from one another and do
not lay them parallel with each other. Position “go” and “return lines”
next to one another. Where possible use twisted pair. So, you receive
best measuring results.
Screen off and twist sensor lines. Do not lay current-carrying lines in the
vicinity. Connect the screening on one side on a suitable potential
equaliser (normally signal ground).
The device is not suitable for installation in areas where there is a risk
of explosion.
Any electrical connection deviating from the connection diagram can
endanger human life and/or can destroy the equipment.
The terminal area of the devices is part of the service. Here electrostatic
discharge needs to be avoided. Attention! High voltages can cause
dangerous body currents.
Galvanic insulated potentials within one complex need to be placed on
a appropriate point (normally earth or machines ground). So, a lower
disturbance sensibility against impacted energy can be reached and
dangerous potentials, that can occur on long lines or due to faulty
wiring, can be avoided.
The fuse rating of the supply voltage should not exceed a value of 1A
N.B. fuse.
The manufacturer shall not be liable for claims of any type based on
operation contrary to the intended use.
WARNING!
Do NOT use this product as safety or emergency stopping
device, or in any other application where failure of the
product could result in personal injury or material damage.
Failure to comply with these instructions could result in
death or serious injury and material damage.
Explanation of symbols
3 Specifications
Specifications
Display
Principle 7-Segment-LED, red, 4 digit
Character size 20 mm
Indication range -999 … +9999
Indication time 0.1….10 sec
Memory EEPROM (Parameter memory, Data storage >
20 years)
Input
Number and type 1 input for standard signals
Input signal 4...20 mA, input resistance ≤ 100 Ω or
0...20 mA, input resistance ≤ 100 Ω or
DC 0...5 V, input resistance ≥ 150 kΩ or
DC 0...10 V, input resistance ≥ 150 kΩ
Input configuration selectable via terminal configuration and
programming
Accuracy ± 0.1 % of the measuring span ± 1 Digit
Temperature drift All measuring inputs 50 ppm/K
Measuring principle Voltage/Frequency converter
Resolution approx. 20 bit, (at measuring time 1second)
Measuring time 0.1….10 sec
Transmitter supply DC 24 V, max. 50 mA, galvanically isolated
Power supply AC 230 V, 50/60 Hz, ± 10 %
{AC 115 V, 50/60 Hz, ± 10 %}
Power consumption Max. 8 VA
Electrical connection removable screw terminals
Line cross section up to 2.5 mm2
Alarm output
Number and type 2 independent switching contacts (relays),
freely adjustable
Contact load:
AC 230 V, 5 A (resistive load)
DC 30 V, 5 A (resistive load)
Switching cycles 0,5 * 105 at max. contact rating
5 * 106 mechanically
Separation as per DIN EN 50178
Characteristics as per DIN EN 60255
Case
Material Aluminium, black
Ingress protection Front: IP 54, Rear: IP 00
Dimensions 96 x 96 x76 mm (w x h x d) including terminals
Mounting clearance horizontal 120 mm / vertical 120 mm
(recommended)
Weight Approx. 530 g
Mounting sliding fasteners, fixed via screws, for panel
thicknesses from 1 mm to 10 mm
{Wall mounting
enclosure}
Material ABS, black, cable gland
Ingress protection IP 65
Dimensions 160 x 130 x 60 mm (w x h x d)
Cable gland Cable thickness: 4.0...8.0 mm
Mounting Fixing holes for screws
CE conformity
EMC directive 2004/108/EC, EN 61326-1 Emission (Group 1,
Class B) and Immunity (industrial locations)
Low voltage directive 2006/95/EC, EN 61010-1
For further specifications see WIKA data sheet AC 80.05 and the order
documentation.
Operating elements
Two relays (alarm outputs 1 and 2) are available to monitor threshold values,
the status of which is displayed via two separate LED on the front. The
integrated DC 24 V transmitter supply is used to supply connected sensors.
5.2 Packaging
Do not remove packaging until just before mounting. Keep the packaging as it
will provide optimum protection during transport (e.g. change in installation
site, sending for repair).
5.3 Storage
Permissible conditions at the place of storage:
Storage temperature: -20 ... +80 °C
Humidity: 0 ... 75 % relative humidity (no condensation)
Avoid exposure to the following factors:
Direct sunlight or proximity to hot objects
Mechanical vibration, mechanical shock (putting it down hard)
Soot, vapour, dust and corrosive gases
Potentially explosive environments, flammable atmospheres
Store the instrument in its original packaging in a location that fulfils the
conditions listed above. If the original packaging is not available, pack and
store the instrument as described below:
1. Wrap the instrument in an antistatic plastic film.
2. Place the instrument, along with shock-absorbent material, in the
packaging.
3. If stored for a prolonged period of time (more than 30 days), place a
bag, containing a desiccant, inside the packaging.
WARNING!
Before storing the instrument (following operation), remove
any residual media. This is of particular importance if the
medium is hazardous to health, e.g. caustic, toxic,
carcinogenic, radioactive, etc.
6 Commissoning, operation
6.1 Mounting
Indicator for panel mounting:
Before assembly a cut-out must be made to accommodate the device. The
sizes and tolerances are given in the technical data.
On front of the DI30 are the operating and display elements. On the sides are
the fixing elements to mount the device in the panel. On the back are the
terminals for all the electrical connections. A gasket is inserted between the
contact surface of the front collar and the control panel.
1. The cover flaps have to be opened on the right and left side. Loose the
four fixing screws, which connect the upper and lower part of the
enclosure, with a screw driver. Remove the upper part.
2. Fasten the enclosure to the wall.
3. Connecting cables have to be fed into the enclosure via the PG screws.
4. After connection the upper part of DI30 will be placed on the lower part.
Using the four fixing screws, screw the upper part to the lower part. Be
sure that the screws are completely tightened in order to attain ingress
protection IP66. Finally close the cover flaps again..
Power supply
4 5 6
N PE L
Transmitter supply
The DC 24 V transmitter supply is available at terminals 13 and 14. The
transmitter supply is galvanic insulated from the measuring input. Current
loop sensors (2-wire) and 3-wire and 4-wire sensors can be operated via the
transmitter supply as long as their current consumption is not higher than 50
mA (Power consumption < 1.2 VA).
Transmitter supply
13 14
Transmitter supply (-) Transmitter supply (+)
6.3.1 Operation
The DI30 has 4 keys ([P], [], [], [O]), with which you can parameterise
and call up various functions during operation.
Additionally it has a 4-digit 7-segment display and two LEDs for displaying the
alarm contacts.
Name Description
1 Program key [P] With the program key, you can call up the
programming mode or perform various functions
in the programming mode.
2 DOWN key [▼] With the DOWN (decrease) key, you can call up
the MIN memory or alter parameters in the
programming mode.
3 UP key [▲] With the UP (increase) key, you can call up the
MAX memory or alter parameters in the
programming mode.
4 Zero key [O] Zero key for TARA and HOLD function
5 7-segment display In the 7-segment display measuring values are
displayed, respectively, during programming, the
program numbers or parameters are displayed.
6+7 Alarm displays The alarm display indicates the state of the relays
of the alarm outputs. If a relay is switched, the
LED lights up..
6.3.2 Switching on
Before switching on you have to check all the electrical connections to make
sure they are correct. On completion of the installation, the device can be
switched on by applying the power supply.
You can erase the value shown in the display by simultaneously operating the
[▲] & [▼] keys. The erasure is acknowledged by horizontal bars.
The content of the memory is lost when the unit is switched off.
Working principle
The alarm outputs have the following properties with regard to their switching
properties:
Parameter Description
Alarm output Deactivated, activated
Threshold Threshold value for switchover
Hysteresis Width of the window between the switch thresholds
Operating principle Active above SP value / active below SP value
Switch-on delay Time between reaching the threshold and the
resultant switching on of the relay
Switch-off delay Time between reaching the threshold and the
resultant switching off of the relay
Switch-on delay
The relay is on e.g. 10
seconds after reaching the
threshold. Briefly exceeding
the threshold does not lead to
the relay being switched on.
The switch-off delay functions in a similar manner, in other words it keeps the
alarm output switched on until the parameterised time has elapsed.
6.4 Programming
The display shows the program numbers (PN) right-aligned, as a 3-digit
number with a P at the front.
Display of e.g. program number 0
Programming Procedure
The entire programming of the DI30 is done by the steps described below.
Changing a parameter
After changing to the parameter, the lowest digit of the respective parameter
flashes on the display. The value can be changed with the [] or [] key. To
move to the next digit, the [P] key must be briefly pressed. Once the highest
digit has been set and confirmed with [P], the lowest digit will begin to flash
again.
Example:
The 4 is flashing; this is the lowest value digit
and, by flashing, it is asking for a figure to be
entered. In our example, the value is to be
changed from 75.64 to 75.00. You can change
the value by changing the figure from 4 to 0
using the [] or [] key. To move to the next
digit, the [P] key must be briefly pressed. The 6
begins flashing. Change the value from 6 to 0
using the [] or [] key. The 5 and the 7 need
no change.
Saving parameters
All parameters must be acknowledged by the user by pressing the [P] key for
one second. The changed parameters are then taken over as the current
operating parameters and saved in the EEPROM. This is confirmed by
horizontal bars lighting up in the display.
Example:
Save the parameters by pressing [P] for one
second.
Factory calibration
For this, various sensor values for 0 … 10 V, 0 … 5 V, 0 … 20 mA and 4 …
20 mA are stored in the unit and can be called up via the parameter PN0.
They are called factory calibrations, because the data were established
during production and are saved permanently in the unit. It means that a pre-
adjusted transmitter can be operated directly with the indicator, without any
need to previously connect the signal to be measured to the indicator.
The indicator can be scaled freely according to the physical dimension to be
measured.
Sensor calibration
If, on the other hand, the sensor has not been pre-calibrated, the indicator
can be adjusted and calibrated direct via the measurement together with the
sensor path. This can be selected via the parameter PN0 = 0 and is
consequently called sensor calibration.
Sensor linearisation
In addition, non-linear sensors can be linearised with the aid of a
characteristic line that can be saved in the indicator. This is described with
the following example: The sensor signal must be parameterised in a strictly
monotonously manner, i.e. every new calibration point (e.g. PN104) must
have a higher input signal than the previous one (e.g. PN103) so that it is
taken over by the indicator. Otherwise, no confirmation will be shown. On the
other hand, the relevant indication values do not need to increase constantly.
They can also fall or alternate between rising and falling.
The indicated value before correction can be either calculated from the known
characteristic line of the transmitter or determined empirically.
The non-linear range is between 0 ... 75 mbar. For calibration point 101, this
means:
A pressure of 15 mbar, the transmitter delivers 3.3 mbar instead of the ideal
value of 3.0 mbar. Since 20 mA in the display corresponds to 100.0 mbar, 3.3
mA in the display corresponds to 16.5 mA before the correction.
Userlevel (PN 52 =) 0 1 2 3 4 5 6 7 8
Access to: PN:
Locking code / user level 51, 52 ●
Measuring input parameters 0 ... 3, 5, 10, 13, 14 ● ● ●
Tara / Hold 54 ● ● ●
Linearization parameters for measuring 100 ... 110 ● ● ●
input
Parameters of the alarm outputs 59, 60, 63 … 65,70, ● ● ● ● ●
73 … 75
Hysteresis of the alarm outputs 62, 72 ● ● ● ● ● ●
Thresholds of the alarm outputs 61, 71 ● ● ● ● ● ● ●
Access code 50 ● ● ● ● ● ● ● ● ●
Serial number 200 ● ● ● ● ● ● ● ● ●
The user levels 1, 3 and 7 are reserved user levels at which access to the
higher numbered user level is active.
The parameterised user level PN52 is active as long as the locking code
PN51 and the access code PN50 are different. On delivery of the DI30 both
parameters are set to 0000, so that the programming lock is deactivated.
To activate the set user level, you must enter a 4-digit number under PN51 as
a “locking code” and confirm it by pressing the [P] key for approx. 1 second.
Information
If the locking code becomes lost, the unit can be set to the
default value 0000 at the manufacturer's without any data
loss.
7.2 Cleaning
CAUTION!
Before cleaning, correctly disconnect the instrument
from the mains.
Clean the instrument with a moist cloth.
Electrical connections must not come into contact with
moisture.
8 Faults
Fault Solution
The unit permanently indicates The input has a very high
overflow „ ¯ ¯ ¯ ¯ “ measurement, check the measuring
(4 bars in the upper part of the circuit.
display)
The unit permanently indicates The input has a very low
underflow „ _ _ _ _ “. measurement, check the measuring
(4 bars in the lower part of the circuit.
display)
The device shows “HELP” in the 7- The unit has found an error in the
segment display. configuration memory. Perform a
reset on the default values and
reconfigure the unit according to
your application.
Program numbers for parameterising The program lock is set to a user
the input are not available. level that does not permit access.
„Err1“ lights up in the 7-segment This error can only be eliminated by
display the manufacturer. Please return to
the manufacturer.
CAUTION!
If faults cannot be eliminated by means of the measures
listed above, the instrument must be shut down immediately,
and it must be ensured that pressure and/or signal are no
longer present, and it must be prevented from being
inadvertently put back into service.
In this case, contact the manufacturer.
WARNING!
Residual media in dismounted instruments can result in a
risk to persons, the environment and equipment. Take
sufficient precautionary measures.
9.1 Dismounting
To dismount the instrument, do the following steps:
For dismounting the indicator open the four fastening screws of the enclosure
and remove it.
9.2 Return
WARNING!
Strictly observe when shipping the instrument:
All instruments delivered to WIKA must be free from any kind
of hazardous substances (acids, bases, solutions, etc.).
9.3 Disposal
Incorrect disposal can put the environment at risk.
Additionally the TARA weight of the empty gas cylinder, which is printed on
the outside of the cylinder, eg. TARA=20,0 kg.
Connection example
Measurement of current signal (4…20 mA, 2-wire) using the integrated
transmitter supply:
Adjustment
With the program numbers 0, 1, 2 and 3 the indicator is configured according
to the connected scale.
For program number 5 „Offset shift on display value“ the TARA-value has to
be entered as negative value. The weight of the scale is subtracted
automatically, only the actual weight of the filling will be shown in the display.
If an alarm should be activated at an certain filling level (eg. 5 kg) the alarm
output (eg. A1) has to be configured accordingly:
Alarm output 1
60 Alarm output 1 1 = activated
61 Threshold 5