I 2 I 3 I 4 I 5 I 6 I 7 I 8

Model UAP-2HS4PL4
Power supply 3~ 440V 60Hz Notes
(Control circuit) (U 220V 60Hz) *1. Cooling capacity is based on the following condition .
A Color of point 7.5 BG 7/2 A
Cooling capacity
Evaporator inlet air temp.: 27'C D.B. & 19.5'C W.B.
kW 10.6 *1
Condenser water I/ min 63 (Sea water) *2. Parenthesized figures show the weight of plenum chamber.
Head loss kPo 15
- Compressor
Model x No.
Hermetically sealed scroll
ZS21K4E-TFD x 1
-
1
Speed min- 3500
Motor output x poles kW X p 2.2 X 2
8 Starting manner Direct start 8
Condenser Water cooled shell & finned tube
Model x No. UWC-204 x 1
Tube Copper alloy low fin tube (C6B72T)
-
Evaporator Cross finned tube (Cu-tube, Al-fin)
Fan Multi blade fan
Model DBOA23-1B
Air flow rote m8/min 28.5
c External static press. kPa -
c
Motor output x poles kW X p 0.4 X 4
Drive Belt drive
- Air filter Polyvinyl chloride fiber (Washable)
I--
Refrigerant control Thermostatic expansion valve
Temperature control Thermostat
Capacity step % 10(}--0
D Protective devices Overcurrent relay, Reverse phase protection relay, D
Camp. motor protection thermostat,
Low pressure switch, High pressure switch, Fusible plug
Thermal & sound isolator Glass fiber
- Refrigerant R-404A
Charoe volume kg 2.5
Refrigeration oil EAL ARCTIC22CC
Charge volume R. 1.24
E Weight (Approx.) E
Machine weight kg 238+(10) *2
Operatino weioht kg 241+(10)
Spare parts See PA02H403
- Electric heater kW 6 IDIM. IN TITLE SCALE DATE
UAP-2HS4PL4 NON 04.06.26
I~KUJ t.L; II UN
SPECIFICATIONS
F & APPROVED ICHECKED 'DESIGNED T.No. F
·1:- E.Fujita 1 E.Fujita T.Kikugawa
12\
A\ 12.05.22 Small change on description. Y.C. A4
lf.SIZE
)~ jiJ ~ tt Jt ~ DWG No. t± ******
LC~A~R~EE~R~------~-----------L--,--------------.--------------.---~-------L-,------~US~H~IO~RE~IN~8~S~U~C~O~.~LT~D~.----~-,r-~P~A~0=2~A~4~0~5~-~R~1 ~
1 I 2 1 3 I 4 I 5 1 6 1 7 I 8
 l 2 l 3 I 4 I 5 I 6
l 7 I 8

A
I
~-------
I

DBOA23-18
~
-& --~
---------,
4
p O kW
4
I
I

I
I
SYMBOL

@
EVAPORATOR
FAN
FAN MOTOR
NAME

LOW PRESSURE SWITCH

HIGH PRESSURE SWITCH
A

- I E.H I M . I CHECK JOINT -

CONDENSER
DISTRIBUTOR
( EXPANSION VALVE
B 8 COMPRESSOR B
0 GAUGE Dit±l/ItJ~t. ®),.JitJ~t
OD DRYER
FUSIBLE PLUG
- -L- LIQUID LINE
-s- SUCTION LINE
+ ;::; -0- DISCHARGE LINE
c WATER LINE c
t><J STOP VALVE
SIGHT GLASS
[ SE] SENSOR OF THERMOSTA
- l E.HJ ELECTRIC HEATER 1---

D D

E E

1-'KUJt.CIIUN
NON 04 .06 .26

F
 2 3 4 5 6 7 8
No. NAME t ~ i ~
"A" DETAIL "B" DETAIL CONDENS ER 25A SGP JIS 5K
1 WATER INLET
:UI!lf.¥/1;tJ!;j()..O FLANGE
INSTALLATION SPACE CONDENSER 25A SGP JIS 5K
A
2 WATER OUTLET :UI!lf.¥11;tJI;j(iliO FLANGE A
(NON SCALE)
UPPER DRAIN
4-<t> 15HOLES 3 OUTLET
.um.~::.-ilio 20A SGP {FPS3/4)
M12 ANCHOR BOLT LOWER DRAIN
4 OUTLET
Hm;:/iliD 20A SGP {FPS3/4)
EMERGENCY FREON ;r;~Jj;:fi~ili 15A SGP JIS 5K
5 GAS OUTLET ~~il~liW FLANGE
POWER SOURCE
6 WIRING INLET U:.!llll'A.D CABLE RUBBER CONNECTOR
MONITOR WIRING
7 OUTLET ~fsltm!ll111~11l'ilio ~ 45 KNOCKOUT

8 8 NAME PLATE ig ~ 8

,~E-1•--7'--"3'-"0_ _;r:.+i:L(
,
A NOTE: STANDARD MODEL IS
PIPED AT RIGHT SIDE
a: !t~Mt!U ~ J.Jv,
f * SHOWS THE CONDENSER * EfJJ\1iftUJ~)
WATER INLET/OUTLET 111li~l9i!Jl*)
I PIPED AT LEFT SIDE
I lll'-&i!il!3;Ji:;l.,
I PLENUM CHAMBER IS :/l;:tbil\/fjj'gjB~
: PACKED APART FROM
BlJ!Ill?!. ~ J.Jv,
c THE UNIT AT DELIVERY c

800
2-~ 15HOLES
FOR FIX
(M 12 BOLT)
AIR FILTER
SERVICE
SPACE

D D

lf)

;;

E E

0
n
8
7
4-~ 15HOLES
M12 ANCHOR BOLT
SCALE DATE
*"'~" . 1 : 20 13.06. 05 F
F ~+---~~---------------1

REMARK DESIGNED T.No.

M. Okabe A120213-02D
- POWER SOURCE WIRING INLET: LEFT SIDE
DWG No.
· i..:J.UIIAD: fiU! A3
CAREER A120287-02D
2 3 4 5 6 8 w
 I 2 I 3 I 4 I 5 I 6 I 7 I 8

A A

...
- +
-~ 'r-
-ij --~~ ~ ·
I
B B

I
I
I 18 ELECTRIC HEATER t~t-J
- -
17 SIGHT GLASS illli!i~t
16 NAME PLATE ~l!i
15 HIGH PRESSURE SWITCH i/III/Jiiilr.t!Gi
c r1-4~R~EF~.~C~HA~R~G~E~P~OR~T-----+~~~~-~~~-D-----~c

13 OIL CHARGE PORT FOR FAN /7 :;J!l)iiii!D

12 FUSIBLE PLUG )¥!n
-
11 AIRFILTER I7J-IJ~9
10 EXPANSION VALVE I~#
9 HIGH PRESSURE GAUGE i/IIIIJ*
D D
8 LOW PRESSURE GAUGE ~IIIIIJ*
7 CONTROL PANEL J:; ~ o- M~~J~
6 SWITCHBOX ~-< ·~fifi·~?~
- 5 FAN MOTOR /7 )J!l111.!JI! -
-- ·- 4 ~N /7)

3 EVAPORATOR i.~Gi
E E
2 CONDENSER lUliGi
I I 1 \ _l 1 COMPRESSOR II~I

No. NAME
- llJIM.IN SCALE DATE
TITLE UAP-2HS4Pl4/,UAP-2HF4Pl4
UAP-2HS2PL4/UAP-2HF2PL4
IPROJECTION ASSEMBLY DRAWING NON 04 .06 .26
~ ~rr~
F &. ~ APPROVED ~CHECKED 'DESIGNED T.No. F
&. £.Fujita J £.Fujita T.Kikugawa
IP.SIZE ******
& 08.05.09

CAREER
. . .IJT.K.
A4 ~~ ~~ ~ f* it ~ ~±
USHIO REINETSU CO. LTD.
DWG No.
PA028404-R1 ~
I I I
I 2 I 3 4 I 5 6 I 7 8
 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8

!!!
A
----- _ll UPYC-2~---------------------------------
1 1 1 A
AC440V 3!b OPERATION PANEL
50/60Hz R ST
0 0 0 TB1 HPS GL
SOURCE

-
f 660V/0.75 TR 250V/0.75
r--------,
I THR TFU
l.....a --.<1
1
I
L£J
[1E[] GG
TH 0
cs D
COS

r-

F2-3A RDR 1 ------ 2 3 OCR2 HPS LPS

B
r::r
II)
L()
c-.i
L()
r::r
II)

c-.i
~F1-3A
----IZ!- F4- 3A
440 220
-{2}---~ z OCR1
.a .. a.
9596
0 '\§} '6' -
9596 ~,
C H C L B
~H tH
2.5sq rzrF5-3A
0 0 CONTROL PANEL

-
cs f-
J IJ (4 7 8
.
®'.
[ ] MCJ
cos 2
,.,.,c
u
::::!:c
N<
u
~(
~

u
::::!:c
(
(
RS T
I
22 ~ MC2
21!
STOP
FAN
HEAT/COOL:
COOL c HEAT ...,.8
s . • 0

c 1 6 5 1 3
ROR c
"!c ~ -
8. .. t.!Cl t.IC2

·~l~l
~

A2
5~ J 50< ~ J
•
-
0 13
14
I MC1 A2
MC3
A1 r--

~ oc~
r::r 0"
II)
L()
II)
L() 6 4 MC2
r- o --,
~
c-.i N 0
A1 OCR1
I I
I
D
r
I
r- ~- ----,
I
r
I
---- --
I
..., ICH
I
I
I
)~L
I
I • [J]
F2,F3 Fl F4F5
TBl D

. ·Bl··C3
L- 0 _J

~
I I I I L
I
lf~
I I ~2 I t1 7 H- TH I
. . .....
~
I I I ........_, ........_, I
IL. _ _ _ _ _ _JI IL... _ _ _ _ _ _ _ _ ...JI c I
- 1 •.----. ... r-----1
r-
EH1
6kW/7.9A
COMP. FAN
2.2kW/7.0A 0.4kW/1.0A
F3-3A
5 I
-1ZJ- ,g
I
E - - - BYYARD 1YPE SOURCE COMP. MAKER REFRIGERANT HEATER AIR DISTRIBUTION E
I

SYt.IBOL DESIGNATION SYt.IBOL DESIGNATION UAP-2 440V Copeland R404A 6kW -

cs OPERATION SWITCH GL INDICATING LAMP CUSTOMER S.No.
- TH THERMOSTAT CH CRANKCASE HEATER -
cos SELECTOR SWITCH F1,F4,F5 FUSE UC1/3A DIM .IN TITLE SCALE DATE
HPS HIGH PRESS. SWITCH F2,FJ FUSE MF 60/JA
LOW PRESS. SWITCH TB1 TERMIIW. BLOCK/CTKC-255-JP MARINE 1YPE PACKAGED AIR CONDITIONER
LPS 1 : 8 07 .09 . 12
TR TRANSFORMER TB2 TERMIIW. BLOCK/81-201-14P PROJECTION WIRING DIAGRAM
F
Rated current changed.(FAN) E.F. H.Y. T.S. MC2
MC1 MAGNETIC CONTACTOR(FAN)
MAGNETIC CONTACTOR(COMP .)
THR
TFU
FIRESTAT
THERIMI. FUSE
APPROVED
E.F.
CHECKED I
DESIGNED
H.YAMAMOTO E.SHIRAZAWA
T.No. I F

R2 ~.09.0
OCR1 OVERCURRENT RELAY(FAN) EH1 ELECTRIC HEATER
R1 ~.08.04 Notation changed. E.F. H.Y. E.S . OCR2 OVERCURRENT RELAY(COMP.) ROR REVERSE PHASE RELAY
P.SIZE
I-~ rf:J
'~ 111.
"" :t A.Z. DWG No. t! :rt fi
CAREER N'PR(Ml) ClEm CIWIC[J) MCJ MAGNETIC CONTACTOR(EH) A4 USHIO REINETSU CO.,LTD. PA02E4AH06-R2
c:n
1 I 2 I 3 I 4
I 5 I 6 I 7 8
 6

PLAN RECORD
1. Jun. 05, 2013 DRAWN FOR THIS WORK.

IMABARI SHIPBUILDING CO., LTD.

S-847

C/R PACKAGED AIR CONDITIONER

SPARE PARTS LIST

" Zllflllm
tf!.Aim
I.Jm
:fflitlm
t'Hi 11~

Remarks
1-----+-1 S-847: A20287
APPROVED BY H. NISHI
······························································································································································· ............................................

CHECKED BY T. KIKUGAWA

CHARGED BY
1-----+-1 DWG. No.
A120287 02
I ALT. I REV. I CLAS~K DRAWN BY M. OKABE

-;! v
ii«Jifill
-:tttll
L
lef USHIO
-:t n T HEAD OFFICE TEL: +81-898-34-1230
1(? 1- T
.JIII:IBiffi
FAX: +81-898-34-1231
:!: illltlHiiiJi DEVELOPMENT & TEL: +81-898-34-1207
l§~ l:lHiiiJi
DESIGNING DIV. FAX: +81-898-34-1208
:~Oii I:IBI iiJi
~J± ll #1 KO 185, YATA, IMABARI-CITY, EHIME PREF., JAPAN
~J± ll #2
if.ljfj! IUI USHIO REINETSU CO., LTD.
~
 7
A I B I c I D I E I F

PAGE
1
I 1
LIST OF SPARE PARTS SHIP NO.

UAP-2HS4PL4 BOX NO.

- SUPPLY I-
WORK- ITEM
NO. NAME SKETCH MATERIAL lNG SPARE REMARKS
PER NO.
PER SHIP
UNIT
2 2
50
FUSE I· ·I UC1
1 3 3 270612 3A
t. .l - J." o=o~ (UTSUNOMIYA)
- I-

30
FUSE IE ·I MF60

3
2
t. .l - J."
D 0~6.5 2 2 270641 3A,AC250V
(FUJI TANSHI)
3

~
S-N12
MAGNETIC (MSO-N12)
3 CONTACTOR 2 1 3102020N
AC200V, 1a 1 b
- f--
~ litt t~ ~~ ~ (MITSUBISHI)

~~
V BELT
4 4 1 1 280109 A-31 4
v "'"(Ji.J t--

-
5
PACKING
Jk ~IT!~ WI
)\ •:; .:f J
fi
.an
(]9] 1 1 100931
FOR
UWC-204HF
1---

5
6
PACKING
11 ~IT!~ ~
)\ •:; .:f J
fi
.an
n
ll_·_ _\\
\_J
0
N
N
"S
1 1 100932 FOR
UWC-204HR
5

- I• 50 •I !2.Q.j~ -
SACRIFICIAL
7 ANODE PLATE
m tt ~ foB
~an~}[]-~ Zn 2 2 300205
FOR
UWC-204
10 ·I IE
6 6
I• 75 •I !2.Q.j~
SACRIFICIAL
8 ANODE PLATE
m tt ~ foB
~+-$-+ ~]-[]-~ Zn 3 3 300206
FOR
UWC-204

-
1o ·I I· I-

PACKING
9 mtt~ ~
)\ •:; .:f J
m ~t (o) ~1 5 5 300214
FOR
UWC-204
7 7

- f--

IDIM. IN TITLE SCALE DATE

mm
IPROJEC liON SPARE PARTS LIST NON 02.07 .25

8 .& ~==~~~~==~----~~~---4~-----L------~8
APPROVED !CHECKED DESIGNED T.No.
& £.Fujita 1 £.Fujita T.Kikugawa
~;.~~~--~~~~~~----~~
& 12.05.23 Material added. (Y.C.) A4 DWG No. ******
~~H /il ~ f! it ~ 1±
CAREER USHIO REINETSU CO. LTD . PA02H403-R 1
A I B I c I D I E I F
 Operation Manual

1rJs m /" '/

Jr -- :; x -r ::r :/
Marine Type Packaged Air Conditioners

~ fi
MODELS: UAP-1 ~7 (R404A)
UAPG-1 ~7 (R404A)
UAPG-W 1~7 (R404A)
UAPG-R 1 ~7 (R404A)

USHIO REINETSU CO. , LTD.

SJLJJX; 23 if. 1 A 19 s ~u
 Contents Page

Name and functions ofparts

3
Confirmation regarding the installation work

3. 1!1! JJLI:. 0) 7± ~
Cautions for operation

Operation

11 _..___, 15
Maintenance

Regular inspection points

Basic work for repair

8. itt~~$1t'T
Trouble and countermeasures

Recommended oil 39

•*I&1zHn~~~:to~i't]j.v't~ t:: <~~ ~ t~ -c

0
Please bear in mind in reading this manual.

*I&t&m~~~'i~:f±t.J~f±~~Jlr:~~M~~ L--c~?J:..h-clt'~To t~~:7j..O)f±~ · ~%@:

fflf!JX:I~ -c~{lf ~ .ht~~Jlr:~ ~~~It ''""C l'i, 1l!kffh"7t~I&t& It'· -=F.A.hh"rtiJ~~-T~Jzl! ~ ~t~0
~ifiJ~ &:>I)~ Til~, *I&t&m~~(J)~~ ~ ~-~~(J) 5 ;:t ~-MJ;t <t:: ~It ' o
The manual is described for our standard line products. Some descriptions do not
meet with custom-made products completely. Please adapt handling/maintenance
measures according to the machine, referring to this manual.
1. ~ ft:t3 J: l}fjlj ~
Names and functions of parts

·~ 1YF
Name of parts
Vr<.Jvi' DX I±\ j ' 1) ) v ( ::1 LF :t b ~ )
V-belt Air discharge grille

7 7 './ m~i1J~
Lubricating port
Fan motor

77 '__;
Fan

Evaporator

Expansion valve

Air filter
JI1J~t
Pressure gouge
Operation panel

:::J'./ I' o-Jv* ':J :;;7..

Control box

Compressor Condenser

EE*&~ ~9€~t;::f31t\'""C~9€ L.J:.flt7.1lifltEEO)lfJ'~7f 7-. ~~*&~C'~£ t;:*{~C'~ 0EE1J

Compressor ~ C'~6f)Q~~C'T o

Compresses the low temperature and low pressure gaseous refrigerant

which was evaporator to the pressure with which the refrigerant can be
liquidized easily in the condenser.

~*&~ EE*&~tJ:. G ltl:l±l ~ ht:. ~71li~J±O)l{J-~jj 7-. ~l{J-~71< t;: ct 0 -cr~{~ ~it 0~:)(:~
Condenser ~C'T o

Liquidizes the high temperature and high pressure gaseous refrigerant

discharged by the compressor with condenser water.

- 1-
 life*# ~*i%i :a:-1±:1 t::. rWJ t!!;WjJ± 0)1~1~~9-lf'±, .:c 0) ~ ~ -c- f'±?fi-55%i r::i5TEn~lv -c- 'b ~ §
Expansion :a:-*t::. ~ t.t v\0) -c-, ~ 9=1f;:~Ife*# :a: 'b 5 ~t -c~EE L-, ?fi-55 L-~-tv 'f1S:7!! fE:EE 0)
valve ~9-l f;: L- ~To

Reduces pressure of the high temperature and high pressure liquid

refrigerant discharged by the condenser to the degree with which the liquid
refrigerant can be vaporized easily through the evaporator.

?fi-55%i ;viP G~~ ~ nt::.~r"J?;~7:\, :a:, life*# :a:-®J&J L- tc fE:7!!0)~9.tf:: J: 0-c

~!& :7'' 1J
Evaporator ~~T~E)t~$: -c'T o

Evaporates the low temperature and low pressure refrigerant which passes
through the expansion valve, taking heat from the room air drawn in from
the air suction grille.

7 7 /
Fan
Draws the room air into the air conditioner and discharges it into the room
after it was cooled by the evaporator.

m31:1. r:Prd-i :
Electric
Encases the magnetic switches, fuses, protection devices and operation
kit box
devices.

Air filter
Removes dust and dirt from the room air.

-2-
2. :tM1f~t~;:OO-t-01it~
Confirmation regarding the installation work

7 O)Jt::l:: f;:3'E:SJffiJt ;{_ G.h Q C: :_ 6 f;: IDttl ~ .h --c V \ j:: TZPo

• X

j:: t~,
::I /

*
£~if;v }- -c' f;: U!!J :G:: ~ .h --c v'j:: -9;6=-o T :r- '/ ~ l- --c <t'C. ~ v' o

Check whether the air conditioner is installed in such a place which bears the weight of the
air conditioner sufficiently and whether is firmly fixed to the floor with anchor bolts.

lb 1m~ f;: 'b 5~ U!!l f;: ::r. 7 :::z / ~ U!!1 :G:: T 6 t~ 'dJ f;: "'~ oo _l:_ :g1H;: U!!l :G:: t.& ~ iL ti 1 00 fi ~ L- --c :to 'J j:: T 0)
-c ~' f U!!l }:£ L- --c <t'C. ~ v\ 0

In order to fix the air conditioner firmly during pitching or rolling of a ship, be sure to use
the fixtures attached to the right and left sides of the upper rear of the air conditioner.

• mrl~Ji ::r. 7 :::r / :r~:t!~ 0) @J !1% ~ ,:>t~m-c ;a=- --r 0

Check whether an independent power source is provided for the air conditioner.

fl;6=-0)'m~~-HC:f1fffl L---c:to~v'f;:f,t6
C:, 7''v~fJ~t .:z.~;(;6~-w:J.h6~.h;6~~ 'J j::To
Without a separate power source, the circuit breakers may be thrown or fuses blown.

e 7~ :A I-;6~ ft ~ .h --cv 'j:: -9;6=-o

Check whether grounding work is provided.

·~1@~@[!~~~&?6~-hf';;J:~ 'J j::1±"/v;6=>o

Check whether the wiring and piping will not be externally damaged.

ePJ~·~jJ:A O)~.h6~.h;O~ ~ 6~Fffl'i)~Ht--cv'j::TiPo

MBe C51:k) O)~tt,;a~~ 'J j::-90
Check whether the air conditioner is installed, avoiding such a place where inflammable
gas may leak.
There may be danger of explosion (ignition).

-3-
s. ~J=tLcO)tt~
Cautions for operation

-~~rpO)t£~
Cautions for operation

·~~~w6b -c, ~v~~~oo~~T Q ~ ~ f;: l:t, ~,--r 3 :5t Yl:::to~~i? <t2: ~ "'o
Once the air conditioner is stopped, wait three minutes before restarting it.

3 :5t Yr*J f;:~~~ 00~~ L ~ T ~, ~;fflXf;:jltOiiJ~ir-iJ:dJ, t: .::z. ~ ;(~/- v~ ;tJ iJ~-;D.tLQ ;:_ ~ iJ~
(b'J~To

If the air conditioner is restarted before a lapse of three minutes, it may be overloaded
and a fuse blown or circuit breaker thrown.

•rliil.}jtWiiJ~YY" <
:3: l'i~-:::> IJ 1*1'1= L, :lCf;:mT~il-l'i, ~,f 3 JtJ;I.l:::to~~i? t2: ~ v'o <
Turn the thermostat knob slowly, and wait at least three minutes before returning it to
its original position.

1:: .::z.~;(~fv~jJiJ~-;lJ;(LQ~;(LiJ~;b 1J ~To

A fuse may be blown or circuit breaker thrown .

• ::c 7 7-{ Jv -7 l'i~, fl& IJ fi It -c ~~ L '"( <t2: ~ v'o ::c 7 7-{ Jv -7 l'i 2 i!m F~, f;:- )jt l'i~jffl- L -c
<t2: ~ v \0

Be sure to attach the air filter before operation. Clean the air filter once every two weeks.

::c 7 7-1 ;v-7 ~ .Anttv'-c'~~ L ~ T ~, ~t15Z}J5li1:iJ~tt <tt IJ, ~11JXO)itc~f0) 'b ~ f;:tt IJ ~
To
If the air filter is not replaced, dust will gather on the air conditioner and operation will
become erratic.

•*~F~, .::-~ffl f;:tt

G ftv' ~ ~ l'i, ~,f'~~.A -1 ::; 7 ~wll:f;: L, m71Jli:~-;D 0 -c <t2: ~ v'o
~~~T Q ~ ~ l'i, 6 ~F~,Yl::§Uf;:'m;71Jli:~ .An -c t2: ~ v'o <
Be sure to turn off the operation switch and disconnect the power supply when the air
conditioner is not used for a long period of time.
When it is restarted, turn on the power switch at least 6 hours beforehand.

- 4-
 •ll&J6~~v ;v~~l±l~·-v ;vO)§fJf:::.~f~!jo/):a:W[tr>ttv'--c:'< t-!.~v'o
~:UJXf;::.~:@iJ~iJ:>iJ:> VJ, ~~fO))]j{iZ9 ~ ft VJ ~To

Do not place any obstacle in front of the air suction grille or air discharge grille, because
the air conditioner may be overloaded, which may also cause trouble with it.

·~7~~~-, ~~~-,~~~~~~O)~-tt~~~-:a:~~~O)X7~~0)~<--c:'~ffl
Lftv'--c:'< t-!.~v'o 51.1<To~.hi1~£b VJ ~To
Do not use inflammable sprays such as hair spray, lacquer, paint, etc, near the air
conditioner in operation because of danger of fire.

<
L -c v 't~ t-!. t~ ~ f;::_
e•~;R:® f;::_ ~ffl
For comfortable operation

•:t3'tffi~:a:tt~LT~'ttv'J:: 5 f:::., ~r.ffil.:a:WiiJ~L-c< t-!.~v'o

Control the room temperature, avoiding excessive cooling.

[ ft mJ ~fl'J~~~0)7.ffii.Jt~:a::k~< L~T~, iJ:>;t~-c/F't*f:::.ttVJ~To

~fl'J~0)7Ji!lt~I'J: 5°CfWf& il~® ~ --c:'To
[ Cooling ] People sometimes feel uncomfortable if there is too big a difference between
indoor and outdoor temperature.
Optimum temperature difference between indoor and outdoor is around 5°C.

•-*~r~,~~To~-g.,-J:, ~k~Y:\.L-c< t-!.~v'o

Ventilate the room time to time when the air conditioner is operated for a long time.

•:t3'tffi~O)m~~:a:mHtk'!~f:::. Lttv'--c:'< t-!.~v'o ttm5e7J-*i1~~< tt VJ ~To

Do not leave the windows or doors open or the cool air will escape and cooling efficiency
be reduced.

ewmf&O)~~Noo
Restart after power failure

wmf:::.J:: VJ ~~il~wll: Lk~-g-1-J:,~~~~ ~7-:a:v,~t~lv OFF~~f:::.~-9~,~i1~£b VJ ~To

::. 0)~ ~ ~ 7-:a: OFF f;::.~ L t~f&, 7 7 ~O)Jfai!JiJ:> G MOO L -c t-!. ~ v'o <
To restore the machine operation after power failure, once the operation switch needs to be
at OFF position.
From this initial state, restart following the operation steps.

-5-
4. ~fiJJt:t
Operation

- tykfpi'ffl~ ~:}0 J: -a~~ -

Names and functions of
control panel switches

·~fp$0)~~
Name of control panel switches

rm!±!±tJJ.-{yf-
~~~A { ':1 f-
High-press COOL/HEAT
RESET SWITCH Pilot lamps change-over switch

0 0

~ USHIO
HPS

0 0
RUN
HEAT

Thermostat ~ ":" '!' lll!l 18

~~) ~ ""
WAR~ COLD
THERMOSTAT CONTROL SWITCH
8
2ND

0 0

Operation switch
Electric heater step
change-over switch

·~fp$0)11J~
Operation switch

l1! J!ii .A -1 '/ =r : IOFFJ IFANJ IHEAT/COOLJ O).A-1 -;;"T~@JT~, l1!J!iiw.LI:, *Jj.J1!
Operation switch J!ii, lfj- ml1!J!iiil~ --c- ~'iTo 'it:. e ~~~I& IJ fi It 6 ~ a~m~Jiiiil~ "C' ~'iTo

'furn the knob for OFF, FAN and HEAT/COOL and all functions will
stop, the fan will start, or cooling will start. If a heater is mounted,
heating is possible.

- 6-
 7_ffil_ J3r ifflJ w ~ :
Thermostat
Turn it toward right when cooling is not enough and turn it toward left
when it is too cool.

WARM COLD
THERMOSTAT

~lljtmWJ~ ~m Jm ~:a.--t.o~~r:t, .A-{ y =r:a_.rcoOLJ ,altmJm~:a.--t.o~~r:t, fHEATJ

y7:.A-{ ~;:::_ ~ -c <t-c. 25 v'o
COOL/HEAT m~ t:: ~ ~ :a.-.J& "? 11 1t -c v, .o ~~ 0) Jj.~fl= ~ -c <t-c. 25 v' o
change-over
Set this switch to "COOL" for cooling and to "HEAT" for heating.
switch
Only the models in which an electric heater is mounted.

m~t::~~~ii& m~ t::~~O)$.:a.-WJ~~o.A-1 y 7~T o

WJ~.A-{ y7: m~ t::- ~ :a.-.J& "? 11 1t -c v' .o ~~ 0) Jj.~fl= ~ -c <t-c. 25 v' o
Electric heater
Changes the capacity of electric heater.
step change-over
Operate this switch having an electric heater.
switch
flSTJ ··· lljt_m~fJ ,1,
Heating capacity is low.
r2NDJ ··· lljt_m~fJ *
Heating capacity is high.

*- 1F 1:T
Pilot lamp
Lights up during operation.

- 7-
 -~~!$100-
Preparation for operation

eJJ;fi~f'F~T 0 f~~t~ '?, {XO)$:rJi~1it~O) 5 ;tJJ;fi~f'F

L -c t~ ~ lt\0 <
Check the following points before starting the air conditioner.

CD"/~;::(/~il60f~f:t, 6 ~rfl,-mn~~m~.A.n-c< t~~"\0

Turn on the power switch at least 6 hours beforehand.

"/~:A-/~ f:J::-*:MFfl, O)*J!:O)~-fr~~lt \-c, x. 7 :::1 /O)miJff-~-WJ Gf.t.v\--c- <t~ ~ 1t \0

x. 7 :::1 /O)~iJib ~ P3 r.tf~ T 0 t~ 60 7 7/ 77~ .At~ !l f~imm-t 0 t~ 6b"C'To

Do not turn off the power switch during the operation season except when the air
conditioner is stopped for a long time, because it is necessary to energize the crankcase
heater for smooth starting.

@f%!117Jot~ /:f'O)mm~ .An -c <t~ ~ "\0

Turn on the power switch for condenser water pump.

@f%!117kffl #iJ~ ~It \-cIt \-c, x. 7 :::1 /f~FJT;ij:'O)Jk:l,:iJ~Jmlk ~ tL -cIt\ 0::. ~ ~1it~
L -c t~ ~It \o <
Check whether the water regulating valves are fully opened and condenser water is
supplied sufficiently to the air conditioner.

Of%!117k ~imlk L f.t.lt \ --c-JJ;fi-9 0 ~, 3C~~~ (!WiJ±J±jJ ~ M$:) iJ~{jfjlt \ -c~;fflXiJ~* 11: L~
To
If the air conditioner is operated without condenser water supply, the high pressure
switch (safety device) will function and stop the air conditioner.

OJmlkii:iJ~$-9~- 0 ~, ~~$=0)~fflti!~m <f.t. 0::. ~ i!~ ~ '? ~ -t (i@J:;klk~f~ J:: 0 f%!1Jtg0)

m!1t) 0) "C', £,f?Jf;ij:'O)Jk:l,: ~Jmlk L -c <t~ ~It \o
If condenser water supplying volume is excessive, the life of the condenser will be
shortened (due to corrosion of the cooling tubes causes by excessively high water
velocity), so supply the predetermined volume of condenser water to the condenser.

<%!117k7kii
Condenser water flow rate:

m;i)ff-)llfJiJSl~ tl~lk:l,:(Q/min) ~ ~.&lk ::1,:

(Q/min) J:.~.&lkii (Q/min)
~tm
Voltage in Standard water Lower limit of Upper limit of
Model
power source flow rate water flow rate water flow rate
UAP-1 60Hz 42 20 80
UAP-2 60Hz 63 25 120
UAP-3 60Hz 105 45 140
UAP-5 60Hz 150 60 210
UAP- 7 60Hz 210 90 270

-8-
 ~ f'F jJ ¥:t
Operation

•~m~~Cl) ~tPt~
Cooling
CD IFANJ ~~ '/-? ~ ~..g-:b--lt-c <t-c. ~ 1t\o
Turn the knob to "FAN".
O:l!J!I.~~~OO~fl~*To ;:_Cl)~IRUNJ 7/:t'il ~ ,~:J:T~*T o
The fan will begin to run and the pilot lamp for "RUN" will
light up.
O~~,m-I;[)~.A-{ -:;=Til~ ICOOLJ l~ft-0-cv\.:S ;:_~~lit~~
-c <t-c. ~ 1t \0
CONTROL SWITCH
Check that the COOL/HEAT change-over switch has been
set to "COOL".

<2:) IHEAT/COOLJ ~~ '/-? ~ ~..g-:b--lt-c <t-c. ~ v\ o

eJOL
FAN O~m~~~OO~fl ~*To
OFF • H~T
Turn the knob to "HEAT/COOL", and cooling will start.

CONTROL SWITCH

@71ill.lt~J1Pffl '/ "? ~ ~t '/ ~ ~ -c <t-c. ~ 1t \ 0

Set the thermostat knob.

WARM COLD
THERMOSTAT

• f$.11:. C7) ~ iP k
Stopping
I OFF J ~~ '/ -y ~ ~..g-:b--lt-c <t-c. ~ 1t \o IRUNJ 7 /7"il~WL:t.:c 7
:::z /il~f$.11:. ~*To ( ;:_ Cl)~, ~ 7 /~ Jr~ .A l:: ~ !?l~imm ~*To)

Turn the knob to "OFF", and the pilot lamp for "RUN" will go
off and the air conditioner will stop. (At this time, the
crankcase heater is energized.)

CONTROL SWITCH

- 9-
el!l.r-RJwaJ~O) L-iJo.f-:__ - - - - -!f 7 H~~~0)~1Hil!?i:l±l 7'' !J ;v:a:waJW L- -c t-.:. 2:: v\0 <
Adjustment of air flow In case the conditioner is ducted, adjust the air discharge
grill provided in the room.

• ~ J!1.:a: J::jj rRJ, T jj rRJ, M jj rR1 f;: rR1 ~t f-:__ v\ ~ ~ l'i, ~ l±l 7'' !J ;v
:a: 1 ttf-') }!1. :a: l±l '--' f-:__ v\ jj rRJ f;: rRJ ~t -c <t-.:. 2:: v\0
~J!I.I'i~~ l::r-RJ ~ f;:I!Ji:t±:lT J: 5 f;:T 0 ~, ~m5Z::h=*7J~lb7J~ VJ ~To

When the cool air is desired to be directed up, down and

forward.
Turn the blades of the air discharge grille in the desired
direction.
Cooling is effective if the cool air is directed slightly upwards.

•~mJm;~O) L-iJo.k (1) m31J. t ~-7 :a: ::-~m 0)~1f

Heating ( 1) - - - - - - In case an electric heater is used.

CD~~m-w.Jli.A -1 ::; 7-:a:- IHEATJ f;: L- -c <t-.:. 2:: v\o

Set the COOL/HEAT change-over switch to "HEAT".

®Jm;~.A -1 ::; 7-0)~f'F:Jjr~r'i ~~ mJm;~O) L-iJo.f-:__J r;: ~___ t-:__ 7)~ 0 -c

<t-.:. 2:: v\0

Follow the instructions of cooling as for the manipulation of

WARM coLo the operation buttons.
THERMOSTAT

+~mlf.J:O)JE~J!I!fiwlt.EI Normal operating range at cooling mode

lE'ffi"t~Jm;~:t:J\:~0) ~ ~, ll±t±:l, !QkA.J±JJI'iiJ:I;:f'TsC.O){~f;:t~ VJ ~To
Discharge and suction pressures shall be within the values shown below under the
normal condition.

R22 lE 'ffi" t~ J± jJ {~ (MP a) R22 Normal range (MPa)

ll±t±:lJ±JJ 1.3-----1.75 Discharge press. 1. 3 '"'-' 1. 7 5
!QkA.J±JJ 0.37-----0.55 Suction press. 0.37-----0.55

R404A lE 'ffi" t~ J±jJ {~ (MPa) R404A Normal range (MPa)

ll±t±:lJ±JJ 1.5-----2.1 Discharge press. 1.5-----2.1
!QkA.J±JJ 0.47-----0.66 Suction press. 0.47-----0.66

[email protected].~ 7)~ ~" \ t-:__ 60, ~ td'il!I.:S:7J~illl::kt~ t-:__ 60 r;: !Qk.AJ±JJ 7)~ 1:: sc.f~ :a:~*- 0 ~ ~ r'i, l!l.
:S::a:~ 0 ""(~JE{~ r-..waJ~T 0 £,~7)~ (b VJ ~To

When suction pressure exceeds the above range due to the high temperature of suction
air or excessive air flow, it is necessary to reduce air flow by adjusting damper.

-10-
s. :t3-=¥-.An
Maintenance

e::c 7 7 -1 ;v7' (J)flftw

Cleaning the air filter

@~c:f:l (J) * ::z !J ~I& I?~~, v\-J 'b ~ :h,v \ft~J!l.~* I? l±lTf;: ~ f;::_, ::c 7 7 -1 ;v7' iJ~l& I? fi~t
Gn-cv\~To ::.n~:ff</i5c0-cto~~TC:, ::c77--fJv7'(J)§iJ~-J~I?, J!l.:liii~~&L-, ~
mflliJJ ii~fftTT Q C: C: 'b f;::_, ~!IJ:H~oo f;::_~iJ~-J ~, ::c 7 ::z /iJ~i!tc~fT Q ~nil~ ib I? ~To

The air filter attached to remove dust and dirt from the air and distribute cool, clean air. If
the air filter is left unclean for a long time, it will be clogged and air flow through it will be
reduced, cooling/heating efficiency impaired, the evaporator surface frosted, and cause
trouble with the air conditioner.

CD ::c. 7 ::z /Mffi(J)PJk~ :~r !J ;v(J) o- v v r--* :?~ ~ Q ~-c -¥Mf;::.iJI0

Knurlinq ~ 0 -c <t-1!. ~ v \ 0
scre-ws
Loosen the knurling screws on the air suction grille at the front
of the air conditioner, and pull the grille toward you.

®P&~~f!) ;viJ~~ ~ ~ T C:, ::c 7 7-1 ;v7' iJ~]\.0 -cv\ Q (J)tJ~ ~;t ~To
The air filter can be seen when the grille is opened.

@::c. 7 7 -1 ;v7' (J)J&-'¥-~fiJ'G, ::c 7 7 -1 ;v7' ~ l& I? l±l L- -c <t-1!. ~ v \0

Grip the handle of the air filter and pull it out.

- u-
 @I& I) l±l LJ::.x 7 7-1 ;v7' l'i, if\ :::z V ~i'blt\, 1'f1flkiHb.0 ~m--c'1)t0
-c <t~ ~ l,t\0
Dust the air filter and wash it with clean cold or warm water.

@"fz:~ ~ -li:'-c iP G:7G (l){}[ffl f~I& I) 1i ~t -c < t~ ~It \0

Dry the air filter and return it to its original position.

._,,*~]
[ '-!.:t:l~
050°Cf,/.J::JJ).:t3m--c'1)tbt~ It\ -c' < t~ ~It \o
Ox 7 7-1 Jv7' f'i:k-c'ib~ G f~lt\'"(' < t~ ~ lt\o ~;t 0 =. ~ iJ~ ib IJ ~To
Ox 7 7 -1 ;v 7' l'ifi:~F~,, @::tH3 :7t f~ ib -c f~lt \ -c' < t~ ~ 1t \o *i!tr =. ~ iJ~ ib IJ ~To
o~ < f~I1Jn(l)o~'"\~ =.6-c'.::'f!efflf~t~0~il'f:tmtw(l)tJiliJ3E~~< L-c< t~~"\0

[Cautions]
ODo not wash the air filter in water that is over 50°C.
ODo not expose the air filter to fire, or it may catch fire.
ODo not expose the air filter to direct sunlight for long time, or it may shrink.
OClean the air filter more frequently when the air is very dirty.

-~~O)j'f1ftffl-
Cleaning the exterior of the air conditioner

-rz:" \t::.
~ -li:'t::.
** G tJ:." \:ffl -c'~ < Ptv \ -c < t~ ~ "\0 -t- n. -c' t 11Jni!~ I&n t~" \ ~ ~ f:t,
G iJ:. 1t \:ffl -c'=lit 1t \ -c < t~ ~ 1t \0
*tJ:. r:p ·~1)t1f!J ~?i

Lightly wipe the exterior of the air conditioner with dry, soft cloth.
If it is very dirty, use a soft cloth soaked in water or neutral detergent.

._,,*~]
[ ' - t..::t:j~
O@:ft€7k~iJ:.~t-crf1ftffl- Lf~lt\-c' < t~ ~ lt\o
050°Cf,/.J::O).:t3m-~f!effl Lf~lt\-c' < t~ ~ lt\o ~~~~-{SO)~h,iJ~ ib IJ ~To
o 7J '/ v /, .--.:::/::/, ~ /7-~, ~ 7J=f-:¥5Jt~ ~'-c'=litlt \t::. IJ, rnJliO)r~~~£B1f!Jt~ ~, ~tJ:.~t
t::. IJ L t~ It\ -c' <t~ ~It \o

[Cautions]
ODo not pour water directly on the air conditioner to clean it.
ODo not wash the air conditioner with water over 50°C, or it may be deformed or
discolored.
ODo not use gasoline, benzine, thinner, polishing, compound, etc, when cleaning the air
conditioner or spray liquid insecticide over it.

-12-
e F v:.o"/(J)~Nff
Cleaning the drain pan

.:c r ::z / :a:-R~r~,~ffl L -cv' .:s

F v- / /" /il~i1Jn -c ~ -c, F v
~,
/~:a:--=>~ Gito:::. ~ iJ~~ ~~To F v/~iJ~--=>~ o ~, ~)1-f;:7J<
;a~~no:::. ~;a~~~ ~ -r(J)-c\ 3 n J1 f;: - gu;t~#ff L -c <t-!. t3v 'o
v[/ './ l'i './
Drain pan The drain pan gathers dust when the air conditioner is used for
a long time, and clogs the drain pipe. If the drain pipe is clogged,
water may overflow outside the unit, so clean the drain pan once
every three months.

UN#ff:1J¥~J
F v / /" /(J) tl:Hl 1\f;:, * !J ::z ~=L~ iJ~--=>~ 0:::. ~ iJ~ ~ ~ ~ T(J)-c', F v //"/:to J: LJ F v
* v
/ tl:l ~::J f= 1-1~ L -c"' o ::z "'o
~ ::t 3: :a: I&~ ~ ~, Ib-n t;::ffi -c-ta:", -c <t-!. t3

[ Cleaning method ]
Remove dust and dirt from the drain pan and its outlet and then wipe them with a wet
cloth.

- 13-
·{~*i~(J);fQ-=f-}\.tJ.,
Maintenance for condenser

?~*i~(J)~*IJW(J)r~~f:t, :ffl'r:i(J)~Jl%1;: J:: o JkJl(J)Jiilt \, ~ t~~fi~r~, (J)Jiilt \ 1;: J:: IJ ~:l/'(J)~f:t

~ IJ ~Til~, :l/'ft < ~ t 3 n ~ 1;:-J3Ef'i~i%i~(J)JW~~:a:-I~I'Ht-c,~~ L-, £,~1;:J;t t.~*IJ"f(J)
~~:a: L-ft ltnf:fft IJ ~ -lt lvo ~~To~~ l'i, £,-f~ /:/(J)m~:a:-!W 0 -c <t-c. t31t \0
Cleaning period of the cooling tubes of the condenser differs more or less with quality of sea
water and operation period.
However, inspect it at least once every three months by opening the head and rear covers of
the condenser.
If necessary, clean the cooling tubes. Be sure to turn off the power switch for pump before
cleaning it.

CD~2"f*iWt(J)-iltfl&lt\fft~J:: IJ *rkl(J)Jk~~ :a: L-, t3 G IO~*i~~

1: r (J) ::z v ::7 :a: 13¥1 ~ , * ~ ~ :a: L- -c <t-c. t3 " \
0

Extract all water from the lowest position of the piping system.
In addition, open the upper and lower cock of condenser and
let water flow out.

L- -c t-c. t3v \0
@h:tl(J)~ :a: f'if' <
Remove the right and left-end cover.

®~(J) J:: 5 ~;:~~ffl:t'7 ~-ctctlil" G ::1'7 v ~/::7. L-, 111n:a:J& IJ

~It \ -c <t-c. t3 It \ 0

As shown in the figure, brush off each cooling tube from left to
right alternately with a brush.

-14-
•*~F~9~fi :a:w ll: -t .:S ~~
Maintenance before prolonged idle period

D-* S f;i ~- *M~fi :a: ~ -c, ri'Jfffl :a: J: <ij!t:ijk ~ -r <t~ "6 v \ 0

Operate the fan only for half a day to dry out the inside.

D m7J»..A -1 :>' 7 :a:~, f-WJ 0 -r <t~ "6 v\ 0

Be sure to turn off the power switch.

D~!IJ~iP ~%:@:f;:7J<:a:~t:te ~ '"( <t~ "6 v\o

-'t (/) ;t ;t f;: ~ -r :to~ ;t -t ~, ~~(/) s f;:7J<tJ~itlffi ~ -r, ijc~ il~~~-t ;s ::. ~ il~ ~ ~ ;t To

Extract all water from the condenser cooling tubes.

If water remains in the piping, it may be frozen in cold weather and the pipe damaged.

D F v/-'~/, F v/~:a:1llr~ ~ -r <t~ "6 v\0

Clean the drain pan and drain pipe.

- 15 -
6. JEWL~~
Regular inspection points

It is desired to inspect the air conditioner regularly to prevent trouble and maintain it fully to
make it exhibit the best efficiency rather than servicing it after trouble occurred.
The simple regular inspection will be described below.

,~~0)~-fHi, *~0) -c <t-c: ~ 1t \o

t;: 66~ijji.A -1 :/7 ~W 11:: L, m7m: ~-WJ 0
Be sure to turn off the power switch before undertaking any inspection or maintenance of the
air conditioner.

e.:c 7 Jv7' O)jf1fjffl'

7-{

Cleaning the air filter

@~9J O)iF :::r !J ~I& 1J ~~, ~~~ ~ .hv\f,tff'iM~* 1J lliTf;: 66, .:c 7 7 -1 ;v7' iJ~l& 1J fi~t G.h
-cv\~ T o -:..n~* <$5ctii L ~ T.!:: *
:::r !J -r:x. 7 7-1 ;v7' 0) § iJ~-J~ IJ, M:S:iJ~~:PT ~.!:: .!::
'b ~~, ff'i mfitgtJ iJ~r-l i? -c ~~TO) -r:, J: <flfti L -c <t-c: ~ 1t \0
fl!tif'i.:c 7 7 -1 ;v 7' ~~ Lll< -r: ~:!:*~?)tv \1-i.!:: Ltd~, b .!:: Jm IJ .:c 7 :::r / 1~!1:£ 66 -c <t-c: ~It \o
The air filter is attached to remove dust and dirt from the air and discharge clean and cool
air. If the air filter is left unclean, it is clogged, air flow is reduced and cooling/heating
capacity impaired.
Remove the air filter, and wash away dust and dirt from it with water, and return it to its
original position.

e:EIPj'd~0)3t~ C#illl<ff'i*IJO)~)
Replacing the anti-corrosive galvanized piece (Sea water)

i&~O):f!l~l&fi~t-cv \6 Bd~f'i, ff'i*IJ~:JO J: lJ~fJZO)JWiilt~~li::T 6 t;: 66 1~£,~-r:To

{(-] 37J J:31~-/3f.f'itJH~O)m/3f.~,#:~ L, £,~~~J;t C -c?)t~ L -c <t-c:~ lt\o
Sacrificial anode plates (cathodic protection zinc/iron) are attached inside the condenser to
protect the pipe and equipment for cooling water from corrosion damage.
Check corrosion degree of the plates periodically, once in 3 months, and replace them if
necessary.

f!.1i~JfEllii'dt&
Anti-corrosive Anti-corrosive
galvanized plate galvanized plate
)~·~ ~:,;
Packing

II
Cover

-16 -
eFAN ~~~t0)7'£llJ3
Lubrication to the fan bearing

7 7 /0)@]~~ tt 6'"J G ipl;: -t 0 t;: 6'"J, 7 7 /~~ ~t I;::Q:"

~
MI¥J 1;: B:l!E L- -c <t~ ~ v\0
For smooth fan rotation, lubricate the fan bearing
regularly.
)iJ!IlD /
Lubricating
port

. 2 7J j] 1;: - tt
cy~ :::z- /fts6'"J~, r:- v ::7 -1 /0) ~ ~ 1;: 'b a:M L- -c <t~ ~ "\ 0 )
• · 17 ;v/~.::. 7 ::7'' !J ~.A 3J ( "S/ ::c.Jv::fil!E (:!*) ~~)

Lubrication period · · · Once every two months

(Lubricate it before operation season and before
placing it into a dock.)
Grease to be · "Albania grease 3" (manufactured by Shell Petroleum Co.)
replenished

CD-7~ "S/ / ::7''-mlt& ~ l:tf L- -c <t~ ~ v\0

Remove the front panel of the casing.

®7 7 / O)Jli <1;: 118" t:• /~ ::7'' !J -.A.:::. v 7" ;viJ~ ~ ;:t ~ -t 0) -c-, ~-=:. iJ:. G B:l!E L- -c <t~ ~ v \0

The 118" pin type grease nipple can be seen near the fan.
Supply the grease from it.

® ::7'- v ~ .A 3'E :l:ii ::a l:t, ::7'- v ~.A t~~ ~ ~ -t ~ r~, n:. G:P L- 1:±:1 0 w.tt 1;: L- -c <t~ ~ " \0
Supply the grease until it comes out of the gap of the bearing a little.

[Caution]
Note that water and dust are not intermixed in the grease while supplying.

-17-
e7 7 /~;v t- O)~fJiml~
Adjusting fan belt tension

~;v t- iJ\~6 6bl'f, .A 1J ::; /~Jt:a.:. L-J!I.:S:iJ\yt,t <f,t IJ,

X
J 7 '/]"-I) 2 E
~ t~ ~;v t- iJ\fJJRITI L-, ~~if 0) mJ!;H~ tJt 1J ~ T 0) --c'iml~
Fan pulley §t~ v-c <tc ~ v\ 0
<{.!?
- ~ <~~~L-v\~;v H:tct <f$LJ6.:. ~iJ\;b6f::.6bf£~iJ\
~'~--c'To

If the fan belt is loose, it slips and air flow is reduced.

Furthermore, loosing of the fan belt may cause
~lj]~]·- I) vibration and noise.
Motor pulley The fan belts are apt to stretch when they are new, so
adjust them correctly.

f,t:BimJ~O)~f'i 7 7 /~ ~ 7 7 / foiHI~:tu~!MiiJ'JE L- < :5¥1-TI~ f,t Q ct 5 l~f£~ L- -c < tc ~ v\0

Note that the fan shaft should run parallel to the motor shaft when adjusting the belts .

-7- Y / ::1'Mt.& ~ l:tf--t ~, 7 7 /~;v t- iJ\ ~ ;t ~To .:. O)~;v t- ~ ~ 0) ct 5 l~t~--c':Jfl3 ;t -c,
~ 5mm t~:btfO)iJ\@~--c'To t L-.:.tL£J,___Cf=:btf~~~~~'i, iml~L--c< tc~v\o
When the front panel of the casing is removed, the fan belts can be seen. V belt tension is
correct if the V belt slack is about 5 mm when pressed lightly with a finger as shown in the
figure.

CtmJ~h"rtJ
~ 0) ct 5 ~~ iml~-T::; t- ~ L- 6b -c, 5(1=1J 0):/J r-PJ~
CITI~~-ITI~~6~,~N!--ffil-~IJ~To

[Adjusting method]
Tighten the adjusting nut, and move the motor
to the direction pointed by the arrow mark.
The belt is this tightened.

-18-
emYJ.*&c(J)i:tlrrff
Additional tightening of the electric system

r~(J) ~~ ~ J: <i:tlrrff L -c <t~ ~ v'o

Additional tightening the following points.

J±1JimM~P'J$(l))!#ff-=f
Terminals inside the pressure switch
~ <l::.::kmVftil~mtn0$01:t3'E0,~~ L
m~#lmM~~P'J(7)1f.)!ffij-=t- -c <t2:. ~ v'o
Each terminal in the magnetic switch box
In particular, inspect the parts which
are subject to big current.
milffil'tlffi-=t-
Power source terminal

~ t~m~#lmM~~~~f.t. ~--1::.11~ Lt~Jm~l'i3'E07fftm L -c <t~ ~ v' o

Clean off dust from the contact points of the magnetic switch.

e1t$~N~(J)~0~(J)~~.itlM.ff~~~
Inspection of each bolt loosing, additional tightening and inspection for gas leakage

~~*&E(J)~;v ~ (1)~0~1'iff~~h(l)JJf:~l::=.f.t. ~, -t:-(J){ili.(J)~;v ~ (1)~0~ tHiff.t. ~-(l)}Jf:

~ l::=.f.t. 0 t~ 60%0,~~ L, ~ 0 ~~J5~ Thl'f~,fi:tlrrff L -c <t~ ~ v'o
f.t.:JoiPJ~I::.ff ~~~ ~11"0 -c~n(l)JiFJfil~ f.t.v 'iJ:.iffl.l~-c <t~ ~ v'o
Loosening of bolts through the refrigeration system may cause gas leakage and loosening of
other bolts cause noise, so carefully check all bolts for loosening, and additionally tighten
them if necessary.
Inspect the. refrigeration system for gas leakage at the same time.

·~p :l}v"-17"(1)"':)~ ~, F v//"/(J)jflftm

Clogging of the drain pipe and drain pan

x. 7 7 -11v?r 1::.11~ Lt~lm~iJ~ F v//"/(l)J:.""'-Jmn L, F v//"/~{1:7 Lt~ ~ ~~F7lv"-17"

~"':)~ ~-lt0::. ~ il~cb ~~To :@:WL~~(J)~I'i::.(J)1fftmt1-T0-c <t2:.~v'o
The dust collected by the air filter drops on the drain pan and clogs the drain pipe, so
regularly inspect and clean them.

-19-
 ·~fi~flj:O)~~
Recording operation conditions

•m•a.~~lkm~. ~~m~~~~fi~#~~&L*~o
-:. nl:t~f-'HI~~~:fi?~lta-:. 0 f;::)~-fi-, W-129 0)~1¥] 0)~~~~ tt IJ *~a

Record operation conditions such as power source voltage, condenser water temperature
and room temperature.
Such records will help to find cause of trouble in the future.

}~~IF.f:M ,¢f. ~ Jji I§ ,¢f. ~ ~ 11ft ¥1J:tf:£~ ~:IX

miJ!ma mEE m- ~~ ~ VJ 'T ::r. '/ 7 :t£f*m£E0)±10%£J,J*l0)-=.~ v

4iJ: ~tPlk tfj I:] 71li~ 71li~m-~~ ~ VJ 'T ::r. '/ 7 30"'43 °CM~ oc
s oc
~t!Jlklli.A l=l 71li~~ 71li~m-~~ ~ VJ 'T ::r. '/ 7 71li~~ 3"'4°C
J#:
~ ~1*171li~ 71li~m-~~ ~ VJ 'T ::r. -y 7 15.5"-'25°CW.B oc

WRiiJ.~~{f ll!~l3 .l V~!R~ ~1tttWRib, ~~{TO) ttv'-=. ~

Inspect the following points and record them so that the air conditioner can be operated
effectively for a long time.

Time of Actual
Inspection items Inspection points Judging standards
inspection state
Power source Check with Within ± 10% of
voltage a voltage meter rating voltage
v
Leaving condenser Check with oc
~ Around 30"-'43°C
.....0 water temperature a thermometer
~
C,)
Q.l Difference between
0..
00 entering and leaving Check with Temperature difference
..~. . "C
condenser water a thermometer from 3"'"'4°C
........:>.. .
Clj
temp
t=l Check with oc
Room temperature 15.5"'25"CW.B
a thermometer
Vibration and Check with Abnormal vibration
operation noise eye and ear and operation noise

-20-
·-/~ffff~OOMB~t~~ff~~~-
Inspection of High/Low pressure switch for pressure setting

,¢.i:~~M ,¢.\ • rJi § ,¢.\ • ~ ~ -tiJY:E£~

-~ffff~OOMfi~ rmfffJtiJ · . · -c ff ~
ffH~fJ 1k .:a:- 11: &1J ~~-0~P'l f;:~-'5::. ~
~ }Efl[ OFF ~ff~ .:a:-,¢.\ lH- .:a:- J! f.t_ iJ~ G 7 :r. ~
.fffjtlj +o.1MPa
~ .T-'5o -!7
~fffjtlj +0.03MPa
J#: 1ttff fjtlj • . -~~fii±IP#.:a:-L.&'J
~ -c
ff~ lH- .:a:--J! f.t. iJ~ G
7-:r.~-!7

~ 9~ R22 HFC134a R404A

@_]~WJ 2.3+0.1 MPa 1.2 MPa 2.3±0.1 MPa

• ff fjtlj
@_]~}\ ¥1:b{l1ffl -¥ l:b {l ~ffl -¥ l:b {l1ffl'

@_]~WJ 0.2± 0.02 MPa 0.1 MPa 0.26+0.02 MPa

~ ff fjtlj
@_]~}\ 0.34 + 0.03 MPa 0.2 MPa 0.42+0.03 MPa

Time of
Inspection items Inspection points Judging standards
inspection

1=1 Inspect the dual High pressure side · ·Stop . Within allowable
0
......
..., pressure switch for condenser water and check it, tolerance .
0
Cl)
0..
OFF pressure looking at the pressure gauge.
rn High pressure side
1=1
...... setting.
.......
Low pressure side · · · Close the +0.1MPa
~
;::; condenser outlet valve and Low pressure side
1=1
1=1 check it, looking at the pressure +o.03MPa
~ gauge.

Refrigerant R22 HFC134a R404A

Circuit-Cut 2.3+0.1 MPa 1.2 MPa 2.3+0.1 MPa

High press.
side Circuit-In Manual Manual Manual

Circuit-Cut 0.2±0.02 MPa 0.1 MPa 0.26+0.02 MPa

Low press.
side Circuit-In 0.34+0.03 MPa 0.2 MPa 0.42+0.03 MPa

-21-
7. {~;EjEc7)£*f'F~
Basic work for repair

- jJ .A{~j~Q$ -
(R22 Cl)]f.f.::~fflT 0 o R404A C7):m1Him-T:~t~~fl:~~ffl L, --c <t2:. ~ v'o)
Handling of Gas-leak detector
(The following is applicable for only R22, in case of R404A, use with electrical gas detector.)

.:r:. 7 ::z /C7)J'%9jt*~iP G J'%9jtiJ~~n 0::. ~ iJ~ iVJ IJ ;t To ::. Cl):m~f'i ::tJ .A ~~fl:f.:: J:: IJ ~n1!im~
WliJ"' --c {~;@ L, ft ft ;h., f'f ft I) ;t 1±-lv
0

.1f.A~~fl:C7)teffl¥:tf'iff .A~~fl:Jtd.DH~~~f.::~ t_, --c iVJ IJ ;t Til~, :k~0- T Cl)~~.l-c'~ff t_, ;t To

The refrigerant may sometimes leak from the refrigeration circuit.
So check the circuit for leaking with a gas leak detector.
Handling method of the gas detector is described in the operation manual attached to the
detector, but the following are the outline of handling method.

O~nf'i rff,X i¥J -z:' iVJ 0 :m~tJ~ iVJ 1J , ;t t;::!J&Jt)( ~ n --c iJ:. G~iS C7)~1ti1~ jijJ::. 0 ;t -z:' f'ibfiJ:.tt iJ~
GfF.f rff, C7) -r n ;0~ £VJ 0 t;:: 66, 1E 0 fF.f rff, ~ ;0:. ft --c rr 0 --c <t-c:. ~ " ,
0

)<~ ~te 5 t;:: &'))<~~~ 5 ~;(1.,;0~ iVJ 0 (7)--z:'J&tlkv' f.:: f'i3t0it~ l, "C <t2:. ~ v'o

Take a sufficient time for checking, because gas sometimes leaks intermittently and it
takes a little time to change the frame color after sucking the leaking refrigerant.
Carefully handle the gas-leak detector not to get burnt, because fire is used in it.

[J&f&:17¥:tJ
Handling method

( 1) ~~fl:Cl) ~~ ~ mJ ft--c 7 ;v ::z ~ ;v ~~f.-tim f.:: .An --c <t2:. ~ v'o

Open the bottom cover of detector and fill the fuel cylinder with alcohol.
(2) ~ :81H.::::. ftnt;:: 7 ;v ::z ~ ;v~f.it ~ J& 0 --c <t-c:. ~ "'o
Wipe off alcohol which has spilled out.
(3) JJO~$fl: f.:: 7 Jv :::t ~ Jv ~itA l, "( <t-c_ ~ v'o
Change alcohol into the heating container.
(4) ::. fl';h,t;:: 7 ;v::z ~;v~f.it~ 1&0 -c <t-c. ~ v'o
Wipe off alcohol which has spilled out.
(5) JJO~$fl:f.:_,¢,1.)( l, "( <f2:. ~ V \o
Ignite the heating container.
(6) $fl;C7)~~Jlj;O~;lt:i:f.::~b0 t;:: G iJI,r~r, / F;v~mlv'"C <t2:. ~ v'o
Open the adjusting handle after complete combustion of container.
(7) "? :/ T-z:'Tf'f~ <,¢,1.}< l, "( <f2:. ~ V \ o

Ignite the detector at once with a match.

-22-
 (8) ~ ~iJ~ ~ <t~ 0 t~ G~~ L- --c <tC. ~ v' o
When the flame ring is heated red, try to detect gas leakage.

O~~JXJ,t1£:ttm-9Q o
Watch flame

~t~:S: i¥Jg/A jf.A~t~ :S: 1¥1 rri/f'); ~ (J) -@,

5----- 25 0.35----- 0.85 ~ ~ ~

25----- 40 0.85----- 3.2 ~ ~ ~

40-----110 3.2 ---.., 8.5 ~ ~ ~

110-----160 8.5 -----12.5 ~ ;0~ ;0:. 0 t~ ~~~

160-----600 12.5 -----38.5 ~(J)59iv'~~~

(Flame reaction)

Leaking volume Gas leaking volume

Flame color
Approx. g/month Approx. m 3 /sec.
5----- 25 0.35----- 0.85 Very light green

25----- 40 0.85----- 3.2 Light green

40-----110 3.2 ---.., 8.5 Greenish purple

110-----160 8.5 -----12.5 Purplish green

160-----600 12.5 -----38.5 Greenish violet

<9) # .a: M t:-, ~ 1r mL- -c <t-c. ~ ", 0

Close the valve and extinguish detector.

1*~, JtfnB~t~l:tf~:f!Ef'F~I;::tov'-cl:t, ~ftlii~*Y;\~t:q;:;ljj[tf1 L-f~v'J:: ?I;:, ~//?t?/1£:1-T

0 -c ~ftl1i:?~Ufil~l;:.!l.T&? -c iJ:. Gf'F~ L- -c <tC. ~ v' o
~ / / -!f? /iJ~ -c' ~ t~v '1-'F~I;::tav '-c l:t, @J!l:£~-1!: 1i:~fflT Q iJ:., Pi%Ji5~ t~ l:t:WF~~1!fr-..Jl
;m L, -c <t-c. ~ "\
0

&caution
Store the refrigerant to condenser by pumping down, due to prevent the emission of
refrigerants into the atmosphere during maintenance, overhauling or repair work.
In case of the pumping down is impossible, consult with your dealer for repairs, whether to
use the recovery equipment.

- 23-
 - Jlt:@~~ · 1fHt3t~ -
Vacuum drying and refrigerant charge

<
:r:. 7 ::::r / r*l (J) ~~Jt il~ ts. ts. 0 tc ~ ~ ~, .IE ~ ts.v \ ~ ~ , ~ t~ f'± ~ ~ ts. ~,, il~ r~.A L- -c" \ .:s m~ f'± ?X
(J)=- ~ r::a:~ L- -c-=~~1!k · ~~Jt3'Ejj;:a:-1-r0 -c t~ ~ < l,t\0

If no refrigerant remains in the air condenser, it becomes short or air is intermixed into the
refrigeration circuit, evacuate the circuit and recharge the refrigerant.

·~~Jtf'±m:G:::a:~ 3'Ejj; L- -c <t~ ~ "\0

Charge the predesigned am<mnt of refrigerant.

(~JJD3'Ejj; f-J:jj3'Ejj; ~ ts. ~ ~T <, :r:. 7 ::z / t:: ~:flil~ iJ:.iJ:. ~ , ~~lif(J) JJj{ ~ t:: ts. ~ ~To)
(It is easy to overcharge the refrigerant when charging it additionally. Overcharged
refrigerant puts overload on the air conditioner and causes trouble with air conditioner.)

·-~~j!k(J)JrrH::, ~~lifflmmil~iirJhfi, ft~f;:{~:fl L- -ciJ:. Gi-T0 -c <t~ ~ v\0

Before evacuation, repair leaking points completely if there is any.

e3'Ejj;-t .:S~~Jtf'±, ~ ;:t t 0 -c*iJIU,J--71~1 L -c:JOv\f~:JJil~~fiJ-c'To

It is advisable to divide the predetermined volume of the refrigerant into small containers,
weighing it.

•uAP-1,......UAP-7 for R404A

R404AO)~.g-
-----
f- ----- ----- -:: : ,
ln case of R404A
/ft~;Ky,..;:
~g
Pipe
I II
Refrigerant
cylinder
1 ~k~ I
;cond enselr
1
1
~~ ;f, './ J" '--------c-~........____~ -1)0~
!t:&~
Vacuum pump ~~"
Weighing machine To power source

.UAP-1'"'-'UAP-7 for R22

/ft~;j-;'y,..;:

Refrigerant
cylinder
Joint for
(R-22) refrigerant charge

~m "
To power source
!t~~
~gg;f,y)
Weighing machine
Vacuum pump

-24-
[£,~ f,t. IJ't.~]
Tools to be required
~tl.t, iF/-r<, -@~/7", M~#CV2L 7v7T/' ~, ~~(6.4CuT)
Refrigerant cylinder, Vacuum pump, Stop valve (V 2), Flare nut, Copper tube (6.4CuT).

c~wJJr~J
Operation method

CD~YJt:T ~ ~:; ffl~-¥0) 7 v7-T /' ~:a: t'if L --c <tC. '6v'o
Remove the flare nut from the pipe joint for refrigerant charge.

®-:r~~:?JIH~-¥1=tj2.~:a:~m L, M~# V1 :a:mHt--c~r*H=~tl.t:a: .An--c <t2:.'6v'o

(~ 0.2MPa ;t ~)

Connect a pipe to the joint for refrigerant charge, open the stop valve V 1 and let the
refrigerant enter into the unit.
(Up to approx 0.2MPa)

®ff 7-~~~~iAijnf&imtJ~fJ:v'iJ:.~~ L, iAijntJ~Ib -o~-frl=r:tf~JE L, :pfCJ®, @O)f'F~:a: L

"( <t:. '6 It \0
Check whether there is a leaking point with a gas leak detector, if any leaking point is
found, repair it and do the work mentioned in @ and @.

@~~iJ~f,t. ltnr'i V 2:a:rm lt"C, •@~/7":a:~ilii L, ~r*J :a:-~@1;: L --c <t:. '61t'o
~?2: ~ / 20°CJ;i.J:. 0)~-fr l'i, ~ / 7" J:: 1J iJI:YJ: il~ t±:l f,t. <f,t.-:> "C iJ:. G
7" O)~ljii cp, JeJ lmt!fr.l3l iJ~
lll#F~'~9f£13l~*Y6!EiliiL --c <tC. '6v'o
m!mr!ll3l il~ 2oocJ;I. r 0)~-frr:t, 5°c ril~ -o .::- ~ 1=, 3o ?tJJ"ffi: L --c <t:. '6 1t 'o
If nothing wrong is found, open V 2 and operate the vacuum pump.
If ambient temperature is over 20°C during vacuum operation, operate the vacuum pump
for another hour after exhausting no air.
In case, ambient temperature is under 20°C, extend the vacuum operation by 30 minutes
for every drop of 5°C.

@~.A~il~ -0.098MPa f;:f,t_-:> "Cv' 9;:. ~:a:~~ L, M~# V 2:a: M 1..: --c <tC. '6v'o
Confirm that suction pressure gauge reading is - 0.098MPa, and close the stop valve V 2.

-25 -
®M~#V1 (tf-/A:fi~O)bO)) .a:-mHt-c f%tzj;.a:- 0.2MPa ~~~EEL-cfflf}i.A~~.a:-1'J--:::>
-c <t-c. ~ v\ 0

~tzj;.a:-::fE:I:iT 0 -mn~f%tzj;tf- /A:O)lt!:&:.a:-ffiiJJE' L -c <t-c. ~ v'o

Open the stop valve V 1 (attached to the cylinder), raise the refrigerant pressure up to
0.2MPa, and check the circuit for leakage.
Before changing the refrigerant, weigh the refrigerant cylinder.

cv~~iJ»tJ: rtnf'f, m:<E:&:~ ~~t!t.a:-:7E:I:i L -c <t-c. ~ "'o

If nothing wrong is found, charge the predetermined volume of refrigerant.

®7E:I:i~ f'j: v .a-M t: -c X 7

1 :::z / iP G@2. ~.a- f'j:f L' T -y ~ ~ JIH~-=F [~ 7 v 7 T y r-' ~!t .a- :I&
1J fi ft, ~ .h 0) fJ: v' J:: 5 [~ L--:::> iP 1J rrff 66 -c <t-c_ ~ v'o
Mter charging, close the valve, and remove the pipe from the air conditioner and attach
the flare nut and blind cover to the pipe joint for refrigerant charge, and tighten them up.

Cautions

~t!t*~.P f~7k7tiJ'>.A G fJ:v' J:: 5 f~t±/i L -c <t-c. ~ v'o ~~fO))Jjt!EJ t~tJ: IJ ~To
Be careful not to get water into the refrigeration circuit, or it may cause trouble.

- 26-
 - ~~#0)~!&: -
Adjustment of expansion valve

~5ft# l:i Im I;: :to v \ -c 7E:5timl~ ~ tL -c v\ Q k ?h, J.;. t-2: VJ I;: iml~T .:0 ::. ~ l:ill!i ~t -c <t-2: ~ v\o ~tr
:a:-1~-riml~T Q m..g-1:1, £, TfEfJ~t:a:- ~ -ciE-mtt~~~;: tt .:0 J: 5 U3~ L. -c <t-2: ~ v\0 tt :to, iml~
(J) ~ l:t &:> G iJ:. t: ?h JEa,~ ~if~ L. -c :to v\ -c <t-2: ~ v\0
tt:to, iml~tl t:l:ttci;:@Jif"l'ff%tzl(J)?51E:I:il~~1JO L. ~To !Ife5ft# !31*0)/F~..g-J: VJ, ~71ffi.~(J)J& VJ
11 ~t:l*~ n~/F ~ --c: &:> Q m..g-tJ~ &:> Q k ?JJt:E~ L- -c <t-2: ~ " \ 0
The expansion valve has been adjusted at the factory, so avoid adjusting it unnecessarily.
However, if necessary, adjust it correctly, referring to the pressure gauge. Confirm the
starting point before adjustment.
Counterclockwise rotation of the adjusting screw increases refrigerant flow. Note that trouble
with expansion valve is in most cases due to wrong installation of the feeler tube rather than
expansion valve.

mmooM~O)J&flkv\
Handling of magnetic switch

e~,~il~~~~t-c~t-2: L. <m~ L.t~ ~ ~U, fi$!~M:H:~I& VJ ~;t ~To ~,~~~~/~~, -1" .A 9

tt ~----c:m < ~ n:..:t 0 -c'l1.:fmil~~r L- ~ TiJ:. G tt Q""' <ll!!~t-c <t-2: ~ "\0

If the contact of the magnetic switch is burnt excessively, replace it. Do not polish the
contact points with sandpaper or file, or the capacity of the magnetic switch is reduced.

Additionally tighten the screws for magnetic switch to prevent inferior contact or
over-heating.

-27-
:$"$:0)
:jj\i]L • "$: "$:$1iim JJj( IE! ~WJ-O)~fJ~ 1tll; til

1. 1 1. 1. 1 (A) x. 7 ::z /0)"$: (a)w;~ 7 :A~ -eiJ!UJE · g~ O~C.~I'J:f~

~f'F:A-1-y"f-~ ~7/7''/J~ $-ef:tftv' (b)~~O)/f~ IRJ- 'UJ: ~ f;J:'/J"(l)
-t-0
JMJ.~t::I'J:~J% .'!HT L. -cv' (c) ~ l:: ::L ~ ;t::O) ~~~L.-c1t'0 0 t: ::L ~ ;(f'J:~~T
O){}Iti'J~ L. -c t ftv' -w:JWJ- ~f'J:, -t"O)~'IJ~ 0
7yYtEaf~ (d) ~'IJ~.I¥1iH~ft i!J< tP~ J 'IJ~A:0 O~C.~H'J:fffT 0
t~L.ftv' -?"""(1t'0 ,:_ ~~~J: ~' ~
ffl~~JWJ- L1~0
<s)=:~@ln (a) x. 7 ::z /Vq l:: ::L 77-~--c-,~~0 t: ::L ~ ;(f'J:~T 0
~ ;(O)"WJWJ- .* ~~f'j:fff-t-0
1 1M!/f~
f4j- (C) ~{'F:A-1 'YT (a) "$:$~ fd'J:*k 77-!7-eg~0 f~~kf'J:~T0
)% /f~
Jj; <o) JllJ=:mtm~ (a) "$:$0)f::~, * 77-~--c-,~~0 f~~kf'J:~-t-0
~ ,~'/J~001t 'f:: ~ ~
fi
(E)J±iJOOM -ecb0
~
(F) J±*&~-l}-~
L.
.:c
ft
1. 1. 2 (A) 7 7 Yffl=: (a)*k/f~ 77-~--c-,~~0 f~~td'J:~T0

"'
........
~7/7'/J~

,~n-r-0
ib~m=:~
OOM
(b)~::z-1 Jv-

:± 1. 2 1. 2. 1 (A) •-ef'J:ft1t' (a) 7Uw.1W~O) § §~~ ~ rcooLJ

~ 7yYI'J:~T ~7/7''/J~ ~'IJ~ fWARMJ 0)./J-"~:b-t

0 'IJ~, Eaf~f'j: ,~nL.-cv' 1JliH~cb0

L.
~L.ftv' 0 (b) JJ& A@~ r.ffit J3f. rtt~O)~.ffil.®
-c
(~jiq@~) 'IJ~{E; ~;Jm-?-c~Jl~""(".l:f.0
~ •
-r-~-cr.ffil.J3f.w-1W
%:
~'IJ~ ON ~~ttG
00 ttv'
{if-
(B) J±*&~ffl =: (a)*g/f~ 77-~-eg~0 ~-t-0
0)
ib~m=:~ (b)~::z-1 Jv-
"$: OOM

- =:
$ (C) J±*&~ffl (a)-~ f::f'J:U ;J. jf~f~"""(~:jj\~ ~~~T0
'-" ~Wo]A:0 ,:_ ~ ~~J: ~
~JIY'.JT0miltcb0
(D)Eaf~ (a)-~ f::f'J:~-1 ,:_ O)miJ, ~'IJ~ JBit~~~T0
5ft0
(E)7Uw.1T~ T1JC.O))Jj{IEJf~J: ~ ti€ ~.ffit~ ~l!l~-c t@J ~T0
,~'IJ~ ON fUt Gftv' GT', rU~~
(a) :A-1 -y"f-0)- ~Tti.,f'i@J 0
(b) ~.ffil_~jJ:Afi,{lt

-28-
.UlO)
:!*i5L • Uc ttc~iim

(F)m%.@Jn
W-

(a) JBiM@JnO)
~ ~lt/TO)~flJi

7.A?'C',~~0
7lb

~~~fn-t:o
it

~/F~,lt/T~ }jit§ )1! 4ii 0) :m-il fj:

}jit§~ ~~?f.t.:O
2. 1 2. 1. 1 (A)::z:.Y:::z/0) (a) ~7kil~Jm-? -c ~SW·#·~Y7~ #tJ~M~~n -cv':O
7 7 / , EB("~ ~7 /7'il~ Ul~C'I'if.t. "'t.t.v' ~"'-0 til:tOO ~, ~C.SWO)
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-29-
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-30-
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-31-
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-32-
 8. Trouble and countermeasures
State of Position Cause of Points of
Trouble Countermeasures
trouble of trouble trouble diagnosis
1.1 1.1.1 (A) Not due to (a) Electric Measure electricity <)Repair devices in
Both fan and Green pilot trouble interruption. with a tester. switch board.
compressor lamp does with air (b)Wrong wiring in If another electric <)Replace fuse.
do not not light up. conditioner. power source. device is used from <>Correct wiring.
operate when (c) Power fuse is the same power
operational blown off. source, operateitto
switch is (Fuse in switch at see whether
turned. hand is blown electricity is
off) supplied.
(d)Single phasing.
(B)Electric (a) Fuse is blown off Check continuity Replace fuse and
__..... circuit. and bad contact. with a tester. correct wiring.
en
-~ (C) Operational (a)Trouble or bad Check continuity Repair or replace
~ switch. contact. with a tester. them.
-~ (D)Over- (a) Contact points Check continuity Repair or replace
~
Q)
current are left open due with a tester. them.
.:5 relay. to trouble.
~ (E) Pressure
~
"§ switch.
~ (F) Compressor
.8 thermostat.
~
'"C 1.1.2 (A)Magnetic (a) Bad contact. Check continuity Repair or replace
] Green pilot switch for (b)Magnetic coil with a tester. them.
s
......... lamplight fan motor. failure .
'"C
Q)
up.
@
1.2 1.2.1 (A) Not due to (a)Thermostat Turn thermostat
'-€!
Q)
0. Fan is Green pilot trouble. setting is at dial toward
8 operative, but lamplight "WARM" . "COOL".
-~
bl:l compressor up. (b)Since suction air Warm feeler part of
;§
inoperative.
8
,....;
temperature is
too low to turn
thermostat by
griping it.
on thermostat.
(B)Magnetic (a) Bad contact. Check continuity Replace it.
switch for (b)Magnetic coil with a tester.
compressor failure.
motor.
(C) Compressor (a)Trouble or Check insulation Replace
motor. burning. state with a megger. compressor.
(D)Compressor (a)Trouble or In this case, Replace
burning. compressor is compressor.
humming.

- 33 -
State of Position Cause of Points of
Trouble Countermeasures
trouble of trouble trouble diagnosis
1.2 1.2.1 (E)Thermostat Contact points are Compressor does not Replareit.
Fan is Green pilot not turned on due to. operate when feeler
operative, but lamp light (a) 'Ihmble with tube is warmed.
compressor up. switch. But it operates when
inoperative. (b) Gas leakage thermostat is
from feeler tube. short-circuited.
(F) Electric (a) But contact, Check continuity Correct wiring.
circuit. disconnection or with a tester.
single phasing of In case of single
compressor phasing, motor is
circuit. humming.
2.1 2.1.1 (A) Not due to (a) Condenser water Check piping, Open valve if they
Both fan and Green pilot trouble is not supplied. valves and pump. are closed, take
compressor lamp goes with air (b)Condenser water neressary
are operative off. conditioner. is short. countermeasures if
but stop soon. (c)Condenser water piping is wrong.
High
temperature is Check whether
pressure
high. pump pressure IS
switch has
low or pump
functioned.
rotates reversely.
(d) Insufficient Inspect valve Open them
opening of stop openmg. correctly.
valves in
d refrigeration
§ system.
UJ

.8'
UJ
(B) Water (a)Cooling tubes In this case leaving Clean cooling
~ cooled are stained with water temperature tubes with a
..c
"'d. condenser. dust. is low, but brush.
Q)

§ (b)Condenser water condenser Replare damaged

'€
Q)
circuit is temperature is high. packing.
....,0.. bypassed due to
8 short-circuit
.;Q
bD caused by
ll packing failure.
c§ (C) Refrigerant (a) Non-condensable Di:fferenre between Recover
e-.1
gas is intermixed leaving water refrigerant.
in refrigerant. temperature and Extract
(b) Refrigerant is temperature non- condensable
over-change. corresponding to gas.
condenser saturated
pressure exressively
large.
(D)Pressure (a)Wrong Inspect pressure Adjust it to correct
switch. adjustment. with a pressure working pressure,
gauge. but do not correct
designed regulating
pressure.

- 34-
State of Position Cause of Points of
Trouble Countermeasures
trouble of trouble trouble diagnosis
2.1 2.1.2 (A) Over- (a) Bad adjustment. Measure current Adjust it correctly.
Both fan and Green pilot current with an ammeter.
compressor lamp goes relay.
are operative off.
(B)Compressor (a)Current is Check compressor, Find cause of
but stop (Over-
and fan excessive. fan, compressor trouble and take
soon. current
motor. motor and fan necessary
relay has
motor. countermeasures.
functioned)
Check pressure
switch as well,
because the trouble
may sometimes be
caused by
malfunction of
pressure switch as
stated in 2.1.1
2.1.3 (A)Nodueto (a) Obstacles. Check air filter. Clean air filter.
Green pilot trouble. (b)Opening degree Check stop valves Open stop valves
d lamp goes of stop valves on on refrigeration on refrigeration
~ off. refrigeration system for opening system correctly.
en
<Low system is degree.
$'en
pressure insufficient.
~
,..c switch has (B)Filter for (b) Filter is clogged. When air Replace filter.
..a functioned)
Q)
refrigerant. conditioner is
@
operated with
'-8
Q)
contact points oflow
p.
....,
8 pressure switch are
-~ short-circuited,
bJ)

Jl temperature
8c-;i
difference before
and behind filter
becomes excessive.
(C) Expansion (c)Trouble. Replace it.
valve. (d)Gas leaks from
feeler tube.

(D)Refrigerant (a) Refrigerant Recharge

charge is short. refrigerant.
(Find cause of
leaking with a gas
leak detector)
(E) Pressure (a) Bad adjustment. Check pressure Adjust pressure
switch. switch for pressure switch correctly.
with a pressure
gauge.

- 35 -
State of Position Cause of Points of
Trouble Countermeasures
trouble of trouble trouble diagnosis
3.1 3.1.1 (A) Not due to (a) Cooling load is Check if heat source Take necessary
Both fan and Airflow trouble. excessive. is added, numbers countermeasures.
compressor rate is of occupants
are correct. increase or windows
operative. or doors are left
open.
(b)Air discharge Inspect. Rectify.
directions of
plenum chamber
are wrong, or
position of
ducting is wrong.
(c)Cool air cannot
be discharged
evenly by
~ obstacles.
-~ (B)Expansion (a) Bad adjustment. O ln case gas leaks, O lf expansion

.~s
valve . (b)Gas leaks from evaporator inlet valve is-wrongly
feeler tube. piping is frosted. adjusted, adjust
-~
(c) Feeler tube is O ln case feeler tube it, but do not
~
Q) wrongly held. is wrongly held, adjust it
·o
!£lQ) compressor unnecessarily.
sometimes gives OCorrect
~ out abnormal attachment of
§
~
noise due to liquid feeler tube.
,..c
"d. hammer. O Replace feeler

~ tube if it is out of
order.
'il
Q)
0.. (C) Refrigerant (a) Insufficient Evaporator inlet O Additionally
-~
b.O refrigerant piping is frosted. charge
jJ charge. refrigerant.
c§ (In such a degree (Find leaking
~Xi
that low points and
pressure switch repair them)
has not
functioned)
(]))Condenser (a) Condenser High pressure is Check condenser,
and its water flow rate abnormally high. piping, valves, and
related is insufficient pump.
parts. and water
temperature is
high.
(b)Cooling tubes
are stained.

- 36 -
State of Position Cause of Points of
Trouble Countermeasures
trouble of trouble trouble diagnosis
3.1 3.1.2 (A) Not due to (a)Fanruns Check. Rectify if
~
·~ Both fan Airflow trouble. reversely. necessary.
~ and rate is (b) Blades of air
.s
.~
compressor insufficient. discharge grille
are are very tight.
~ operative. (c)Opening degree
·~
!;:1 of duct damper
Q)
bll is insufficient.
;.§ (B)Air passage. (a)Air passage is Check. Rectify if neressary
§
wrong or foreign and remove
~
,.a objects exist. foreign objects.
•t::f
Q)

~ (C)Fan belt (a)Slip due to Inspect. Adjust tension of

~ Q) loosening of fan fan belts.
p.
-~ belts.
bll
;.§ (D)Air filter (a)Air filter is Check air filter. Clean it.
~ clogged with
ct:i dust.
4.1 4.1.1 (A) Fan (a)Rotoris Inspect fan. Repair or replare
Cooling is Fanandits damaged. fan.
sufficient, but related (b) Fan shaft on fan Remove foreign
uncomfortable parts. bearing is objects.
vibration and damaged.
noise take (c)Set screws for
plare. rotor are
loosened.
g
·.p
(d) Foreign objects
(lj are uneven.
~'"' (B)Fan belt (a)Vibration or Check fan belt. Adjust tension of
§ contact due to fan belt or replare
fan belt it if necessary.
-~
§ loosening or
ca tension.
~ (b)Width of fan belt
§
.g is uneven.
- ~- (C) Fan pulley (a)Installations of Check pulleys. Rectify them.
§ and fan pulleys are
~
·.8 motor wrong.
~ pulley. (b) Parallel lines of
5 pulleys are
-.::t<
wrong.
4.1.2 (A) Compressor (a) Liquid hammer Check compressor. Off internal
Refrigerant due to adjusting compressor
system. failure of parts
expansion valve. malfunction,
replare a whole
compressor.

- 37 -
State of Position Cause of Points of
Trouble Countermeasures
trouble of trouble trouble diagnosis
4.1 4.1.2 (B)Flexible (a)Flexible tube Check flexible tube. Replace flexible
Cooling is Refrigerant tube failure. tube.
sufficient, but system.
uncomfortable 4.1.3 (A) Magnetic (a) Bad contact of Inspect magnetic Repair, clean or
vibration and Electric switch. each part. switch. replace magnetic
noise take devices. (b) Bad contact switch.
place. points.
(c) Rust, dust or
g
·_p foreign object in
~ steel core
~ connecting part.
'1::$
§ (d) Bad contact or

-~ rattling of
push- button
Cd
~ switches and
8 other switches.
~ 4.1.4 (A) Not due to (a) Bad installation. Inspect installation. Rectify
-~- Others trouble. installation.
8
§ (B) Fan motor (a) Bad installation. Inspect fan motor Rectify fan motor
·_p
base. base. base.
~
e (C)Screws (a)Set screws on
external plates
Check screws. Repair them.

"""' are loosened or

fallen off.
(D)Piping (a) Piping is in Check piping. Rectify piping if
contact with necessary.
casing or other
devices.
(b)Gauge piping
vibrates.
5.1 (A) Cooling (a)Wrong tightening Check them. Additional
Water leaks water or damage. tightening or
outside air piping. (b)Water jackets at repair of piping.
I-<
~0
conditioner. (B) Water inlet and outlet Additional
·_p
;.s cooled are loosened. tightening of water
s::: (c) Packing is
8 condenser. jackets or
·@ damaged. replacement of
~ packing.
"2 (C)Drain (a) External drain Inclination of Clean, repair or
g
piping. piping wrong. external piping is rectify drain
~ (b) External drain insufficient. piping.
~
$'"' piping and joints Do not connect drain
~ are clogged. piping to cooling
..n (c) Internal drain water drain piping.
piping is
damage.

Notes: The trouble and countermeasures stated above only for cooling for heating are included.

- 38 -
Recommended oil
A) In the case of SEMI-HERMETIC 1YPE COMPRESSOR

~
MAKE R22 HFC134a or R404A

EXXON MOBIL CAGOILARCTIC 300ID ARCTIC EAL68

CASTROL ICEMATIC SW68

JX NIPPON OIL & ENERGY FREOL a68N

CHEVRON CAPELLA WF46,68 CAPELLA HFC 55

SHEIL REFRIGERATION OILS4 SHELL REFRIGERATION OILS4
SHOWASHELL SEKIYU
FR-V46 FR-F68

B) In the case of HERMETIC 1YPE COMPRESSOR, change ofthe oil is impossible.

CD fJl.1JffiH;:11JIJ1·iJ~Jtj( IJ fift Gn-cv \o~iJ~ib IJ ~To

® fJl.IJa!H;:~~.:c.A?' '/ t-tJ~Jtj( IJfift Gn-cv\o~, ~ma~~\ ~, ~ -t~;: zooc~~~ L- -c <t~~v \

® ~~0)* '/ t- 7J.A 7-1 /~u~--r /".A3'M~&:>o~, OOJ3Ui~J! L..-t~v \-c-< t~~ v \

CD The control panel may be fitted on the side wall instead of inside.
® In the case of the thermostat fitted on the side wall, keep the temperature setting at 20 deg. C
both in cooling and heating mode.
@ In the case of the by-pass valve fitted on the hot gas line, don't change the valve openness.

~DUCT CONN. FLANGE

CONTROL PANEL_/
/THERMOSTAT

-39-
Caution for Refrigerant Gas Handling

(1) Regulation
Refrigerant such as R404A and R-22 should be handled in accordance with
"Regulation of High pressure Gas". Refer to "Regulation of High pressure Gas"
that contains some standards so as to avoid accident.

(2) Handling gas vessel

The refrigerant is contained in a high-pressure gas vessel that is designed and
manufactured suitable for its purpose. Take care for handling so as not to have
damage on a vessel.

(3) Storage
The refrigerant is not inflammable gas, but a vessel should be stored in well
ventilated and shade place same as other high-pressure gas.

Otherwise the refrigerant gas may be released to atmosphere through a safety

device because the pressure increases according to environment temperature.

(4) Ventilation
There is a tendency that the refrigerant gas gathers on the floor because it is
heavier than air. Oxygen deficiency may occur inside a room where is filled
with the refrigerant. A fire may cause a pungent smell and corrosive gas if you
make a fire inside the room where is filled with the refrigerant.

(5) Hygiene
Pay attention not to touch directly to skin, eye and mouth.

FIRST AID
-In case of eye
Wash your face with water more than 15 minutes and avoid eye rubbed.
- In case of skin
When the refrigerant is released to atmosphere, its evaporation causes
temperature drop instantaneously. Therefore if skin touches directly the
refrigerant in liquid phase, skin may be frostbitten . If frostbitten is serious,
consult a specialist promptly.
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 2011/2/7

Lubricating Grease replenished with fan bearing

NLGI No.3 Lithium soap based

Maker Recommended brand

SHOWA SHELL SEKIYU K. K. ALVANIA GREASE No.3

ldemitsu Kosan Co., Ltd. DAPHNE EPONEX GREASE No.3

COSMO OIL CO., LTD.

COSMO GREASE DYNAMAX SUPER No.3

KYODO YUSHI CO., LTD.

UNILUBE No.3 I DUPLEX SP No.3

JX Nippon Oil & Energy Corporation

LISONIX No.3

Exxon Mobil Limited Company

UNIREX No.3
(ESSO/MOBIL/EXXON)
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