Tenreiro Et Al 2021 A Review of Structural Health Monitoring of Bonded Structures Using Electromechanical Impedance
Tenreiro Et Al 2021 A Review of Structural Health Monitoring of Bonded Structures Using Electromechanical Impedance
Tenreiro Et Al 2021 A Review of Structural Health Monitoring of Bonded Structures Using Electromechanical Impedance
Abstract
The article presents a literature review of electromechanical impedance spectroscopy for structural health monitoring,
with emphasis in adhesively bonded joints. The concept behind electromechanical impedance spectroscopy is to use vari-
able high-frequency structural vibrations with piezoelectric elements to monitor the local area of a structure for changes
in mechanical impedance that may indicate imminent damage. Various mathematical models that correlate the structural
impedance with the electric response of the piezoelectric sensors are presented. Several algorithms and metrics are
introduced to detect, localize, and characterize damage when using electromechanical impedance spectroscopy.
Applications of electromechanical impedance spectroscopy to study adhesive joints are described. Research and devel-
opment of alternative hardware for electromechanical impedance spectroscopy is presented. The article ends by pre-
senting future prospects and research of electromechanical impedance spectroscopy–based structural health monitoring,
and, while advances have been made in algorithms for damage detection, localization, and characterization, this technol-
ogy is not mature enough for real-world applications.
Keywords
Structural health monitoring, electromechanical impedance spectroscopy, piezoelectric wafer active sensors, damage
algorithms, adhesive joints
data-acquisition equipment that stores and processes inexpensive, and can be implemented without nega-
the measured signals. In some cases, passive SHM sys- tively impacting the structure’s performance; (b) the
tems make use of only sensors, which measure ambient high frequencies used are immune to ambient noise and
signals to detect damage, meaning that there is no need vibrations commonly present in real-world applica-
for actuation elements and associated power driving tions; and (c) with a wide frequency spectrum, one can
systems. Nonetheless, both setups will always require a detect minute damage foci.4,13 In fact, EMIS is consid-
central unit to properly process the measured signals ered such a robust measuring method that it is also
for de-noising, compensate for environmental factors, starting to be used for industrial monitoring of system
and extract damage signature.5,7 In this last stage, dam- properties, such as fluid viscosity monitoring.22
age identification, localization, and characterization It must be noted that SHM systems for adhesively
algorithms, based on physical modeling or statistical bonded joints, where two mechanical components are
and machine learning techniques14 are required. joined together with a structural adhesive, are uncom-
A variety of NDT methods have been used in the mon and in an early stage of research. Furthermore,
scope of SHM to monitor and evaluate structural traditional NDT technologies used for adhesive con-
integrity, such as guided waves,5,15,16 acoustic emis- nections, such as the Ultrasound, Acoustic Emissions
sions,17,18 and infrared thermography,19 among others. and Infrared Thermography are time-consuming and
Particular attention was paid to several vibration-based incapable of detecting all types of damage.23–27 Among
SHM methods, where one can monitor changes in the the various defects present in adhesive joints, weak
system’s stiffness, mass, and energy dissipation adhesion, alternatively known as kissing-bonds or zero-
properties.20,21 volume unbound, is extremely difficult to detect with
One promising vibration-based SHM method is the conventional NDT methods.28,29 Weak adhesion is pre-
so-called electromechanical impedance spectroscopy sented as a defect in the interface between the adhesive
(EMIS). EMIS makes use of the coupled electromecha- and the adherend, where there may be physical contact
nical behavior of piezoelectric wafer active sensors between the two, but there is no bonding of the adhe-
(PWASs), which can work both as actuators or sensors. sive on the component to be connected.28,30 Therefore,
An electric AC voltage, generated by a function genera- the electromechanical impedance method has great
tor, is sent to the PWAS, acting as an actuator, and potential for damage detection and characterization for
converts the electric voltage signal into a mechanical adhesively bonded joints.
stress solicitation. At the same time, the PWAS acts as Although several reviews were published on this
a sensor, converting the structure’s mechanical response topic,4,31–33 the following article presents an updated lit-
to an electric signal, which is then sent to a data- erature review of the EMIS-based monitoring research,
acquisition unit, such as a computer or an impedance with focus on adhesively bonded joints, and is orga-
analyzer. This experiment is tested for a wide range of nized as follows. Section ‘‘Theoretical background of
frequencies, usually going from 1 kHz onward. A sche- EMIS’’ introduces a theoretical background regarding
matic representation of the following setup in adhesive the electromechanical coupling that occurs in the elec-
joints is presented in Figure 1. This online monitoring tromechanical impedance method. Section ‘‘Algorithms
technique seems advantageous over other methods for damage detection, localization, and quantification’’
since (a) the used transducers are light-weight, presents an overview of algorithms and indices used to
detect, locate, and quantify damage in a given structure.
Section ‘‘EMIS-based monitoring of adhesive joints’’
presents a review of the research of electromechanical
impedance monitoring applied to adhesively bonded
joints. Section ‘‘Hardware for impedance measure-
ment’’ gives an overview of the hardware equipment
used with EMIS measurements. Section ‘‘Challenges
for EMIS-based SHM’’ discusses the main challenges
and trends in EMIS research. Finally, the concluding
remarks are presented in section ‘‘Conclusion.’’
( " #)�1
2 kp 2 (1 + n)J1 (ua )
Z(v) = jvC(1 � kp ) 1 + 3 ð7Þ
1 � kp 2 ua J0 (u) � (1 � n)J1 (ua ) � x(v)(1 + n)J1 (ua )
where k represents the wave number, n is Poisson’s model is quite complex, requiring numerical data to
coefficient, kp is the planar coupling factor, and calculate model parameters.
ks (v) Several authors developed models of electromechani-
x(v) = denotes the dynamic stiffness ratio cal coupling between a specific structure and the PWAS,
kP
between the structure, ks (v), and the piezoelectric ele- such as for beams structures,52–55 axial rods,54,56 shell,57
ment, kP . This model was defined with Bessel functions, and plaque geometries.58 However, no analytical model
J0 (u) and J1 (u), of order zero and one, respectively, relating the mechanical impedance of adhesively bonded
vr structures with PWAS was made so far. While this
where u = , c being the sound speed in the PWAS
c approach provides a good estimation of the electrical
and r being the radius. The variable ua is defined for impedance measurements at high frequencies, one is lim-
the disk radius ra . ited to structures with simple geometries. Furthermore,
Bhalla et al.43 proposed a simplified 2D impedance in order to accurately predict the measured electrical
model considering shear lag effect, as presented in equa- impedance of a damaged structure, the model used must
tion (8). This effect occurs in the adhesive layer that include the influence of the damage.
connects the piezoelectric sensor to the monitored struc-
ture, and is defined as the lag (or difference) in displace- Algorithms for damage detection,
ment between the structure’s and the PWAS’s surfaces, localization, and quantification
as shown in Figure 4. The model states that the electri-
cal admittance, Y (v), is given by The objective of SHM is to detect the presence of damage
in a given structure, pinpoint its location, classify the type
� 2 E 2 E
� ��
lP2 T 2d31 Y11 2d31 Y11 tan (klP ) ZP, eff
Y (v) = 4jv e � + 3 ð8Þ
hP 33 1�n 1�n klP Zs, eff (v) + ZP, eff (v)
where ZP, eff and Zs, eff are the effective mechanical impe-
dance of the piezoelectric element and of the structure, of damage, evaluate its severity, and establish a prognosis
respectively, which combine the bidirectional impe- on the structure’s lifetime based on the data collected.
dance behavior. It must be mentioned that Bhalla and These tasks require advanced statistical and algorithmic
Soh44 previously developed a similar model, but their approaches that may not be able to fully accomplish all
approach differed from this one since they did not con- of these tasks. As such, most research on SHM is focused
sider an averaged shear strain along the structure’s on developing more robust and complex algorithms. This
length (x direction in Figure 4). Moharana and Bhulla45 section reviews statistical metrics and algorithms for
refined the model, similar to that of Equation (8), where EMIS-based structural monitoring for performing dam-
inertial and shear terms are included. Wang et al.46 and age detection, localization, and characterization.
Zuo et al.47 extended this approach and developed a However, no discussion on algorithms that estimate the
three-dimensional (3D) electromechanical impedance remaining useful life of the structure is presented.
232
Tenreiro et al. Structural Health Monitoring 21(2)
5
RAPID algorithm, which is extensively used for Lamb damages. However, its performance was unsatisfactory
wave–based SHM,74,75 calculates a damage intensity for 225 mm2, since the experimental data used for this
probability, I, which can be generically calculated as case had damaged surfaces with a larger area.
Loendersloot et al.75 used a combination of EMIS
X
Na X
Ns and Lamb wave to detect and localize damage caused
I= DI(a, s)Ra, s ð21Þ by fatigue loading in glass-fiber reinforced polymer. In
a=1 s=1 a first stage, damage detection was performed using
EMIS readings from PWAS. It was found that both
where Na and Ns are the total number of actuators and
the RMSD and MAPD indices allowed the detection of
sensors, respectively, DI is the obtained damage index
damage and index values increased with the number of
for the combination of actuator a and sensor s, and Ra, s
load cycles. Afterward, Lamb waves were generated
is a function that represents the range between actuator
and the RAPID algorithm was used to locate the dam-
a and sensor s. The impedance transfer function, T (v),
age with accuracy.
is used as the damage index, DI(a, s), to calculate the
Rabiei et al.78 developed an EMIS-based algorithm for
damage intensity probability.
damage detection and localization on a replica of an alu-
Giurgiutiu and Kropas-Hughes76 performed the train-
minum mobile bridge structure. In a first step, the dam-
ing and validation of a probabilistic neural network
age indices RMSD, CC, and CCD were used to detect
(PNN) to detect damage in a 2024T3 aluminum plate of
damage. Afterward, the damage location map was made
100 mm diameter, where the sensor was placed at the
using a mixture of Gaussian kernels, where impedance
center. Two high-frequency bands were considered: 10–
spectra for the various PWASs were inputted. Gonsalez
40 kHz and 10–150 kHz. In this approach, the research-
et al.79 performed a variability analysis using an ANOVA
ers defined five groups of damage: pristine (no crack),
approach and Tukey’s multiple comparison tests. RMSD
slight damage (crack at 40 mm from PWAS), intermedi-
values were obtained from impedance signatures of an
ate damage I (crack at 25 mm from PWAS), intermedi-
aluminium aeronautical panel instrumented with eight
ate damage II (crack at 10 mm from PWAS), and strong
PWAS. Additionally, six structural scenarios were consid-
damage (crack at 3 mm from PWAS). First, a feature
ered: pristine condition, three cases with a loosened bolt
extraction algorithm was developed that extracted the
in different locations, one consisting of three bolts simul-
resonant peak frequencies and amplitudes, as well as the
taneously loosened, and one where all the bolts were re-
corresponding log-amplitudes. However, only the reso-
tightened. The ANOVA approach proved to be effective
nant peak frequencies were considered as input for the
in detecting and locating the damage. However, this
PNN. This was essential, since it allowed for dimension-
method requires the determination of the frequency band-
ality reduction of the problem at hand, and, conse-
width over which the impedance signatures are obtained.
quently, a more efficient and less time-consuming PNN
training procedure. In the 10–40 kHz frequency range, 4
frequency features (major peaks only) were not enough Damage quantification
for accurate classification of the damage location, while Given the high and ever-increasing complex computing
6 and 11 features provided good results. For the 10–150 advancements, algorithms have been developed that
kHz range, 22 frequencies were required in order to accu- can detect, locate, and characterize damage. These will
rately classify the damage in the aluminum disk. be presented here.
Selva et al.77 also developed a PNN for damage loca- Khodaei and Aliabadi80 developed a three-layered
lization on a carbon fiber–reinforced polymer (CFRP) algorithm to detect, localize, and quantify, to some
instrumented with three PWASs. FEM simulation extent, the damage in a curved composite fuselage panel
results obtained from various models were used, with with composite stiffeners. Their approach made use of
damage being placed at various locations. In their work, guided waves and the electromechanical impedance
the simulated damage corresponds to an impact damage method, and a network of 16 PWAS elements. In the
caused by a drop-weight impact tower with a mass of first level of the diagnosis algorithm, the existence of
2 kg and energy of 20 J. Various metrics were consid- damage was evaluated by processing Lamb wave mea-
ered for the input of the PNN, such as correlation coef- surements from the sensor network, using the maxi-
ficient of Re(Z), area subtraction of Re(Z) and Im(Z), mum value of the energy envelops difference, E(Rij ),
RMS or quadratic mean of Re(Z) and Im(Z), and root between the pristine and the current states, given by
mean square deviation using Re(Z) and Im(Z).
� �
Afterward, the neural network was tested with experi- E(Rij ) = �Rij � jH(Rij )� ð22Þ
mental data results to see if it was properly trained. The
PNN provided good results for locating damage with where Rij (t) is the residual that is calculated as the
600 mm2 of area, and placed correctly three of five energy envelope difference between the pristine state
Tenreiro
8 et al. 235
Structural Health Monitoring 00(0)
and the measured state, and H(Rij ) is the Hilbert trans- aircraft panel with and without window, with defects such
form of the residual signal. Various thresholds were as cracks and rivet loss as present in the structures in
defined to determine whether damage was present and question. Concurrently, the authors also developed a
which path between sensors best detects the damage. The Gustafson-Kessel fuzzy cluster algorithm to classify the
second level of the algorithm considered the EMIS signa- type of damage. Both algorithms were able to detect and
tures to determine an approximate localization of the classify the damage with minimal error if the sensors are
damage. To easily process the signatures, the correlation placed near the damage, hence also presenting an approxi-
coefficient, CC, was used to determine which sensors mated form of damage localization. However, no accurate
were the most sensitive to the presence of damage. damage localization is performed. De Moura and
Afterward, in the third level of the algorithm, an accurate Steffen84 developed a Statistical Meta-modeling technique
damage localization and characterization was performed. of surface responses involving Correlation Coefficients,
The two most sensitive sensors were selected to execute CC, of impedance measurements from an aluminium air-
triangulation of the damage. In order to choose a sensor plane fin. These results were used to characterize damage,
for accurate localization, various guided wave paths were such as the radial distance from the fault to the sensor,
analyzed using the energy envelops difference, as in Level and the severity of damage. Their experimental proce-
1, where the previously chosen sensors from Level 2 dures were also used to train a PNN to detect damage
acted as actuators, and the others were considered as sen- without the need for determining the impedance signal
sors. With the third sensor chosen, the weighted energy peaks in the monitored frequency band.
arrival method (WEAM) was used to accurately detect Zahedi and Huang85 developed an interesting
the location and size of the damage, and is defined as approach based on the combination of EMIS and Lamb
waves. The excited waves are generated by a Hanning
1X N X N
windowed tone-burst signal, like traditional Lamb waves
DI(x, y) = E(Rij (tij (x, y)))wij (s, n) ð23Þ
N i=1 j=1 SHM method, but the same piezoelectric elements that
excite the structure also measure the response. Afterward,
where E(Rij (tij (x, y))) is the energy envelope determined both the electric admittance, Y (v), and the current of the
in equation (22), for coordinates x and y and time t, and generated signal, I(v), are used to calculate the frequency
wij (s, n) denotes a window centered at the first peak of domain response of the PWAS, O(v), such that
the residual signal to reduce the effect of reflections and
mode superposition. The presented algorithm led to O(v) = Y (v)I(v) ð24Þ
accurate results both in location of damage and in esti-
which is then converted to the time-domain by using
mation of damage size.
the inverse Fast Fourier Transform (FFT). Finally, the
Fan et al.81 developed a damage identification, loca-
time-domain signal envelope, O(t, f ), is calculated with
lization, and quantification methodology using sparse
the Hilbert–Huang transform. With this procedure, the
information from resonant frequency shifts of impe-
amplitude can be represented as a function of frequency
dance spectra. Given that the number of measured fre-
and time. While this does not enable the detection or
quency shifts is smaller than the number of structural
direct characterization of damage, the transient EMIS
parameters, l1 regularization method is used to solve
time–frequency analysis allows the detection of damage
the underdetermined inverse problem. This method
and, in an indirect manner, the sensitivity of the PWAS
allowed for the detection and localization of damage,
to damage by measuring echoes.
and determined the severity of the damage, but its accu-
As a final remark, one can see that damage metrics are
racy is limited to small structures. For larger structures
commonly used in EMIS for damage detection, of which,
or structures with multiple damage foci, this technique
the most commonly used are the RMSD; the MAPD; the
underestimates the severity of the damage.
Covariance, Cov; the CC; and CCD. These can also be used
He et al.82 trained and tested an artificial neural net-
for more complex algorithms that are able to determine
work (ANN) to detect, localize, and quantify damage
damage localization or characterization. However, in this
in a truss structure. Damage was simulated by loosen-
stage, researchers tend to focus more on either complex
ing the screws to various levels, and thereby creating
physics-based model-driven approaches, or ANN to per-
various damage intensities. The measured impedance
form damage localization and/or quantification.
spectra were divided into various sub-bands, and RMSD
values were calculated for each portion of the spectrum.
EMIS-based monitoring of adhesive joints
These values are then inputted into the ANN, and three
output neurons indicated the damage location (i.e. the EMIS is an ever-growing field of research since the first
rod and joint where the screw is loosened) and severity. articles were published in the mid 1990s. However,
Palomino et al.83 trained a PNN for detection, localiza- research on its application to adhesively bonded joints
tion, and classification of damage in both an aluminum has only started in this last decade. This section
236
Tenreiro et al. Structural Health Monitoring 21(2)
9
presents a review of the most relevant work performed where G0 (v) is the reference conductance, Gn (v) is
so far by the scientific community. conductance after the n th loading cycle, t is the fre-
quency lag, and � is the convolution operator. From
Experimentation this, the authors used An (v)=A0 (0) as a damage metric.
A normalized resonant frequency shift, DfR =fR , was
The backbone of any progress or innovative approach also used as a damage metric. Using FEM numerical
in SHM, in general, and in EMIS-based SHM, in par- simulations, the authors observed that both indices
ticular, has been the use of experimental testbeds for augmented slightly when the lack of adhesion origi-
concept validation and discovery. This subsection dis- nated in the extremities of the interface layer between
cusses the experimental work where EMIS is used to the adhesive and the adherend. Then the indices
monitor adhesive joints. reached a local minimum when the damage neared
In one of the earliest works, Na et al.86,87 monitored the PWAS, and, finally, the indices augmented expo-
adhesively bonded joints immersed in corrosive envir- nentially until failure occurred. However, this was
onments, such as water and acetone, using reusable only experimentally verified for DfR =fR . Despite not
PWAS sensors, where the piezoelectric element is reporting the difference of numerical and experimen-
attached to a neodymium magnet. Their findings tal behavior of the cross-correlation function ratio,
showed that this adapted sensor was able to detect An (v)=A0 (0), the researchers deduced that: (a) the
debonds occurring in the adhesive due to the nature of adhesive’s loss factor, hb , might influence conduc-
the environment. A comparative analysis between the tance signals due to environmental perturbations and
performance of these sensors and the traditional PWAS (b) the local minimum might occur near the SLJ stress
noted that, despite still being able to detect damage in failure. Either way, this damage metric is unreliable
the adhesive, sensitivity to damage was sacrificed at the for damage detection.
cost of measurability simplicity. Zhuang et al.90 studied the EMIS performance of a
Lim et al.88 performed a more comprehensive and modified epoxy-based adhesive SLJ with distinct levels
thorough monitoring research of epoxy-based adhesive of bad adhesion, and having piezoelectric sensors
cure for 21 days. First, an analysis of the PWAS reso- embedded inside the adhesive layer. SLJ specimen were
nances was made. For the first 6 h, as the adhesive cyclically loaded with increasing load steps of 111 N,
became more viscous, a dampening effect occurred and every time load ceased to be applied, impedance
reducing the PWAS resonance magnitude and frequency. measurements were performed. Damage index, RMSD,
Afterward, between 6 and 24 h, as the adhesive became of the measured impedance did not increase signifi-
progressively more solid, the frequency peak shape gra- cantly until the stress values were roughly at 80% to 90
dually altered, and several smaller peaks appeared due to % of the failure stress (with a threshold value of
the adhesive stiffness. At the same time, a rightward shift RMSD = 0:2). The parasitic effect of having an
of the piezoelectric resonance frequency was observed. embedded sensor in the adhesive was studied, conclud-
From 1 to 7 days, there is still some hardening of the ing that, given the small size of the sensor, no significant
adhesive, and a slight rightward movement of the PWAS effect on the mechanical performance was observed.
resonant frequency was observed. Finally, from 7 to This seems coherent with research on mechanical beha-
21 days, the hardening of the adhesive was almost indis- vior of adhesive joints with artificially placed voids91,92
cernible. One drawback of this approach was the fact which concluded that, for small defects, failure is con-
that, for high frequencies, the EMIS sensing zone was trolled by the adherends’ plasticity. Zhuang et al.93 also
highly localized and, therefore, the repeatability between performed fatigue testing of the SLJ specimen, and peri-
different sensors was less satisfactory. A second analysis odically stopped the test to perform EMIS monitoring.
approach using the structural resonance peaks as indica- They found that only at 75% of its full fatigue life (i.e.
tors yielded similar conclusions. These results were corro- at 36,000 of 48,000 load cycles), some change of the
borated with Lamb wave monitoring results. measured impedance spectrum occurred, and only at
Dugnani et al.89 studied the influence of bad adhe- 88% of its life (i.e. at 42,000 of 48,000 load cycles) did
sion, more commonly known as kissing-bonds, in the RMSD increase significantly.
epoxy-based adhesive single lap joints (SLJs) under sta- Malinowski et al.94,95 compared the electromechanical
tic testing conditions, where the SLJ was cyclically impedance readings of pristine joints with various defec-
loaded with incremental load differences, until failure. tive adhesive joints in a high-frequency range (3–5 MHz)
Using the cross-correlation function, An (v), defined as and used the RMSD damage index and the frequency shift
to measure the bond degradation. Three different defect
Z‘
causes were studied: (a) contamination with a silicon
An (v) = G0 (v) � Gn (v + 2pt)dv ð25Þ release agent, (b) moisture contamination, and (c) lower
�‘ adhesive curing temperature. They concluded that bad
Tenreiro
10 et al. 237
Structural Health Monitoring 00(0)
curing caused greater decrease in RMSD values and fre- and quantify both the debond in the structural adhesive
quency shifts. Meanwhile, weak adhesion caused by either layer (SD for structural debond), as well as the debond
release agents or moisture presence resulted in a big varia- in the adhesive layer connecting the PWAS to the adhe-
tions of RMSD and a small variation of frequency peaks. sive joint (TD for transducer debond). Impedance spec-
In a more recent study, Malinowski et al.96 per- tra from cases where TD, SD, and a combination of
formed mechanical, ultrasound, and EMIS testing on TD and SD, where the debonded lengths varied, were
adhesive joints with CFRP. In their experiments, the used to train the ANN. The neural network obtained
joint specimen were subject to (a) varying of thermal interesting results, especially in estimating the length of
treatment temperature, (b) contamination with potas- TD. However, in order to have better results, appar-
sium formate–based de-icing fluid, and (c) combined ently more data should have been used to train the
modification due to thermal treatment and de-icer con- ANN, in order to better estimate the length of SD.
tamination. Ultrasonic testing was unable to detect It must be noted, once again, that only in recent years
damage or bond weakening, but was able to detect has EMIS been used to study adhesive joints. While
delamination in the CFRP due to excessive temperature some research has proven that this method can detect
for thermal treatment. However, the EMIS monitoring issues like weak adhesion and debond, no systematic
in a high-frequency range (4.25–4.7 MHz) could unra- analysis of the effects in impedance signatures caused by
vel information regarding the bond quality. Indeed, the various defects in adhesive joints has been made.
reduction in RMSD values for each contaminated speci-
men could be correlated with a reduction in both mode
I and mode II fracture-toughness results. Simulation
Gulizzi et al.97 first studied the applicability of moni- Often, the EMIS behavior of a given structure is vali-
toring the adhesive’s curing process at ambient tem- dated or predicted using the finite elements approach.
perature by means of EMIS, using a simple data This allows to have a basic understanding of the struc-
acquisition setup, with a chirp signal exciting the tural response to EMIS monitoring and to optimize
PWAS, as proposed by Baptista and Filho.98 Their SHM parameters.103 This subsection, reviews the use of
findings revealed that, as the cure progresses, the adhe- FEM as a tool to study the EMIS behavior in adhe-
sive gains stiffness and the impedance amplitudes are sively bonded joints.
increased. In the first 6 h of curing, significant changes Zhuang et al.90 performed a direct steady-state linear
in the impedance spectrum were observed, and reso- dynamic type FEA simulation using ABAQUS to mini-
nant peaks started to appear. Afterward, changes in the mize the parasitic effect on the mechanical behavior of
impedance spectrum were less significant. In a second a bonded joint with an embedded sensor, and to opti-
study,99,100 the same authors analyzed the repeatability mize its ability to detect damage. Therefore, a para-
of monitoring the cure of adhesives, using the same metric analysis of the dimensions of the sensor was
setup. They concluded that no significant changes in made. The researchers concluded that reducing the
the impedance readings took place. They also found thickness of the sensor would optimize its sensitivity to
that the ratio of resin/hardener had a significant influ- damage, while an optimal diameter of 3 mm would
ence on the curing time and on the resultant stiffness. maximize its ability to detect bad adhesion.
As the percentage of resin in the mixture increased, Roth and Giurgiutiu104,105 proposed an FEM meth-
resulting in a higher ratio, the increment of RMSD with odology with two types of numerical simulations to
time became less significant. Furthermore, one could determine the best frequency range and location of the
observe when RMSD became constant and, conse- sensors on an adhesively bounded doubler, using
quently, when the curing stopped. ANSYS. In a first stage, a modal analysis determined
Cuc and Giurgiutiu101 studied the applicability of the best mode shapes to evaluate the presence of an
using EMIS for monitoring adhesively bonded titanium artificial debond in the adhesive. In order to avoid
C-sections for helicopter rotor blades. A comparison interpretation errors, a numerical algorithm was devel-
between pristine and debonded rotor blades revealed oped by the authors. A mode-matching index between
that significant changes in the frequency spectrum were the pristine and damaged simulation models was calcu-
observed in the lower frequencies (below 200 kHz). In lated, where the dot product of the normalized nodal
this region of the frequency spectrum, the resonant displacements for the pristine and debond model was
peaks shifted leftward to lower frequencies. calculated and then the mean of all dot products for
Rautela and Bijudas102 developed an EMIS-based each node is determined. To choose the pristine mode,
SHM system to detect damage in adhesively bonded which best matches a given debond mode, the maxi-
joints. Two ANN, one for FEM simulation and mum of the mode-matching index for the nth mode was
another for experimental results, are trained to detect determined. Afterward, local debond displacements
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Tenreiro et al. Structural Health Monitoring 21(2)
11
significantly with temperature. As such, the structural measurements, while changes in the measured impe-
mechanical impedance may vary.61 dance due to damage are local to the nearest sensors.
Several studies show that the measured impedance Therefore, comparing statistics, such as the mean
amplitude decreases with increasing temperature, when square root deviation, RMSD, between two different
plotted versus the excitation frequency, while the phase PWAS readings, would indicate that, if both values are
remains unaffected.135,136 Baptista et al. corroborated identical, then impedance changes are due to tempera-
these findings and verified that the measured resonance ture changes. Otherwise, values differ if changes are
peaks reveal a shift toward lower frequencies. This shift due to the detection of damage. However, one must
is a function of both the temperature and the baseline note that this method is only effective when various
frequency of the resonance peak.61 The frequency shifts sensors are used.
and variations of the impedance amplitude may be sig- Standard EMIS-based SHM systems may require the
nificant enough to jeopardize the detection algorithms, detection and compensation of temperature variations
leading to false positive detection. in impedance readings, however, some applications
Several algorithms have been proposed to fix this should include the temperature effect. Kundu et al.55
issue. Krishnamurthy et al.135 proposed the formulation examined the electromechanical impedance behavior of
of a frequency-independent temperature coefficient, dT , continuous welded rails with axial loads and tempera-
that can be used to establish a linear relationship in ture variations, which may cause thermal stresses, and,
order to determine a compensated impedance, Zcomp , at consequently, may affect impedance readings.
a given reference temperature, Tref Given the research conducted so far, advances are
needed to improve the compensation of temperature
Zcomp = Zm 1 + dT (T � Tref ) ð26Þ influence upon impedance spectroscopy measurements.
The approach of Bastani et al., based on the compari-
where Zm is the measured impedance at temperature T . son between readings of different piezoelectric sensors,
However, this type of approach can only be approxi- allow to see whether significant impedance changes are
mately defined for a given temperature range, since the either due to temperature or due to damage. However,
piezoelectric parameters do not vary linearly with tem- such procedure needs to be extended by including other
perature. Park et al.136 followed a similar approach to statistical indices for comparison. Another approach is
shift the measured frequency readings until it matched to develop temperature compensation algorithms with-
the baseline measurements. Baptista et al.61 developed out potentially losing damage information, such as the
an automatic method, using the linear shifting compen- resonant peak frequency shift.
sation method, where the measured impedance was Research on the temperature effects on EMIS read-
incrementally compensated in a loop until the correla- ings of adhesively bonded joints have been performed.
tion coefficient, CC, between the measured and the ref- Temperature can have a much stronger impact on the
erence impedance was maximized (nearly unit, CC’1). impedance readings, since the adhesive’s mechanical
However, such a procedure was only feasible without behavior can be temperature dependent, and can change
errors for readings of small frequency spectra. Koo drastically if the ambient temperature is superior to the
et al.137 demonstrated that CC values of measured and adhesive’s glass transition temperature, Tg .140,141 As
frequency-shifted impedance signals have fluctuations, such, electrical impedance measurements are highly sus-
which may result in false damage characterization, and ceptible to variations due to both variations of piezo-
propose the use of an outlier analysis with the frequency electric properties, as well as variations of adhesive
shifted measurements. Siebel and Lilov138 have shown properties, as demonstrated by Bilgunde and Bond.142
that temperature compensated impedance measure-
ments using the CC is effective for excitation frequencies
below 30 kHz, but may not be sensitive to detection of
Issues for real-world applications
impact damage with temperature fluctuations. The temperature perturbation on electromechanical
Sun et al.139 used a probability correlation function impedance signatures is recognized as the most influen-
to perform temperature compensation. This approach tial variable that may cause false positives. Nonetheless,
also enables damage detection, but it can only be per- other factors may also influence the measured signals.
formed by measuring the differences in the resonant As previously discussed, piezoelectric elements need
peak amplitudes, since the measurement of frequency to be connected to the structure using adhesives.
shift is no longer possible. However, the bonding procedure is manually made,
Bastani et al.131 conjectured that, if the monitored and, consequently, may lead to imperfect adhesion of
structure has more than one PWAS, then the changes the PWAS. This is of great importance, since a badly
in the electric impedance measurements due to tem- connected sensor may lead to either the false detection
perature would be reflected in all PWAS of damage, or the inability of detecting real damage.
Tenreiro
14 et al. 241
Structural Health Monitoring 00(0)
Knowing this problem, procedures need to be designed that can connect to the PWAS and acquire the impe-
in order to evaluate the quality of the bond. Giurgiutiu dance spectrum.33 Loading conditions may also affect
et al.143 found that, when the sensor is detached from the impedance measurements, since they have influence
the structure, the sensor’s resonant frequencies can be on the mechanical properties of the structure being
easily detected from the electrical reactance, Im(Z(v)), examined. Ding et al.151 verified that a downwards and
measurements. Park et al.144 further analyzed the feasi- rightwards shift of impedance peaks were observed for
bility of using the imaginary component of the electric concrete structures. Neuschwander et al.152 developed a
admittance (the inverse of the impedance) to determine load compensation algorithm that related the strain
the sensor’s integrity to accurately conduct structural suffered by a CFRP structure with the impedance sig-
monitoring. They concluded that breakage of PWAS natures. Furthermore, this strategy allowed one to
would result in a downward shift of the slope of the ima- determine when the structure became damaged or
ginary part of the admittance, while, on the other hand, reached failure. However, loading conditions need to
bonding defects would cause an upward shift in the be further studied, particularly when knowing that
slope. Park et al.145 also compared the performance of external loading may have similar effects to those
piezoceramic and MFC sensors and concluded the com- resulting from the influence of temperature.
posite sensors could still perform monitoring, since they
are more robust and reliable than PWAS. As previously New algorithms and metrics for SHM
mentioned, Xu and Liu40 developed a mathematical for-
mulation of the electromechanical impedance behavior, SHM is a field where data are a key component and,
where the adhesive bond between the structure and the therefore, data processing and interpretation tools are
sensor could be adjusted. Mulligan et al.146 studied the of the utmost importance. Unlike traditional NDT
performance of PWAS in structural excitation and sen- methods, SHM may yield huge amounts of data in a
sing, and found that both non-uniform adhesion and short period of time. Therefore, it is vital to develop
degradation of the adhesive properties influence the data compression tools and efficient damage detection
PWAS behavior, both as an actuator and sensor. Ai algorithms for future commercial use.153
et al.147 developed an EMIS-based damage detection Commonly, EMIS-based health monitoring systems
SHM system that was able to detect if there was dete- use statistical metrics for damage detection, such as the
rioration in the bond layer or in the sensor, as well as mean square root deviation, RMSD, or the correlation
breakage. Following these ideas, new advances should coefficient, CC. These indices use the real part of the
focus on developing an automated method for control- measured electric impedance, which is sensitive to dam-
ling the bonding of PWAS to any given structure. age. Bhalla et al.59 demonstrated that the measured
It was also reported that piezoelectric ceramics are electric admittance can be divided in passive, YP (v),
sensitive to humidity, thus affecting the measured impe- and active components, YA (v), respectively as
dance spectra. Bhalla et al.148 determined that protect-
ing the sensor with silica gel could mitigate this wP lP T
YP (v) = jv e ð27Þ
problem, but it would render the piezoelectric sensor hP 33
less sensitive to damage. Furthermore, humidity also w P lP Zs (v)
affects the adhesives and composites and it has been YA (v) = jv d31 Y11
E
ð28Þ
hP Zs (v) + ZP (v)
shown that water uptake will have a negative effect on
the mechanical behavior of adhesive joints.149,150 To where YP (v) and YA (v) were deduced from the model
the authors’ best knowledge, the monitoring of adhe- proposed by Liang et al.35 It can be noted that the passive
sive joints under the effect of hygrothermal aging was component does not contribute to the detection of dam-
not yet tackled and recognize this as an interesting age, since it is not dependent on the structural mechanical
topic, especially when considering the effects of water impedance, Zs . Therefore, the passive component from
on the piezoelectric properties of PWAS. experimental measurements was not considered and
Another important issue with EMIS-based SHM merely the imaginary part of the measured impedance
systems is the existence of wire resistance, which, if was used for structural damage monitoring. However,
long, may negatively impact the measurements of the since their works publication, there has been very little
electrical impedance, Z(v). Annamdas and Yang134 follow-up research that the authors have seen. As such,
viewed that the addition of the wire resistance caused a the authors find that potential application of these data
shift of resonance peaks to lower frequencies. As such, can be useful for damage detection, localization, and
wire length is limited. Alternatively, to avoid this prob- quantification, either by the development of new algo-
lem, one can use wireless transmission of data as pre- rithms or by the conception of new statistical metrics.
sented in section ‘‘Hardware for impedance Various algorithms have been developed in order to
measurement.’’ Another alternative is to use drones detect, localize, and characterize damage. Most either
242
Tenreiro et al. Structural Health Monitoring 21(2)
15
use a model-based approach, meaning that their devel- Rayleigh waves, which are also known as surface acous-
opment is based on physical phenomena, or take tic waves or surface-guided waves, are a type of elastic
advantage of simple damage metrics. In recent years, guided wave that travels close to the surface with almost
some researchers developed ANN to process electrome- no penetration through the solid’s depth. Shear hori-
chanical impedance signatures, with varying degrees of zontal waves are horizontally polarized waves, meaning
success. However, further research is still needed, since that the particle motion is parallel to the surface and
most algorithms have only been tested for simple struc- perpendicular to the wave’s propagation direction.
tures in a laboratory environment. Furthermore, other Lamb waves are more complex in nature and can be
data-driven and machine learning approaches, besides subdivided as (a) symmetric lamb waves, which are
CNN and PNN, can be used.14,154 As an example, Gu quasi-axial waves and (b) antisymmetric lamb waves,
et al.155 developed a fuzzy-logic system that could corre- which behave as quasi-flexural waves. For a given value
late EMIS measurements with the compressive strength of the quantity frequency–thickness product, that is, of
of concrete structures during the curing process. vh, a combination of symmetric (S0, S1, S2, ...) and
Another unexplored alternative in the study and antisymmetric (A0, A1, A2, ...) waves may coexist.
modeling of EMIS signatures is using fractional calcu- However, given the complex nature of these waves,
lus, which is a generalization of the classical differential research tends to use lower frequencies, obtaining there-
calculus. This mathematical tool has been used to fore only the fundamental modes (S0 and A0).3,5
model complex and nonlinear systems and compo- For the creation and measurement of guided waves,
nents,156,157 and recently has been used in conjunction one can use various types of actuators and sensors,
with electrical impedance spectroscopy to characterize among which, one of the most popular is the PWAS.
the electrical behavior of an epoxy adhesive in SLJs.158 The EMIS- and guided wave–based SHM systems can
coexist, as discussed in a number of studies.75,88,143,160–162
In fact, one can use EMIS health monitoring to monitor
EMIS-based SHM with other systems near-sensor incipient damage, and, at the same time, use
Piezoelectric elements are an essential part of EMIS- guided wave–based SHM for monitoring of distant dam-
based monitoring of structures. However, these sensors age. However, one must note that extra equipment is
can also be used in other SHM systems, such as guided required for the generation of guided waves, such as a
waves (Lamb, Shear Horizontal, etc.), and Acoustic voltage amplifier and a dedicated DAQ system. A sche-
Emissions,3,143,159 or even in structural control of vibra- matic diagram of the guided wave SHM setup for adhe-
tions.119,160 These systems will be discussed herein. sive joints is presented in Figure 8.
Guided waves are a family of ultrasonic elastic waves Acoustic emission is an SHM and NDT method where
that propagate through a bounded medium, which may elastic waves are generated by small impacts and instanta-
result in multi-modal, dispersive waves. These waves neous solicitations on the monitored structure.17,18
have a special relevance in SHM, since they can propa- Therefore, unlike guided wave SHM systems, structural
gate over large distances and inside curved walls. integrity monitoring using acoustic emissions does not
Tenreiro
16 et al. 243
Structural Health Monitoring 00(0)
Conclusion
ORCID iD
This article reviewed EMIS as a vibration-based SHM
A Francisco G Tenreiro https://orcid.org/0000-0002-6410-
method, with emphasis in adhesively bonded joints. 0196
SHM is seen as the successor of NDT to mechanical
structures, and aims to perform the tasks of detecting, References
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