International Journal of Research in Engineering and Science (IJRES)

ISSN (Online): 2320-9364, ISSN (Print): 2320-9356

www.ijres.org Volume 10 Issue 6 ǁ 2022 ǁ PP. 1505-1507

IOT Based Industrial Automation

P. SAHITYA KIRAN1, K. PUSHKALA2, S. YASWANTH KUMAR3, S.
LAVANYA KUMARI4, N.J. SRIKAR5
Asst. Professor, Department of ECE, N S RAJU INSTITUTE OF TECHNOLOGY, SONTYAM,
VISAKHAPATNAM, A.P, INDIA
U.G. Scholars, Department of ECE, N S RAJU INSTITUTE OF TECHNOLOGY, SONTYAM, VISAKHAPTNAM,
A.P., INDIA

Abstract- Internet of things (IOT) has made great impact in industries. IOT is a technology that helps us to
control the physical devices through internet which is used to reduce the human effort. As India is developing
country there are many manufacturing companies. But the major issue in the industries was industrial
accidents. But the major issue due to industries was industrial accidents which causes the human and profit
loss. To reduce this problem this project is introduced which helps to control and monitor all the industrial
parameters, for this purpose we are using different sensors such as fire, gas, mems, humidity and temperature
sensors. Along with this alerting system for workers and surrounding peoples there is a voice module and
buzzer and light indication which gives them voice and sound alerts that something wrong happening in the
industry. And addition of this software was using for live monitoring termed as blynk software which is familiar
to the mobile and web dashboard
Keywords- IOT, fire sensor, gas sensor, temperature and humidity sensor, mems sensor
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Date of Submission: 07-06-2022 Date of acceptance: 23-06-2022
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I. INTRODUCTION
Now a days, the industries require more manual power to monitor and control the parameters in
industries like temperature, fire, gas, etc. with the help of single microcontroller and LCD displays. To sense the
various parameters the different sensors are aroused in the industry. Here there is no sensing devices in the
industry at the time of emergency, it leads to a harmful situation, so, in this project different sensors and alert
systems is used under the concept of automation control which is reduce the high manpower necessity, so in this
automation method all parameters are sensed by the microcontroller. The issue is displayed on the LCD and
immediately the voice alert is comes from the speakers for the inside workers alerting purpose. The light
Indication is for surrounding people alerting.

II. OBECTIVE
The main aim of this project is to reduce the industrial deaths and avoid the human effort. The main
theme of the project using domain of embedded systems technology that includes IOT in the industries by using
different sensors like gas, fire, mems, temperature and humidity sensors to monitor the various parameters.
Here relay acts as a kill switch which is activated when things go out of hands. Here voice module, light
indication is for the workers and surrounding people alerting and take precautions accordingly along with this
we are using Blynk software for live monitoring purpose.

III. LITERATURE SURVEY

By the case study of LG polymers gas leakage taking, it as an example we implemented this concept as
a project of “IOT based industrial automation” Here we have taken the some of the IEEE existing base papers
for Here we are have taken the some existing systems for monitoring industrial parameters they include
“Internet of Things in Industries: A Survey”. In this paper they summarize the current state-of-art of IOT in
industries systematically. They tracking and identifies the key enabling technologies involved in IOT include
RFID systems, barcode, and intelligent sensors. A simple RFID system is composed of an RFID reader and an
RFID tag. Because of its ability to identify, trace, and track devices and physical objects, the RFID system is
increasingly being used in industries such as logistics, supply chain management, and healthcare service
monitoring [1].
Another paper was “integration of wireless sensor network services into other home and industrial
networks” in this they discussed about the need and how to integrate wireless sensor networks into other
existing IP-based networks. Using the 6LoWPAN it is possible to connect a wireless sensor network with the

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 IOT Based Industrial Automation
internet and other IP-based networks in home and industrial environments. The 6LoWPAN also implements the
header compression and fragmentation as well as reassemble of fragments in order to map from IPv6 to ZigBee
networks [2].

IMPLEMENTATION
Here the different sensors like fire, gas, mems, and temperature & humidity sensors are used for detect
the slight changes in the industries. All the sensors are interfaced through the Arduino Atmega 328. If any
sensor detects the faults the then immediately the power supply turned off by the relay. Here relay acts as kill
switch

Fig. 1: Block Diagram

whenever things go out of hands its automatically turns off the power supply. Here relay acts as kill switch
whenever things go out of hands its automatically turns off the power supply and voice alert is coming from the
speaker and buzzer will activated and along with this the GSM is used for sending the messages to the the
higher authorities to take approximate measures. For the surrounding peoples the light is placed on top of the
industry is turned on which is visible to the surrounding people. This all parameters is live monitored and stored
in the blynk software from both pc and mobile. Blynk allows us to create
applications and then use it to control Arduino board connected to a PC with internet access, from anywhere in
the world, (for instance, controlled, servos, receive data etc.), with a smartphone and a website world, (for
instance, controlled, servos, receive data etc.), with a smart phone and a website.
Basically, Blynk are two types
1.Web dashboard
2.Mobile dashboard

IV. RESULTS
This is the hardware output of the project. The figure 3(a) shows the initial condition of the system.

Fig.2: IOT Based Industrial Automation

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 IOT Based Industrial Automation
In this project all the sensors is interfaced to the Arduino board when any faults is occurred like any gas
leakage or fire detection is happened then its respective sensor is detect that, and it’s displayed on the LCD and
immediately the power supply and motor is turned off by the relay switch. The speaker and buzzer is the alerting
system which is used to both inside industry workers and nearby peoples. The GSM module for sending
messages to officials. This all operations are done simultaneously. After sometime the motor and power supply
come to normal condition.

V. CONCLUSION & FUTURE SCOPE

Conclusion
The aim of the project are developing an industrial application using internet of things technology. In
this project we have to proposed to provide an application for monitoring industrial parameters and to inform the
responsible person using GSM module which is used to take appropriate measures, and aim to serve an efficient
announcement using voice module if anything happened incorrectly in the industry with the help of sensors
(fire, gas, temperature, humidity, memes). By the using of blynk software live monitoring is happened in both
pc web dashboard and mobile web dashboard. This blynk software is familiar with both pc and mobile phone.

Future Scope
The future scope for IOT can be huge. There are many factors to improve on to make IOT more
powerful, intelligent, scalable, and to become better overall for industrial automation. For example, the four
different sensors are used for detecting the industrial parameters like fire detection, gas leakage temperature and
humidity monitoring, detecting vibration or any tilts in the machinery. For live monitoring purpose the blynk
software is used. Blynk is the software tool which is familiar to the both pc and mobile phone. Well, no system
is ever perfect. It always has a scope for improvement. One just needs to put on a thinking cap and try and make
the system better. There is also a possibility in the future to add even more sensors and also to cover all the
locations of the industries for a full far view and accurate response in order to reduce the industry related
accidents and occupational deaths or near them to zero.

REFERENCE
[1]. Li Da Zu, “Internet of Things in Industries: A Survey”, IEEE Transactions on Industrial Informatics, vol. 10, no. 4, November 2014.
[2]. Sadeque Reza Khan, Professor Dr. M. S. Bhat, “GUI Based Industrial Monitoring and Control System “, IEEE paper, 2014.
[3]. Ayman Sleman, and Reinhard Moeller, “Integration of Wireless Sensor Network Services into other Home and Industrial networks
"IEEE paper.
[4]. Rajeev Piyare, and Seong Ro Lee, “Smart Home-Control and Monitoring System Using Smart Phone”, ICCA 2013, ASTL Vol. 24,
pp. 83 – 86, 2013 © SERSC 2013.

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