c40 4202730541 50 11kv DV Safering XT Manual Rmu
c40 4202730541 50 11kv DV Safering XT Manual Rmu
c40 4202730541 50 11kv DV Safering XT Manual Rmu
List Of Documents:
© Copyright 2012 ABB. All rights reserved.
SCHEMATIC TYPE :
SCHEMATIC NAME :
DRAWING NUMBER :
LAST PAGE NUMBER : A02
EXTERNAL DOCUMENT ID :
A00 PROJECT TITLE PAGE
A4 GA DRAWING
A6 BASE VIEW
F F
Based on Prepared SKR Date 15.5.2023 Title Order No =
Customer:Y Checked VBW Approved VBW +
Project name List Of Documents DCC Code Lang.
Contractor / Contract No. Doc. No. Page A01
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
List Of Documents:
© Copyright 2012 ABB. All rights reserved.
B A2 CT CIRCUIT-PROTECTION CORE B
A3 CONTROL CIRCUIT
A5 SPARE CIRCUIT
A6 RELAY OVERVIEW
E E
F F
Based on Prepared SKR Date 15.5.2023 Title Order No =
Customer:Y Checked VBW Approved VBW +
Project name List Of Documents DCC Code Lang.
Contractor / Contract No. Doc. No. Page A02
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
A NOTE :- 1. BELOW ARE ALTERNATIVE MAKE OF EQUIPMENT WHICH CAN BE USE FOR THIS PANEL DURING MANUFACTURING A
2. IN PART LIST, SPECIFIC MAKE HAS BEEN MENTIONED FOR THE REFERENCE.
3. CUSTOMER REQUEST TO HIGHLIGHT / COMMENT IF ANY SPECIFIC MAKE IN BELOW MAKE LIST IS REQUIRED.
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K00
Customer:CHIRAG TECHNO ELECTRICALS COMPANY Checked VBW Approved VBW COMMON DRAWINGS 4202730541-50 +
Project name MAKE LIST DCC Code Lang.
Contractor / Contract No. Doc. No. Page A1
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
AMMETER A
OUTGOING CABLE
VOLTMETER
V
B B
AUX RELAY 63
VACCUM CIRCUIT BREAKER
C FUSE C
VPIS LAMP
E E
MOTOR
M
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K00
Customer: Checked VBW Approved VBW COMMON DRAWINGS +
Project name SYMBOLS DCC Code Lang.
Contractor / Contract No. Doc. No. Page A2
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-VCB
TRIP COIL
DISCONNECTOR
WITH EARTH SW.
B B
VPIS VPIS
C C
CT R
RATIO : 100-50/1A
PROTECTION
CLASS: 5P10
BURDEN: 2.5VA
RELAY
D D
K01 K02
(DIRECT MODULE) (VCB)
E E
NOTE* :
1) PROPER TERMINATION USING ABB APPROVED MAKE TOUCH PROOF TERMINATION KIT IS MANDATORY FOR RMUs RATED ABOVE 12KV.
2) FOR RMUs RATED UP TO 12KV, ABB WILL SUPPLY TERMINAL PROTECTOR ALONG WITH THE RMU AS LOOSE MATERIAL.
3) LV WIRE SIZE DETAILS-
2.5 sqmm FOR CT CKT & PT CKT ,COLOR : RED,YELLOW,BLUE & BLACK.
1.5/1.0 sqmm FOR DC CKT, COLOR : GREY
1.5 sqmm FOR AC CKT, COLOR : BLACK
1.0 sqmm FOR DI/DO CKT & SPARE CKT, COLOR : GREY
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K00
Customer:Y Checked VBW Approved VBW COMMON DRAWINGS +
Project name FULL PANEL SLD DCC Code Lang.
Contractor / Contract No. Doc. No. Page A3
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
A A
740 975
975
SafeRing XT/SafePlus XT
SF6
B B
Front
1840
2000
Rear Wall
895*
95 100
C Earth C
Point
50 95
700 700
Cable for
representation
purpose only
D D
NOTE :
565 700 700
1) RMU TYPE : DV OUTDOOR RMU
2) DEGREE OF PROTECTION: Front View RH Side View Cross Sec. View of
A) SF6 TANK: IP67
B) FRONT COVER/MECHANISM COVER: IP2X Arc Fumes/Hot gases flow
C) CABLE COVER: IP3X
D) ENCLOSURE: IP54
E) LV COMPARTMENT: IP3X
3) ENCLOSURE MATERIAL: 2.0MM/1.6MM THICK CRCA SHEET
4) TANK THICKNESS: 2.0MM/2.5MM THICK SS 304 GRADE
5) PANEL WEIGHT: FOR DV APPROX. 450KG
6) PAINT SHADE:
A) FRONT COVER RMU: RAL7035 & (FOR MIMIC RAL7043)
B) ENCLOSURE: RAL7035 & (TOP COVER & BASE STAND IN RAL 7043)
7) EARTH BUS BAR: 120 SQ.MM CU.
E 8) COMMON BUSBAR MATERIAL (INSIDE TANK) : 200 SQ.MM CU E
9) PAINTING THICKNESS: MIN 60 MICRON
10) PROVISION OF EXTERNAL EARTHING WILL BE PROVIDED FROM BACK SIDE OF THE OUTDOOR RMU
11) CABLE TERMINATION SHALL BE UPTO 400 SQ. MM CABLE.
12) RMU IS SUITABLE FOR FRONT CABLE TERMINATION & BOTTOM CABLE ENTRY
13) TERMINATION KIT IS NOT IN ABB SCOPE
14) RMU TO BE LIFTED COMPULSORILY BY USING ALL 4 NOS LIFTING LUGS IN RMU
15) WHILE SHIFTING RMU WITH FORK LIFT IT IS RECOMMENDED TO USE PALLET/WOODEN PLANK AT BOTTOM TO AVOID DAMAGES & PROPER BELTING MUST BE USED
WHILE TRANSPORTING ON FORKLIFTS TO AVOID TOPPLING OF THE RMU. REFER OIM DOCUMENT - 2REA063296 FOR MORE DETAILS, PROVIDED ALONG WITH PANEL.
16) FOUNDATION CHANNELS AND HARDWARE NOT IN SCOPE OF ABB
17) FLATNESS OF CONCRETE PLINTH AREA SHOULD BE WITHIN ±2 MM.
CAUTION:
18) CONCRETE PLINT SHOULD BE CLOSED FROM FRONT, REAR AND LATERAL DIRECTION DO NOT BLOCK DOTTED HIGHLIGHTED AREA AS IT
A) 700 HEIGHT X 700 DEPTH CAVITY REQUIRED IN PLINTH FOR INTERNAL ARC FUME/GASES.
B) CUT OUT SHOULD BE PROVIDED ON PLINTH FOR CABLE ENTRY AND IT SHOULD BE CLOSED PROPERLY AFTER CABLE TERMINATION. THE PASSAGE FOR INTERNAL ARC FUMES/GASES.
19) ABB WISHES TO HIGHLIGHT THAT VALUES OF DIMENSIONS & WEIGHTS PROVIDED, HEREIN ARE PRELIMINARY & MAY CHANGE AFTER FINAL DESIGN PREPARATION,
BASED ON FINAL SCOPE OF SUPPLY & INSTALLATION DETAILS OF THE SWITCHGEAR.
AS A CONSEQUENCE, PROVIDED VALUES OF DIMENSIONS & WEIGHTS ARE NOT TO BE CONSIDERED AS FINAL BUT ONLY FOR STANDARD REFERENCE PURPOSES.
ACCORDINGLY, YOU EXPRESSLY ACKNOWLEDGE & AGREE THAT VALUES OF DIMENSIONS & WEIGHTS PROVIDED HEREIN ARE NEITHER FINAL NOR BINDING & THAT THE
F RESULT OF THEIR USE IS NEITHER FEASIBLE NOR ACCURATE NOR ERROR FREE. F
Based on Prepared SKR Date 15.5.2023 Title Order No = K00
Customer:Y Checked VBW Approved VBW COMMON DRAWINGS +
Project name GA DRAWING DCC Code Lang.
Contractor / Contract No. Doc. No. Page A4
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
A A
SafeRing XT/SafePlus XT
B VACCUM BREAKER B
MANOMETER
PROTECTION RELAY
C C
D D
E E
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K00
VBW Approved VBW COMMON DRAWINGS +
Project name GA WITH DOOR OPEN DCC Code Lang.
Contractor / Contract No. Doc. No. Page A5
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
A A
Front
25
B B
60
400
325
290
Cable Area
220
C C
860
750
325
25
NOTE :
1. Flatness of concrete plinth area should be within ±2 mm.
This area only considers switchgear foundation.
D Concrete plinth height of minimum 700 mm is recommended. D
2. Wherever it is not possible to have proper leveling, use channel,
ISMC-75 as per IS-2062/1999.
4 Nos of Alternatively, unit can be directly bolted to the concrete foundation
with suitable M10 Fischer bolts.
Slot 14X37 325
E E
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K00
Customer:Y Checked VBW Approved VBW COMMON DRAWINGS +
Project name BASE VIEW DCC Code Lang.
Contractor / Contract No. Doc. No. Page A6
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
R PHASE
-KFZ
Y PHASE
A B PHASE A
B B
C C
D -XG D
GND
-PFV
VPIS GND
L1 L2 L3
E E
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K01
Customer:Y Checked VBW Approved VBW DIRECT MODULE +
Project name CONNECTION DIAGRAM DCC Code Lang.
Contractor / Contract No. Doc. No. Page A1
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE: CAB:CABLE COMPARTMENT LVB:LOW VOLTAGE COMPARTMENT- BOTTOM
B B
VOLTAGE PRESENCE INDICATION SYSTEM
VOLTAGE RENGE : 9-15kV
-PFV +A1/2D ECS 2REA063169P0010 IM WITHOUT Cord 1
VPIS SUITABLE FOR SAFERING/SAFEPLUS XT RMU
C C
D D
E E
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K01
Y VBW Approved VBW DIRECT MODULE + BOM
Project name Parts list DCC Code Lang.
Contractor / Contract No. Doc. No. Page Z01
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
R PHASE
Y PHASE
A B PHASE A
A4/4C
A5/3C
A5/4C
A5/4C
A3/4C
A5/2C
-BGC31
VCB AUX SWITCH 1 3 5 7 9 11 13 15 17 19 21 23
-QAB ON/OFF STATUS
6NO+6NC
1 3 5
2 4 6
B 2 4 6 8 10 12 14 16 18 20 22 24 B
DISCONNECTOR
QBD WITH EARTH SWITCH
C C
D D
-XG
GND
E E
-PFV
VPIS GND
L1 L2 L3
TO NEXT PAGE
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K02
VBW Approved VBW BREAKER +
Project name CONNECTION DIAGRAM DCC Code Lang.
Contractor / Contract No. Doc. No. Page A1
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
TO PREV PAGE
A A
-BCF1 A6/1C
ADR241S
C11 B1
AI1
-XG
S1
-BCT4 S2
100-50/1 OC1
GND
CLASS:5P10
B 2.5VA S3 B2 B
C71 AI1
C31 B3
AI2
S1
-BCT5 S2
100-50/1
CLASS:5P10 OC2
2.5VA S3
C70 C71 B4
C C
CURRENT INPUTS, 1A
AI2
C51 B5
AI3
S1
-BCT6 S2
100-50/1
CLASS:5P10 OC3
2.5VA S3
C70 C71 B6
AI3
D D
C71 B7
AI3
EF
C70 B8
AI3
E E
A A
-XDC 1A H1 H1 H1
230V PANEL
AC SUPPLY IN
CUSTOMER SCOPE -XDC 1B H2
B -XDC 2A -XDC 3A B
REMOTE TRIP IF ANY
(OTI TRIP/WTI TRIP/TRAFO
-XDC 2B -XDC 3B DOOR OPEN TRIP/PRD TRIP
H3
H3
-XG
GND
C C
-BCF1 -BCF1
H3
GND A1
A6/3C ADR241S
-BGC31 SERIES TRIP COIL
A1/5A U OPERATION COMMAND
FROM RELAY
15
A1
D -MBO2 D
H5 A2
-BCF1 A6/3C
A3
+
ADR241S:
E REMOTE TRIP A4 E
H2
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K02
Customer:Y Checked VBW Approved VBW BREAKER +
Project name CONTROL CIRCUIT DCC Code Lang.
Contractor / Contract No. Doc. No. Page A3
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
-XDC 3A K1
24V DC PANEL
A SUPPLY IN A
CUSTOMER SCOPE -XDC 3B K2
-XDC 4A
REMOTE TRIP IF ANY
(OTI TRIP/WTI TRIP/TRAFO
-XDC 4B DOOR OPEN TRIP/PRD TRIP
B B
K3
A1/5A
-BGC31 3
C C
K5
D D
A1
-MBO
A2
E E
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K02
Customer: Checked VBW Approved VBW BREAKER +
Project name CONTROL CIRCUIT- 24V DC DCC Code Lang.
Contractor / Contract No. Doc. No. Page A4
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
A A
B B
BREAKER AUX SWITCH SPARE CONTACT RELAY TRIP STATUS
U11
U9
U1
U3
U5
U7
-BCF1 -BCF1
-BGC31 -BGC31 -BGC31 -BGC31 ADR241S ADR241S
A1/5A A1/5A A1/5A A1/5A A13 A11 A16 A14
C 17 7 13 9 C
18 8 14 10
A6/2C A12 A6/2C A15
U2
U4
U6
U8
U10
U12
-XDC 5B -XDC 6B -XDC 7B -XDC 8B -XDC 9B -XDC 10B
D D
E E
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K02
Customer:Y Checked VBW Approved VBW BREAKER +
Project name SPARE CIRCUIT DCC Code Lang.
Contractor / Contract No. Doc. No. Page A5
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 6
1 2 3 4 5 6 7 8
F
E
B
C
A
D
© Copyright 2012 ABB. All rights reserved.
Rev. Code
1
1
-BCF1
ADR241S
Date
CT/R-PH A2/5B B1 OC1
CT/R-PH A2/5B B2
CT/Y-PH A2/5C B3 OC2
Name
1A
1A
CT/Y-PH A2/5C B4
CT/B-PH A2/5C B5 OC3
Based on
CT/B-PH A2/5D B6
EF-CT A2/5D B7
EF-CT A2/5E B8
Customer:
2
2
TRIP STATUS
LATCH TYPE CONTACT E/F TRIP: NC A5/6C A16
=
(~)
3
3
A21
Project name
Prepared SKR
A22
Checked VBW
PORT
RS422
A23 RS422
A24
4
4
A5
A6
Date
A7
ADR241S : O/C & E/F NUMERICAL RELAY
A8
INPUTS
DIGITAL
A9
A10
NOTE:
Approved VBW
15.5.2023
FLAG +VE FLAG A17
FLAG -VE A18
5
5
Title
SERIES TRIP -VE A3/8D TRIP A20
BREAKER
6
6
RELAY OVERVIEW
India Ltd., Nashik, ELDS
Doc. No.
Order No
DCC Code
7
7
+
For 2 wire communication ie,. RS485 please short A21-A24 to use as D+ and short A22-A23 to use as D-
= K02
8
8
Page
ADR241S
Lang.
Pages
6
A6
F
E
B
C
A
D
1 2 3 4 5 6 7 8
NOTE: CAB:CABLE COMPARTMENT LVB:LOW VOLTAGE COMPARTMENT- BOTTOM
E E
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K02
Customer:CHIRAG TECHNO ELECTRICALS COMPANY Checked VBW Approved VBW BREAKER + BOM
Project name Parts list DCC Code Lang.
Contractor / Contract No. Doc. No. Page Z01
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NOTE: CAB:CABLE COMPARTMENT LVB:LOW VOLTAGE COMPARTMENT- BOTTOM
B B
C C
D D
E E
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K02
Customer: Checked VBW Approved VBW BREAKER 4202730541-50 + BOM
Project name Parts list DCC Code Lang.
Contractor / Contract No. Doc. No. Page Z02
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
A
Terminal diagram A
Strip
External targets
=K02+-XDC Internal targets
Target designation wiring jumper function text jumper wiring Target designation Placement
1A
B 1B H2 -BCF1:A4 A3/4E B
2A
2B H3 -BGC31:15 A3/4C
3A H1 -BCF1:A1 A3/6C
3A
3B
C C
3B K2 -MBO:A2 A4/4D
4A
4B K3 -BGC31:3 A4/4C
5A U1 -BGC31:17 A5/2C
5B U2 -BGC31:18 A5/2C
6A U3 -BGC31:7 A5/3C
D D
6B U4 -BGC31:8 A5/3C
7A U5 -BGC31:13 A5/4C
7B U6 -BGC31:14 A5/4C
8A U7 -BGC31:9 A5/4C
8B U8 -BGC31:10 A5/4C
E 9A U9 -BCF1:A11 A5/5C E
9B U10 -BCF1:A12 A5/5C
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K02
Customer:CHIRAG TECHNO ELECTRICALS COMPANY Checked VBW Approved VBW BREAKER 0 + TBPLAN
Project name Terminal diagram =K02+-XDC DCC Code Lang.
Contractor / Contract No. Doc. No. Page Z01
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
© Copyright 2012 ABB. All rights reserved.
A
Terminal diagram A
Strip
External targets
=K02+-XDC Internal targets
Target designation wiring jumper function text jumper wiring Target designation Placement
10B U12 -BCF1:A15 A5/6C
B B
C C
D D
E E
F F
Based on Prepared SKR Date 15.5.2023 Title Order No = K02
Customer: Checked VBW Approved VBW BREAKER + TBPLAN
Project name Terminal diagram =K02+-XDC DCC Code Lang.
Contractor / Contract No. Doc. No. Page Z02
Rev. Code Date Name India Ltd., Nashik, ELDS Pages 2
1 2 3 4 5 6 7 8