ST11
ST11
ST11
SERVICE
MANUAL
Published in Jun.’00
843BF110
3BF
CONTENTS
1-1 Specifications
1-1-1 Specifications ....................................................................................................................................... 1-1-1
1-1-2 Parts names ......................................................................................................................................... 1-1-2
1-1-3 Machine cross section .......................................................................................................................... 1-1-3
1-1-4 Drive system ........................................................................................................................................ 1-1-4
1-2 Installation
1-2-1 Unpacking ............................................................................................................................................ 1-2-1
(1) Unpacking ....................................................................................................................................... 1-2-1
(2) Removing tapes and pads .............................................................................................................. 1-2-2
1-4 Troubleshooting
1-4-1 Paper misfeed detection ...................................................................................................................... 1-4-1
(1) Paper misfeed detection ................................................................................................................. 1-4-1
(2) Paper misfeed detection condition ................................................................................................. 1-4-1
(3) Paper misfeed ................................................................................................................................ 1-4-1
1-4-2 Self-diagnosis ....................................................................................................................................... 1-4-2
(1) Self-diagnostic function .................................................................................................................. 1-4-2
(2) Self-diagnostic code ....................................................................................................................... 1-4-2
1-4-3 Electrical problem ................................................................................................................................. 1-4-2
2-4 Appendixes
Timing chart .................................................................................................................................................... 2-4-1
Wring diagram ................................................................................................................................................ 2-4-2
1-1-1
3BF
1-1-1 Specifications
1-1-1
3BF
1-1
1
4
1 Upper cover
2 Right cover
3 Right down switch
4 Side deck release button
1-1-2
3BF
1-1
Paper path
1-1-3
3BF
1-1 6 7
5
3
2
1
9 0
1-1-4
3BF
1-2-1 Unpacking
(1) Unpacking
4 ^
5678
& 3 0 1-2
!@
1 %
$
#
1 Side deck
2 Upper merge guide
3 Lower merge guide
4 Interlock switch backstop
5 Cross-head chromate binding screw, CVM4 x 06
6 Flat-cross-head chromate screw, FHM4 x 12
7 Cross-head TP tap-tight P chromate screw, M4 x 6
8 Cross-head TP tap-tight P chromate screw, M4 x 8
9 Bottom pad
0 Top pad
! Lift spacer
@ Guide spacer
# Outer case
$ Machine cover
% Cover spacer
^ Plastic bag (70 x 110 mm)
& Air padded bag (400 x 500 mm)
* Bar code labels
1-2-1
3BF
Hook
1-2 Tape Tape
Signal cable
Base retainer
Tapes
Figure 1-2-2
Tape
Base retainer
Figure 1-2-3
Tape
Tape
Tape
Tape
Right cover
Figure 1-2-4
1-2-2
3BF
1-2
Right cover
Figure 1-2-5
Upper cover
Figure 1-2-6
1-2-3
3BF
Display Description
Side Feed Load paper through the right cover.
Upper Feed Load paper through the upper cover.
1-3
Initial setting: Side Feed
2 Press the start key. The setting is set. The screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for
selecting a maintenance item No. is displayed.
U247 Checking the operation of the side deck motors and clutches
Description
Turns on motors and clutches of the side deck.
Purpose
To check the operation of motors and clutches of the side desk devices.
Start
1 Press the start key. The screen for selecting an item is displayed.
Method
1 Press the item to be operated. The selected item is displayed in reverse and operation starts.
Display Motors and solenoids
SDECK MOT Side deck drive motor (SDDM)
SDECK FAN Separation fan motor (SFM) and Suction fan motor (IFM)
SDECK LIFT Side deck lift motor (SDLM)
SDECK CVCL Side deck paper conveying clutch (SDCCL)
LDECK FDCL Side deck paper feed clutch (SDPFCL)
To stop the side deck lift motor, press the stop/clear key.
If this maintenance item is executed with the upper cover of the side deck open, detection of the upper
limit is not possible and thus the side deck lift motor overruns.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item
No. is displayed.
U337 Setting the paper size for the side deck
Description
Sets the paper size for the side deck.
This maintenance item is applied to only Japanese specification machines, so no setting is necessary.
1-3-1
3BF
SDPFCL Off
1s 1s
On
PFSW1 Off
848 ms 848 ms 848 ms
(Copier) On
1-4-1
3BF
1-4-2 Self-diagnosis
Defective side deck main Check if CN5-A10 on the side deck main PCB goes low. If not,
PCB. replace the side deck main PCB.
1-4-2
3BF
(1) Precautions
• Be sure to turn the main switch off and disconnect the finisher power plug before starting disassembly.
• When handling PCBs, do not touch connectors with bare hands or damage the boards.
• Do not touch any PCB containing ICs with bare hands or any object prone to static charge.
Procedure
1. Run maintenance item U034 and make a test
copy.
2. Measure the discrepancy L (mm) between the
center lines of the paper and test copy.
3. Open the lower vertical conveying cover of the
copier. Loosen the two screws securing the deck
retainer and move the V-shaped groove on the
deck retainer by the measured amount L and
retighten the screws.
• If the center line is shifted to the machine front, 1-5
move the V-shaped groove of the deck retainer
toward the machine front (copy example 1).
• If the center line is shifted to the machine rear,
Screw Screw
move the V-shaped groove of the deck retainer
toward the machine rear (copy example 2).
Figure 1-5-1
L
L
Figure 1-5-2
1-5-1
3BF
The side deck consists of the paper lifting mechanism, which winds up paper with the wire of the side deck lift motor
(SDLM), and the paper feed and conveying mechanism, which conveys paper with the drive of the paper conveying belt,
feed roller and left feed roller.
The side deck lift motor (SDLM) raises the lift by winding up the wire engaged with the pulley. The lift is stopped at the upper
and lower limit by the control of the upper limit detection switch (ULPSW) and lower limit detection switch (LLPSW).
Paper is fed by controlling currents of air. The top sheet of the paper loaded on the lift is floated by the separation fan motor
(SFM) and then induced onto the paper conveying belt by the suction fan motor (IFM). The sheet thus attracted to the paper
conveying belt is then conveyed to the feed roller and left feed roller by the drive of the side deck drive motor (SDDM).
fl
* ›fi
‹ $( ^ 0
#
1 6
4
2 % ‡° 7
% ! @ ^
&
3
· 8 „
¤
)
9
2-1
5
‚Œ
1 Upper paper conveying guide $ Feed roller fi Upper cover open/close switch
2 Lower paper conveying guide % Paper conveying pulley (UCOSW)
3 Paper guide ^ Paper conveying belt pulley fl Upper down switch (UDSW)
4 Paper conveying belt retainer & Paper conveying belt ‡ Paper level detection switch
5 Left side deck guide * side deck paper feed clutch (PRDSW)
6 Upper limit switch mount (SDPFCL) — Upper limit safety switch
7 Switch cover ( side deck paper conveying (ULSSW)
8 Paper level detection switch clutch (SDCCL) · Upper limit detection switch
mount ) side deck drive motor (SDDM) (ULPSW)
9 Lower separation duct mount ⁄ Suction fan motor (IFM) ‚ Right cover open/close switch
0 Lower suction duct ¤ Separation fan motor (SFM) (RCOSW)
! Upper separation duct ‹ side deck feed switch (SDFSW) Œ Right cover safety switch
@ Upper suction duct › Upper cover safety switch (RCSSW)
# Left feed roller (UCSSW) „ Right down switch (RDSW)
2-1-1
3BF
7
1
0
9
8 3
2
5 6!
1 Lift
2 Side deck lift motor cover
3 Lower limit detection switch mount
4 Lift wire
5 Lift wire pulley
6 Wire holding plate
7 Mirror pulley
8 Side deck lift motor (SDLM)
9 Side deck paper empty switch (SDPESW)
0 Lower limit detection switch (LLPSW)
! Lower limit safety switch (LLSSW)
2-1-2
3BF
SDPFCL
SDCCL
ULPSW
SDFSW
SDDM
SFM
IFM
CN5-A10
CN6-B1
CN6-A1
CN6-B7
CN4-4
CN6-A2
CN6-B6
CN5-A12
CN6-B11
CN5-A8
SDMPCB
SDLM
LLPSW
Start Key ON
50 ms
2-1
SDPFCL b c
SDCCL
ESW
(Copier)
SDFSW 190 ms
d
a
SDDM
a: When the start key is pressed, the side deck drive motor (SDDM) turns on.
b: 50 ms after the start key is pressed, the side deck paper feed clutch (SDPFCL) turns on.
c: When the eject switch (ESW) of the copier turns off, the side deck paper feed clutch (SDPFCL) turns off.
d: 190 ms after the eject switch (ESW) of the copier turns off, the side deck drive motor (SDDM) turns off.
2-1-3
3BF
5
4
2-2
Figure 2-2-1 PCBs, motors and clutches
1. Side deck main PCB (SDMPCB) .................. Controls electrical components in the side deck and communications
with the copier.
2. Side deck drive motor (SDDM) ..................... Drives the paper feed and conveying mechanism in the side deck.
3. Side deck lift motor (SDLM) .......................... Drives the paper lift mechanism of the side deck.
4. Side deck paper conveying clutch
(SDCCL) ........................................................ Transfers drive from the paper conveying belt.
5. Side deck paper feed clutch (SDPFCL) ........ Transfers drive from the left feed roller and feed roller.
6. Separation fan motor (SFM) .......................... Separates the uppermost sheet in the side deck.
7. Suction fan motor (IFM) ................................ Attracts paper to the paper conveying belt.
8. Side deck dehumidifier heater (SDDH) ......... Dehumidifies paper in the side deck.
2-2-1
3BF
(2) Switches
1
8 3 6
11 12
4 9
10
13
14
2 5
2-2 1. Side deck paper feed switch (SDFSW) ......... Detects a paper misfeed.
2. Side deck paper empty switch (SDPESW) ... Detects the presence of paper in the side deck.
3. Paper level detection switch (PRDSW) ......... Detects the paper level in the side deck.
4. Upper limit detection switch (ULPSW) .......... Detects the lift reaching the upper limit.
5. Lower limit detection switch (LLPSW) ........... Detects the lift reaching the lower limit.
6. Upper limit safety switch (ULSSW) ............... Breaks the safety circuit when the lift overruns the upper limit.
7. Lower limit safety switch (LLSSW) ................ Breaks the safety circuit when the lift overruns the lower limit.
8. Upper down switch (UDSW) ......................... For the controlling of the descending of the lift when the upper cover is
opened.
9. Right down switch (RDSW) ........................... For the controlling of the descending of the lift when the right cover is
opened.
10. Side deck set switch (SDSETSW) ................ Detects the side deck attached to the copier; breaks the safety circuit
when the deck is detached from the copier.
11. Upper cover safety switch (UCSSW) ............ Breaks the safety circuit when the upper cover is opened.
12. Upper cover open/close switch (UCOSW) .... Detects whether the upper cover is open or closed.
13. Right cover safety switch (RCSSW) .............. Breaks the safety circuit when the right cover is opened.
14. Right cover open/close switch (RCOSW) ..... Detects whether the right cover is open or closed.
2-2-2
3BF
SDMPCB
5 V DC 24 V DC
Copier
SFM
RxD/TxD IFM
FEED WAIT
STOP REQ
SDDH
24 V DC
24 V DC
24 V DC CPU
SDCCL
24 V DC (IC3)
SDPFCL
SDSETSW
24 V DC
UCOSW
5 V DC SDDM REM
5 V DC
RESET 5 V DC SDDM
SDDM CLOCK
Reset IC _RESET SDDM ALARM
(IC7)
24 V DC
5 V DC
SDFSW
ULPSW UCSSW
RCOSW SDLM ULSSW
UDSW driver circuit SDLM
RCSSW
LDSW (IC8) LLSSW
PRDSW
LLPSW
Figure 2-3-1
The main component of the side deck main PCB (SDMPCB) is the CPU IC3. It controls the overall operation of the side deck
by receiving detection signals from switches as inputs and outputting drive signals to motors and clutches.
Communication of control signals with the copier is performed serially or through two parallel cables (FEED WAIT and STOP
REQ).
With the control signal received from the CPU IC3, the SDLM driver circuit IC8 drives the side deck lift motor (SDLM). A safety
circuit consisting of the side deck set switch (SDSETSW), upper cover safety switch (UCSSW) and right cover safety switch
(RCSSW) ensures the security by cutting 24 V DC supply for the SDLM driver circuit IC8 and drive output for the side deck
lift motor (SDLM) when the side deck is detached from the copier or when the upper or right cover is opened.
The reset IC7 monitors the 5 V DC power supply. When the power is turned on and when the supply voltage becomes low,
the reset IC7 outputs a RESET signal to the CPU IC3 to reset the system for the prevention of malfunctions.
2-3
2-3-1
2-3
2-3-2
3BF
10
A11CN6 B1
A1
CN3
R67
L9 L8
B11
L12 R3
3BF2801
L13 L15 L10 R7 R5
+
R69 C3 R1
D2
TR5
C1
R12
TR4
D1
L14
R8 C4
ZD1
R9
R60 L1
C16 C7
C17
1
R46
CN2
R47 R10
C2
R48
X1
R49 L17
+
R50 C8
R57 C6
5
R51
R52
IC1
R53
R54
18
R55 C5
C6
IC8
R64 L2
R58 L21 L2
R81
L26
+
R59
L27
Figure 2-3-2
1
3
R82
R71
C21
CN1
IC2
IC5
+
R36
4
R37 L2
2
C19 R38
C22
IC3
D3
L19 C9 L3
C18
1
C10 R26 C11
R63 R42
+
R43 R25 L11 R11 C14 C12
R27 R16
R28 R17
IC4
R29 R18
C23
D4
R30 R19
IC6
R31 R20
C24 R44 R39 R32 R21
R22
IC7
R45 R33
C28 C20 R34 R23
R65 C20 R35 R24
L16 C13
R72 R68 C56
TR3
R68 C25 L22
L7
L4
TR1 TR2
R41 R13
R14
R40
R70 R68 R2
A12 CN5 B1
A1
L20 L18 L15 R4
CN4
B12
1
10
3BF
2-3-3
Timing chart
SDPFCL CN5-A10
SDCCL CN6-B7
FSW* CN20-B8
PFSW1* CN12-5
PFSW2* CN20-A11
SDFSW CN6-B1
SDDM CN4-4
*: Copier
3BF
2-4-1
2-4
Wiring diagram
8
1
A
A
SDFSW
6-B1 SDFSW GY BE
11 10
123
321
321
6-B2 5V GN OE
6-B3 S.G OE GN
9
B
B
RESET RD/BK
8 76 5 43 2 1
1 2 3 456 78
ULPSW
3-5 6-B4 S.G BE BE
876
123
321
876
RxD WE/BK 5V YW YW
S.G (RxD) PK
3-3 6-B5
3-4 6-B6 ULPSW OE OE
TxD LB/BK
S.G (TxD) GN/BK
3-1
SDCCL
STOP REQ GY
3-2 SDCCL BN LB
1
54
54
45
3-6 6-B7 R24 V RD RD
FEED WAIT PE 6-B8 2
3-7
Copier
P.G BE
2-4
ULSSW
GY GN
1
32 1
6-B9
6 78
321
LB PK
6-B10 SDLM- PK BN 2
SDFSW BK 6-B11 3
16 15141312 1110 9
3-10
1 23456789
C
C
FEED REQ WE
3-9
SDSETSW
24 V RD
24 V RD
2-6
1-1 SDLM DRV 24 V RD 1
24 V GN 1-3 SDSETSW GN 2
2-5 1-2 R24 V SIG
P.G YW
2-3 BN 3
5V BN 1-4
P.G OE
2-2
SFM
2-1 SFM YW
6-A1 1
1597
UCSSW UCOSW
5V OE
6-A7 2
R24 V RD
6-A3 3 1
P.G BE
IFM
6-A5 4 2
GY
RD 3
IFM GN 4
6-A2 1 1
16 4
6-A8 5V OE 5
2 2
D
D
R24 V RD
6-A4 3 3
86
P.G BE
6-A6 4 4
SDLM
12
GY PK
1 LB
2
SDPESW
6-A10 S.G BE BE BE
3
321
213
321
6-A11 SDPESW PK PK PK
5V OE 4 OE OE
6-A9 5
E
E
BE
GY
PK
BN
1
2
4
3
GY
PK
LB
BN
1
2
3
4
P.G YW LB
5-B1 B12 GN
1 12
YW
RCSSW
5-A1 A12 1 13
PK 1
YW
BN
2
3
F
F
S.G YW BE
RCOSW LLSSW
5-B4 B9 4 9 4
5-A9 A4 RCOSW GN LB
9 5 5
YW PK PK
5-B12 B1 12 1
YW
1
SDLM+ GN 12 LB 2
5-A12 A1 2 3
5V YW OE
5-B8 B5 6 5 1
UDSW
LED REM GN BN
5-A3 A10 UDSW GN 3 11 LB 2
5-A5 A8 S.G YW
5 9
BE 3
5-B10 B3 10 3 4
G
G
5-B9 5V YW OE 1
RDSW
B4 9 4
LED REM GN GN
5-A2 A11
RDSW GN
2 12
GN
2
5-A4 A9 4 10 3
S.G YW BE
5-B11 B2 11 2 4
SDPFCL
SDPFCL GN BN
5-A10 A3 24 V YW
10 4
RD 1
3 10 2
SDMPCB
5-B3 B10
PRDSW LLPSW
5-A6 A7 5 V GN
6 8
YW
321
S.G YW BE
5-B6 B7 PRDSW GN 6 7
OE
5-A7 A6 7 7
H
5-B7 B6 5 V YW OE
321
S.G YW 7 6
BE
5-B5 B8 LLPSW 5 8
GN PK
5-A8 A5 8 6
SDDH
5-A11 A2 SDDH GN
11 3
GN
21
24 V YW RD
5-B2 B11 2 11
LIGHT BLUE
Wire color
ORANGE
YELLOW
PURPLE
BROWN
GREEN
BLACK
WHITE
GRAY
BLUE
PINK
RED
R24 V GY
10
10
1 2 3 4 5 6 7 8 9 10
4-10
1 2 3 4 5 6 7 8 9 10
1
R24 V GY
9 8 7 6 5 4 3 21
9 8 76 5 4 3 2 1
4-9 P.G GY
2
4-8 P.G GY
3
SDDM
Mark
4-7
I
4
WE
YW
GN
GY
OE
RD
BN
PE
PK
BE
BK
LB
S.G GY
4-6 5V GY
5
4-5 6
SDDM REM GY
4-4 7
SDDM ALM GY
4-3 8
SDDM CLK GY
4-2 9
GY
4-1 10
J
J
2-4-2
3BF
8
1
2-4
KYOCERA MITA EUROPE B.V. KYOCERA MITA PORTUGAL LDA.
CASCAISTOCK-Armazem nº8,
Hoeksteen 40, 2132 MS Hoofddorp, Rua das Fisgas, Alcoitão,
The Netherlands 2765 Estoril, Portugal
Phone: (020) 6540000 Phone: 1-4602221
Home page: http://www.mita.nl, Email: [email protected] KYOCERA MITA SOUTH AFRICA
KYOCERA MITA NEDERLAND B.V. (PTY) LTD.
Gyroscoopweg 122, 1042 AZ Amsterdam, Unit 3, "KYALAMI CRESCENT",
The Netherlands KYALAMI BUSINESS PARK,
Phone: (020) 5877200 1685 Midrand, South Africa
KYOCERA MITA (U.K.) LTD. Phone: (011) 4663290
Mita House, Hamm Moor Lane,
Addlestone, Weybridge, KYOCERA MITA
Surrey KT15 2SB, U.K. AMERICA, INC.
Phone: (01932) 858266 Headquarters:
KYOCERA MITA ITALIA S.P.A. 225 Sand Road, P.O. Box 40008
Via Marconi 8, 20041 Agrate Brianza, Fairfield, New Jersey 07004-0008
Milano, Italy U.S.A.
Phone: (973) 808-8444
Phone: (039) 65641
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Hermesstraat 8A 1930 Zaventem, Belgium
Phone: (02) 7209270 OCEANIA SALES DIVISION
2-28, 1-chome, Tamatsukuri, Chuo-ku,
KYOCERA MITA FRANCE S.A.R.L. Osaka 540-8585, Japan
1 Rue Pelloutier, Phone: (06) 6764-3668
77183 Croissy Beaubourg, France KYOCERA MITA AUSTRALIA PTY.
Phone: (1) 60175152
LTD.
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Edificio Mita, Avda. De Manacor Nº 2, Regents Park Estate Unit 2,
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28230 Las Rozas, Madrid, Spain Regents Park N.S.W. 2143, Australia
Phone: 34-91-631-8392 Phone: 61-2-9645-5100
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P.O. Box 68343,
Finland Auckland, New Zealand
Phone: (09) 478 05200 Phone: (09) 377-2088
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Hölzliwisen Industriestrasse 28, LTD.
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Phone: (01) 9084949 Bang Sue, Bangkok 10800, Thailand
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Phone: (06171) 7005-0 121 Genting Lane, 3rd. Level,
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Phone: (01) 86338 210 LIMITED.
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Tsuen Wan, New Territories,
162 26 Vällingby, Sweden Hong Kong
Phone: (08) 4719999 Phone: 852-2423-2163
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Industrivej 11, DK-4632 Bjæverskov, KYOCERA MITA
Denmark
Phone: 56871100
CORPORATION
2-28, 1-chome, Tamatsukuri, Chuo-ku,
Osaka 540-8585, Japan
Phone: (06) 6764-3555
Fax: (06) 6764-3981
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is a trademark of Kyocera Corporation
is a registered trademark of KYOCERA MITA CORPORATION
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