DLRO100 UG en
DLRO100 UG en
DLRO100 UG en
& DLRO100HB
100 A High Performance
Digital Low Resistance Ohmmeter
User guide
This document is copyright of:
Megger Limited, Archcliffe Road, Dover, Kent CT17 9EN. ENGLAND
T +44 (0)1304 502101 F +44 (0)1304 207342 www.megger.com
Megger Limited reserves the right to alter the specification of its products from time to time without
notice. Although every effort is made to ensure the accuracy of the information contained within this
document it is not warranted or represented by Megger Limited to be a complete and up-to-date
description.
For Patent information about this instrument refer to the following web site:
megger.com/patents
Declaration of Conformity
Hereby, Megger Instruments Limited declares that radio equipment manufactured by Megger Instruments Limited
described in this user guide is in compliance with Directive 2014/53/EU. Other equipment manufactured by
Megger Instruments Limited described in this user guide is in compliance with Directives 2014/30/EU and 2014/35/EU
where they apply.
The full text of Megger Instruments EU declarations of conformity are available at the following website:
megger.com/eu-dofc
1. Safety warnings............................................................................................................................. 5
1.1 Safety and hazard symbols used on the instrument.............................................................................. 6
2. General description ....................................................................................................................... 7
3. Instrument controls and indicators............................................................................................... 8
4. Preparations for Use...................................................................................................................... 9
5. Operating instructions................................................................................................................... 11
6. Lead connections............................................................................................................................ 12
6.1 Test Leads.................................................................................................................................................. 12
6.2 DualGround™ and DC Clamp connection.............................................................................................. 12
6.3 Testing modes........................................................................................................................................... 13
6.4 Instrument set-up..................................................................................................................................... 15
6.5 DLRO100A Resetting Battery Charge...................................................................................................... 19
6.6 Saving a test record (XB and HB models only)....................................................................................... 20
6.7 Delete results............................................................................................................................................ 22
6.8 Download a test record........................................................................................................................... 23
7. Remote operation ......................................................................................................................... 24
8. Asset tagging ................................................................................................................................. 25
9. Screen symbol reference................................................................................................................ 26
10. Battery indicator........................................................................................................................... 27
11. Error indicators............................................................................................................................. 27
12. Preventive maintenance.............................................................................................................. 28
13. Technical Specification................................................................................................................. 29
14. Download PowerDB..................................................................................................................... 30
15. Accessories.................................................................................................................................... 31
16. Acknowledgments....................................................................................................................... 31
17. Repair and warranty.................................................................................................................... 32
17.1 Calibration, Service and Spare Parts...................................................................................................... 32
17.2 WEE Directive ........................................................................................................................................ 32
1. Safety warnings
These must be read and understood before use. Retain these safety warnings for future reference.
CAUTION: THE INSTRUMENT MUST BE OPERATED ONLY BY SUITABLY TRAINED AND COMPETENT PERSONS
Users of this equipment and their employers are required by National Health and Safety Legislation to carry out
valid risk assessments of all electrical work so as to identify potential sources of electrical danger and risk of
electrical injury.
The instrument must NOT be used if any part of it is damaged.
Damaged test leads must NOT be used. Test leads, connectors and mechanical guards must be in good order,
clean and with no broken or cracked insulation.
Fan filters and covers giving access to internal conductive parts must be correctly fitted before use.
Testing inductive circuits can be hazardous: The DLRO100 is a high power instrument, designed for testing
resistive loads. It must NOT be used to test inductive loads.
DANGER! The instrument is not fully protected when switched off.
Switch the instrument ON before connecting to the test subject.
The test subject must be switched off, de-energised and checked before test connections are made.
Ensure that the test subject cannot be re-energised whilst the instrument is connected.
Do not leave the equipment unattended when connected to the test subject.
Do not leave the equipment connected to the test subject after the test is completed.
The user must exercise caution when connecting to and disconnecting from the test subject.
Always connect test leads to the instrument before attaching to test subject.
Keep hands behind tactile barriers on probe clips and clamps when making or breaking connections.
High current connections between the instrument and test subject must be secured against accidental
detachment and must not be disengaged whilst test current is flowing.
High current test leads must be a minimum of 3 milliohm resistance.
Circuit terminals must not be touched during test.
Do not disconnect the instrument from the test subject until the test current has stopped and the TEST warning
indicator is extinguished.
Test leads and connections may become hot during use. Exercise caution when handling.
Disconnect from the test subject before switching the instrument OFF.
DANGER! Some models can be operated by remote control. A test can be started at any time by remote control.
These additional precautions must be taken for instruments with a remote control function.
Measurement connections must be handled only when precautions have been taken to prevent a remote
control test start.
If the remote control link should fail, the test must be stopped manually by pressing the TEST button.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment
may be impaired.
Fan filters are user-serviceable. Disconnect all measurement leads and switch the instrument OFF before servicing
the fan filters.
There are no user-serviceable parts inside the instrument; all servicing, including fuse replacement, must be
referred to Megger approved service centres.
Use only Megger approved battery pack, and follow the instructions provided with the battery
Warning! This instrument contains a Lithium Ion High Energy Battery Pack and a lithium coin cell.
Do not pierce, damage, disassemble or modify the battery. The battery contains safety and protection devices
which, if tampered with may cause the battery to generate heat, rupture or ignite.
Never heat (or dispose of) the battery in a fire.
Do not subject the battery to strong impact, mechanical shock or excessive heat.
Do not expose the battery to water, salt water or other liquids, or allow the battery to get wet.
Never short-circuit or reverse the polarity of the battery pack.
In the event of a battery cell leaking, do not allow the released fluid to come into contact with the skin or eyes.
If contact has been made, wash the affected area with plenty of water and seek medical advice immediately
Bluetooth®
Measurement Connection
Only Megger supplied test leads designed for this instrument provide the full safety rating.
Voltage – The rated measurement connection voltage is the maximum line to earth voltage at which it is safe to connect.
CAT IV – Measurement category IV: Equipment connected between the origin of the low-voltage mains supply and the
distribution panel.
CAT III – Measurement category III: Equipment connected between the distribution panel and the electrical outlets.
CAT II – Measurement category II: Equipment connected between the electrical outlets and the user’s equipment.
Measurement equipment may be safely connected to circuits at the marked rating or lower. The connection rating is
that of the lowest rated component in the measurement circuit.
For WEE and product disposal details please refer to "17.2 WEE Directive" on page 32
2. General description
The new Megger DLRO100 range of Low Resistance Ohmmeters provide high accuracy with noise immunity, are
robust yet light and portable.
Key features
CAT IV 600 V AC / 500 V DC up to 2000 m on all test terminals for safe operation
CAT IV 300 V up to 4000 m
Lightweight 100 A battery powered unit for portability – 7.9 Kg (17 lbs)
Li-ion battery for high power and fast charge - works from an AC supply if the battery is fully discharged
High noise immunity for stable readings
Smooth DC Output for circuit breaker testing
IP54 (lid open) for protection against ingress during operation (IP65 lid closed)
Adjustable 10 - 100 A output, 4 terminal measurement for flexibility
Adjustable current ramp rates and test duration for flexibility
Battery capacity - 200 single tests or up to 2x 10 minutes continuous 100 A output for extended use
Ultra tough outer case construction designed for use in demanding environments with a flame retardant UL94 V0
inner case for safety
DualGround™ - Using the optional DC clamp enables circuit breaker testing with ground protection in place
(100XB & 100HB variants) for safety
Large, clear LCD for all light conditions
Time and Date stamped memory for recording of results (220 readings)
Range and test mode rotary switches for simplicity of operation
Memory Storage and USB download capability (100XB & 100HB variants) for effective results management
Remote Operation - Control the instrument remotely via a PC or laptop (100HB variants) for added safety
Smart device support - Running a Power DB app on Windows 8 tablet or smart phone to populate unique asset
ID’s (100HB variants) for efficient asset management
Two year warranty - second year conditional on free product registration
This product and its accessories are covered by EU design registrations 002349134-0001 and 002349134-0002.
This product and its accessories are the subject of patents pending.
1. Current terminals
– C1 - C2
C1
2. C1 - C2 LED
indicates continuity
1 on the C terminals
MAX
DLRO100
600 V
3. P1 - P2 LED
C2 indicates continuity
14 C1 - - C2
2
on the P terminals
P1 - - P2 3
13 P1 4. Potential terminal
MAX
4 - P1 - P2
600 V
P2
12
MAX
5. Measurement earth
terminal
600 V
5
MAN AUTO
10A
MAX
OK TEST
Ω
50A
6. DualGround™ terminal
600 V 100XB and 100HB only
100A
6
CAT IV
600 V
7. Save button
100XB and 100HB only
16
47-63 Hz
500 VA
13. Display
DLRO100EB
Made in UK by Megger
17
C1
MAX
DLRO100 600 V
CAT IV
600 V 90-264 V
47-63 Hz
N131 7
IP 54 500 VA
om
0EB egger.c
C2 DLRO10
www.m
C1 - - C2
P1 - - P2 P1
MAX
DLRO100EB DLRO100EB
Made in UK by Megger Made in UK by Megger
600 V
P2
MAX
600 V
MAN AUTO
10A
MAX
OK TEST 50A
600 V
100A
CAT IV
600 V
Initial instructions
Remove instrument, power lead and pouch from the packing box.
Open the lid noting position of the IEC 60320 power inlet and USB device port on the left panel.
Test terminals are located to the right of the front panel.
Read the safety warnings.
A quick reference is provided in the instrument lid.
Keep the original packaging for re-use.
If the power lead supplied is not suitable for your AC connection, do not use an adaptor. Always use a Megger
approved power lead.
Use the supplied AC lead ONLY.
Supply voltage: 90 to 265 V rms ac at 50 / 60 Hz.
A red LED illuminates when line power/mains is present.
The battery will charge when an AC source is connected, except when a test is in progress.
For optimum battery life, charge the battery after each use. Full charge duration is 2.5 hours.
The battery must be charged between 0 °C and 40 °C ambient temperature. If the battery detects a
temperature outside this range the battery symbol will flash and charging will be prevented.
The battery should be recharged every 3 months if the instrument is left unused for long periods. This may take
up to 30 minutes to indicate normal charging.
If the battery has been replaced or fails to recharge, follow instructions in 'Battery reset enable' paragraph to reset
the battery charge indicator.
If the battery fails to recharge after numerous attempts, contact a Megger approved service centre for advice.
Functional verification
Simply turning on the instrument at the test mode switch will initiate a start-up process
and the display will respond. The initialisation screen (right) shows the firmware version.
Calibration
Storage
The DLRO100 is a high-power instrument and, as such, can generate significant heat. To prevent damage, the
instrument contains internal thermal protection which can disable the test current if excessive temperature rise is
detected. In this event, the thermometer symbol will be displayed on the screen. If this should occur, switch the
instrument off and allow it to cool before repeating the test. If possible, do not position the instrument in direct
sunlight.
5. Operating instructions
General operation
The DLRO100EB, 100XB and 100HB are primarily controlled by two rotary switches and a TEST button used to start
and stop a test (see section entitled, “Instrument control and indicators”).
MAN AUTO
MAN AUTO
Manual 100A
Auto Continuous
100A
A spanner enabling instrument and test settings.
10A 50A 100A A custom test selection, 10 A, 50 A and 100 A pre-set test
currents.
Save button
(100XB and 100HB only)
C1
MAX
C2
C1 - - C2
Navigate via Directional
P1 - - P2 P1 OK
MAX
and an OK buttons
600 V
P2
MAX
stop a test.
10A
10A
MAX
Ω
Ω
OK TEST 50A
50A
TEST
600 V
100A
100A
CAT IV
600 V
6. Lead connections
10A
OK TEST
is ±200 mV from the C2 (0 V) terminal, test will be
50A
100A
P1 P2
C1 C2
C2 (0V)
As an additional safety precaution, perform the test with
both ends of the test object grounded.
10A 10A
Ω Ω
50A
TEST 50A
100A 100A
10A
10A
Ω
Ω
50A
TEST 50A
100A
100A
Press test button to start a custom test. Active custom test screen.
Continuous test
1.5 Preset test 100/50/10A - Initial 1.6 Preset test 100/50/10A - Progress
10A 10A
Ω Ω
50A 50A
100A 100A
Press test button to start a continuous test. Active continuous test screen.
1.7 User configured continuous test - Initial 1.8 User configured continuous test - Progress
MAN AUTO
MAN AUTO
10A
10A
Ω
Ω
50A
50A
100A
100A
Press test button to start a custom continuous test. Active continuous test screen.
End of Test
Test aborted
Aborted test - A number of conditions can cause an User stopped test by pressing the test button.
abort. This example shows a bad connection.
MAN AUTO
MAN AUTO
User settings
10A 10A
Ω Ω
50A 50A
100A 100A
OK OK
Maximum current adjusted between 10 A and 100 A Test duration for the continuous test is adjusted with UP
with UP and DOWN arrows. Select OK to accept and and DOWN arrows. Minutes and seconds are selected with
progress to set test duration. LEFT and RIGHT arrows. Select OK to accept.
For test durations of greater than 10 minutes the current For currents of above 59A the test duration is limited to a
setting is limited to a maximum of 59A maximum of 10 minutes.
10A
Ω
50A
100A
OK
10A 10A
Ω Ω
50A 50A
100A 100A
OK OK
Change format with LEFT and RIGHT arrows. Adjust Adjust day with UP and DOWN arrows. Navigate using
date by selecting DOWN arrow or select OK to accept. LEFT and RIGHT arrows or select OK to accept.
10A
10A
Ω
Ω 50A
50A
100A
100A
OK OK
Adjust month with UP and DOWN arrows. Navigate Adjust year with UP and DOWN arrows. Navigate using
using LEFT and RIGHT arrows or select OK to accept. LEFT and RIGHT arrows or select OK to accept.
10A 10A
Ω Ω
50A 50A
100A 100A
OK OK
Adjust time by selecting DOWN arrow or select OK to Adjust hours with UP and DOWN arrows. Navigate using
accept. LEFT and RIGHT arrows or select OK to accept.
10A
Ω
50A
100A
OK
10A
10A
Ω
Ω
50A
50A
100A
100A
OK
Press and hold OK for 3 seconds to begin pairing, or Pair instrument from PC/Smart Device. Enter PIN 1234
press OK to skip. on PC.
2.15 Bluetooth®—Paired
10A
Ω
50A
100A
OK
2.16 Bluetooth®—overwriting
10A
Ω
50A
100A
OK
10A
Ω
50A
100A
OK
Adjust Gain with UP and DOWN arrows between 0.1 mV/A and 20.00 mV/A.
Navigate using LEFT and RIGHT arrows or select OK to accept.
NOTE: The clamp must be zeroed before measurements start for accurate readings. The clamp current measurement is
not displayed on the instrument.
Buzzer settings
10A
10A
Ω
Ω 50A
50A
100A
100A
OK
OK
Press Up and Down arrows to adjust setting ON to OFF. Press Up and Down arrows to adjust setting OFF to ON.
Select OK to set and proceed. Select OK to set and proceed.
NOTE: When in settings, user can exit by moving the Range rotary switch away from the setting position (Spanner
icon)
10A 10A
Ω Ω
50A 50A
100A 100A
OK
10A
Ω
50A
100A
OK
Press ‘Ok’ to proceed. Reapply the AC. Menu automatically proceeds to the
next item with battery symbol animated showing charge
cycle.
Manual save
10A
Ω
50A
100A
10A
Ω
50A
100A
3.4 Auto Save — Auto and continuous 3.5 Auto test progress screen with auto save
10A
10A
Ω
Ω
50A
50A
100A
100A
10A
Ω
50A
100A
10A 10A
Ω Ω
50A 50A
100A 100A
OK OK
10A
Ω
50A
100A
OK
Press OK to accept.
10A 10A
Ω Ω
50A 50A
100A 100A
OK
Select LEFT or RIGHT arrows to toggle dnL and dnL ALL. The countdown counter will show number of records
Press OK to download all results. being downloaded.
OK OK
Scroll up and down through results with Slot Number. Press OK to drill into result. Press OK to go back to
Press OK to display results. previous screen showing Slot Numbers.
7. Remote operation
6.1 PC position
10A
Ω
50A
10A
100A
Ω
50A
100A
Moving the rotary switch to the PC position will show Remote control of DLRO100 is possible on 100HB
the download screen. Test switch can be MAN, AUTO or models only and is over USB but not with a Tablet or
CONTINUOUS. Smart phone. (PC/Laptop only.)
10A
Ω
50A
100A
10A
Ω
50A
100A
8. Asset tagging
10A 10A
Ω Ω
50A 50A
100A 100A
Moving the rotary switch to the PC position will show Instrument ready to receive tag data
the download screen. Test switch can be MAN, AUTO
or CONTINUOUS. For Bluetooth® pair as defined before
here.
10A
Ω
50A
100A
1 2 3 4 5 6 7 8 9 10 11 12
1. Delete
2. Download / Remote operation
3. Retrieve results
4. Settings
5. Save
6. DualGround™ Clamp
7. USB
8. Bluetooth®
9. Noise
10. Temperature
11. Mains
12. Battery
1 2 3 4 5 6 7 8 9
1. Exception
2. Tick
3. Cross
10
4. C – current
5. D:M:Y:M:D:H:M:S – Date and Time
6. A – Amps
7. P – Potential – voltage measurement
8. mV – milliVolts
9. µV – microVolts
10. Hazard warning
1 4 1 2 3 4
When mains power is present the indicator shows the battery is being
charged by animating the segments of the bar graph.
A flashing battery icon, showing the current charge level, indicates that the battery is prevented from charging due to
the temperature being out of the allowable charge temperature range, 0 ºC to 40 ºC, or that the battery has failed.
If the internal temperature of the instrument exceeds a safe level, the test will be aborted and indicated on the screen.
The temperature must drop before testing can be continued.
Routine inspection
Look for any cracks or other damage to the enclosure; missing ports, etc.
Cleaning
Disconnect the instrument and wipe it with a clean cloth slightly damped with water or Isopropyl alcohol (IPA). Care
should be taken near the terminals, IEC power and USB sockets.
The instrument should always be handled with care and not dropped. Always ensure that the instrument is secured
when being transported to prevent mechanical shock.
The cover is a single piece and can be removed by unscrewing and cleaned with clean cloth. Do not use the instrument
without the fan covers in place. Do not allow the fan covers to become blocked.
Leads
Leads are silicone insulated and perform well in all weather conditions. Always keep the leads in a suitable lead bag
during storage and transportation.
Regular inspection of leads is recommended to ensure they are not damaged in any way. Damaged leads could affect
resistance readings and are a safety hazard.
Battery care
The battery should be charged at a minimum of 3 month intervals. This is to prevent deep discharge.
Never attempt to charge the battery below 0 °C or above +40 °C ambient. The battery is charged by connecting line
power at the instrument IEC power socket.
Store the instrument in a cool, dry location to improve battery life. Storage temperatures below freezing should be
avoided.
They can be safely removed by an Authorised Service Centre. Do not attempt to remove the batteries from this unit.
Battery disposal
The crossed out wheeled bin symbol placed on the batteries is a reminder not to dispose of them with general waste
at the end of their life. For WEEE Directive see "17.2 WEE Directive" on page 32
This product contains lithium ion batteries and a coin cell, which are located inside the instrument.
The Lithium ion coin cell can be safely removed by an Authorised Service Centre. Do not attempt to remove the coin
cell from this unit. Spent Lithium ion and a coin cell batteries are classified as Industrial Batteries. For disposal in the UK
contact Megger Instruments Ltd
For disposal of batteries in other parts of the EU contact your local Megger company or distributor.
Visit megger.com/powerdb
The latest edition will be at the top. Click the “download” button beside the file.
This will ask if you want to open or save the file. By clicking “Save” you will begin to download the install shield driver.
15. Accessories
Custom test
CAT IV 600 V AC / 500 V DC and IP54 n n n
Battery n n n
Internal memory n n
DualGround™ n* n*
Smart device n
Bluetooth® n
Remote control n
16. Acknowledgments
The DLRO100:
(ii) contains RADSOK® technology from Amphenol RADSOK is a registered trademark of Amphenol-Tuchel Electronics.
(iii) uses the HCC-Embedded FLASH file system as provided by HCC Embedded
New instruments are covered by a two year warranty from the date of purchase by the user, the second year being
conditional on the free registration of the product on www.megger.com. You will need to log in, or first register and
then login to register your product. The second year warranty covers faults, but not recalibration of the instrument
which is only warranted for one year. Any unauthorised prior repair or adjustment will automatically invalidate the
warranty.
These products contain no user repairable parts and if defective should be returned to your supplier in original
packaging or packed so that it is protected from damage during transit. Damage in transit is not covered by this
warranty and replacement/repair is chargeable.
Megger warrants this instrument to be free from defects in materials and workmanship, where the equipment is used
for its proper purpose. The warranty is limited to making good this instrument (which shall be returned intact, carriage
paid, and on examination shall disclose to their satisfaction to have been defective as claimed). Any unauthorised prior
repair or adjustment will invalidate the warranty. Misuse of the instrument, from connection to excessive voltages,
fitting incorrect fuses, or by other misuse is excluded from the warranty. The instrument calibration is warranted for
one year.
This Warranty does not affect your statutory rights under any applicable law in force, or your contractual rights arising
from a sale and purchase contract for the product. You may assert your rights at your sole discretion
Megger operates fully traceable calibration and repair facilities, ensuring your instrument continues to provide the high
standard of performance and workmanship you expect. These facilities are complemented by a worldwide network of
approved repair and calibration companies to offer excellent in-service care for your Megger products.
See the back of this user guide for Megger contact details.
Details of your Authorised Service Centre is available by contacting [email protected] and giving details of your
location.
The crossed out wheeled bin symbol placed on Megger products is a reminder not to dispose of the product at the end
of its life with general waste. Megger is registered in the UK as a Producer of Electrical and Electronic Equipment.
The Registration No is WEE/HE0146QT.
For further information about disposal of the product consult your local Megger company or distributor
or visit www.megger.com.
Manufacturing sites
Megger Limited Megger GmbH Megger Valley Forge
Archcliffe Road Weststraße 59 400 Opportunity Way
Dover 52074 Aachen Phoenixville,
Kent GERMANY PA 19460
CT17 9EN T. +49 (0) 241 91380 500 USA
ENGLAND E. [email protected] T. +1 610 676 8500
T. +44 (0)1 304 502101 F. +1 610 676 8610
F. +44 (0)1 304 207342
The company reserves the right to change the specification or design without prior notice.
The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG Inc.,
and is used under licence.
DLRO100_UG_en_V12 12 2022