DVI# 303706643

PO NUMBER # 5900029213
Industrial Validation Documents PFD # PFD_02F11150027/ R2

Changeover Key Inspection Key

Production Flow Diagram (Macro-Routing) Customer Part # 292710260

Part issue # D
P=Product A=Automatic
Product: Rear Cover Stop DWG issue# D
T=Tooling M=Manual
Prepared By: Yogesh Naik
COS issue# NA
S=Software V=Visual
Notes: Org Date 20.06.20219
D=Dunnage Q=Quality Audit
L=Label
FZ-Frozen Parameter Rev Date 03-03-2021 ( R2)

Symbol Instructions
Scrap/ Contain

Changeover

(KCC, QCC)
(KPC, QCI)
Store/Get

Rework
Inspect

Class

Class
Move
Opn-

Operation Description Significant Product Characteristics Significant Process Characteristics

Seq

Fab

(Outputs) (Inputs)

M
Receiving Inspection :
Raw Material Spec :-Z12CNDV12 As per
Material to be procured from Customer
CCT_00137 Source of Raw material
Q Receiving Inspection : Approved source as per FEPV_00137
05 according to FEPV_00137
V Raw Material Spec :-Z12CNDV12 standard
Condition : Annealed -1X as per
CCT_00137
AS PER Stage drawing

Total Length - 25.5+0.2 for 1 No.

Band saw
Diameter - Ø98.0
M Cutting machine Blade Spec
Face Taper within 0.3 Max
10 T Machine : BSW 014 Cutting speed
Feed rate
(Ref SD 02 OF 16)

M CNC TURNING-1
Distance=7.50±0.20 Tools
T ( Facing,OD Turning and Chamfer )
Total length=25.0±0.10 Cutting Speed
20 S
Diameter - Ø97.0±0.10 Feed rate
V
ST_02305 - General Manufacturing Tolerance
(Ref SD 03 OF 16)

M
CNC TURNING-2 Diameter - Ø95.0±0.10, Tools
T
( Facing,Step Turning,ID & OD Turning ) Distance=17.0±0.10,Distance=16.6±0.10 Cutting Speed
30 S
Total length=24.5±0.10,ID Feed rate
V
(Ref SD 04 OF 16) Diameter=59.0±0.10, ST_02305 - General Manufacturing Tolerance

HARDENED AND TEMPERED AS PER

CCT_0601G06 - 2E+3A
UTS 930-1130 Mpa
Supplier Report / COC
M T HEAT TREATMENT YIELD STRENGTH ≥ 780 Mpa
40 HT Graph / Data sheet
ELONGATION ≥ 14 %
Stage drawing
HARDNESS : HB 293 - 356
HEAT TREATMENT GENERAL CONDITION
AS PER CCT_00590

A
Receiving Inspection :
As per Sampling Plan
45 Q Supplier Report / COC,Verify
Stage drawing

Total Length =24.0-0.20

CNC TURNING-3
OD=Ø93±0.020,OD=Ø68.5-0.010/-0.029,
M ( Facing,OD turn and ID bore ) Tools
T Length=17.0±0.01,
Cutting Speed
50 S Angle=30º±1.0º
Machine : CTC-170 Feed rate
V Distance=17.0±0.01
control plan and stage drawing
Dent and Damages not allowed.
(Ref SD 06 OF 16)

DEBURR: Allround Break sharp edges to 0.2MAx

M break edges 0.05 to 0.2 Dent and Damages are not allowed
52 M ST_02305 - General Manufacturing Tolerance
(Ref SD 07 OF 16)
Drill =6 xØ5.5±0.10,
VMC-3AXIS Thread gauge=3x M5*0.8-6H, Tools
T
M MILLING:(Driling,Slot cut,Thread ) Slot width=11.0±0.10 Cutting Speed
60 S
Machine :VMC-122 Radius= R0.80±0.20 Feed rate
V
ST_02305 - General Manufacturing Tolerance

DEBURR: Allround
Dent and Damages are not allowed
M break edges 0.05 to 0.2
62 M ST_02305 - General Manufacturing Tolerance
(Ref SD 09 OF 16)

T Diameter:Ø62-0.01/-0.015,length=19.0
M GRINDING:
70 S Ensure, Supplier Report / COC
(Ref SD 10 OF 16)
V Dent and Damages are not allowed

A Receiving Inspection : Diameter:Ø62-0.01/-0.015,length=19.0

75 Q GRINDING: Ensure, Supplier Report / COC/As per Sampling Plan
(Ref SD 11 OF 16) Dent and Damages are not allowed

DEBURR: Allround Break sharp edges to 0.2Max

M
break edges 0.05 to 0.2 Dent and Damages are not allowed
82 M ST_02305 - General Manufacturing Tolerance
(Ref SD 12 OF 16)

A FLUORESCENT PENETRANT INSPECTION- as

T
as per CCT_00418. FPI Level P2 & FPI Process - Refer Technic data sheet number: FPI/TS/699 Refer Technic data sheet number: FPI/TS/699
90 V
Type 1,method D, sensitivity level 2 Dent and Damages are not allowed
Q
(Ref SD 13 OF 16)

Format No.F-ENGG-PFD-17 Page: 1 of 2

 Scrap/ Contain

Changeover

(KCC, QCC)
(KPC, QCI)
Store/Get

Rework
Inspect

Class

Class
Move
Opn-

Operation Description Significant Product Characteristics Significant Process Characteristics

Seq

Fab

(Outputs) (Inputs)

BAG and TAG Marking

M
Marking As per F0228
ST_00020 - General Marking standard
100 M 0292710260
stage drawing and control plan
Bag and Tag As per ST_00020 ZZZZZZZMPP
Height:1.2 to 2 mm,Depth:0.03 to 0.15 mm

100% Inspection for FAI Parts

Quality Audit / Final Inspection
A
Refer control plan
105 Q Ensure all Print Requirements are met

CLEANLINESS Inspection as per ST_02610 Level

''N''
A
Cleanliness as per ST_02610 Level ''N''
FORZEN PARAMETER
110 M ST_02610 - General Cleanliness standard
Dent and Damages are not allowed
(Ref SD 15 OF 16)

A
Packing & despatch
DVI documents to be approved by customer
D As per Maini Packing Standard - Document no :
120 before shipment
L Note: Clean Gloves in order to avoid Contamination WI-PK-12
Packing instructions - Use VCI paper
of parts

Change record :- Prepared by :- Yogesh Naik

Checked by :- Azad.A

Approved by :- Praveen.D

Format No.F-ENGG-PFD-17 Page: 2 of 2