Kap16-Didact Steuerungstechnik-Neu Mechatronik-EN

16.
TRAINING SYSTEMS CONTROL AND AUTOMATION TECHNOLOGY, MECHATRONICS
INDIVIDUAL TEST SET-UPS

FOR FUTURE ENGINEERS
CHAPTER 16: TRAINING SYSTEMS AUTOMATION AND MECHATRONICS
Control - and Automation Technology 567 Spareparts and Accessory for Training Systems
547 Training System Control Engineering 568 Training Center - Electrical Machines
548 Component Panel Control Engineering
549 Training Boxes Control Engineering Mechatronics
550 Main Contactor Panel 571 Applications
551 Basic Motor Panel 573 Carrier and 4-part Workpiece
552 Training System to Basics of Transformers 574 Transfer System
553 Compact Controller LOGO 575 Curve and Transfer Junction
554 Training System PLC Panel 576 Component Magazines
556 SIEMENS Components 577 Pin Assembly and Pin Removal Station
559 Training System with Touch Panel 578 Sorting Station
560 Interface Panel for PC Simulation 579 Sensor Test Station
561 Training System Process Simulation 580 Camera Test Station
562 Training System to Frequency Converter 581 Stacker Rack
563 Training System to Modular Bus System 582 Operation Panels and Interfaces
565 Component Panels to Taining System PLC 583 Mechatronic System COMPACT
566 Training System AS Interface Bus 584 Accessory Mechatronics
16
www.hera.de | technical details are subject to change without notice ©2015 545
16. TRAINING SYSTEMS CONTROL AND AUTOMATION TECHNOLOGY, MECHATRONICS
MECHATRONICS BETWEEN BASICS AND

COMPLETE PRODUCTION LINES
If you need training systems for control or automation technology, you are free
to choose between compact panels, component panels or training boxes. All
training systems are supported by manuals or educational software.
If you need an individual set-up of a production line, we will be pleased to

support you in the planning. See page 568 for some customized projects.
546 technical details are subject to change without notice ©2015 | www.hera.de
TRAINING SYSTEM CONTROL ENGINEERING

This training system enables to study all basic circuits Learing Content:
within the control engineering. • Circuitry Documents
Contactor relays, pushbuttons, end switches, signal lamps • Identification of Electrical Equipment
and time relays enable to perform comprehensive tests. A • Functions of Pushbuttons and Emergency Off Button
failure simulator allows to switch-in a variety of failures and • Contactor Relay
thus imparts sustainable knowledge. • Pushbutton - and Contactor Interlocking
• Time Relay
Dimensions: 532 x 297mm (W x H). • Directly Switching-On a Motor
• Reversing Contactor Circuits
• Start - Delta Circuits
• Pole-Changing of Motors
Control Engineering Panel 540.010.530
Main Contactor Panel 540.020.630
Training System Control Engineering
540.010.530 Control Engineering Panel 540.022.000 Set of Cables to Main Contactor Panel 16
540.012.000 Set of Cables to Control Engineering Panel 540.030.620 Basic Motor Panel
540.018.001 Manual with CD 540.032.000 Set of Cables to Basic Motor Panel
540.020.630 Main Contactor Panel
COMPONENT PANELS CONTROL ENGINEERING

Modular training system for circuits of control The component panels are available for solutions with AC
engineering. 230V and DC 24V. All connections are done with 4mm
Each component is integrated in an individual panel. safety leads.
Dimension: 133 x 297mm (W x H).
Pushbutton On, 540.101.001 Motor Circuit Breaker, Multi Functional Relay, Control lamp 3fold,
540.100.810 540.100.910 540.101.023
Pushbutton 3fold, Emergency Stop, Auxiliary Contactor, DC Power Supply 24V

540.101.003 540.101.100 540.100.207 590.500.010
Component Panels Control Engineering
540.000.100 Set Control Engineering (in accordance with manual) 540.100.207 Auxiliary Contactor 24V, 4 Closer, 4 Opener
540.100.103 Reversing Switch 540.100.208 Auxiliary Contactor 230V, 4 Closer, 4 Opener
540.100.104 Star-Delta Switch 540.100.334 Load Contactor 24V, 3 Load Contacts + 2C + 2O
540.100.105 Star-Delta-Reversing Switch 540.100.234 Load Contactor 230V, 3 Load Contacts + 2C + 2O
540.100.106 Pole-Changing Switch, Dahlander Motors 540.100.706 Overcurrent Relay 0,4…0,6A
540.100.107 Pole-Changing Switch, Motor w. Separate Windings 540.100.710 Overcurrent Relay 0,6…1,0A
540.101.100 Emergency Stop 540.100.716 Overcurrent Relay 1,0…1,6A
540.101.005 Pushbutton Off 540.100.911 Time Relay 24V drop-out delay
540.101.001 Pushbutton On 540.100.912 Time Relay 24V switch-on delay
540.101.002 Pushbutton 2fold 540.100.913 Time Relay 230V drop-out delay
540.101.003 Pushbutton 3fold, 0-I-II 540.100.914 Time Relay 230V switch-on delay
540.101.004 Pushbutton 3fold, I-0-II 540.100.910 Multi Functional Relay 8-230V, Change-Over, 0,1s-40h
540.101.023 Control Lamp 24V, 3fold drop-out - switch-on delay/Clock Generator/Wiper
540.101.024 Control Lamp 230V, 3fold 540.100.806 Motor Circuit Breaker 0,4…0,6A
540.101.031 Limit Switch, 1 Closer, 1 Opener 540.100.810 Motor Circuit Breaker 0,6…1,0A
590.500.010 DC Power Supply Panel 24V/ 4A 540.100.816 Motor Circuit Breaker 1,0…1,6A
TRAINING BOXES CONTROL ENGINEERING

Modular training system for circuits of control Set for Control Engineering consisting of:
engineering. (in accordance to manual 540.018.001)
Each component is integrated in an individual transparent 1x DC Power Supply 24V DC / 4A
training box and could be hooked into installation walls 2x Auxiliary Contactor 4C + 4O, Coil 24VDC
(either in hera grid 12 x 5mm or E-grid 10 x 5mm). 1x Pushbutton 3fold (0, I, II)
The component panels are available for solutions with AC 1x Emergency Stop Button
230V and DC 24V. All connections are done with 4mm 2x End Switch 1C + 1O
safety leads. 1x Control Lamp 3fold 24V, (red, yellow, green)
1x Time Relay, switch-on delay, 24V DC
1x Time Relay, drop-out delay, 230VAC
Replaceable 4mm Jacks Completely capsuled, transparent Hooks and Lockings replaceable Lockings for different Installa-
for Safety Leads Box with Locking tion Walls
Training Boxes Control Engineering
303.000.100 Set Control Engineering (in accordance to manual) 303.117.100 Multi Functional Relay 8 ... 230V UC
303.100.100 3 x Resistors 50, 100, 220Ω each 0,5A 303.120.100 Pushbutton, 3fold
303.101.100 Neozed Fuse 3 x 6A 303.120.500 Emergency Stop Button
303.103.100 Motor Circuit Breaker 1...1,6A 303.122.100 Control Lamp 3fold 230V
303.105.100 Motor Protection Relay 1...1,6A 303.124.100 End Switch 1C + 1O
303.105.200 Motor Protection Relay 0,6 ... 1A 303.125.100 Proximity Switch inductive
303.105.300 Motor Protection Relay 0,4 ... 0,6A 303.125.200 Proximity Switch capacitive
303.110.100 Main Switch 3poles 303.156.100 Pushbutton OFF (red)
303.111.100 Reverse Direction Switch 303.157.100 Pushbutton ON (green)
303.112.100 Star-Delta-Switch 303.166.100 Control Lamp 3fold 24V
303.113.100 AC Motor Simulator 303.177.800 Time Relay switch-on delay 230V
303.115.100 Load Contactor 230V 3Aux. + 2C + 2O 303.177.810 Time Relay drop-out delay 230V 16
303.115.110 Load Contacotr 24V 3Aux. + 2C + 2O 303.177.820 Time Relay switch-on delay 24V
303.115.200 Auxiliary Contactor 230V 4C + 4O 303.177.830 Time Relay drop-out delay 24V
303.115.210 Auxiliary Contactor 24V 4C + 4O
MAIN CURRENT CIRCUIT CONTROL - AND AUTOMATION ENGINEERING

In combination with the Control Engineering Panel or the Furthermore the panel holds 2 motor circuit breaker, 1 line
PLC Panel, the Main Contactor Panel could be used as circuit breaker and 1 load circuit breaker. All connections
load circuit in control - or automation systems. are done with 4mm safety leads.
5 load contactors with 3 load contacts each, 2 opener and Dimensions: 532 x 297mm (WxH).
2 closer are integrated in the panel.
Main Contactor Panel, 540.020.630
CEE Adapter, 540.099.007 Basic Motor Panel, 540.030.620
Load Circuit for Control - and Automation Engineering
540.020.630 Main Contactor Panel 540.030.620 Basic Motor Panel

540.022.000 Set of Cables to Main Contactor Panel 540.032.000 Set of Cables to Basic Motor Panel
540.099.007 CEE 16A Adapter to Safety Jacks 540.018.001 Manual with CD, English
UNIVERSAL AC MOTOR
In combination with the Control Engineering Panel or the The reading indicates the rotation direction and the rotation
PLC Panel, the Basic Motor Panel could be used as load speed. All connections are done with 4mm safety leads.
circuit in control - or automation systems.
Dimensions: 266 x 297mm (WxH).
The Basic Motor Panel is for the practical training and
start-up with asynchron motors in star -, delta connection,
motors with separate windings and Dahlander motors.
suitable for
frequency
converters
Basic Motor Panel, 540.030.620
Universal AC Motor 16
540.030.620 Basic Motor Panel 540.032.000 Set of Cables to Basic Motor Panel
540.030.625 Basic Motor Panel 60Hz-Version 540.018.000 Manual with CD
BASICS TO TRANSFORMERS
This training system is for the basic knowledge of Learning Contents:
transformers in 1phase and 3phase operation. • No-Load Voltage
• Transmission Ratio
Protective switch and all kind of loads (ohmic, inductive • Current - and Voltage Ratio
and capacitive) are integrated in the training system.
• Autotransformer
• Transformer Losses
• 3phase Transformer in Yd-, Yy-, Yz- Dy and Dz-
Connection
>>AC SUPPLY NECESSARY >>
• Phase Multiplier Circuit
• Asymmetric Load
Transformer Panel, 510.050.630
Light bulb for ohmic load with protective cage
Basics to Transformers
510.050.630 Transformer Panel 510.058.001 Manual with CD, English

510.052.000 Set of Cables to Transformer Panel
LOGIC CONTROLLER
Logic controllers are the ideal control for small machines or Inputs are connected to safety jacks and with latching
comfort house-installations. pushbuttons.
The hera training system allows the set-up and training Outputs are relay outputs (DRO) or trasistor outputs (DTO)
with logic controllers of different brands. connected to safety jacks.
This modular training system allows configurations with Dimensions: 266 x 297mm.
controll dependent in- and outputs. All systems come with

software and PC connecting cable.
Training System LOGO!, 550.980.022 Training System Millenium 3, 550.980.044
Compact Controller
550.980.025 Training System SIEMENS LOGO! 8 12/24V with 12x DI and 8x DRO (4x DI applicable as AI (0-10V)) incl. LOGO! Soft Comfort V8
550.980.026 Training System SIEMENS LOGO! 8 230V with 12x DI and 8x DRO incl. LOGO! Soft Comfort V8
550.980.027 Additional Siemens Module for Temperature Measurement (2x AI for Pt100/Pt1000) and suitable panel addition
550.988.024 Manual English „Controlling with the LOGO!“
550.980.030 Training System Easy 24V (8x DI + 4x DRO) 16

550.980.031 Training System Easy 230V (8x DI + 4x DRO)
BASICS PLC
The PLC Panel is the ideal base for trainings with different The PLC panel can be adapted to the desired CPU and
CPUs of the Siemens S7/300-series. can be modified if the system should be enhanced.
Due to the modular set-up of the panel, all requirements for The picture below shows an exemplary set-up. On the next
the lessons could be realized with the PLC. page you will find more modules for the equipment of an
individual PLC panel.
Exemplary Set-Up of PLC Panel 2 (PLC and Mudules have to be ordered seperately)
Exemplary Set-Up of PLC Panel 1 (PLC and Mudules have to be

ordered seperately)
PLC Panel
550.010.530 PLC Panel 1 (Head Rail 32 cm/ for 15 modules) 550.018.001 Manual with CD, English
550.010.531 PLC Panel 2 (Head Rail 48 cm/ for 12 modules) Basics of Automation Engineering
MODULES FOR PLC PANEL

The modules are equipped with 4mm safety jacks and are
completely wired to the PLC with ribbon cable.
550.021.000 550.011.002 550.011.009 550.011.001 550.011.003

Blank Module 8x Digital 16x Digital Inputs 8x Digital Inputs with Latching Push- 8x Digital Outputs
Inputs buttons for Simulations
550.011.010 550.011.004 550.011.008 550.011.007 550.011.014

16x Digital Outputs 4x Analogue Inputs Analogue +/- 10 V AS-i Interface In- and Output
2x Analogue Outputs In- and Output with with 16pin Connector
2x PT100 Inputs Counter and Simulati-
on Potentiometer
16
550.011.005 550.011.012 550.011.006 550.011.013 550.011.030
MPI ProfiBus Mechatronic Interface Mechatronic Mechatronic Interface Mechatronic
ProfiNet 5x Sub-D 25poles Sub-D 9poles 3x Sub-D 37poles Sub-D 37poles
Sub-D 25poles
SIMATIC STEP7 SOFTWARE

For educational purpose in schools and training centers we
offer SIMATIC STEP7 software.
This software supports its user in all construction phases

of automation projects, e.g.:
• Set-up and administration for projects.
• Configuration and parametrizing hardware and
communication.
• Administration of symbols.
• Creation of programs for SIMATIC S7 target systems.
• Loading programs to target systems.
• Test of automation systems.
• Diagnosis of system malfunction.
Software
550.990.090 SIMATIC STEP7 + TIA Portal Single License

Applicable for schools and training centers in
commercial sector!
550.990.091 SIMATIC STEP7 + 12x TIA Portal Classroom

License incl. 60x Student Licenses
Only for schools and non-commercial training
centers!
SIMATIC S7-300: CPUs (without power supply and MMC) SIMATIC S7-300: Input-Output-Units
SIMATIC S7-314C-2PN/DP
Upgrade for TIA portal consisting of:
1x SIMATIC S7-300, CPU314C-2PN/DP with
192kByte main memory, 24DI/16DO, 4AO,
2AO, PT100, 4 high-speed counter, 1. interface.
MPI/DP 12MBit/s, 2. interface. Ethernet ProfiNet.
1x SIMATIC S7, Micro Memory Card for S7-300, 512kByte.
1x SIMATIC S7-300, Digital Module SM 323,
electrically
SIMATIC isolated,
S7-300: Power16DI and 16DO.
Supply
3x SIMATIC S7-300, front connector.
1x Ethernet cable, length: 6m.
SIMATIC S7-300, CPU314C-2PN/DP Power Supply
SIMATIC S7-314C-2PN/DP
550.99.041 SIMATIC S7-314C Upgrade Package

550.990.021 Power Supply PS 307 5A
550.990.072 AS-i Power Supply with Data Coupling
AC 115V/230V, DC 30V / 2,4A Micro Memory Card Ethernet Cable
SIMATIC S7-1200
consisting of:
1x SIMATIC S7, STEP 7 BASIC V13 SP1 Single License.
1x Ethernet Cable, length: 6m.
1x SIMATIC S7-1200, Simulator Module, 8 input switches.
1x SIMATIC S7-1200, Analogausgabe, 1AO.
1x SIMATIC S7-1200, CPU 1214C, AC/DC/Relay
14DI 24VDC; 10DO Relais; 2xAI 0-10V DC.
Or
1x SIMATIC S7-1200, CPU 1214C, DC/DC/DC:
14DI 24VDC; 10DO 24V DC; 2AI 0-10V DC
Power Supply: 24V DC. SIMATIC S7-1200, CPU 1214C STEP 7 Single License
SIMATIC S7-1200
550.991.100 SIMATIC S7-1200 Package: AC/DC/Relay

550.991.200 SIMATIC S7-1200 Package: DC/DC/DC:
550.990.021 Power Supply PS 307 5A Simulator Module, 8DI Analogue Module, 1AO
MORE SIEMENS SIMATIC COMPONENTS ON DEMAND
ET 200SP CPU 1515SP

SIMATIC S7-1516 PN/DP
16
INTUITIVE OPERATION FOR

CONTROL - AND AUTOMATION
You would like to add a highly efficient operation unit to your automized
test set-up? Of cause this could be realized ideally with a touch panel. For
more information to the brilliant and yet sturdy display, see the next page!
OPERATION AND SURVEILLANCE

KTP700: TP700:
7“ wide screen Touch Panel with colour display and 8 7“ wide screen Touch Panel with colour display for touch
buttons for functions. operation with following interfaces:
The KTP700 Basic is an operator panel for simple HMI with 2 x RJ 45 Ethernet for ProfiNet (mit integriertem Switch)
medium requirements to the visulization functionality of 1 x RS 485/422 für ProfiBus/MPI
applications with S7-122 controllers or other logics. 2 x USB-host, 1 x USB- device
The KTP700 Basic is available in 2 versions: KTP700 Basic 2 x SD card slot
DP for MPI/ProfiBus DP connection and KTP700 Basic INFO:
with Ethernet Interface for ProfiNet environment. WIN CC Advanced 13 SP1 within scope of delivery!
NOTE:
System requirement for the KTP700 is WIN CC Basic V 13
SP1. The software is included in STEP 7 Basic V13 SP1
and STEP 7 Professional V13 SP1.
Touch Panel, Art-No.: 550.055.320 Comfort Panel, Art-No.: 550.060.320
Ethernet Switch Incl. WinCC and Ethernet Cable
Operation and Surveillance 16

550.055.320 Touch Panel KTP700 Basic with Ethernet Switch and Cable 550.060.320 Comfort Panel TP700 with ProfiNet and MPI/
550.056.320 Touch Panel KTP700 Basic DP ProfiBus DP Interface incl. Cable and Software
SYSTEM SIMULATION AT THE PC

The Multi Interface Panel is the ideal training system for • Start Circuit for Slip Ring Motor
system simulations at the PC. • Traffic Light Control
• Power Monitoring
The program for the logic controller is installed on the • Storage Container
PLC and connected to the computer by Multi Interface • Waste Water Tank
Panel with USB connector. The system is simulated at the • Gate Control
computer. The Multi Interface Panel has 12 digital in- and • Filter Rinsing
outputs and 2 analogue in- and outputs. • Mixing Vessel
The Software holds following Tasks:

• Reverse Switch for Motors
• Star-Delta Start Circuit for Motors
• Star-Delta Start Circuit in both Directions The Multi Interface Panel is ideal for the combination with
• Dahlander Circuit the simulation softwares DIGIWIN and MESSWIN.
• Control for Motors with 2 Separate Windings
Multi Interface Panel, 550.040.320
System Simulation at the PC
550.040.320 Multi Interface Panel 550.040.322 Option Integrated Power Supply 12V or 24V
550.042.000 Set of Cables to Multi Interface Panel 550.040.324 Option I/O to 37poles Interface
550.041.001 Software with Tasks of Control Engineering (only German)
PROCESS SIMULATION
The Process Simulation Panel is a compact simulation The flexible set-up with variable connecting possibilities on
environment for different tasks of industrial automation 4mm safety jacks or direct wirings enables practice-related
technology. trainings with different logics like SIMATIC S7, Logo, as well
as peripheral devices like ET 200S.
Included Simulation Masks:
• Star-Delta-Circuit Technical Details:
• Stair Case Lighting • 16x digital inputs on 4mm safety jacks (8x) and latching
• Intruder Alarm System pushbuttons (8x)
• Traffic Lights (traffic dependant / - independant) • 16 x digital outputs on 4mm safety jacks (8x) and LED-
• Transfer System with Magazine field (8x)
• Segment Gate Control • 2x analogue inputs on 4mm safety jacks with bridge
• Machining Station rectifier on potentiometer
• Bottling Plant • 2x analogue output on 4mm safety jacks and LED
• Mixing Vessel bargraph
• 1x 2digit 7-segment display
• 2x acoustic signal
Process Simulation Panel, 550.110.330
16
Process Simulation
550.110.330 Process Simulation Panel 550.118.001 Manual with CD, English
FREQUENCY CONVERTER
Training Systems for the connection and start-up of the The FC Motor Panel is a 3phase motor, which is suitable
SIEMENS industry frequency converter SINAMICS G120- for the frequency converter.
230V and 400V, as well as the former type Micromater • Nominal Power: 0,25kW
420. • Nominal Rotation Speed: 1325u/min
• Reading for Rotation Speed and Direction
Scope of Delivery:
• Frequency converter with EMC filter mounted on A4
panel with protective hood.
• All in- and outputs are connected to 4mm safety jacks.
Learning Contents:
• EMC-Conform Connections
• Put a Frequency Converter into Operation
• Programming and Testing of Drive Functions
• Programming and Testing of Safety Functions
• Operating and Surveillance at the Panel
• Operating and Surveillance at the PC
• Put into Operation at the ProfiBus
FC Motor Panel, 570.021.520
Training System with Frequency Converter G120 3AC 400V Training System with Micromaster 420
Intelligent Operator Panel Basic Operator Panel

for G120: IOP (BOP)
FC Motor Panel, Artikel-Nr.: 570.021.520

Frequency Converter
570.022.520 Frequency Converter SIMATIC G120 1AC 230V incl. 570.020.520 Frequency Converter Micromaster 420
IOP, Memory Card, Cable and EMC Filter 570.021.001 Basic Operator Panel for Micromaster
570.023.520 Frequency Converter SIMATIC G120 3AC 400V incl. 570.021.002 Connecting cable between PC and Micromaster 420
IOP, Memory Card, Cable and EMC Filter 570.021.003 ProfiBus Module
570.028.005 Manual with CD for Frequency Converter G120, EN 550.990.093 Library Modules
550.990.092 Project Software for Electrical Machines 550.990.030 ProfiBus Plug Cable
570.021.520 FC Motor Panel 570.028.000 Manual and CD for Micromaster 420, EN
MODULAR BUS SYSTEM

The modular Unit Panel is the ideal adaption between dif- • DeviceNet
ferent industrial components and different bus systems. • EtherNet
• ProfiNet
We offer solutions for:
• ProfiBus The picture below is an example for a set-up with ProfiBus.
• InterBus
• CANopen The modules on the next page allow the ideal panel
configuration.
Unit Panel, 550.020.020 Unit Panel, 550.030.020

(Siemens components and panel modules are not included) (Siemens components and panel modules are not included)
Modular Bus System
550.020.020 Unit Panel I (with inner head rail; 550.030.020 Unit Panel III (with outer head rail; 16
for 6x modules; width: 266mm) for 6x modules; width: 266mm)
550.020.030 Unit Panel II (with inner head rail; 550.030.030 Unit Panel IV (with outer head rail;
for 12x modules; width: 532mm) for 12x modules; width: 532mm)
BUS SYSTEM MODULES FOR UNIT PANELS

The modules are equipped with 4mm safety jacks and are wired on the
panel to the industrial components and bus systems.
550.021.000 550.021.001 550.021.002 550.021.003 550.021.030 550.021.031 550.021.010 550.021.011

Blank Module 24 V DC with 230V Mains 230V AC Power Interface Interface 8x Digital 4x Digital
Safety Jacks Connector Supply Safety Sub-D 9poles Sub-D 37poles Inputs Inputs with
+ DC Connector Jacks Sub-D 25poles Latching Push-
buttons
550.021.020 550.021.021 550.021.029 550.021.015 550.021.016

8x Digital 4x Relay 4x Analogue Inputs 6x Digital Inputs 6x Digital Inputs with
Outputs Outputs 2x Analogue Outputs with Latching Pushbuttons Latching Pushbuttons
2x PT100 Inputs 4x Digital Outputs 4x Relay Outputs
COMPONENT PANELS TO TRAINING SYSTEM PLC

The Data Word I/O Panel is for the transmission and The Operation Panel with ProfiBus DP adapter is for the
analysis of data words (16 Bit) in combination with the PLC operation of the PLCs with ProfiBus DP.
Panel. The panel holds selector switches and pushbuttons, that
The panels are connected with 4 flatribbon cables. The are required for manual interference of the logic.
4digit code switch is assigned to an input word and the Respective messages for the display are programmed in
4digit 7-segment display to an output word (depending on the panel.
the hardware wiring and the addresses). The two digit display indicates the ongoing function within
In- and output is with hexadecimal encoding. a sequence. In total 4 different operating modes could be
• 4x code switches for input selected: automatic, single function with operation, single
• 4digit 7-segment display for output function without operation and set-up function.
• Operation voltage 24V DC, external In- and outputs of the Operation Panel are connected to
The PLC panel needs a suitable interface to connect the the PLC panel with ProfiBus DP.
Data Word I/O Panel. For this function the panel is equipped with a ProfiBus-
Slave with 16x digital inputs and 16x digital outputs.
Data Word I/O Panel, 550.100.310 Operation Panel with ProfiBus DP Adapter, 550.080.320
Component Panels to Training System PLC

16
550.100.310 Data Word I/O Panel 550.011.014 Adapter I/O for the PLC Panel (to connect the
550.102.000 Set of Flatribbon Cables to connect the WORD Data Word I/O Panel to the PLC Panel)
I/O Panel to the PLC Panel 550.080.320 Operation Panel with ProfiBus DP Adapter
AS INTERFACE BUS
For trainings of automation engineering with the AS Inter- A power supply and communication processor are integra-
face Bus we offer a selection of industrial components. ted in the PLC panel.
This selection is an enhancement to the PLC panel and Pushbutton, indicator light and interface could be used
ideal to teach how to install and use AS-I components. directly on the table or hooked in installation walls.
AS-i Lamp Panel, 550.090.310 AS-i triple pushbutton, 550.090.330
Panel & Accessory
550.900.001 AS-Interface Component Panel 550.090.310 AS-i Lamp Panel

(8x M12 Sockets with 4 DI + 4 DO) 550.090.330 AS-Interface 3fold Pushbutton
550.990.070 SIMATIC S7/300, Communication Processor CP343-2 550.990.074 AS-Interface 3fold Indicator Light
550.990.071 Front Plug for CP343-2 550.990.075 AS-Interface Contact Module with Sensor
550.990.072 AS-Interface Power Supply for integration into the PLC 590.600.001 AS-i, Adressing and Diagnosis Unit
Panel 590.600.002 Connecting Cable to Adressing Unit
550.011.007 AS-Interface Adapter for PLC Panel 590.600.003 Junction AS-i Cable to M12 Socket
505.900.501 AS-Interface Cable, yellow 550.908.001 Manual with CD, English
505.900.502 AS-Interface Cable, black
ACCESSORY AND SPARE PARTS
Holder for Multimeter, Bracket for Panel Fixation Feed-In Unit with Connecting Cable, TFT Adapter (VESA),
590.000.010 950.004.000 531.000.510 940.018.700
Training Box, unequipped, Spare Parts Training Box, Empty Housing, 504.000.001 + Connectors 2mm / 4mm,
302.000.000 302.000.010 + 302.000.020 504.001.003 505.000.010 + 505.000.020
100 pcs. Installation Dowels for Adapter CEE to Safety Jacks, Case for Training Panels,
Installation Walls, 301.150.100 540.099.007 509.002.000
Accessory and Spare Parts
590.000.010 Digital Multimeter Panel 504.001.001 Empty Housing, small with two lamella plugs
950.004.000 Bracket for Panel Fixation 504.001.002 Empty Housing, small
531.020.510 Feed-In Unit (CEE Plug with 2,5m Cable) 504.001.003 Empty Housing, large with three lamella plugs
940.018.700 TFT Panel 504.001.004 Empty Housing, large
500.000.001 Blank Panel S (W:133) 505.000.010 Connector 2mm (plug spacing 5mm)
500.000.002 Blank Panel M (W:266) 505.000.020 Connector 4mm (plug spacing 19mm)
500.000.003 Blank Panel L (W:532) 505.000.021 Connector 4mm (plug spacing 38mm)
500.000.011 Blank Panel S with Tilted Hood 505.000.022 Adapter for 4mm plug to 2mm sockets
500.000.012 Blank Panel M with Tilted Hood 505.000.023 Adapter for 4mm plug 2mm sockets, red
500.000.013 Blank Panel L with Tilted Hood 505.000.030 Safety Connector 4mm (plug spacing 19mm)
302.000.000
302.000.010
Training Box unequipped (not assembled)
Set of Hooks for Training Box
301.150.100
540.099.007
Set of Installation Dowels
CEE 16A Adapter to Safety Jacks
16
302.000.020 Locking for Training Box 509.002.000 Case for Training Panels
509.010.001 Flap for Case
ELECTRICAL MACHINES
FROM AMATEUR TO PROFESSIONAL -
ADVENTAGES ARE OBVIOUS!
The training center Electrical Machines is a development with educational institutions and
the world leading company ABB.
This program is suitable for different requirements with respect to learning target, local
and economical possibilities. We offer anything from economical start-up kit to regenera-
tive 15kW systems.
APPLICATIONS:
Start-Up Kit with PLC and Electrical Drive:
consisting of:
• Vector inverter.
• Microcontroller incl. software licence.
• AC motor with brake.
• Necessay contactors, command and signal devices.
• Connection set.
Modular A4 Training System:

consisting of:
• Training panel with frequency converter.
All in- and outputs connected to 4mm safety
jacks.
• Training system frame with AC motor incl.
rotation speed control and torque measu-
rement.
• Component panels with power contactor,
control contactor and motor protection
relay.
• Component panels with command and
signal devices.
• Component panels with programable logic
controller and process control system.
Control Cabinet System:

consisting of:
• Control cabinet for Electrical AC Machines
is complete with regenerative frequency
converter and all common switch gear.
• Control cabinet Electrical DC Machines is
complete with regenerative thyristor conver-
ter and all common switch gear.
• AC / DC motor combination 15KW, movable
set-up incl. measurement for rotation speed
and torque.
16
PERFECT SIMULATION
FROM 3D PLANNING TO START-UP
What are the requirements on a modern manufacturing line? What com-

ponents are needed and how do I get things working? These and many
others are the questions that students of automation engineering have to
deal with every day. See our possibilities for your individual high-efficiency
training system on the following pages.
CONFIGURATION EXAMPLES
Single Transfer Line:
• with DC - or AC motor
• inductive end position sensor
• encoding disk with counter
for path and speed measurement
Special Stacker Rack:

• storage for 24 workpiece carrieres on 4
racks
• distribution by horizontal linear drive, rotary
drive and vertical linear drive
• positioning is done by reed sensor
• PLC controlled
Complete System:
• component magazine, test stations and
stacker rack
• transfer line with curve and transfer
cunction
• modular set-up on mechatronic mobles
with training system Frame for control unit
16
CONFIGURATION EXAMPLES
Complete Manufacturing Line:
• Support from the 3D Planning until Start-Up.
• Modular configurated Mechatronic Mobiles with Training System Frames for the Control Units.
• Component Magazines, Assembly and Disassembly, Sorting Station, Sensor - and Camera Test Station and
Stacker Rack.
WORKPIECE CARRIER AND 4-PART WORKPIECE

The task of the workpiece carrier is to carry the 4-part The 4-part workpiece is for demonstation of typical
workpiece on the transfer line. industrial operations like assembly, disassembly, testing,
Each workpiece carrier is identified by 6-Bit-Code, that sorting and storing.
could be read-out by inductive sensors. Parts of the workpiece are in different colours, shapes or
materials and could be identified with the sensor - and ca-
mera test station. All parts are made of durable materials.
Carrier / Workpiece Base / Workpiece Top / Pins
Workpiece Carrier and 4-part Workpiece
551.011.000 Workpiece Carrier 119 x 119mm 551.011.002 Workpiece Base, black

with 6-Bit Identification Code 551.011.003 Workpiece Base, green
551.011.001 Workpiece Set I (Workpiece Top, round + Workpiece 551.011.004 Workpiece Top, white, round 16
Base, black + 2x Pin PVC red) 551.011.005 Workpiece Base, white, edged
551.011.008 Workpiece Set II (Workpiece Top, edged + Workpiece 551.011.006 Pin PVC
Base, green + 2x Pin Aluminium 551.011.007 Pin Aluminium
TRANSFER SYSTEM
The Transfer System is for the transportation of the 4-part Features of Transfer Systems with Motor:
workpiece. As the height is variable, the transfer system • 2x inductive sensors (opener) with adjustable holder for
could even be combined with existing systems. end position.
• Integrated encoding disk with optic sensor for path
Technical Details: measurement.
• Dimensions: 750 x 225 x 165mm (LxWxH) • 3x inputs with M12 plug connector for I/O interface.
• Slip- and wear-free toothbelt system • 3x outputs with M12 plug connector for I/O interface.
• Flange-mounted pulleys for the connection of conveyor • I/O interface with Sub-D 25pole plug connector for
belt and curve without motor. direct control with the PLC panel and 8x M12 plug
connector variably useable for in- or output.
Choice of Motors for the Transfer System:
• Small gear motor with operation panel (speed and Choice of Interfaces for the Transfer System:
direction selector). • AS-i (Slave) with 4x digital In- and Outputs
• Gear motor DC 24V with operation panel (speed and (AS-I Master and AS-I power supply is required for
direction selector and sensor connectors). operation).
• 3phase motor 230/400V AC (suitable for frequency • ProfiBus DP (Slave) with 8x digital In- and outputs
converter). (ProfiBus Master is required for operation).
• Servo motor incl. power supply, ProfiBus DP adapter • ProfiNet (Slave) with 8x digital in- and 4x digital outputs
and comprehensive parametrize - and control (ProfiBus Master is required for operation).
software.
Encoding Disk with optic Sensor
Transfer System with Small Gear Motor and Operation Panel End Position Sensor
Transfer System
551.010.000 Transfer System without Motor 551.011.040 Option Interface AS-Interface

551.019.200 Transfer System with DC 24V Small Gear Motor (4x DI + 4x DO)
(2x DI + 2x DO) 551.011.050 Option Interface ProfiBus DP
551.019.300 Transfer System with DC Motor 24V (8x DI + 8x DO)
(3x DI + 3x DO) 551.011.060 Option Interface ProfiNet
551.019.500 Transfer System with AC Motor 230/400V (8x DI + 4x DO)
(2x DI + 2x DO) 551.018.010 Sub-D Cable 25poles, 1,8m
551.019.600 Transfer System with Servo Motor 551.018.001 Manual with CD, English: Transfer Systems
551.011.020 Option I/O Interface (8x DI + 8x DO) (Conveyor Belt, Curves, Transfer Junctions)
CURVE AND TRANSFER JUNCTION

The transfer junction has the function of a crossing, that • I/O Interface with Sub-D 25poles plug connector and
could distribute the workpiece to all 4 directions. This is re- 8x M12 plug connector.
alized with a revolvable conveyor unit with separate motor. • Overwinding protection.
• Dimensions: 455 x 225 x 410mm (WxHxD).
Technical Details:
• Revolving unit with small gear motor The curve transports the 4-part workpiece by 90°.
DC 24V. Dimensions: 305 x 305 x 172mm (LxWxH).
• Conveyor unit with small gear motor DC 24V.
• Inductive sensor (opener) for carrier indication. Choice of Motors:
• 2x end position sensor for revolving unit. • Without motor, flange-mount pulleys for the connection
• Operation panel (speed and direction selector). to the conveyor belts.
• With motor, so the curve could directly be connected
to the transfer junction or to the stacker rack. Realized
with small gear motor and operation panel (speed and
direction selector).
Curve Transfer Junction
Curve and Transfer Junction
16
551.059.100 Curve 90°, no motor 551.011.050 Option Interface ProfiBus DP (8x DI + 8x DO)
551.159.000 Curve 90° with motor (2/4x DO) 551.011.060 Option Interface ProfiNet (8x DI + 4x DO)
551.069.300 Transfer Junction (4x DI / 4x DO) 551.018.010 Sub-D Cable 25poles, 1,8m
551.011.020 Option I/O Interface (8x DI + 8x DO) 551.018.001 Manual with CD, English: Transfer Systems
551.011.040 Option Interface AS-Interface (4x DI + 4x DO) (Conveyor Belt, Curves, Transfer Junctions)
COMPONENT MAGAZINES
There are component magazines for the workpiece carrier Magazine for Workpiece Top and - Base:
and all the components of the 4-part workpiece. The • Drop-down magazines for 10x top and 10x base for
magazines are installed on the transfer system. Up to 3 workpiece.
stations could be placed on one conveyor belt. • Each with 3x pneumatic one-way cylinder to seprarate
the workpieces.
Carrier Magazine: • Stop cylinder with magnetic valve.
• Drop-down magazine for 16 carrieres. • Valve terminal with 4x 5/2-way valves with 8mm
• 3x pneumatic one-way cylinder to separate the carriers pressured air connector.
• Valve terminal with 4x 5/2-way valves with 8mm • Reflective sensor for carrier cognition.
pressured air connector. • Adjustable light barrier for indentification of the
• Reflective sensor for carrier cognition. magazine fill-level.
• Adjustable light barrier for indentification of the • 2x inputs with M12 plug connector for an I/O interface.
magazine fill-level. • 2x outputs with M12 plug connector for an I/O
• Pneumatic 2-way cylinder with vacuum filter. interface.
• 4x inputs with M12 plug connector for an I/O interface. • Dimensions: 255 x 130 x 558mm (LxWxH).
• 4x outputs with M12 plug connector for an I/O • Voltage DC 24V.
interface.
• Dimensions: 255 x 270 x 342mm (LxWxH).
• Voltage DC 24V.
Workpiece Carrier Magazine Workpiece Base Magazine Workpiece Top Magazine
Component Magazines
551.089.300 Workpiece Carrier Magazine 551.011.050 Option Interface ProfiBus DP (8x DI + 8x DO)
(4x DI + 4x DO) 551.011.060 Option Interface ProfiNet (8x DI + 4x DO)
551.029.300 Workpiece Base Magazine 551.018.010 Sub-D Cable 25poles, 1,8m
(2x DI + 2x DO) 551.088.001 Manual with CD, English:
551.039.300 Workpiece Top Magazine Workpiece Carrier Magazine
(2x DI + 2x DO) 551.028.001 Manual with CD, English:
551.011.020 Option I/O Interface (8x DI + 8x DO) Workpiece Top and - Base Magazine
551.011.040 Option AS-Interface (4x DI + 4x DO)
PIN ASSEMBLY AND REMOVAL

There are two pneumatic stations for pin assembly and pin
removal. The stations are installed on a transfer system. Up
to three stations could be placed on one conveyor belt.
Pin Assembly Station: Pin Removal Station:

• Drop-down magazine for 17 pins. • Double acting cylinder with end position sensors.
• Counter holder and collection container for pins. • 5/2-way valve with 4mm pressured air connector.
• Double acting cylinder with end position sensors. • Slide with collection container for pins.
• 5/2-way valve with 4mm pressured air connector. • 2x inductive sensors for position cognition of the
• Reflex light barrier to identify if pins are in the magazine workpiece carrier.
• 2x inductive sensors for position cognition of the • 4x inputs with M12 plug connector for an I/O interface.
workpiece carrier. • 1x output with M12 plug connector for an I/O interface.
• 5x inputs with M12 plug connector for an I/O interface. • Dimensions: 175 x 140 x 132mm (LxWxH).
• 1x output with M12 plug connector for an I/O interface. • Voltage DC 24V.
• Dimensions: 268 x 120 x 345mm (LxWxH).
• Voltage DC 24V.
Pin Assembly Station Pin Removal Station
Pin Assembly and Removal
551.079.300 Pin Assembly Station (5x DI + 1x DO) 551.011.050 Option Interface ProfiBus DP (8x DI + 8x DO)
16
551.129.300 Pin Removal Station (4x DI + 1x DO) 551.011.060 Option Interface ProfiNet (8x DI / 4x DO)
551.079.400 Option Stop Cylinder with Magnetic Valve and 551.018.010 Sub-D Cable 25poles, 1,8m
M12 Plug Connectors (2x DO) 551.078.001 Manual with CD: Pin Assembly Station
551.011.020 Option IO-Interface (8x DI + 8x DO) 551.128.001 Manual with CD: Pin Removal Station
551.011.040 Option Interface AS-Interface (4x DI + 4x DO)
SORTING STATION
The sorting station is for disassembly of the 4-part • Valve terminal with 4x 5/2-way valves and 1x 5/3-way
workpiece. Top and base are separated. valve with 8mm pressured air connector.
• Venturi nozzle for the suction (air consumtion: 46 l/min).
Top and base could be separately taken and manually • Inductive sensor for the carrier position cognition.
placed left or right of the transfer system. The station is • Stop cylinder with magnetic valve.
installed on top of a transfer system. Up to three stations • Regulator with reverse current mechanism.
could be placed on one conveyor belt. • 8x inputs with M12 plug connector for an I/O interface.
• 6x outputs with M12 plug connector an an I/O
Technical Details: interface.
• Guiding cylinder with 355mm stroke for movement • Dimensions: 470 x 250 x 382mm (LxWxH).
on the X-Axis. • Voltage DC 24V.
• 2x compact guiding cylinder for movement on the
Z-Axis.
• 2x vacuum cups for suction of the workpieces.
Sorting Station
551.049.300 Sorting Station (8x DI / 6x DO) 551.011.050 Option Interface ProfiBus DP (8x DI + 8x DO)
551.011.020 Option I/O Interface (8x DI + 8x DO) 551.011.060 Option Interface ProfiNet (8x DI + 4x DO)
551.011.040 Option AS-Interface (4x DI + 4x DO) 551.018.010 Sub-D Cable 25poles, 1,8m
551.048.001 Manual with CD, English: Sorting Station
SENSOR TEST STATION

The Sensor Test Station indicates with inductive, capacitive Technical Details:
an optical sensors the confirguration of the 4-part • 2x inductive sensors for the positioning.
workpiece. • Optical sensor for pin cognition.
Optionally an evaluation unit (6x inductive sensors with • Inductive sensor for the material cognition of the pin.
M12 plug connector) reads in the 6-bit code of the work- • Capacitive sensor for the cognition of the
piece carrier. The test station is mounted on a transfer workpiece top.
system. • 5x inputs with M12 plug connector for an I/O interface.
Up to three stations could be placed on one conveyor belt. • Dimensions: 182 x 180 x 170mm (LxWxH)
• Voltage DC 24V.
Sensor Test Station
551.059.300 Sensor Test Station (5x DI) 551.011.050 Option Interface ProfiBus DP (8x DI + 8x DO) 16
551.059.400 Option Evaluation Unit for Carrier Code (6x DI) 551.011.060 Option Interface ProfiNet (8x DI + 4x DO)
551.011.020 Option I/O Interface (8x DI + 8x DO) 551.018.010 Sub-D Cable 25oles, 1,8m
551.011.040 Option AS-Interface (4x DI + 4x DO) 551.058.001 Manual with CD, English: Sensor Test Station
CAMERA TEST STATION

This camera system enables to identify the outlines and Technical Details:
colours of the workpiece. Thus the outline of the top (round • End postion sensor for test item cognition.
or edged) and the colour of the pin (red or silver) could be • Camera system with adjustable holder (height, depth
evaluated. The software for camera installation is within the and tilt).
scope of delivery. Control and evaluation is done by the • Installation software.
digital in- and outputs of the PLC. • USB cable.
The camera test station is installed on top of a transfer • 3x inputs with M12 plug connectors for an
system. Up to three stations could be placed on one I/O interface.
conveyor belt. • 1x output with M12 plug connectors for an
I/O interface.
Camera Test Features: • Dimensions: 150 x 205 x 345mm (LxWxH).
• Outline Detection • Voltage DC 24V.
• Colour Detectoin
• Colour-Matching
• Greytone-Matching
• Edge Detection
• Corner Detection
• Dimension Check
• Characteristic Detection
Camera Test Station
551.139.310 Teststation Camera (3x DI + 1x DO) 551.011.060 Option Interface ProfiNet (8x DI + 4x DO)
551.011.020 Option I/O Interface (8x DI + 8x DO) 551.018.010 Sub-D Cable 25poles, 1,8m
551.011.040 Option AS-Interface (4x DI + 4x DO) 551.138.001 Manual with CD, English: Camera Test Station
551.011.050 Option Interface ProfiBus DP (8x DI + 8x DO)
STACKER RACK
Training System for the storage of the carriers, with or • 5x mechanic end position switches for the
without the 4-part workpiece. level cognition.
The stacker rack is mounted on a transfer system. • 6x inputs with M12 plug connector for an
Up to three stations could be placed on one conveyor belt. I/O interface.
• 4x inputs with M12 plug connector for an
Technical Details: I/O interface.
• Storage for 8 workpiece carriers. • I/O interface with Sub-D 25poles plug connector for
• Fork for lifting the carrier. direct control with the PLC panel.
• Threaded lifting spindle with individual motor for the • Control for the regulation of both motors.
fork movement. • Rotation unit with overwinding protection.
• Motor for fork rotation. • Dimensions: 210 x 485 x 850mm (LxWxH).
• Optical sensor for carrier cognition. • Voltage DC 24V.
Stacker Rack
16
551.099.300 Stacker Rack (6x DI + 4x DO) 551.011.060 Option Interface ProfiNet (8x DI + 4x DO)
551.011.040 Option AS-Interface (4x DI + 4x DO) 551.018.010 Sub-D Cable 25poles, 1,8m
551.011.050 Option Interface ProfiBus DP (8x DI + 8x DO) 551.098.001 Manual with CD, English: Stacker Rack
OPERATION - AND INTERFACE OPTIONS

All basic systems (transfer system, curve, etc.) and top- • I/O interface with Sub-D 25poles plug connector for
mount stations could be equipped with an operation unit the direct control with the PLC panel and 8x M12 plug
with emergency off and below mentioned interfaces: connectors, variable assignment with input or output.
• AS-i (Slave) with 4x digital inputs and 4x digital outputs
• Operation unit with emergency off (3x inputs, 4x (AS-I master and AS-I power supply is required for
outputs), equipped with: operation).
- Emergency off button, connected with safety jacks.
• ProfiBus DP (Slave) with 8x digital inputs and 8x digital
- 2x switches (2x inputs)
outputs (ProfiBus master is required for operation).
- Illuminated switch (input + output)
- 3x indicator lamp red/orange/green (3x outputs) • ProfiNet (Slave) with 8x digital inputs and 4x digital
outputs (ProfiNet master is required for operation).
Operation Unit with Emergency Off I/O Interface
AS Interface Transfer System with Servo Motor and ProfiBus Interface
Operation - and Interface Options
551.119.000 Operation Unit with Emergency Off (3x IN / 4x DO) 551.011.050 Option Interface ProfiBus DP (8x IN / 8x DO)
551.011.020 Option I/O Interface (8x IN / 8x DO) 551.011.060 Option Interface ProfiNet (8x IN / 4x DO)
551.011.040 Option AS-Interface (4x IN / 4x DO) 551.018.010 Sub-D Cable 25poles, 1,8m
MECHATRONIC SYSTEM COMPACT

Compact mechatronical system as bench top model Mechatronic System COMPACT consisting of:
including the logic as well as all components electric and • Transfer band with DC small gear motor 24V.
pneumatic components. • Sensor Test Station.
• Ejection Unit with stop cylinder.
Operation: • Compact Terminal with operator panel.
• Manually feed the workpiece with carrier to the trans- • Feeding Slide.
fer band till the carrier is cognized by the inductive
sensor.
• End Slide.
• The carrier with workpiece is transfered to the sensor • Training System 1 level.
test station. • Maintenance Unit for pressured air with fine filter.
• The workpiece is checked (see page 579). • DC Power Supply 24V / 4A.
• If the workpiece is OK , the carrier is transported to • Training System LOGO! 24V with 16x DI und 8x DRO.
the end of the line. • Ready for start up.
• If the workpiece is NOT ok, the carrier is ejected by a
stop cylinder.
Mechatronic System COMPACT

16
950.034.200 Mechatronic System COMPACT 551.011.000 Workpiece Carrier with 6-Bit Identification Code
950.034.289 Manual to Mechatronic System COMPACT, engl. 551.011.001 Workpiece Set I
551.011.008 Workpiece Set II
ACCESSORY MECHATRONICS
For mobile applications, all basic systems (transfer system, Technical Details:
curves, transfer junctions and stacker rack) could be ins- • Dimensions: 750 x 400 x 780mm (WxDxH).
talled on special mechatonic mobiles with adapting • Mounting base made of sheet steel with perforation for
connections. the fixation of the basic systems.
• Rear side with cable tray made of sheet steel with
Adventages: cable access to the lower - and front side.
• Clear, flexible and safe cable runs due to spacious • Cable flap with cutout for extensions and double
cable tray with double rubber-lip flap. rubber lip for bruise protection.
• Modular configurable and connectible to individual • PROFI aluminium legs with 6 slots and cross sections.
systems. • Four swivel casters (diameter: 75mm), two with brakes.
• Could be equipped with training system frames to • Durable, light grey powder coating.
hook in DIN-A4 training systems (like PLC panel, etc.).
• Compatible to the laboratory system PROFI. On demand we offer suitable silent running
compressors with calculated air volume and maintenance
unit for compressed air for each individual set-up.
Mechatronic Mobile, 551.000.100 Training System Frame, 461.062.901 Maintenance Unit for Compressed Air
Accessory Mechatronic
551.000.000 Mechatronic Mobile 461.062.901 Training System Frame for Mechatronic Mobile
551.000.100 Adapter Base for Curve and Transfer Junction 2 levels (H: 680)
(incl. assembly set for the fixation to the 551.990.020 Silent Compressor for Mechatronic Systems
Mechatronic Mobile) WITHOUT Sorting Station
401.008.902 Set of PROFI Extensions SINGLE, height: 551.990.010 Silent Compressor for Mechatronic Systems WITH
800mm (for Training System Frame 1 level) Sorting Station
401.011.902 Set of PROFI Extensions SINGLE, height: 551.990.050 Component Panel Mechatronic: Maintenance Unit
1100mm (for Training System Frame 2 levels) for Compressed Air
461.061.901 Training System Frame for Mechatronic Mobile 551.990.060 Component Panel Mechatronic: Maintenance Unit
1 level (H: 360) for Compressed Air and Fine Filter

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16.

TRAINING SYSTEMS CONTROL AND AUTOMATION TECHNOLOGY, MECHATRONICS

INDIVIDUAL TEST SET-UPS

CHAPTER 16: TRAINING SYSTEMS AUTOMATION AND MECHATRONICS

MECHATRONICS BETWEEN BASICS AND

If you need an individual set-up of a production line, we will be pleased to

TRAINING SYSTEM CONTROL ENGINEERING

Control Engineering Panel 540.010.530

Main Contactor Panel 540.020.630

Training System Control Engineering

COMPONENT PANELS CONTROL ENGINEERING

Pushbutton 3fold, Emergency Stop, Auxiliary Contactor, DC Power Supply 24V

Component Panels Control Engineering

TRAINING BOXES CONTROL ENGINEERING

Training Boxes Control Engineering

MAIN CURRENT CIRCUIT CONTROL - AND AUTOMATION ENGINEERING

Main Contactor Panel, 540.020.630

CEE Adapter, 540.099.007 Basic Motor Panel, 540.030.620

Load Circuit for Control - and Automation Engineering

540.020.630 Main Contactor Panel 540.030.620 Basic Motor Panel

Basic Motor Panel, 540.030.620

Transformer Panel, 510.050.630

Light bulb for ohmic load with protective cage

510.050.630 Transformer Panel 510.058.001 Manual with CD, English

controll dependent in- and outputs. All systems come with

Training System LOGO!, 550.980.022 Training System Millenium 3, 550.980.044

550.980.030 Training System Easy 24V (8x DI + 4x DRO) 16

Exemplary Set-Up of PLC Panel 1 (PLC and Mudules have to be

MODULES FOR PLC PANEL

550.021.000 550.011.002 550.011.009 550.011.001 550.011.003

550.011.010 550.011.004 550.011.008 550.011.007 550.011.014

SIMATIC STEP7 SOFTWARE

This software supports its user in all construction phases

550.990.090 SIMATIC STEP7 + TIA Portal Single License

550.990.091 SIMATIC STEP7 + 12x TIA Portal Classroom

550.99.041 SIMATIC S7-314C Upgrade Package

550.991.100 SIMATIC S7-1200 Package: AC/DC/Relay

MORE SIEMENS SIMATIC COMPONENTS ON DEMAND

ET 200SP CPU 1515SP

INTUITIVE OPERATION FOR

OPERATION AND SURVEILLANCE

Touch Panel, Art-No.: 550.055.320 Comfort Panel, Art-No.: 550.060.320

Ethernet Switch Incl. WinCC and Ethernet Cable

Operation and Surveillance 16

SYSTEM SIMULATION AT THE PC

The Software holds following Tasks:

Multi Interface Panel, 550.040.320

System Simulation at the PC

Process Simulation Panel, 550.110.330

550.110.330 Process Simulation Panel 550.118.001 Manual with CD, English

FC Motor Panel, 570.021.520

Intelligent Operator Panel Basic Operator Panel

FC Motor Panel, Artikel-Nr.: 570.021.520

MODULAR BUS SYSTEM

Unit Panel, 550.020.020 Unit Panel, 550.030.020

Modular Bus System

BUS SYSTEM MODULES FOR UNIT PANELS

550.021.000 550.021.001 550.021.002 550.021.003 550.021.030 550.021.031 550.021.010 550.021.011

550.021.020 550.021.021 550.021.029 550.021.015 550.021.016