Wireman CTS2.0 NSQF-4

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GOVERNMENT OF INDIA

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP


DIRECTORATE GENERAL OF TRAINING

COMPETENCY BASED CURRICULUM

WIREMAN
(Duration: Two Years)
Revised in July 2022

CRAFTSMEN TRAINING SCHEME (CTS)


NSQF LEVEL- 4

SECTOR – POWER
WIREMAN (Engineering Trade)

(Revised in July 2022)

Version: 2.0

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL- 4

Developed By

Ministry of Skill Development and Entrepreneurship


Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
www.cstaricalcutta.gov.in
CONTENTS

S No. Topics Page No.

1. Course Information 1

2. Training System 2

3. Job Role 6

4. General Information 8

5. Learning Outcomes 10

6. Assessment Criteria 12

7. Trade Syllabus 19

8. Annexure I (List of Trade Tools & Equipment) 43


Wireman
1. COURSE INFORMATION

During the two-year duration of Wireman trade a candidate is trained on professional skill,
professional knowledge and Employability skills related to job role. In addition to this a candidate
is entrusted to undertake project work and extra-curricular activities to build up confidence. The
broad components covered under Professional Skill subject are as below: -

First Year: -At beginning the trainee learns about safety and environment, use of fire extinguishers
and artificial resuscitation etc. He practices basic allied trade jobs viz., filing, drilling, riveting,
fitting, joining, etc. He gets the idea of trade tools & its standardization, He identifies different
types of conductors, cables & prepares electrical wire joints and carries out crimping, soldering
and brazing. The trainee understands basic electrical laws like Kirchhoff’s law, ohm’s law, laws of
magnetism and their application in electrical circuits. He performs measurement of various
electrical parameters and Sealing of energy meters and Monitors meter readings using MRI. The
trainee understands concepts of generation, transmission, distribution of electrical power
including renewable energy sources. The trainee learns to prepare Plate and Pipe earthing
installations. He carries out connections, testing, and maintenance of AC/ DC machines including
transformers &motor starters. The trainee learns to read, understand and draw electrical
Schematics. He learns to plan, draw, estimate material/cost and performs various domestic wiring,
control panel wiring and understands importance of EMI/EMC, Bonding & Grounding. He learns to
install, test and maintenance of batteries and solar cell.

Second Year: -In this year the trainee learns to plan, draw, estimate material/cost and performs
various commercial and industrial wiring including installation of inverter, CCTV camera, cable
management and temporary electrical wiring at construction site. The trainee practices on
illumination system for domestic, commercial and industrial requirements, operation of PAR light
on DMX controller (Stage light control), remote control of fan and light, sensors for bathing area,
motion detector sensors, kitchen under-cabinet lighting, shelf lighting, closet lighting, cove
lighting, display spotlights and LED downlights, etc. He assembles basic electronic circuit like
rectifiers and repairs CFL & LED Lamps. The trainee practices to assemble different solar
components like charge controller, solar PV panels, batteries etc., and install small solar plant,
solar street light, Solar pump and other Solar DC appliances. He practices on jointing of LT/HT
underground cables using cable jointing kits. The trainee will practice on Electric Vehicle charging
systems, their installation & diagnostics. He/she learns to repair domestic appliances viz., cooking
range, food processor, fan, washing machine, geyser, water pump etc. including repair of electrical
faults in refrigerator, window and split AC. The individual performs winding of small transformers
and motors viz., ceiling fan, table fan, mixer/grinder, submersible pump etc. The trainee also
understands the concept of structured / smart wiring for automation and IoT applications. The
trainee also gets awareness about different software used for electrical wiring, solar PV e-learning,
LED video wall panel and wireman licensing procedure etc.

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Wireman
2. TRAINING SYSTEM

2.1 GENERAL

The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of Labour market. The vocational training programmes are running under aegis of
Directorate General of Training (DGT). Craftsman Training Scheme (CTS)with variants and
Apprenticeship Training Scheme (ATS) are two pioneer programmes under DGT for propagating
vocational training.

The Wireman trade under CTS is one of the most popular courses delivered nationwide
through network of ITIs.The course is of two years duration. It mainly consists of Domain area and
Core area. The Domain area (Trade Theory & Practical) imparts professional skills and knowledge,
while Core area (Employability Skills) imparts requisite core skill & knowledge and life skills. After
passing out of the training programme, the trainee is awarded National Trade Certificate (NTC) by
Directorate General of Training (DGT) which is recognized worldwide.

Trainee broadly needs to demonstrate that they are able to:

• Read & interpret technical parameters/documentation, plan and organize work processes,
identify necessary materials and tools;
• Perform tasks with due consideration to safety rules, accident prevention regulations and
environmental protection stipulations;
• Apply professional knowledge, core skills & employability skills while performing the job,
and repair & maintenance work.
• Check the job/ assembly as per drawing for functioning identify and rectify errors in job/
assembly.
• Document the technical parameters in tabulation sheet related to the task undertaken.

2.2 PROGRESSION PATHWAYS:

• Can join industry as Technician and will progress further as Senior Technician, Supervisor
and can rise up to the level of Manager.
• Can become Entrepreneur in the related field.
• Can appear in 10th examination through National Institute of Open Schooling (NIOS) for
acquiring high school certificate and can go further for General/ Technical education.
• Can join Apprenticeship programs in different types of industries leading to a National
Apprenticeship certificate (NAC).

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• Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming an instructor in
ITIs.
• Can join Advanced diploma (Vocational) courses conducted by DGT.

2.3 COURSE STRUCTURE:

Table below depicts the distribution of training hours across various course elements
during a period of two-years: -

Notional Training Hours


S No. Course Element
1st Year 2nd Year
1 Professional Skill (Trade Practical) 840 840
2 Professional Knowledge (Trade Theory) 240 300
3 Employability Skills 120 60
Total 1200 1200

Every year 150 hours of mandatory OJT (On the Job Training) at nearby industry, wherever
not available then group project is mandatory.

4 On the Job Training 150 150

Trainees of one-year or two-year trade can also opt for optional courses of up to 240 hours
in each year for 10th/ 12th class certificate along with ITI certification, or, add on short term
courses

2.4 ASSESSMENT & CERTIFICATION

The trainee will be tested for his skill, knowledge and attitude during the period of course
through formative assessment and at the end of the training programme through summative
assessment as notified by the DGT from time to time.

a) The Continuous Assessment (Internal) during the period of training will be done by Formative
Assessment Method by testing for assessment criteria listed against learning outcomes. The
training institute has to maintain individual trainee portfolio as detailed in assessment guideline.
The marks of internal assessment will be as per the formative assessment template provided on
www.bharatskills.gov.in.

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b) The final assessment will be in the form of summative assessment. The All India Trade Test for
awarding NTC will be conducted by Controller of examinations, DGT as per the guidelines. The
pattern and marking structure is being notified by DGT from time to time. The learning outcome
and assessment criteria will be basis for setting question papers for final assessment. The
examiner during final examination will also check individual trainee’s profile as detailed in
assessment guideline before giving marks for practical examination.

2.4.1 PASS REGULATION

For the purposes of determining the overall result, weightage of 100% is applied for six
months and one year duration courses and 50% weightage is applied to each examination for two
years courses. The minimum pass percent for Trade Practical and Formative assessment is 60% &
for all other subjects is 33%.

2.4.2 ASSESSMENT GUIDELINE

Appropriate arrangements should be made to ensure that there will be no artificial barriers
to assessment. The nature of special needs should be taken into account while undertaking
assessment. Due consideration to be given while assessing for team work, avoidance/reduction of
scrap/wastage and disposal of scarp/wastage as per procedure, behavioral attitude, sensitive to
environment and regularity in training. The sensitivity towards OSHE and self-learning attitude to
be considered while assessing competency.

Assessment will be evidence based comprising some of the following:

• Job carried out in labs/workshop


• Record book/ daily diary
• Answer sheet of assessment
• Viva-voce
• Progress chart
• Attendance and punctuality
• Assignment
• Project work
• Computer based multiple choice question examination
• Practical Examination

Evidences and records of internal (Formative) assessments are to be preserved until


forthcoming examination for audit and verification by examination body. The following marking
pattern to be adopted for formative assessment:

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Performance Level Evidence


(a) Marks in the range of 60%-75% to be allotted during assessment
For performance in this grade, the candidate • Demonstration of good skill in the use
should produce work which demonstrates of hand tools, machine tools and
attainment of an acceptable standard of workshop equipment.
craftsmanship with occasional guidance, and • 60-70% accuracy achieved while
due regard for safety procedures and practices undertaking different work with those
demanded by the component/job.
• A fairly good level of neatness and
consistency in the finish.
• Occasional support in completing the
project/job.
(b) Marks in the range of 75%-90% to be allotted during assessment
For this grade, a candidate should produce • Good skill levels in the use of hand
work which demonstrates attainment of a tools, machine tools and workshop
reasonable standard of craftsmanship, with equipment.
little guidance, and regard for safety • 70-80% accuracy achieved while
procedures and practices. undertaking different work with those
demanded by the component/job.
• A good level of neatness and
consistency in the finish.
• Little support in completing the
project/job.
(c) Marks+ in the range of more than 90% to be allotted during assessment
For performance in this grade, the candidate, • High skill levels in the use of hand tools,
with minimal or no support in organization and machine tools and workshop
execution and with due regard for safety equipment.
procedures and practices, has produced work • Above 80% accuracy achieved while
which demonstrates attainment of a high undertaking different work with those
standard of craftsmanship. demanded by the component/job.
• A high level of neatness and
consistency in the finish.
• Minimal or no support in completing
the project.

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3. JOB ROLE

Wireman, Light and Power; installs various kinds of electrical wiring such as cleat, conduit, casing,
concealed etc. in houses, factories, workshops and other establishments for light and power
supply. Studies diagram and plan of wiring and marks light, power and other points accordingly.
Fixes wooden pegs, sizes tubes, saws casings, etc. by common carpentry fitting and other
processes, according to type of wiring needed. Erects switch boards and fixes switch box casings
cleats, conduits ceiling roses, switches, meters etc. according to type and plan of wiring. Draws
wire in two way or three way wiring system as prescribed and makes electrical connections
through plugs and switches to different points exercising great care for safety and avoiding short
circuit and earthing at any stage of wiring. Fixes fuses and covers as per diagram and insulates all
naked wires at diversions and junctions to eliminate chances of short circuit and earthing. Fits light
brackets, holders, shades, tube and mercury lights, fans etc. and makes electrical connection as
necessary. Tests checks installed wiring for leakage and continuity using megger, removes faults if
any and certifies wiring as correct for connecting mains. Checks existing wiring for defects and
restores current supply by replacing defective switches, plug sockets, blown fuse etc. or removing
short circuits and faulty wiring as necessary. May repair simple electrical domestic appliances.

Cable Jointer; joins multi-conductor cable consisting of number of various coloured wires on the
surface or underground. Selects strands of wires to be joined from cable ends according to colour
code and removes insulation from end of wires in cables, slips separate pieces of copper or lead
sleeves with linear slits over ends of cables and brings ends of naked wires of cables in overlapping
contacts according to colour code. Twists overlapping ends of naked wires to join strands and
solders or brazes each strand of wire of one cable with corresponding one of other. Dries joint and
wraps it with insulating material. Adjusts sleeves over joint keeping slits face to face and heats and
solders sleeves together to strengthen and protect joint made. Screws soldered cable in position in
cable junction box by tightening bolts and fuses upper portion of box with pitch or other
compound to completely insulate cable against leakage and moisture. Tests pairs of wires for
electrical continuity and insulation, using testing equipment. May be designated as Cable Jointer
Light and Power according to type of cables joined.

Meter Sealer, Electrical; seals electrical meters, main switch boards and consumers cut outs using
special sealing plier, wire and lead to prevent tampering and pilferage of current. Visits consumers
premises, industrial places etc., connected with electric supply. Checks current supply equipment
such as meters, fuse boxes, cut outs etc. for proper fixing. Seals meters main switch cover and cut
outs where necessary using wire lead and sealing plier, to ensure that no one can open or tamper
with without breaking their respective seals. Makes periodical visits to premises to check whether
meter seals and switches are intact and are not tampered with for illegal use of electric current.
Reports to superiors of illegal tapping from supply lines. May attend calls to replace fuses.

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Wireman

Field Technician, Other Home Appliances; is also called, ‘Home Appliance Repair Technician’, this
is an after sales service job for installing and providing support to the water purifier, mixer/grinder
buyers. The individual at work installs the appliance and interacts with customers to diagnose the
problem and possible causes. Once the problem and causes have been identified, the individual
rectifies minor problems or replaces faulty modules for failed parts or recommends factory repairs
for bigger faults.

Electrician, Stage and Studio; controls lighting equipment, such as flood lamps, strip lights, and
spotlights from projection room and front or backstage areas of theatre to cast spotlight on stage
performers. Places spotlights in specified locations in theatre and connects wiring for lighting.
Moves spotlight to follow movements of performers with beam of light, according to instructions
on prepared cue sheet. Turns colour wheel, causing light to be diffused through varicoloured
gelatine disks to change colour of light. Cleans and adjusts light, replacing carbons or bulbs as
needed. May insert varicoloured gelatine sheets in frame to assemble colour wheel.

Solar Panel Installation Technician; is also known as ‘Panel Installer’, the Solar Panel Installation
Technician is responsible for installing solar panels at the customers’ premises. The individual at
work checks the installation site, understands the layout requirement as per design, assesses
precautionary measures to be taken, installs the solar panel as per customer’s requirement and
ensures effective functioning of the system post installation.

Reference NCO-2015:
(i) 7411.0301 - Wireman, Light and Power
(ii) 7422.0800 - Cable Jointer
(iii) 7411.0500 - Meter Sealer, Electrical
(iv) 7421.0701 - Field Technician, Other Home Appliances
(v) 7411.0600 - Electrician, Stage and Studio

Reference NOS:
i) PSS/N1707
ii) PSS/N2512
iii) PSS/N1331
iv) PSS/N7001
v) PSS/N6002
vi) PSS/N1709
vii) PSS/N6003
viii) PSS/N4402
ix) PSS/N1711

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Wireman

PSS/N9401
x) PSS/N9402,
xi) PSS/N9411,
xii) PSS/N9412,
xiii) PSS/N9413,
xiv) PSS/N9414
4. GENERAL INFORMATION

Name of the Trade WIREMAN


Trade Code DGT/1009
NCO - 2015 7411.0301, 7422.0800, 7411.0500, 7421.0701, 7411.0600
NOS Covered PSS/N1707, PSS/N2512, PSS/N1331, PSS/N7001, PSS/N6002,
PSS/N1709, PSS/N6003, PSS/N4402, PSS/N1711, PSS/N9401
PSS/N9402, PSS/N9411, PSS/N9412, PSS/N9413, PSS/N9414
NSQF Level Level-4
Duration of Craftsmen
Two Years (2400 hours + 300 hours OJT/Group Project)
Training
Entry Qualification Passed 8th class examination
Minimum Age 14 years as on first day of academic session.

Eligibility for PwD LD, LC, DW, AA, DEAF, HH


Unit Strength (No. Of
20 (There is no separate provision of supernumerary seats)
Students)
Space Norms 88 Sq. m
Power Norms 5 KW
Instructors Qualification for:
1. Wireman Trade B.Voc/Degree in Electrical/ Electrical and Electronics Engineering
from AICTE/UGC recognized Engineering College/ university with one
year experience in the relevant field.
OR
03 years Diploma in Electrical / Electrical and Electronics Engineering
from AICTE recognized board of technical education or relevant
Advanced Diploma (Vocational) from DGT with two years experience
in the relevant field.
OR
NTC/NAC passed in the Trade of “Wireman” with three years’
experience in the relevant field.

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Wireman

Essential Qualification:
Relevant Regular / RPL variants of National Craft Instructor
Certificate (NCIC) under DGT.
Note: Out of two Instructors required for the unit of 2(1+1), one
must have Degree/Diploma and other must have NTC/NAC
qualifications. However both of them must possess NCIC in any of
its variants.
2. Workshop Calculation B.Voc/Degree in Engineering from AICTE/UGC recognized
& Science Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board of
technical education or relevant Advanced Diploma (Vocational) from
DGT with two years’ experience in the relevant field.
OR
NTC/ NAC in any one of the engineering trades with three years’
experience.
Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate (NCIC)
in relevant trade
OR
Regular / RPL variants NCIC in RoDA or any of its variants under DGT
3. Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized
Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board of
technical education or relevant Advanced Diploma (Vocational) from
DGT with two years’ experience in the relevant field.
OR
NTC/ NAC in any one of the Mechanical group (Gr-I) trades
categorized under Engg. Drawing’/ D’man Mechanical / D’man Civil’
with three years’ experience.
Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate (NCIC)
in relevant trade
OR
Regular / RPL variants of NCIC in RoDA / D’man (Mech /civil) or any
of its variants under DGT.
4. Employability Skill MBA/ BBA / Any Graduate/ Diploma in any discipline with Two years’
experience with short term ToT Course in Employability Skills.
(Must have studied English/ Communication Skills and Basic
Computer at 12th / Diploma level and above)

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OR
Existing Social Studies Instructors in ITIs with short term ToT Course
in Employability Skills.
5. Minimum Age for 21 Years
Instructor
List of Tools and
As per Annexure – I
Equipment
5. LEARNING OUTCOMES
Learning outcomes are a reflection of total competencies of a trainee and assessment will be
carried out as per the assessment criteria.

5.1LEARNING OUTCOMES

FIRST YEAR:

1. Apply safety precautions and prepare profile with an appropriate accuracy as per drawing
using basic jobs of marking components, filing, drilling, riveting, fitting, joining etc. (NOS:
PSS/N1707)
2. Prepare terminations, make good quality of electrical wire joints for single and multi-strand
conductors and carry out crimping, soldering and brazing. (NOS: PSS/N2512, PSS/N1331)
3. Draw and set up DC and AC circuits, involving R-L-C components, perform measurement of
various electrical parameters with due care and safety. Carry out Sealing of energy meters and
Monitor meter readings using MRI. (NOS: PSS/N1707)
4. Explain basic concepts of generation, transmission and distribution of electrical power
including renewable energy. (NOS: PSS/N7001)
5. Plan and prepare Plate and Pipe earthing installations and ensure safe and effective earthing.
(NOS: PSS/N6002)
6. Carry out wiring, testing, and maintenance of DC machines including DC motor starters. (NOS:
PSS/N9411)
7. Carry out wiring, testing, and maintenance of small transformers, 1φ & 3φ AC motors and
Alternators including AC motor starters. (NOS: PSS/N9412)
8. Read, understand and draw electrical Schematic drawings of power and control circuits using
industry standard symbols. (NOS: PSS/N9413)
9. Plan, draw, assemble and perform various domestic wiring. Carry out Testing, maintenance
and repair/ replacement of domestic wiring. (NOS: PSS/N9414)
10. Carry out wiring of control panels, assemble accessories and equipment. (NOS: PSS/N1709)
11. Install, test and carry out maintenance of batteries and solar cell with due care and safety.
(NOS: PSS/N6003)

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Wireman

12. Read and apply engineering drawing for different application in the field of work. (NOS:
PSS/N9401)
13. Demonstrate basic mathematical concept and principles to perform practical operations.
Understand and explain basic science in the field of study. (NOS: PSS/N9402)

SECOND YEAR:

14. Plan, draw, install and test different types of Commercial wiring including advanced systems.
Install temporary electrical wiring at construction site. (NOS: PSS/N1707)
15. Plan, draw, estimate material/ cost, install and test different types of industrial wiring system
as per IE rules. Layout cables for various purposes including cable management. (NOS:
PSS/N1707)
16. Plan, install and test illumination system including domestic, commercial and industrial
requirements. Connect, program and operate PAR light on DMX controller (Stage light
control). (NOS: PSS/N1707)
17. Assemble simple electronic circuits, repair CFL, LED lamps and DC regulated power supply.
(NOS: PSS/N6002)
18. Assist in Installation and commissioning of small solar plant, solar pumps and construct Solar
DC appliances. (NOS: PSS/N6003)
19. Plan, prepare and carry out jointing of LT/HT underground cables with due care and safety.
(NOS: PSS/N2512)
20. Install Electric Vehicle charging stations and carry out preventive/breakdown maintenance.
(NOS: PSS/N9410)
21. Install and repair domestic appliances viz., electric kettle, food processor, fan, washing
machine, geyser, water pump etc. including repair of electrical faults in refrigerator, window
and split AC. (NOS: PSS/N6003, PSS/N4402, PSS/N1711)
22. Perform winding of small transformers and motors viz., ceiling fan, table fan, mixer/grinder,
submersible pump, etc. (NOS: PSS/N4402)
23. Carry out Estimation & costing for different wiring systems and ready to adopt structured /
smart wiring concept for automation and IoT applications. (NOS: PSS/N9413)
24. Read and apply engineering drawing for different application in the field of work. (NOS:
PSS/N9401)
25. Demonstrate basic mathematical concept and principles to perform practical operations.
Understand and explain basic science in the field of study. (NOS: PSS/N9402)

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6. ASSESSMENT CRITERIA

LEARNING OUTCOMES ASSESSMENT CRITERIA

First Year
1. Apply safety precautions and Identify trade tools and equipment; demonstrate their uses
prepare profile with an with safety, care & maintenance.
appropriate accuracy as per Identify safety symbols and hazards.
drawing using basic jobs of Procedure of fire fighting in case of electrical fire.
marking components, filing, Make a wooden switchboard.
drilling, riveting, fitting, joining Prepare a closed cabinet from metal sheet with holes for
etc. (NOS: PSS/N1707) cables and various fittings.

2. Prepare terminations, make Identify types of wires, cables and their specifications.
good quality of electrical wire Measure size of the wire using SWG /micrometer.
joints for single and multi- Make married and ‘T’ (Tee) joint in stranded conductors.
strand conductors and carry Prepare a Britannia straight and ‘T’ (Tee) joint in bare
out crimping, soldering and conductors.
brazing. (NOS: PSS/N2512, Prepare western union joint in bare conductor.
PSS/N1331) Prepare Rat tail/ Duplex cross/ Knotted type/ fixture Joints in
bare conductor.
Solder the finished copper conductor joints with precaution.
Prepare termination of cable lugs by using crimping tool.
Demonstrate joining of metals by brazing.

3. Draw and set up DC and AC Measure resistance using voltage drop/Wheatstone bridge
circuits, involving R-L-C method.

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components, perform Measure current and voltage in electrical circuits and verify
measurement of various Kirchhoff’s Law.
electrical parameters with due Verify the characteristics of series-parallel combination of
care and safety. Carry out resistors.
Sealing of energy meters and Wind a solenoid, determine the poles and plot the field of a
Monitor meter readings using magnet bar.
MRI. (NOS: PSS/N1707) Demonstrate generation of mutually induced emf.
Measure current, voltage, power factor and determine the
characteristics of RL/ RC / RLC in AC series / parallel circuits.
Measure power, energy for lagging / leading power factors in
single phase / three phase circuits.
Demonstrate improvement of PF by use of capacitors in AC
three phase circuits.
Find the phase sequence of 3-phase supply using phase
sequence meter.
Measure the Power of three phase circuit for balanced and
unbalanced loads
Measure Power/ Energy/ Frequency/Current using
Wattmeter/ Energy meter / Frequency/ Tong tester meter in
single and three phase circuits.
Use analog /digital multi-meter for measurement of different
electrical parameters.
Explain installation and sealing of energy meters and readings
using MRI.

4. Explain basic concepts of Make a block diagram of Thermal /Solar/ wind/ small, mini &
generation, transmission and micro hydro power plants/ Nuclear power plants.
distribution of electrical power Make line diagram of transmission and distribution systems.
including renewable energy. Identify major equipment used in different substations viz.,
(NOS: PSS/N7001) outdoor, indoor, pole mounted, etc.
Prepare a line diagram of the institute/ ITI supply system.

5. Plan and prepare Plate and Identify various components of different earthing system.
Pipe earthing installations and Measure earth resistance by earth tester/ megger.
ensure safe and effective Perform grounding of equipment and systems.
earthing. (NOS: PSS/N6002) Test earth leakage by ELCB and relay.

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6. Carry out wiring, testing, and Identify parts of DC machines/ DC motor starters and their
maintenance of DC machines terminals.
including DC motor starters. Carry out wiring of given DC motor / generator.
Explain Service and repair of three point / four-point DC motor
starters.
Perform maintenance of carbon brushes, brush holders,
Commutator and slip-rings.
Perform speed control of DC motors - field / armature control
method.
Demonstrate overhauling/ routine maintenance of DC
machines.

7. Carry out wiring, testing, and Identify terminals, components of single phase / three phase
maintenance of small transformers and carry out wiring.
transformers, 1φ & 3φ AC Carry out polarity/ insulation/ open circuit/ short circuit test
motors and Alternators /voltage regulation of a transformer.
including AC motor starters. Identify parts and terminals of single phase / three phase AC
motors, test for continuity / insulation resistance.
Identify parts and terminals of MG set and make connections.
Identify parts and service of AC motor starters DOL/ star-
delta/ auto-transformer /rotor resistance starter.

8. Read, understand and draw Draw symbols used in the electrical circuit drawings.
electrical Schematic drawings Interpret control and power circuits of given wiring drawings.
of power and control circuits Draw circuit for control of lamps/ tube lights/ fans / single
using industry standard phase motors.
symbols. Draw a circuit of fully automatic star-delta starter for starting
a 3-φ induction motor.

9. Plan, draw, assemble and Calculate maximum connected load in a section of the
perform various domestic institute.
wiring. Carry out Testing, Draw electrical supply system from pole to main switch board.
maintenance and repair/ Wire up PVC Casing-capping wiring to control one lamp from
replacement of domestic two different places (Staircase wiring).
wiring. Wire up PVC conduit wiring to control one lamp from three
different places.
Prepare main distribution board, mount the energy meter

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board.
Wire up the consumers main board with ICDP switch and
distribution fuse box.
Carry out earth continuity test.
Check line-earth and neutral-earth loop impedance.
Tracing of simulated faults in given circuit.

10. Carry out wiring of control Carry out wiring of Electrical panel, mount various control
panels, assemble accessories elements and secure the cables properly.
and equipment. Explain electro-magnetic interference and electro-magnetic
compatibility.
Perform wiring of control panel for different
operations/controls of motor using various accessories and
test for its performance.

11. Install, test and carry out Carry out charging of a Lead acid cell/ filling of electrolytes,
maintenance of batteries and testing of charging/ checking of discharged and fully charged
solar cell with due care and battery.
safety. (NOS: PSS/N6003) Explain routine, care/ maintenance and testing of batteries.
Identify different types of solar cell viz., a-Si, CdTe, c-Si, CI(G)S,
CVP and HCVP, etc.
Determine the number of solar cells in series/ parallel for given
power requirement.

12. Read and apply engineering Read & interpret the information on drawings and apply in
drawing for different executing practical work.
application in the field of Read &analyze the specification to ascertain the material
work. requirement, tools and assembly/maintenance parameters.
Encounter drawings with missing/unspecified key information
and make own calculations to fill in missing
dimension/parameters to carry out the work.

13. Demonstrate basic Solve different mathematical problems


mathematical concept and Explain concept of basic science related to the field of study
principles to perform practical
operations. Understand and
explain basic science in the

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field of study.
SECOND YEAR
14. Plan, draw, install and test Carry out wiring for communication circuits and computer
different types of Commercial networks using UTP, STP, Co-axial and optical fibre cables.
wiring including advanced Wire-up lighting system for control using motion detector.
systems. Install temporary Wire-up panel board for control of lights and fans from
electrical wiring at wireless remote.
construction site. (NOS: Install 1 φ / 3 φ online/ offline UPS wiring and test.
PSS/N1707) Install and wire up CCTV camera.
Install inverter and carry out wiring.
Explain wiring planfor bathing area.
Explain multi-storeyed building wiring.
Install temporary LV electrical panels and lighting
arrangements for construction site.

15. Plan, draw, estimate material/ Identify accessories and tools required for industrial wiring.
cost, install and test different Determine minimum ampacity and size of conductors for
types of industrial wiring continuous and non-continuous loads.
system as per IE rules. Layout Demonstrate cutting, threading and bending of metallic
cables for various purposes conduit.
including cable management. Identify different bus bars, joining and installation including
(NOS: PSS/N1707) overhead bus bar system as per IE rules.
Prepare bill of material, plan and practice wiring of an institute
and workshop as per IE rules.
Demonstrate split cable entry for multiple pre-terminated
cables, up to IP 65 rated protection.
Perform bonding and grounding of raceways, cable assembly
and panels.
Demonstrate use of earth rods. Explain testing of underground
cables for faults and removing of the fault.

16. Plan, install and test Prepare decorative lamp circuit to produce rotating/ running
illumination system including light effect.
domestic, commercial and Install display spotlights and LED downlights, fluorescent tube.
industrial requirements. Explain/Demonstrate kitchen under-cabinet lighting, shelf
Connect, program and operate lighting, closet lighting and cove lighting.
PAR light on DMX controller Installl amps; HP mercury vapour / LP mercury vapour/ HP

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(Stage light control). (NOS: sodium vapour/ LP sodium vapour/ metal halide.
PSS/N1707) Assemble and program DMX controller for operation of PAR
lights.

17. Assemble simple electronic Determine the value of resistance by colour code and identify
circuits, repair CFL, LED lamps types.
and DC regulated power Determine V-I characteristics of semiconductor diode.
supply. (NOS: PSS/N6002) Identify circuit components and their terminals viz, diode,
transistor, capacitors, regulator etc.
Construct half wave/ full wave / bridge rectifier.
Troubleshoot defects in simple power supplies.
Identify different components and explain circuits of CFL & LED
lamps.
Perform repairing of LED / CFL.

18. Assist in Installation and Construct a solar lantern using Solar PV panel.
commissioning of small solar Construct a Solar Day lighting using manual charge controller.
plant, solar pumps and Construct a Solar Street light using dusk to dawn charge
construct Solar DC appliances. controller.
(NOS: PSS/N6003) Construct a Solar water pump.
Connect a Solar panel, Solar charge controller, Solar battery
and a normal inverter and convert to a solar inverter.
Prepare bill of material for a 1 KW solar PV installation.
Explain synchronization between Solar Panel & AC grid supply.

19. Plan, prepare and carry out Identify different parts of various underground cables.
jointing of LT/HT underground Prepare cable for termination and joining.
cables with due care and Explain discharging procedure of underground cables.
safety. (NOS: PSS/N2512) Make straight joint of underground cable.
Explain testing of underground cables.

20. Install Electric Vehicle charging Explain charger specifications.


stations and carry out Install EV charging Station for public place.
preventive/breakdown Install EV charging Station for home.
maintenance.

21. Install and repair domestic Service and repair of bell/ buzzer/electric iron/ electric kettle.

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appliances viz., electric kettle, Service and repair of cooking range / geyser/ mixer/grinder /
food processor, fan, washing food processor
machine, geyser, water pump Service and repair of induction heater/ fan/ blower/ cooler.
etc. including repair of Service and repair of semi-automatic washing machine.
electrical faults in refrigerator, Service and repair of refrigerator.
window and split AC. (NOS: Explain installation and repair of pump set and submersible
PSS/N6003, PSS/N4402, pump.
PSS/N1711) Carry out repair of electrical circuit of window and split AC.

22. Perform winding of small Perform winding of single-phase transformer.


transformers and motors viz., Perform winding of ceiling fan / table fan motor.
ceiling fan, table fan, Carry out maintenance, service and repair of single-phase AC
mixer/grinder, submersible motors; mixer/grinder, table fan pumps etc.
pump, etc. (NOS: PSS/N4402) Carry out maintenance and servicing of universal motor.
Carry out winding of submersible pump.
Carry out winding of 3-φ AC motor.

23. Carry out Estimation & costing Perform estimation and costing for different types/scheme of
for different wiring systems wiring for labour, materials and accessories for a given wiring
and ready to adopt structured layout.
/ smart wiring concept for
automation and IoT
applications.

24. Read and apply engineering Read & interpret the information on drawings and apply in
drawing for different executing practical work.
application in the field of Read &analyze the specification to ascertain the material
work. requirement, tools and assembly/maintenance parameters.
Encounter drawings with missing/unspecified key information
and make own calculations to fill in missing
dimension/parameters to carry out the work.

25. Demonstrate basic Solve different mathematical problems.


mathematical concept and Explain concept of basic science related to the field of study
principles to perform practical
operations. Understand and
explain basic science in the

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field of study.

7. TRADE SYLLABUS

SYLLABUS FOR WIREMAN TRADE


FIRST YEAR
Professional Skills
Reference Learning Professional Knowledge
Duration (Trade Practical)
Outcome (Trade Theory)
With Indicative Hours
Professional Apply safety 1. Visit various sections of the Occupational Safety & Health:
Skill 110 precautions and institutes and identify Scope of the Wireman trade and
Hrs; prepare profile with locations of different career progression.
an appropriate installations. (03 hrs) Power sector scenario in India.
Professional
accuracy as per 2. Identify safety symbols and Safety rules and safety signs for
Knowledge
drawing using basic hazards. (04 hrs) Danger, Warning, caution &
20 Hrs
jobs of marking 3. Practice elementary first aid. personal safety messages.
components, filing, (04 hrs) Basic injury prevention, Basic
drilling, riveting, 4. Practice safe methods of fire first aid, Hazard identification,
fitting, joining etc. fighting in case of electrical avoidance and PPEs.
(Mapped NOS: fire. (04 hrs) Personal safety and factory
PSS/N1707) 5. Demonstrate by visual aids safety.
to isolate electric supplies and Effects of electric current on
rescue a person safely in human being.
contact with electricity. (7 hrs) Reasons for shock.
6. Demonstrate artificial Disposal procedure of waste
respiration through visual materials.
aids. (04 hrs) Response to emergencies e.g.
7. Identify trade tools and power failure, fire, and system
equipment. (03 hrs) failure.

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Wireman

8. Disposal procedure of waste Concept of Standards and


materials. (03 hrs) advantages of BIS/ISI.
9. Use of personal protective Familiarization with signs and
equipment. (03 hrs) symbols of electrical accessories
10. Practice on filing and Introduction to 5S concept.
hacksawing and prepare T-
joints, straight joints and Introduction to fitting tools,
dovetail joints on wooden safety precautions. Description
blocks. (15 hrs) of files, hammers, chisels
11. Practice sawing, planing, hacksaw frames, blades, their
drilling and assembling for specification and grades.
making a wooden Marking tools description and
switchboard. (15 hrs) use.
12. Practice in marking and Types of drills, description &
cutting of straight and curved drilling machines.
pieces in metal sheets, making Various wooden joints.
holes, securing by screw and Marking tools; calipers
riveting etc. (15 hrs) Dividers, Surface plates, angle
13. Prepare a closed cabinet plates, scribers, punches,
from metal sheet with holes surface gauges, Types, Uses,
for cables and various fittings.
Care and maintenance.
(15 hrs) Sheet metal tools: Description of
14. Workshop practice on marking & cutting tools.
drilling, chipping, internal and
Types of rivets and riveted
external threading of differentjoints. Use of thread gauge.
sizes. (15 hrs) Description of carpenter’s tools
Care and maintenance of tools.
(20 hrs)
Professional Prepare terminations, 15. Demonstrate and identify Wire Joints:
Skill 60 Hrs; make good quality of various types of cables used in Trade tools specifications.
electrical wire joints domestic, commercial and Properties of conductors,
Professional
for single and multi- industrial wiring systems. (9 Fundamental of electricity.
Knowledge
strand conductors and hrs) Electron theory; free electron,
10 Hrs
carry out crimping, 16. Practice stripping and fundamental terms, definitions,
soldering and brazing. skinning of different cables. units & effects of electric
(Mapped NOS: Measure thickness of wire current.
PSS/N2512, using SWG and micrometer. (9 Types of wires & cables,
PSS/N1331) hrs) standard wire gauge.

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17. Demonstrate and Practice Current carrying capacity of


bare conductor joints, viz. Rat different conductors.
tail, Duplex cross, Knotted Specification of wires & Cables-
type, Britannia, straight, Tee, insulation & voltage grades
Western union, fixture Joints, -Low, medium & high voltage
split bolt connector. (21 hrs) Precautions in using various
18. Practice in soldering. (7 hrs) types of cables / Ferrules.
19. Practice in brazing. (07 hrs) Types of Wire joints & their
20. Practice on crimping application.
thimbles, lugs and fitting of a Insulators, semi-conductors and
push fit co-axial plug and resistors.
socket. (7 hrs) Voltage grading of different
types of Insulators, permissible
temperature rise.
Solders, flux and soldering
techniques. (10 hrs)
Professional Draw and set up DC 21. Measure resistance using Basic Electricity:
Skill 130 and AC circuits, voltage drop method. (05 hrs)
Introduction of National
Hrs; involving R-L-C
22. Measure resistance using Electrical Code 2011.
components, perform
Professional wheatstone bridge method. Ohm’s Law, Kirchoff’s Laws
measurement of
Knowledge (06 hrs) Series and parallel circuits.
various electrical
30 Hrs
parameters with due 23. Verify thermal effect of Open and short circuits in series
care and safety. Carry electric current and change in and parallel networks.
out Sealing of energy resistance due to Laws of Resistance and various
meters and Monitor temperature. (06 hrs) types of resistors. Series and
meter readings using parallel combinations of
MRI. 24. Verify Ohm’s law in electrical
resistors.
(Mapped NOS: circuit. (05 hrs)
Wheatstone bridge; principle
PSS/N1707) 25. Measure current and voltage
and its applications.
in electrical circuits to verify
Kirchhoff’s Law. (9 hrs) Different methods of measuring
26. Verify the characteristics of the values of resistance.
series-parallel combination of
Magnetism; Magnetic terms,
resistors. (05 hrs)
magnetic materials and
27. Determine the poles and plot
properties of magnet.
the field of a magnet bar. (05
Principles and laws of electro-
hrs)
magnetism.

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Wireman

28. Wind a solenoid and Self and mutually induced EMFs.


determine the magnetic effect
of electric current. (05 hrs) Electrostatics: Capacitor-
29. Demonstrate generation of Different types, functions,
mutually induced emf. (05 grouping and uses.
hrs) Inductive and capacitive
30. Identify various types of reactance, their effect on AC
capacitors, charging / circuit and related vector
discharging and testing. Group concepts.
the given capacitors to get the Comparison and Advantages of
required capacity and voltage DC and AC systems.
rating. (06 hrs) Related terms frequency,
31. Measure power, energy for Instantaneous value, R.M.S.
lagging and leading power value, Average value, Peak
factors in three phase circuits. factor, form factor, power factor
Verify relationship between and Impedance etc.
line and phase values in 3 Sine wave, phase and phase
phase star and delta difference.
connection. (12 hrs) Active and Reactive power.
32. Ascertain use of neutral by Single Phase and three-phase
identifying wires of a 3-phase system.
4 wire system and find the Advantages of AC poly-phase
phase sequence using phase system. Problems on A.C.
sequence meter. (05 hrs) circuits.
33. Practice on using analog and Concept of three-phase Star and
digital multi-meter for Delta connection.
measurement of various Line and phase voltage, current
parameters. (05 hrs) and power in a 3 phase circuits
34. Determine the effect of with balanced and unbalanced
broken neutral wire in three load.
phase four wire system. (05
Measuring instruments;
hrs)
Classification of electrical
35. Measure the Power of three
instruments and essential forces
phase circuit for balanced and
required in indicating
unbalanced loads. (05 hrs)
instruments.
36. Practice on measuring
PMMC and Moving iron
instruments in single and
instruments.
three phase circuits viz.,

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Wireman

Wattmeter, Energy meter, Measurement of various


Phase sequence meter and electrical parameters using
Frequency meter. (08 hrs) different analog and digital
37. Demonstrate improvement instruments viz., multi-meter,
of PF by use of capacitors in Wattmeter, Energy meter,
AC three phase circuits. (06 Phase sequence meter,
hrs) Frequency meter, etc.
38. Measure current, voltage, Measurement of energy in three
power factor and determine phase circuit.
the characteristics of RL, RC Important common applicable IE
and RLC in AC series and rules.
parallel circuits. (12 hrs)
39. Measure electrical Meter Reading;
parameters using tong tester - Description of MRI
in three phase circuits. (05 - Reading of Meter by MRI
hrs) (30 hrs)
40. Practice installation and
sealing of energy meters. (05
hrs)
41. Practice on collecting meter
reading of various meters
using MRI and study of MRI
reports. (05 hrs)
Professional Explain basic concepts 42. Demonstrate Thermal & Power system:
Skill 50 Hrs; of generation, Nuclear power plants using Generation, transmission and
transmission and visual aids. (05 hrs) distribution of electrical power
Professional
distribution of General idea about overhead
Knowledge 43. Demonstrate different
electrical power transmission, distribution (LV,
10 Hrs transmission and distribution
including renewable MV & HV) and their types and
systems using visual aids. (06
energy. accessories used.
hrs.)
(Mapped NOS: Types of Distribution system
PSS/N7001) 44. Demonstrate different Line protecting devices
renewable energy power Types of substations - indoor,
plants viz., Solar, wind, small, outdoor & Pole mounted, etc.
mini &micro hydro power
plants using visual aids. (06 Substation Equipment
hrs.) Switchgear; CBs – ACB, VCB, SF6,
OCB etc. protection schemes,

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45. Identify different types of current transformer, Potential


insulators. (Video transformer, Protective relays,
demonstration/ charts). (03 lightning arrestors,
hrs) Different types of switches and
switch gears, multi Range
46. Visit to distribution sub-
switches, rotary switches,
station to familiarize with
cooker control panels, power
equipment and various
circuit switches, thermostat,
accessories. (08 Hrs)
mercury switches etc.
47. Demonstrate operation of (10 hrs)
various circuit breakers viz.,
ACB, VCB, SF6, OCB. using
visual aids. (10 hrs.)

48. Demonstrate different types


of substations viz., outdoor,
indoor, pole mounted. using
visual aids. (06 hrs.)

49. Prepare a line diagram of the


institute/ ITI supply system.
(06 hrs.)
Professional Plan and prepare 50. Demonstrate and identify Earthing:
Skill 40 Hrs; Plate and Pipe various components of Importance of Earthing.
earthing installations earthing installation. (05 hrs) I. E. Rules for earthing conduits
Professional
and ensure safe and 51. Prepare pipe earthing and using earth clips and earth wire
Knowledge
effective earthing. measure earth resistance by as per IS 732-1863.
7 Hrs
(Mapped NOS: earth tester/ megger. (9 Hrs) Plate earthing, pipe earthing
PSS/N6002) 52. Prepare plate earthing and grid/mesh earthing.
measure earth resistance by Earth resistance, earth leakage
earth tester/ megger. (9 Hrs) current and circuit breaker.
53. Demonstrate grid/ mesh
Difference between grounding
earthing. (06 Hrs)
and earthing.
54. Practice grounding of
Awareness of circuit main earth
equipment and systems. (06
(CME) and portable earth.
Hrs)
55. Test earth leakage by ELCB (07 hrs)
and relay. (05 Hrs)

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Wireman

Professional Carry out wiring, 56. Identify parts of DC DC Machines;


Skill 50 Hrs; testing, and machines and their General concept of rotating
maintenance of DC terminals. (04 Hrs.) electrical machines.
Professional
machines including DC 57. Carry out wiring of different Principle of DC generator.
Knowledge
motor starters. DC motors and generators. Use of Armature, Field Coil,
10 Hrs
(8 Hrs.) Polarity, Yoke, Cooling Fan,
58. Dismantle and identify parts Commutator, slip ring and
of three point and four- Brushes, Laminated core etc.
point DC motor starters. (05 E.M.F. equation
Hrs.) Separately excited and self-
59. Assemble, Service and excited generators.
repair three point and four- Series, shunt and compound
point DC motor starters. (9 generators.
Hrs.) Armature reaction,
60. Practice maintenance of Commutation, interpoles and
carbon brushes, brush connection of interpoles.
holders, Commutator and Parallel Operation of DC
slip-rings. (9 Hrs.) Generators.
61. Perform speed control of DC Application, losses & efficiency
motors - field and armature of DC Generators.
control method. (06 Hrs.) Principle and types of DC
62. Demonstrate overhauling/ motors.
routine maintenance of DC Changing the direction of
machines. (9 Hrs.) rotation.
Methods of speed control of DC
motors. (10 hrs)
Professional Carry out wiring, 63. Verify terminals, identify Transformers, AC motors,
Skill 60 Hrs; testing, and components of various single starters and Alternators:
maintenance of small phase and three phase Working principle, construction
Professional
transformers, 1φ& 3φ transformers and carry out and classification of
Knowledge
AC motors and wiring. (05 hrs) transformers.
10 Hrs
Alternators including 64. Carry out polarity, insulation, Single phase and three phase
AC motor starters. open circuit, short circuit test transformers. Testing of
and voltage regulation of a transformers.
transformer. (10 hrs) General concept of rotating
65. Identify parts and terminals electrical machines.
of three phase AC motors, Principle of operation of AC
test for continuity and motors and generators,

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Wireman

insulation resistance. (10 hrs) components and various types.


66. Identify parts and terminals
of different types of single- Motor Starters:
phase AC motors. (10 hrs) Different types of starters for AC
67. Identify parts and terminals motors, its necessity, basic
of MG set, make connections contactor circuit, parts and their
and demonstrate conversion functions.
of electrical power to a
different form. (10 Hrs) Basic knowledge of soft starter.
68. Identify parts, service and (10 hrs)
troubleshoot/ repair &
maintenance of AC motor
starters viz., DOL, star-delta
auto-transformer and rotor
resistance starter. (15 Hrs)
Professional Read, understand and 69. Identify and draw symbols Different control elements and
Skill 50 Hrs; draw electrical used in the electrical circuit equipment, their symbols.
Schematic drawings of drawings. (08 hrs)
Professional
power and control 70. Interpret control and power Power and control schematic
Knowledge
circuits using industry circuits of various panel drawings with interlocks.
10 Hrs
standard symbols. wiring drawings in simple to
complex manner. (10 hrs) Relay ladder logic.
71. Practice drawing of simple Relay and control panel wiring.
circuits viz. control of lamps,
tube lights, fans and single - Circuits of various electrical
phase motors. (10 hrs) appliances and controls.
72. Practice drawing of circuits
using various control Power Distribution network
elements viz. timers, relays drawings.
Circuit breakers, sensors, and (10 hrs)
sequential control of motors.
(17 hrs)
73. Draw a circuit of fully
automatic star-delta starter
for starting a 3-φ induction
motor. (05 hrs)
Professional Plan, draw, assemble 74. Wire up simple circuits and Domestic Wiring:
Skill 175 and perform various practice control of lamps in Introduction and explanation of

26
Wireman

Hrs; domestic wiring. Carry different combinations using electrical wiring systems, cleat
Professional out Testing, switching concept. (10 Hrs) wiring, Casing-capping, CTS,
Knowledge maintenance and 75. Calculate maximum Conduit and concealed etc.
35 Hrs repair/ replacement connected load in a section
of domestic wiring. of the institute. (10 hrs) IE Rules related to wiring,
76. Demonstrate and draw National Building codes for
electrical supply system house wiring, specification and
from pole to main switch types, rating & material.
board including different Minimum load capacities
components. (05 hrs.) (W/m2) of various buildings.
77. Prepare a list of typical Electrical load categories.
energy consumption of Terms; Maximum demand, Load
electrical appliances. (05 hrs) factor and Diversity factor, etc.
78. Identify various accessories
used in domestic wiring of Various wiring accessories/
different ratings/sizes and electrical fittings e.g. switches,
list out their approximate fuses, lamp holders, plugs,
cost. (10 hrs.) brackets, ceiling rose, cut out
79. Prepare test boards/ relays, sensors, voltage
extension boards and mount regulators, MCB, ELCB, MCCB
accessories like lamp etc.
holders, switches, sockets, Grading of cables and current
fuses, relays, MCB, ELCB, ratings.
MCCB. (18 Hrs)
80. Graphical representation Principle of laying out of
(Current Vs time) of MCB & domestic wiring.
ELCB. (05 hrs) Selection of switchgear.
81. Demonstrate method of Voltage drop concept.
working with plum bob, sprit IS 732-1863.
level, water level and wall
chasing. (10 hrs) Wiring materials used for PVC
82. Draw layouts and practice cables, Indian standards
PVC Casing-capping wiring of regarding the above wiring such
minimum 20 meter length as clip distance fixing of screws,
with minimum to more cable bending etc.
number of points. (12 Hrs) Introduction to estimation
83. Wire up PVC Casing-capping procedure, PVC casing and
wiring to control one lamp capping materials, sizes and

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Wireman

from two different places grades etc.


(Staircase wiring). (12 Hrs) Conduit pipe wiring materials
84. Draw layouts and practice and accessories, types and sizes
PVC Conduit wiring of of conduit.
minimum 20 mtr length with Branching of circuits with
minimum to more number respect to loads such as lighting
of points. (15 hrs) and power.
85. Wire up PVC conduit wiring
to control one lamp from Layout of Light points, fan
three different places. (12 points, heating loads etc., their
hrs) controls, main switches,
86. Demonstrate process of distribution boards as per IE
concealed conduit wiring rules.
system using visual aids. (05
hrs) Difference between MCCB,
87. Prepare main distribution MCB, ELCB, RCCB, MPCB.
board, mount the energy
meter board. (10 hrs) Different types of wiring;
88. Wire up the consumers main PVC conduit; Surface and
board with ICDP switch and concealed (PVC Conduit;/ metal
distribution fuse box. (05 conduit)
Hrs)
89. Carry out polarity test and Casing-capping wiring system.
ensure correct connections Power, control, Communication
of switches, fuses and and entertainment wiring.
accessories. (05 hrs)
90. Carry out earth continuity Wiring circuits planning,
test and ensure resistance of permissible load in sub-circuit
earth conductor as per IE and main circuit.
rule. (05 hrs) (35 hrs)
91. Check line-earth and
neutral-earth loop
impedance and ensure
effectiveness of earthing. (06
hrs)
92. Simulate faults and practice
tracing of faults in different
circuits. (10 Hrs)

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Wireman

93. Video demonstration of


various wiring accessories/
electrical fittings available in
the market viz., switches,
panels, fuses, plugs,
brackets, cut out relays,
sensors, voltage regulators,
circuit breakers etc. (05 hrs)
Professional Carry out wiring of 94. Demonstrate various Control Panel Wiring;
Skill 80 Hrs; control panels, components of a control Control panel components; DIN
Professional assemble accessories panel viz. DIN rails, plastic rails, trunking, connector blocks,
Knowledge and equipment. trunking, connector blocks, screw terminals, relays,
18 Hrs (Mapped NOS: screw terminals, contactors, protective units,
PSS/N1709) transformers/ toroidal fuses, fuse holders; chassis
inductors, resistors, mounted, fuse-links, resistors;
capacitors, fuses, fuse fixed, variable, capacitors,
holders, switches, push switches, lamps, labelling
buttons, lamps their grommets and clips etc.
specifications and labelling. Cable forming; template, wiring
(05 hrs) schedule, run out sheet, binding,
95. Demonstrate various continuous lacing, loop tie, lock
components of different stitch, finish knot, breakouts,
relays and contactors, their lacing breakouts, spot ties,
specifications, fittings in the laying of wires, twisted pair,
control panel and labelling. Cable markers and colour codes
(05 hrs) etc.
96. Practice cable forming Connections and routing of
including template, binding, cables.
lacing, loop tie, lock stitch, Consideration of EMI/EMC
breakouts, twisted pair. (10 Conductors of different circuits.
hrs) Symbols and use of relay
97. Practice use of sleeves, contacts: NO, NC, changeover,
bootlace ferrule, passing make/break after delay.
cables through strain relief Testing of various control
plate, correct method of elements and circuits.
connections in terminal (18 hrs)
blocks and routing of cables.
(10 hrs)

29
Wireman

98. Pass cables through strain


relief plate in an Electrical
cabinet and secure the
cables properly using cable
tie/clamp. (05 hrs)
99. Mount various control
elements e.g. circuit
breakers, relays, contactors,
measuring instruments,
sensors and timers. (10 hrs)
100. Practice earthing and
screening of cabinets as per
IE rules and ensure proper
earth continuity. (10 hrs)
101. Demonstrate electro-
magnetic interference and
electro-magnetic
compatibility. (05 hrs)
102. Practice wiring of control
panel for different
operations/controls of
motor using various
accessories and test for its
performance. (20 hrs)
Professional Install, test and carry 103. Demonstrate use of various Battery and solar cell:
Skill 35 Hrs; out maintenance of types of cells and practice on Chemical effects of electric
batteries and solar cell grouping of cells for current and Laws of electrolysis.
Professional with due care and specified voltage/current Explanation of Anodes and
Knowledge safety. under different conditions. cathodes.
10 Hrs (Mapped NOS: (03 Hrs)
PSS/N6003) 104. Prepare and practice on Types of cells, advantages/
battery charging. (03 Hrs) disadvantages and their
105. Practice on routine, care/ applications.
maintenance and testing of
batteries. (07 Hrs) Lead acid cell; Principle of
106. Practice charging of a Lead operation and components.
acid cell, filling of Types of battery charging, Safety
electrolytes, testing of precautions, test equipment and

30
Wireman

charging, checking of maintenance.


discharged and fully Grouping of cells for specified
charged battery. (12 hrs) voltage and current.
107. Demonstrate different types
of solar cell viz., a-Si, Cd-Te, Principle and operation of solar
c-Si, CI(G)S, CVP and HCVP. cell, Types of solar cell. (10 Hrs)
(05 hrs)
108. Determine the number of
solar cells in series/ parallel
for given power
requirement. (05 Hrs)
Engineering Drawing: 40 Hrs.
Professional Read and apply Engineering Drawing:
Knowledge engineering drawing Introduction to Engineering
ED-40 Hrs. for different Drawing and Drawing
Instruments–
application in the field
• Conventions
of work.
• Sizes and layout of drawing
sheets
• Title Block, its position and
content
• Drawing Instrument
Freehand drawing of–
• Geometrical figures and blocks
with dimension
• Transferring measurement
from the given object to the
free hand sketches.
• Free hand drawing of hand
tools.
Drawing of Geometrical figures:
• Angle, Triangle, Circle,
Rectangle, Square,
Parallelogram.
• Lettering & Numbering –
Single Stroke
Dimensioning Practice
• Types of arrowhead
Symbolic representation–
• Different electrical symbols
used in the related trades

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Wireman

Reading of Electrical Circuit


Diagram
Reading of Electrical Layout
drawing
Workshop Calculation & Science: 30 Hrs.
Professional Demonstrate basic Workshop Calculation & Science:
Knowledge mathematical concept Unit, Fractions
WCS-30 Hrs. and principles to Classification of unit system
Fundamental and Derived units F.P.S, C.G.S, M.K.S and SI units
perform practical
Measurement units and conversion
operations. Factors, HCF, LCM and problems
Understand and Fractions - Addition, subtraction, multiplication & division
explain basic science Decimal fractions - Addition, subtraction, multiplication& division
in the field of study. Solving problems by using calculator
Square root, Ratio and Proportions, Percentage
Square and square root
Simple problems using calculator
Applications of Pythagoras theorem and related problems
Ratio and proportion
Ratio and proportion - Direct and indirect proportions
Percentage
Percentage - Changing percentage to decimal and fraction
Material Science
Types metals, types of ferrous and non-ferrous metals
Introduction of iron and cast iron
Mass, Weight, Volume and Density
Mass, volume, density, weight
Related problems for mass, volume, density, weight
Work, power, energy, HP, IHP, BHP and efficiency
Potential energy, kinetic energy and related problems with
assignment
Heat & Temperature and Pressure
Concept of heat and temperature, effects of heat, difference
between heat and temperature, boiling point & melting point of
different metals and non-metals
Scales of temperature, Celsius, Fahrenheit, kelvin and conversion
between scales of temperature
Heat &Temperature - Temperature measuring instruments, types of
thermometer, pyrometer and transmission of heat - Conduction,
convection and radiation.
Mensuration
Area and perimeter of square, rectangle and parallelogram
Area and perimeter of Triangles

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Area and perimeter of circle, semi-circle, circular ring, sector of


circle, hexagon and ellipse
Surface area and volume of solids - cube, cuboid, cylinder, sphere
and hollow cylinder
Trigonometry
Measurement of angles
Trigonometrical ratios
Trigonometrical tables
Project Work / Industrial Visit

SYLLABUS FOR WIREMAN TRADE

SECOND YEAR
Professional Skills
Reference Learning Professional Knowledge
Duration (Trade Practical)
Outcomes (Trade Theory)
With Indicative Hours
Professional Plan, draw, install and 109. Practice wiring for Commercial Wiring:
Skill 115 test different types of communication circuits and Wiring in commercial building-
Hrs; Commercial wiring computer networks using their special precautions as per
including advanced UTP, STP, Co-axial and I.E. rules.
Professional
systems. Install optical fibre cables. (11 hrs)
Knowledge
temporary electrical 110. Wire-up lighting system for Different types of wiring -
30 Hrs
wiring at construction control using motion Power, control, Communication
site. detector. (12 hrs) and entertainment wiring.
(Mapped NOS: 111. Wire-up panel board for
PSS/N1707) control of lights and fans Wiring circuits planning, Cabling
from wireless remote. (12 in healthcare facilities;

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hrs) importance of grounding,


112. Demonstrate wiring and shielding and routing in
components of fire alarm accordance with life safety
system, interior siren, codes to minimize interference
control & signalling using with medical equipment.
visual aids. (12 hrs)
113. Practice installation of 1 φ GFCI (Ground-fault circuit
& 3 φ online/ offline UPS interrupter) receptacles.
wiring and test. (12 hrs) (30 hrs)
114. Install and wire up CCTV
camera. (08 hrs)
115. Install inverter and carry out
wiring. (12 hrs)
116. Demonstrate wiring plan,
lighting fixtures, receptacles
and sensors for bathing
area. (12 hrs)
117. Demonstrate multi-
storeyed building wiring.
(12 hrs)
118. Install temporary LV
electrical panels and
lighting arrangements for
construction site. (12 hrs)
Professional Plan, draw, estimate 119. Identify accessories and Industrial Wiring:
Skill 110 material/ cost, install tools required for industrial
Adverse conditions likely to
Hrs; and test different wiring. Demonstrate various
affect the installation.
types of industrial switchboards, switchgears,
Professional
wiring system as per IE industrial control panels Degree of mechanical and
Knowledge
rules. Layout cables and accessories. (06 hrs) electrical protection necessary.
28 Hrs
for various purposes 120. Demonstrate cable tray,
including cable raceways, auxiliary gutter, Peak-Non-peak Loads in Office
management. cable bus assembly, trench Buildings
(Mapped NOS: for passing of cables. (06
Lighting Design; lighting power
PSS/N1707) hrs)
density,
121. Determine minimum
ampacity and size of Estimation of load, cable size,
conductors for continuous

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and non-continuous loads. bill of material and cost.


(06 hrs)
Inspection and testing of wiring
122. Practice installing cables in
installations.
conduit as per IE rules. (06
hrs) Special wiring circuit e.g.
123. Practice cutting, threading hospital, godown, tunnel and
and bending of metallic workshop, etc.
conduit. (08 hrs)
124. Identify different bus bars, Danger notice as per IE rules
practice joining and
Cable Management:
installation including
overhead bus bar system as Types of cables, their use,
per IE rules. (10 hrs)
Various cable glands
125. Prepare bill of material,
plan and practice wiring of Introduction to IP ratings
an institute and workshop (Ingress protection) and IP
as per IE rules. (16 hrs) Codes format.
126. Demonstrate Hospital,
Tunnel and Godown wiring Importance of Bonding and
using visual aids. (06 hrs) grounding, various types.
127. Practice testing / fault Testing of cables, locating faults,
detection of industrial open circuit, short circuit and
wiring installations and leakage in cables.
repair. (14 hrs) (28 hrs)
128. Practice laying of cables in
raceways and trenches. (05
hrs)
129. Demonstrate various cable
glands. Practice cable entry
on a switch cabinet wall. (05
hrs)
130. Practice passing of cables
through cable entry plate
for standard cables without
connectors, up to IP 68
rated protection. (05 hrs)
131. Practice split cable entry for
multiple pre-terminated

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cables, up to IP 65 rated
protection. (05 hrs)
132. Demonstrate bonding and
grounding of raceways,
cable assembly and panels.
(04 hrs)
133. Demonstrate use of earth
rods. Test underground
cables for faults and remove
the fault. (08 hrs)
Professional Plan, install and test 134. Group different wattage of Illumination & Stage Light
Skill 60 Hrs; illumination system lamps in series for specified Control:
including domestic, voltage. (03 Hrs)
Professional Laws of Illuminations.
commercial and 135. Practice on low voltage track
Knowledge
industrial system, mains voltage track Types of illumination system.
20 Hrs
requirements. system and LED battery
Connect, program and powered lighting. (07 hrs) Illumination factors, intensity of
operate PAR light on 136. Prepare decorative lamp light.
DMX controller (Stage circuit to produce rotating/
Type of lamps, advantages/
light control). running light effect. (08 Hrs)
disadvantages and their
(NOS: PSS/N1707) 137. Install different display
applications.
spotlights and LED
downlights. (08 Hrs) Calculations of lumens and
138. Demonstrate kitchen under- efficiency.
cabinet lighting, shelf
Spotlights, downlights, Strip
lighting, closet lighting and
lights
cove lighting. (05 hrs)
139. Practice installation of Various reflectors; PAR
various lamps e.g. (Parabolic aluminized reflector),
fluorescent tube, HP MR (Multi-faceted reflector)
mercury vapour, LP mercury
vapour, HP sodium vapour, LED video wall panel
LP sodium vapour, metal applications.
halide, LED lights, pendant (20 hrs)
lighting. (15 hrs)
140. Assemble, program and
Practice on DMX controller
for operation of PAR lights.

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(10 hrs)
141. Visual demonstration of LED
video wall panel
installation, hardware &
software setup. (04 hrs)
Professional Assemble simple 142. Determine the value of CFL/LED Lamps & DC regulated
Skill 65 Hrs; electronic circuits, resistance by colour code power supply;
repair CFL, LED lamps and identify types. (05 hrs)
Professional Resistors; colour code, types
and DC regulated 143. Determine V-I
Knowledge and characteristics.
power supply. characteristics of
20 Hrs
(Mapped NOS: semiconductor diode. (05 Diode; P-N junction,
PSS/N6002) hrs) classification, specifications,
144. Identify circuit components biasing and characteristics.
and their terminals viz,
diode, transistor, Rectifier circuit; half wave, full
capacitors, regulator. (06 wave, bridge rectifiers and
hrs) filters.
145. Construct half wave, full
wave and bridge rectifiers. Active and passive components.
(15 hrs)
146. Practice soldering on basic Functioning of components used
electrical and electronic in CFL and LED circuits.
circuits. (06 hrs) CFL and LED lamp’s circuit.
147. Troubleshoot defects in
simple power supplies. (05 Safety and disposal procedure
hrs)
(20 hrs)
148. Identify different
components and circuits of
CFL & LED lamps. (08 hrs)
149. Check faulty section/
components of LED & CFL
and practice for repairing.
(15 hrs)
Professional Assist in Installation 150. Construct a solar lantern Solar Power Plant:
Skill 80 Hrs; and commissioning of using Solar PV panel (15W), Solar energy fundamentals.
small solar plant, solar Charge controller (6V, 5A), Study of Sun path (east to west,
Professional
pumps and construct output control circuit for North to south and south to
Knowledge
variable illumination, north movement).

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20 Hrs Solar DC appliances. Rechargeable battery (6V,


7Ah) and DC LED lamp (5W). Study of daily and seasonal
(Mapped NOS:
(15 hrs) changes of sunlight.
PSS/N6003)
151. Construct a Solar Day Angle of inclination of radiant
lighting using manual light and its relation with
charge controller (12V, latitude and longitude of
10A), Solar battery (12V, different locations on Earth.
100Ah), Solar panel (75 W)
and 4X LED light (12V DC, Solar DC domestic application:
5W). (10 hrs) Making of solar lantern. Solar
152. Construct a Solar Street Day lighting. Solar Garden
light using dusk to dawn Lights.
charge controller (12V, 10 Safety in DC system.
A), Solar battery (12V, 100 Quality standards
Ah), Solar panel (75 W) and List out the inventory list of
4X LED light (12V DC, 5W). equipments.
(10 hrs)
153. Construct a Solar water Solar DC industrial application:
pump using a DC pump (24 Solar street light. Solar home
V), Solar Panel (250 W), lighting system. Solar Security
Charge controller (24 V, 10 system. Solar DC water pump.
A). (12 hrs)
154. Connect a Solar panel Differentiate AC and DC solar
(10W), Solar charge pumps and their PV
controller (12V, 10A), Solar requirements for various HP
battery (12V, 100 Ah) and a capacities.
normal inverter and convert
to a solar inverter. (10 hrs) Solar PV e-learning software.
155. Prepare bill of material for a (20 hrs)
1 KW solar PV installation.
(10 hrs)
156. Demonstrate through audio
visual aids; automatic
manufacturing of solar
panels, installation of solar
street light, solar fertilizer
sprayer, solar water pump
and solar traffic light. (09

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hrs)
157. Demonstrate
synchronization between
Solar Panel & AC grid supply
using visual aids. (04 hrs)
Professional Plan, prepare and 158. Identify different parts of Underground cable joints:
Skill 85 Hrs; carry out jointing of various underground cables. Need of cables, advantages and
LT/HT underground (05 hrs) disadvantages, various types
Professional
cables with due care 159. Practice preparation of viz., PVC, XLPE, PILC, oil filled,
Knowledge
and safety. cables for termination and etc.
20 Hrs
(Mapped NOS: joining. (12 hrs) Cable insulation & voltage
PSS/N2512) 160. Demonstrate termination grades.
kits and practice on Joints and terminations; pre-
terminations of LT/HT moulded, heat shrinkable,
cables. (15 hrs) extrusion molded joints
161. Practice discharging Slip on, cold shrink terminations.
procedure of underground Types of connectors used in the
cables. (08 hrs) cable, current path.
162. Make straight joint of Methods of conductor
different types of connection, contact resistance.
underground cable. (25 hrs) Galvanic corrosion and use of
163. Demonstrate jointing of bimetals.
XLPE cables using audio- Connectivity for cable screen
visual aids. (12 hrs) and armour, mechanical
164. Demonstrate various tests protection
on underground cables. (08 Kits for joints and terminations.
hrs) Cable termination to equipment
Standards and testing; type,
routine, field test, Stress control
(20 hrs)
Professional Install Electric Vehicle 165. Demonstrate different EV scenario in India and EV
Skill 20 Hrs; charging stations and charger specifications. Charging basic theory.
carry out (04hrs)
Professional EV Charging safety
preventive/breakdown 166. Perform installation of EV
Knowledge requirements.
maintenance. charging Station for Public
05 Hrs
places. (08 hrs) (05 hrs)
167. Perform installation of
Home EV charging stations.

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(08 hrs)
Professional Install and repair 168. Service and repair of bell/ Domestic appliances:
Skill 135 domestic appliances buzzer. (06 hrs)
Working principles and circuits
Hrs; viz., electric kettle, 169. Service and repair of
of common domestic electrical
food processor, fan, electric iron, electric kettle,
Professional appliances; Bell, buzzer, electric
washing machine, cooking range and geyser.
Knowledge iron, kettle, cooking range,
geyser, water pump (15 hrs)
40 Hrs geyser, induction heater, mixer,
etc. including repair of 170. Service and repair of
grinder, juicer, food processor,
electrical faults in induction heater. (06 hrs)
fan, pump set, washing
refrigerator, window 171. Service and repair of
machine, refrigerator and air
and split AC. mixer/grinder and food
conditioner etc.
(Mapped NOS: processor. (20 hrs)
PSS/N6003, 172. Service and repair of fan, Concept of Neutral and Earth.
PSS/N4402, blower, cooler, etc. (15 hrs)
PSS/N1711) 173. Service and repair of semi- (40 hrs)
automatic washing
machine. Demonstrate
components of fully
automatic top & front load
washing machine using
visual aids. (15 hrs)
174. Service and repair of
refrigerator. (15 hrs)
175. Demonstrate installation
and repair of pump set and
submersible pump. (15 hrs)
176. Carry out repair of electrical
circuit of window and split
AC. (20 hrs)
177. Demonstrate installation
and maintenance of split AC
using visual aids. (08 hrs)
Professional Perform winding of 178. Practice winding of single- Winding:
Skill 130 small transformers phase transformer. (12 hrs)
Concentric/ distributed, single/
Hrs; and motors viz., ceiling 179. Practice on ceiling fan and
double layer winding and
fan, table fan, table fan motor winding.
Professional related terms.
mixer/grinder, (12 hrs)
Knowledge
submersible pump, 180. Carry out maintenance, Troubleshooting of single-phase

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35 Hrs etc. service and repair of single- AC induction motors and


(Mapped NOS: phase AC motors viz., universal motor.
PSS/N4402) mixer/grinder, table fan
(35 hrs)
pumps etc. (25 hrs)
181. Practice on single/double
layer and concentric
winding for AC motors and
testing. (30 hrs)
182. Carry out maintenance and
servicing of universal motor.
(12 hrs)
183. Carry out winding of
submersible pump. (15 hrs)
184. Practice winding of small 3-
φ AC motor. (24 hrs)
Professional Carry out Estimation & 185. Perform estimation and Concept and Principles of
Skill 40 Hrs; costing for different costing for different estimation and costing.
wiring systems and types/scheme of wiring for Different wiring layouts and Bill
Professional
ready to adopt labour, materials and of material; domestic,
Knowledge
structured / smart accessories as per layout. commercial, and industrial
10 Hrs
wiring concept for (25 hrs) wiring.
automation and IoT 186. Demonstrate structured
applications. wiring/ smart wiring for Smart wiring concept
home & office automation
Procedure for taking wireman
through visual aids. (05 hrs)
permit and competency
187. Visual demonstration of IoT
certificate. (10 hrs)
based home automation/
control of electrical
appliances through
smartphone. (05 hrs)
188. Demonstrate software
available for electrical
wiring and circuits. (05 hrs)
Engineering Drawing: 40 Hrs.
Professional Read and apply Engineering Drawing:
Knowledge engineering drawing Reading of Electrical Sign and Symbols.
ED 40 Hrs. for different Sketches of Electrical components.
Reading of Electrical wiring diagram and Layout diagram. Reading of
application in the field
Electrical earthing diagram. Drawing the schematic diagram of plate

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of work. and pipe earthing.


Drawing of Electrical circuit diagram.
Drawing of Block diagram of Instruments & equipment of trades.
Workshop Calculation & Science: 32 Hrs.
Professional Demonstrate basic Workshop Calculation & Science:
Knowledge mathematical concept Friction
WCS 32 Hrs. and principles to Friction - Lubrication
Algebra
perform practical
Algebra - Addition, subtraction, multiplication & division
operations. Algebra - Theory of indices, algebraic formula, related problems
Understand and Elasticity
explain basic science Elasticity - Elastic, plastic materials, stress, strain and their units and
in the field of study. young’s modulus
Profit and Loss
Profit and loss - Simple problems on profit & loss
Profit and loss - Simple and compound interest
Estimation and Costing
Estimation and costing - Simple estimation of the requirement of
material etc., as applicable to the trade.
Estimation and costing - Problems on estimation and costing
Project work / Industrial visit

SYLLABUS FOR CORE SKILLS


1. Employability Skills (Common for all CTS trades) (120 Hrs. + 60 Hrs.)

Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects which
is common for a group of trades, provided separately in www.bharatskills.gov.in / dgt.gov.in

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ANNEXURE-I

List of Tools & Equipment

WIREMAN (For batch of 20 Candidates)

S No. Name of the Tools and Equipment Specification Quantity

A. TRAINEES TOOL KIT (For each additional unit trainees tool kit Sl. 1-20 is required additionally)
1. Steel rule 300 mm 21 Nos.
2. Screw Driver 200 mm 21 Nos.
3. Screw Driver 100 mm 21 Nos.
4. Terminal screw Driver 75 mm (Connector) 21 Nos.
5. Knife Electrician D.B. 21 Nos.
6. Hammer Ball peen 0.25 Kg 21 Nos.
7. Plumb bob 115 grams 21 Nos.

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8. Combination pliers insulated 200 mm 21 Nos.


9. Neon tester pencil bit type 500 volt 21 Nos.
10. Try square 200 mm 21 Nos.
11. Spanner set DE Set of 6 (from 6x7 to 16x7) 21 Nos.
12. Screw driver set (set of 5) 100-300 mm 21 Nos.
13. File half round 2nd cut 250 mm 21 Nos.
14. File round 2nd cut 150 mm 21 Nos.
15. Soldering iron 60 W/230 V 21 Nos.
16. Neon tester 230 V 21 Nos.
17. Steel measuring tape Pocket type 21 Nos.
18. Bradawl 150 mm x 6mm square pointed 21 Nos.
19. Set of Rowel punch 8, 10 mm 21 Nos.
20. wooden mallet 1 kg. (75mm x 15mm) 21 Nos.
B. SHOP TOOLS & INSTRUMENTS
Conduit pipe cutting and for 15 mm to 30 mm. 1 No.
21.
threading machines adjustable
Conduit pipe bending machine, for 15 mm,18 mm, 25 mmand 30 mm 1 No.
22.
suitable pipe
Multi meter 0-5, 100, 200, 4 Nos.
23. 500 milli-amperes
0-150, 300, 600 V AC/DC
24. Hot wire Ammeter 0-15 Amps. 1 No.
25. Wheatstone Bridge 1 No.
26. Electrical power drilling machine 12mm, 250 volts universal type 1 No.
27. Megger (Insulation tester) 500 volts 2 Nos.
28. Voltmeter M.C. 0-300 volts 1 No.
29. Voltmeter M.C/ Multi range 0.70, 150,300 & 600 V 1 No.
30. Voltmeter M.C. Multi range 0-15,30,50 & 75 V 1 No.
31. Voltmeter centre zero 15-0-15 volts 1 No.
32. Voltmeter M.I. multi-range 0-150, 300, 600 V 2 Nos.
33. Voltmeter M.I. multi-range 0-50, 75, 150 V 1 No.
34. Ammeter M.I. 0-30 Amp, panel board 2 Nos.
35. Ammeter MC 0 – 500 mA 3 Nos.
36. Autotransformer 250V / (0 – 300) V,10A 2 Nos.
37. Frequency meter 45 to 55 Hz 2 Nos.
Power Factor meter 440 V, 20 A, Three Phase portable box 2 Nos.
38.
type
39. Out Side Micrometer 0 - 25 mm least count 0.01mm 2 Nos.
40. Solid State Solar Based Single Phase 5-30 Amps, 240 Volts 1 No.

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Energy Meter (Bidirectional)


41. Ammeter M.I. 0-5Amp. Panel board type 2 Nos.
42. Ammeter M.I. 0 - 10 Amp. panel board mounting type 2 Nos.
43. Ammeter M.C. Centre zero 5-0-5 Amp 2 Nos.
44. Ammeter MC 0 - 1 Amp 1 No.
Single phase KWH meter analog& 5A, 250 V AC 2 Nos. Each
45.
digital
Three phase KWH meter analog& 25A, 415 V A. C 4 Nos. Each
46.
digital
47. 3 Phase KW meter 15A, 440 V 1 No.
48. Watt meter Dynamo meter type 5 Amps. And 250 v, 1.25 kw 1 No.
49. Clamp on ammeter 0-25A, 0-200A 2 Nos.
50. Tachometer digital Non-contact type 0-6000 RPM 1 No.
51. Magnetic Flux Meter 0-500 tesla 2 Nos.
52. Series Test Lamp 230V, 60W 4 Nos.
Lux meter lux meter LCD read out 0.05 to 7000
53. 2 Nos.
lumens with battery.
54. Meter Reading Instrument (MRI) 1 No.
55. Hydrometer 2 Nos.
Hydraulic crimping tool for UG cable 20 Sq. mm to 250sq mm 1 No.
56.
crimping with bits
C. LIST OF TOOLS & ACCESSORIES
Conduit pipe cutting and threading adjustable for 15mm to 30mm. 1 No.
57.
machine
Conduit pipe bending machine suitable for 15mm, 18mm, 25mm and 1 No.
58.
30mm pipes
59. Bar magnet 1 No.
60. Drill bit 6mm, 8mm & 10 mm 1 each
61. Horse shoe magnet 1 No.
62. Crimping tool 25 mm 1 No.
63. Crimping tool heavy duty 1 No.
64. Crimping tool 9” Hex series 1 No.
65. Small crimping tools (assorted) 10 - 100 mm (5 Nos.) 1 Set
Crimping tool for telephone/ 1 No.
66.
LAN cable
67. Wire stripper 150 mm 5 Nos.
68. Rubber matting 2 meter x 1 meter x 9 mm 2 Nos.
69. Wiring board on stand 3 meter x 1 meter with 0.5 5 Nos.

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meter projection on the top


70. Set of Wall jumper octagonal 37mm X 450mm and 37 X 600mm 4 sets
71. Center punch 100 mm 2 Nos.
72. Pliers side cutting insulated 200 mm 5 Nos.
73. Pliers flat nose insulated 150 mm 5 Nos.
74. Pliers round nose insulated 200 mm 5 Nos.
75. Pliers long nose insulated 200 mm 5 Nos.
76. Screw driver heavy duty 200 mm 2 Nos.
77. Screw driver heavy duty 300 mm 5 Nos.
78. Firmer chisel 1" 10 Nos.
Gauge, wire imperial stainless steel Wire Gauge - Metric
79. 4 Nos.
marked in SWG & mm
80. Hammer Ball Peen 0.5 kg and 1.0 kg 5 Each
81. Hammer cross Peen 0.5 kg 5 Nos.
82. Rawal tool holder & Bit No. 8, 10, 14, & 16 2 sets
83. Scriber 150 mm 2 Nos.
84. File flat 300 mm rough 5 Nos.
85. File flat round 150 mm smooth 5 Nos.
86. File round 300 mm 2nd cut 5 Nos.
87. File triangular 150 mm 2nd cut 5 Nos.
Spanner set of 6 Double ended (18x18, 20x22, 21x23, 2 sets
88.
24x27, 25x27, 30x32)
89. Adjustable spanner 300 mm 1 No.
90. Foot print Grip 250 mm 2 Nos.
91. Allen keys Set 5 to 11 1 set
92. Spirit level 300 mm 2 Nos.
93. Electric soldering iron 125 watts 230-250 V 2 Nos.
94. Blow lamp 1 liter capacity 2 Nos.
95. Forge with hand blower 1 No.
96. Bench vice 150 mm 5 Nos.
97. Hand vice 50 mm jaw 5 Nos.
98. Pipe vice Cast Iron with hardened 100 mm
2 Nos.
jaw open type
99. Scissors blade, SS 200 mm As required
100. Scissors blade, SS 150 mm As required
101. Contactor & auxiliary contacts 3 phase, 415 Volt, 25 Amp with 2 NO 2 Nos. each
and 2 NC
102. Limit Switch Limit Switch, Liver operated 2A 500v, 2- 2 Nos.
contacts

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103. Rotary Switch 16 A/440v 2 Nos.


104. Relay- 2 No. each
a. Cut out Relays a. 16A, 440V
b. Reverse current b. 16A, 440V
c. Over current c. 16A, 440V
d. Under voltage d. 360V-440V
105. Insulators including hardware fitting Pin Type, shackle type, egg type & 2 Nos. each
suspension type
106. Tower ladder on type wheels Min 10ft-Max 30ft 2 Nos.
107. Portable extension ladder Aluminium 6 to 9 meters 1 No.
108. Trowel 150 mm 2 Nos.
109. Miniature circuit breaker (MCB) 220V/ 6 Amps 2 Nos.
Knife Switch DPDT fitted with fuse 16 Amp
110. 4 Nos.
terminals
Knife Switch TPDT fitted with fuse 16 Amp/ 440 V
111. 4 Nos.
terminals
Earth Plate 60cm X 60cm X 3.15mm Copper Plate
112. 1 Each
60cm X 60cm X 6mm GI Plate
Earth Electrode Primary Electrode 2100x28x3.25mm
113. 1 No.
Secondary Cu Strip 20x5mm
114. MCCB 100Amps, Triple pole 1 No.
ELCB and RCCB 25Amps, double pole and 25Amps,
115. 1 Each
double pole, IΔn 30 mA
Capacitors Electrolytic, Ceramic, Polyester film,
116. 2 Each
Variable, Dual run
Various Electronic components Resistors, Diode, LED, Small transformer
117. As required
etc.
Various Lamps with fittings Halogen Incandescent Lamp,
Fluorescent tube, HP mercury vapor
118. Lamp, High-pressure sodium Lamp As required
Low-pressure sodium Lamp, LED Lamps,
downlights, floodlights, spotlights, etc.
119. All types of CFL lamp &LED sets 5 watt, 15 watt, 25watt 3 each
Cables :
Twisted Pair
Non-Metallic Sheathed Cable
Underground Feeder Cable
120. Ribbon Cable 1 mtr each AS required
Metallic Sheathed Cable
Multi-Conductor Cable
Coaxial Cable
Direct-Buried Cable

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Wireman

121. Cable Jointing Kit As required


122. Bus bar with brackets 1 mtr each 3 Nos.
123. Electrician Helmet Yellow Colour 2 Nos.
Safety belt with provision for 10 Nos.
124.
keeping tools
125. Rubber gloves 5000 Volts 2 pairs
Panel Accessories Cable ducts, ferrules, LED indicators,
126. push buttons, rotary switches, timers, As required
relays, MCB, MCCB, RCCB, etc.
Wiring Accessories (including Modular frames, back boxes, switches,
modular & Industrial switchgears) sockets, plugs, connectors, fuses,
conduits (PVC & Metal), wiring channel,
127. As required
fasteners, smoke alarm, sunset
switches, fan controllers, light dimmers,
etc.
Solar Street Light 12V, 75Ah battery, 75 Wp solar panel,
12V, 10A dusk to dawn charge
128. 01 Nos.
controller, 60 W LED lights and 9 m
height pole all dismountable
Solar Traffic Light 12V, 75Ah battery, 75 Wp solar panel,
12V, 10A dusk to dawn charge
129. controller, 15 W LED lights with suitable 01 No.
colors and 9 m height pole all
dismountable
130. Solar DC pump 24V, 1 HP 01 No.
131. Rechargeable battery 12 V, 100 Ah As required
132. Rechargeable battery 6 V, 7 Ah As required
133. LED lights 12V, DC, 5W As required
134. LED lights 6 V, DC, 5W As required
135. Solar panels 250 Wp, 15Wp As required
Solar charge controller with manual 6V,5 A
136. As required
switch (Day lighting)
137. EV Charger 3 phase input 1 No.
138. EV Charger (Home) 1 Phase input 1 No.
139. Motion Detector 5 Nos.
D. List of Equipment/ Shop Machinery
140. DC Power supply 250V DC, 25 Amp 1 No.
141. Star Delta starter Manual, Semi-automatic & Automatic 1 Each
142. Automatic Reverse Forward starter 1 No.
143. Single phasing preventer 415 V 1 No.
144. DOL starter For A.C Motors of 2 to 5 H.P. 1 No.

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Wireman

145. Soft starter 1 ph 1 No.


146. Lead Acid battery 75Ah 12 V 1 No.
147. Battery Charger 15 V, Current controlled 1 No.
148. Solar street light lamp set 12 V , 18/ 24 watts 4 No.
149. Field regulator 0 - 1000 ohmic, 2 Amps 1 No.
150. Transformer single phase 1 K.V.A. 250/100 V 2 Nos.
D.C. Compound motor 3 H.P 250 V with 4 point starter and 1 No.
151.
field regulator (Laboratory type)
D.C. shunt motor 3 H.P 250 V with 3 point starter and 1 No.
152.
speed regulator (Laboratory type)
D. C. series motor 3 H.P 250 V with 2 point starter and 1 No.
153.
speed regulator (Laboratory type)
MG Set consisting of squirrel cage 3 phase ACB, Star-Delta starter (contact 1Set
induction motor 5 HP, 400 V cycle type 8 point) & Automatic type, DC
with directly coupled compound circuit breaker, Suitable voltmeter,
154.
generator 3 KW, 250 V with built in Ammeter & indicating lamps on AC &
panel board consisting of: DC side, Sunk field regulators, Field
circuit ammeter
155. CCTV Camera kit 1 No.
156. UPS with battery 500VA, 230V 1 No.
Personal computer system with Latest configuration 1 No.
157.
printer
158. LCD/LED projector 1 No.
159. Domestic Appliances – 1 Each
a. Electric Induction plate 1500 Watt, 240V
b. Electric Kettle 1500 Watts, 240V
c. Electric Iron Automatic - 750 W, 240 V
d. Immersion Heater 1500 Watt, 240V
e. A.C. Ceiling Fan and AC Table Fan 68 Watt, 230 V
f. Geyser (Storage type) 10 litre
g. Mixture & Grinder 750 W, 240 V
h. Washing Machine Semi-automatic 5 Kg
i. Motor Pump set 1 HP, 1 Phase, 240 V
j. Refrigerator
k. Window and Split AC
160. DMX Controller 1 No.
161. Rewinding Machine 1 No.
162. Control Panel 5’ x 3’ x 1.5’ 1 No.
E. Shop Floor Furniture and Materials
163. Working Bench 2.5 m x 1.20 m x 0.75 m 2 Nos.
164. Demonstration table 2.5 x 1.25 x 0.75 m 2 Nos.
165. Instructor’s table Junior Executive 1 No.

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166. Instructor’s chair Full Arm, Caned Back & Seat 2 Nos.
167. Computer chair - Revolving 2 Nos.
168. Metal Rack 100cm x 150cm x 45 cm 4 Nos.
169. Lockers with 20 drawers standard size with key 1 No.
170. Almirah 2.5 m x 1.20 m x 0.5 m 1 No.
171. Almirah 1.8 x 1.2 x 0.45 m 1 No.
172. Black board/ white board minimum 4 x 6 feet 1 No.
173. Blackboard with easel 3' x 6' 1 No.
174. Stools 1' x 1'x 1.5' 20 Nos.
175. Fire Extinguisher CO2 2 Kg 2 Nos.
176. Fire Buckets Standard size 2 Nos.
Note: -
1. All the tools and equipment are to be procured as per BIS specification.
2. Internet facility is desired to be provided in the class room.

ABBREVIATIONS

CTS Craftsmen Training Scheme


ATS Apprenticeship Training Scheme
CITS Craft Instructor Training Scheme
DGT Directorate General of Training
MSDE Ministry of Skill Development and Entrepreneurship
NTC National Trade Certificate
NAC National Apprenticeship Certificate
NCIC National Craft Instructor Certificate
LD Locomotor Disability
CP Cerebral Palsy
MD Multiple Disabilities

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LV Low Vision
HH Hard of Hearing
ID Intellectual Disabilities
LC Leprosy Cured
SLD Specific Learning Disabilities

DW Dwarfism
MI Mental Illness
AA Acid Attack
PwD Person with disabilities

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