ToF-SIMS 1
ToF-SIMS 1
ToF-SIMS 1
G R A P H I C A L A B S T R A C T
A R T I C L E I N F O A B S T R A C T
Keywords: As the main copper-bearing sulfide minerals in cyanide tailings, how to improve the flotation recovery of
Ceramic media chalcopyrite is of great significance to the comprehensive management of bulk solid waste. To obtain higher
Iron media leaching rate of precious metals, fine grinding is required. However, the production of numerous interfering ions,
Cyanide leaching
accompanied by severe mechanical entrainment, leads to a series of problems in the grinding process. In this
Chalcopyrite
ToF–SIMS
context, the correlation between surface adsorption, the occurrence of species on the chalcopyrite surface and the
Flotation differences in grinding media in cyanidation system would be a key issue for process optimization. Scanning
electron microscope–energy dispersive spectrometer (SEM–EDS) and contact angle measurements were per
formed on the chalcopyrite surface. The results showed that the use of ceramic media avoided excessive surface
oxidation caused by the galvanic couple actions between the iron media and chalcopyrite. Zeta potential values
revealed that the cyanide adsorbed on the chalcopyrite surface and reacted with positively charged substances,
inhibiting the adsorption of collector, which was confirmed by microflotation. Surface chemistry analysis using
X–ray photoelectron spectroscopy (XPS) and time–of–flight secondary ion mass spectrometry (ToF–SIMS)
confirmed that the chemical environment of the chalcopyrite surface had been changed using the iron media,
which accelerated the formation of FeOOH and enhanced the adsorption of CN– on the chalcopyrite surface. It
was further demonstrated by ToF-SIMS that the ceramic media exhibited the excellent grinding performance,
which excluded the insignificant contribution of impurity elements (mainly Fe). This study provides important
surface chemical evidence to gain an in-depth understanding of the effect of grinding environment on the
* Corresponding authors at: Key Laboratory for Ecological Metallurgy of Multimetallic Mineral (Ministry of Education), Northeastern University, Shenyang
110819, Liaoning, China.
E-mail addresses: [email protected] (Q. Zhao), [email protected] (H. Yang), [email protected] (L. Tong), [email protected]
(R. Jin), [email protected] (P. Ma).
https://doi.org/10.1016/j.colsurfa.2022.128799
Received 5 January 2022; Received in revised form 9 March 2022; Accepted 15 March 2022
Available online 17 March 2022
0927-7757/© 2022 Elsevier B.V. All rights reserved.
Q. Zhao et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 644 (2022) 128799
mechanism of cyanide adsorption on the chalcopyrite surface, which plays a crucial role in promoting the
possibility of the comprehensive utilization of the cyanide tailings.
Table 1
Chemical compositions of chalcopyrite sample (wt%).
Component Cu Fe S SiO2 HfO2 Al2O3 As2O3 CaO ZrO2 Others
Content 33.30 30.50 34.40 0.49 0.20 0.10 0.05 0.02 0.02 0.92
2
Q. Zhao et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 644 (2022) 128799
Fig. 2. SEM (at different magnifications), EDS and contact angle images of chalcopyrite samples obtained using different grinding media at a rotating speed of 400 r/
min for 10 min: (A) and (a) ceramic media; (B) and (b) iron media.
crystal phase, which meet the experimental requirements. Zirconium 100 mL flotation tank, mixed with an appropriate amount of high pure
balls (Ceramic Media–CM) and cast iron balls (Iron Media–IM) were water, and stirred for 1 min at an impeller speed of 1500 r/min. NaOH
purchased from Miqi Instrument Equipment Co., Ltd., Hunan Province, and HCl were used to adjust the pH of slurry to 9–10. Sodium butyl
China. xanthate (SBX) and terpenic oil (20 g/t) were added in turn, stirring for
High purity water (Milli-Q integral-5, 18.2 MΩcm) was used for all 3 min and 1 min, respectively. The scraped froth was manually collected
the experiments. Sodium cyanide (NaCN), collector (Sodium butyl for 5 min, the flotation recovery of chalcopyrite samples was calculated
xanthate, SBX) and frother (terpenic oil) of chalcopyrite were provided based on the mass of froth and tailings. The flotation test was repeated
by Shandong Zhaojin Group co., Ltd. All the reagents used in this work three times under the same conditions and the mean value was taken as
were analytical reagent (AR). the final result.
10 g chalcopyrite samples combined with 7 mL high pure water were 2.4.1. Determination of cyanide concentrations
ground using 100 g of zirconium balls or cast iron balls as grinding The concentration of free cyanide in cyanide slurry was determined
medium. The grinding process was carried out in planetary ball mill by silver nitrate titration method. Thymol phthalein and P-dimethyla
(QM3SP2) instrument equipped with 100 mL zirconium jars. The sam minobenzylidene rhodanine were used as indicators. A certain amount
ples were ground at a rotating speed of 400 r/min for 10 min (100% of of cyanide slurry solution was centrifuged and separated. 1 mL of su
the ground chalcopyrite less than 45 µm in diameter). After grinding, the pernatant was added to a triangular flask, and adjusted pH to 12 using
slurry was transferred to a 600 mL glass beaker containing 400 mL 0.1% 1 M NaOH solution, then added 3–5 drops of indicators and titrated the
NaCN. 1 M NaOH was used to adjust the slurry pH in the range of free cyanide with silver nitrate until the solution changed from black-
11.0–11.5. The cyanide leaching tests were carried out in a mixer (XITII, green to purplish red. Three parallel samples were conducted and the
Jilin, China) at stirring speed of 900 r/min. Throughout the cyanidation mean value was taken as the final result.
process, timely replenish the consumed cyanide to ensure that the NaCN
concentration was kept at 0.1%. Three parallel samples were set up for 2.4.2. Zeta potential analysis
each group. The zeta potential analysis was conducted using a Malvern Zetasizer
Nano ZS90 instrument (Malvern Inc., UK). After adding 50 mg samples
2.3. Microflotation tests (–5 µm) to a beaker and mixing with 50 mL of high pure water, the
desired pH values was adjusted by NaOH or HCl. The mixture was stirred
The flotation tests were carried out in a XFG flotation machine by a magnetic stirrer (T09–1S, Sile, China) for 15 min to thoroughly
(Changchun, Jilin Province, China). In each flotation test, 5 g chalco disperse the chalcopyrite. After standing for 10 min, the supernatant
pyrite sample obtained by grinding and cyanidation were added to a was collected and used for zeta potential measurements. All zeta
3
Q. Zhao et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 644 (2022) 128799
Fig. 3. Effect of SBX concentration on recovery and grade of chalcopyrite and Cu as a function of grinding media in the presence of 20 g/t terpenic oil.
potentials were measured in quintuplicate and the average was used as amount of oxygen-containing flocculent substances had been formed
the final value. and scattered on the chalcopyrite surface, which was clarified by the
EDS analysis (Fig. 2(a) and (b)). It is worth noting that both the local cell
2.4.3. Morphology analysis actions and galvanic couple actions (caused by the difference of elec
To understand the wettability of chalcopyrite surface obtained under trostatic potential between the media and the mineral) existed in the
different conditions, the free sessile drop method with a contact angle iron media system. As the electrostatic potential of iron ball
device (DSA25, Kruss, Germany) was used to measure the contact angle (E = − 0.255 V) is smaller than that of chalcopyrite (E = 0.355 V), the
of the chalcopyrite samples. The sample was pressed into a smooth slice anodic oxidation and cathodic reduction reactions occurred on the
with a diameter of 1 cm. A high purity water drop was placed on the chalcopyrite surface [20–22]. The main reactions are shown in Eqs. (1)–
slice surface and the profile of the drop was recorded by digital (6) [21,23,24].
photography at 0.4 s intervals. The average value was obtained from Anodic reaction:
three different locations measured for each sample. The morphology,
Fe⇄Fe2+ + 2e (1)
composition and existing state of the samples were analyzed by a
scanning electron microscope equipped with energy dispersive spec
CuFeS2 ⇄CuS + Fe2+ S0 + 2e (2)
trometer (SEM–EDS, Quanta250FEG, Germany). The element composi
tion is the average of five EDS test results in SEM images.
1/2O2 + 2Fe2+ ⇄2Fe3+ O2- (3)
2.4.4. XPS analysis
Fe3+ + 3H2 O⇄Fe(OH)3 + 3H2+ (4)
XPS analysis (250Xi–type, Thermo Fisher Scientific, America) was
used to identify the surface species of chalcopyrite obtained by cyani
2Fe3+ + O2- + 4OH- →FeOOH + H2 O (5)
dation under different grinding media. The XPS test was performed with
a monochromatic Al Kα X–ray (hv = 1486.6 eV), operated at 30 KeV and Cathodic reaction:
150 W. The C 1s peaks at 284.6 eV was used to calibrate the binding
1/2O2 + 2H2 O + 2e⇄2OH- (6)
energy. Data acquisition and processing were all carried out on the
CasaXPS software. In addition, chalcopyrite particles present a high proportion of
dispersed angular particles due to frequent and strong impact and fric
2.4.5. ToF–SIMS analysis tion caused by iron balls directly acting on the sample in the process of
Chemical properties on the surface of chalcopyrite obtained by ball milling, while in the case of ceramic media, these particles exist in
cyanidation under different grinding media were performed using trace amounts. According to the contact angle data, the chalcopyrite
ToF–SIMS V (ION–TOF, Münster, Germany). Using a 30 KeV Bi+ as the samples prepared by ceramic medium showed better hydrophobicity
primary ion beam with a current of 0.47 pA, the raster area of the (74.7◦ ) than that of iron medium (59.6◦ ).
samples surface detected for mass spectrometry was 500 µm × 500 µm.
The secondary ions of C+, CH3+ and Fe+ were used as calibration points
in positive mode, and C–, CH– and S– in negative ion mode. 3.2. Effect of grinding media on chalcopyrite floatability in a cyanide
system
3. Results and discussion
The flotation tests of chalcopyrite treated by different grinding
3.1. Effect of grinding media on the surface of chalcopyrite media after cyanide leaching were carried out to verify the floatability of
these grinding products. Fig. 3 shows that with an increase in the SBX
After grinding, a series of characteristics were carried out on the dosage from 0 to 60 mg/L, the flotation recovery increased from 3.73%
ground samples, including surface morphology and wettability, so as to (ceramic media) and 0.87% (iron media) to 19.31% and 13.76%,
explore the influence of grinding media on the surface properties of respectively. Previous researches reported that the cyanide can deeply
chalcopyrite. SEM–EDS and contact angle images of chalcopyrite ground inhibit the flotation of chalcopyrite [14,25,26]. Cyanidation results in
with ceramic media and iron media are shown in Fig. 2 (A and a) and (B hydrophilic products on the minerals surface, such as CN–, CNO–, SCN–
and b), respectively. SEM results show that the samples were composed and CuCN, which increases the interface wettability and is not condu
of compact particles with severe corrosion and different size. A large cive to the adsorption of collector (Eqs. (7)–(12)) [13,16,27,28]. In this
study, the results of flotation tests indicate that the iron media had a
4
Q. Zhao et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 644 (2022) 128799
Table 2
Microflotation results for chalcopyrite samples obtained by cyanidation under different grinding media as a function of SBX in the presence of 20 g/t terpenic oil.
Products Yield (%) Grade (%) Recovery (%)
Cu Fe S Cu Fe S
Ceramic media Concentrate 19.31 33.14 30.01 34.52 19.22 19.00 19.38
Tailings 80.69 33.21 30.95 34.23 80.78 81.00 80.62
Iron media Concentrate 13.76 32.94 31.41 33.98 13.61 14.17 13.59
Tailings 86.24 33.12 30.96 33.79 84.39 85.83 84.41
surface were involved in more reactions [29]. It can be seen that the
grinding media influences the attachment state of the chalcopyrite
surface products, resulting in the CN– selectively reacts with the chal
copyrite interface products during the cyanidation stage. In addition, the
more negative charges adsorbed on the chalcopyrite surface, trigger to
the disadvantage of collector adsorption.
5
Q. Zhao et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 644 (2022) 128799
Fig. 5. SEM (at different magnifications), EDS and contact angle images of cyanide leaching residue in 0.1% NaCN at T = 24 h: (A) ceramic media; (B) iron media.
Fig. 6. XPS results on the surface of cyanide leaching residue as a function of different pretreatment in 0.1% NaCN at T = 24 h: (a) survey scan spectra; (b) C 1s; (c) N
1s; (d) O 1s.
~284.57 eV, ~285.72 eV and ~289.47 eV, which could be assigned to galvanic couple action between the iron balls and the samples lead to
the bonds of C–C, C–O and C– – O, respectively (Fig. 6(b)) [30,31]. more copper sites on the surface of chalcopyrite to participate in the
However, the C 1s binding energy of chalcopyrite increased reaction. Fig. 6(d) is O spectra, which was fitted with the O 1s peaks. The
(~284.58 eV, ~286.13 eV, ~289.54 eV) in the case of iron media, peaks located at the energy of ~531.22 eV and 531.18 eV were attrib
indicating that the loss of charge on the surface of the chalcopyrite. N 1s uted to Fe–OOH in the surface of samples, regardless of the grinding
peaks presented at ~397.80 eV and ~399.40 eV, which were assigned media [34]. Likewise, molecularly adsorbed oxygen also appeared on
to C–N / S–C–N and Cu–C–N, respectively (Fig. 6(c)) [32,33]. The the surface of chalcopyrite in the case of ceramic media and iron media
binding of Fe–C–N did not appeared on the surface of samples, which [21]. According to the above results, both ceramic and iron grinding
may be due to the substance is not easily adsorbed or Fe is not the active media could trigger the surface oxidation of chalcopyrite. The increase
site. The iron media results in a decrease in the percentage of C–N / in the formation of iron oxides on chalcopyrite surface confirms the
S–C–N, but an increase in the percentage of Cu–C–N, indicating that the contamination of iron media.
6
Q. Zhao et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 644 (2022) 128799
Table 3
Fitting results of high resolution XPS spectra of C 1s, N 1s and O 1s on the chalcopyrite surface after 24 h cyanidation under different grinding media.
Peak Ceramic media Iron media
Comment B.E. (eV) Atomic (%) Comment B.E. (eV) Atomic (%)
Fig. 7. ToF–SIMS spectra on the surface of cyanide leaching residue as a function of different pretreatment in 0.1% NaCN at T = 24 h: (a) positive ion spectra, (b)
negative ion spectra.
7
Q. Zhao et al. Colloids and Surfaces A: Physicochemical and Engineering Aspects 644 (2022) 128799
Fig. 8. Normalized peak intensities on the surface of cyanide leaching residue as a function of different pretreatment in 0.1% NaCN at T = 24 h: (a) ToF-SIMS-
positive ions, (b) ToF-SIMS-negative ions.
higher than those of the copper-cyanide complexes. This finding has adsorption of xanthate negative ion collectors. As a result of all the
guiding significance for the selection of cyanide breakers for chalcopy above mentioned factors, chalcopyrite recovery was approximately
rite recovery from cyanide tailings. 5.55% higher in the case of grinding with ceramic media than that in the
The normalized peak intensities provide a wealth of information and case of grinding with iron media. A systematic experimental and
generally used to compare the abundance of species on the sample mechanistic analysis of the correlation between the cyanide adsorption
surface. Fig. 8 presents the normalized peak intensities of the main of chalcopyrite and the differences in grinding media was carried out.
positive and negative ions ToF- SIMS analysis after cyanidation of The efficient recovery of valuable resources from gold cyanide tailings
chalcopyrite obtained by different grinding media. As shown in Fig. 8 has significant economic, environmental and social benefits.
(a), the intensities of the normalized peaks of Cu+ and Fe+ on the
chalcopyrite surface were weak compared to Na+, a phenomenon CRediT authorship contribution statement
especially mentioned in the case of iron media. From Fig. 8(b), notably,
the use of ceramic media weakened (compared to iron media, the in Qianfei Zhao: Conceptualization, Data curation, Formal analysis,
tensity of the normalized peak intensity was reduce) the adhesion of Investigation, Methodology, Writing – original draft. Hongying Yang:
contaminants on the chalcopyrite surface, including CN–, CNO–, SCN–, Funding acquisition, Writing – review & editing. Linlin Tong: Funding
CuCN–, Cu(CN)2– and Cu(SCN)2–, inhibiting chalcopyrite flotation. The acquisition, Writing – review & editing. Ruipeng Jin: Data curation.
main reason for this phenomenon may be that the use of iron balls leads Pengcheng Ma: Writing – review & editing.
to an increase in the active sites on the chalcopyrite surface, resulting in
the production of more cyanide-containing contaminants, which in turn
affects the degree of contamination on the chalcopyrite surface and Declaration of Competing Interest
further flotation performance. Therefore, the use of ceramic media can
reduce the formation of contaminants at the source, which is of great The authors declare that they have no known competing financial
significance for the subsequent flotation recovery of chalcopyrite from interests or personal relationships that could have appeared to influence
cyanide tailings. the work reported in this paper.
4. Conclusion Acknowledgments
In this study, the influences of grinding media (ceramic media and This study was financially supported by National Key Research and
iron media) on the adsorption mechanism of cyanide to chalcopyrite Development Program of China (2018YFC1902001, 2018YFC1902002).
surface were investigated using multiple analytical techniques: We are very grateful to the Shandong Zhaojin Group co., Ltd.
SEM–EDS, contact angle, microflotation, zeta potential, XPS, and
ToF–SIMS. This work provides valuable insights into understanding the References
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