SL 25 Operators Manual
SL 25 Operators Manual
SL 25 Operators Manual
Manual
battery powered
P/N 302875
October, 1998
Electrical Hazard
DANGER
The aerial platform is not electrically insulated. Death or serious injury can result
from contact with, or inadequate clearance from, an energized conductor.
Do not go closer than the minimum safe approach distance as defined by the
Minimum Safe Approach Distance section in Chapter 3–Safety.
SL 25 – 302875
Table of Contents
SL 25 – 302875
Table of Contents
Chapter 9. Operation
Preparing for Operation . . . . . . . . . . . . . . . . . . 9-1
Lower Controls. . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Upper Controls . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Drive Speeds . . . . . . . . . . . . . . . . . . . . . 9-2
Drive/Lift Level Sensor Interlock . . . . . . . 9-2
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Raising and Lowering . . . . . . . . . . . . . . . 9-3
Extending . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Lift-Up Entry Gate. . . . . . . . . . . . . . . . . . 9-4
Swing-Down Rails. . . . . . . . . . . . . . . . . . 9-4
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Swing-Out Trays . . . . . . . . . . . . . . . . . . . . . . . 9-5
Electrical Power Outlet . . . . . . . . . . . . . . . . . . 9-6
Chapter 10. Stowing and Transporting
Stowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Winching . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Lifting With a Forklift . . . . . . . . . . . . . . . . . 10-2
Securing for Transport. . . . . . . . . . . . . . . . 10-3
Chapter 11. Emergency Operation
Emergency Lowering. . . . . . . . . . . . . . . . . . . 11-1
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Chapter 12. Troubleshooting
Troubleshooting Chart . . . . . . . . . . . . . . . . . . 12-1
Appendix A. Glossary
SL 25 – 302875
Chapter 1. Introduction
■ Notes
Notes are used to provide special information or
helpful hints to assist in aerial platform operation, but
do not indicate a hazardous situation.
SL 25 – 302875 page 1 - 1
Chapter 1. Introduction
■ Maintenance
Every person who maintains, inspects, tests, or
repairs the aerial platform must be qualified and
authorized to do so. Following the daily prestart
inspection in this Operator’s Manual will help
keep the aerial platform in optimum working
condition. Other maintenance functions must be
performed by maintenance personnel who are
qualified to work on the aerial platform.
Do not modify this aerial platform without prior
written consent of the Snorkel Engineering
Department. Modification may void the warranty,
adversely affect stability, or affect the operational
characteristics of the aerial platform.
■ Manual of Responsibilities
All owners and users of the aerial platform must
read, understand, and comply with all applicable
regulations. Ultimate compliance to OSHA
regulations is the responsibility of the user and
their employer.
ANSI publications clearly identify the
responsibilities of all personnel who may be
involved with the aerial platform. A reprint of the
“Manual of Responsibilities for Dealers, Owners,
Users, Operators, Lessors and Lessees of
ANSI/SIA A92.6-1990 Self-Propelled Elevating
Work Platforms” is available from Snorkel dealers
or from the factory upon request.
Copies are also available from:
Scaffold Industry Association
20335 Ventura Blvd. Suite 310
Woodland Hills, CA 91364-2471 USA
■ Additional Information
For additional information contact your local
dealer or Snorkel at:
Snorkel International, Inc.
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
816-364-0317
page 1 - 2 SL 25 – 302875
Chapter 2. Specifications
■ Component Identification
Platform Extension
90 in
228.6 cm Upper Controls
Guardrails
Toeboards
Platform
78.5 in - 199.4 cm
Rails Lowered
Scissors
Structure 89 in - 226.1 cm
36 in
91.4 cm Rails Raised or
Fixed Rails
Chassis
44 in
111.8 cm
Operator’s
Manual Holder
45 in
114.3 cm
SL 25 – 302875 page 2 - 1
Chapter 2. Specifications
■ General Specifications
Maximum platform height . . . . . . . . . . . 25¢ (7.6 m) Platform rails raised . . . . . . . . . . . 89² (226.1 cm)
Fixed platform rails . . . . . . . . . . . . 89² (226.1 cm)
Working height . . . . . . . . . . . . . . . . . . . 31¢ (9.4 m)
Guardrail height
Platform size
Platform. . . . . . . . . . . . . . . . . . . 44.3² (112.5 cm)
Main . . . . . . . . . 44² x 90² (111.8 cm x 228.6 cm)
Platform extension . . . . . . . . . . . . 43.3² (110 cm)
Extension . . . . . . 36² x 40² (91.4 cm x 101.6 cm)
Toeboard height . . . . . . . . . . . . . . . . . 6² (15.2 cm)
Platform rated work load
Total . . . . . . . . . . . . . . . . . . . . . 850 lb (385.6 kg) Wheelbase . . . . . . . . . . . . . . . . . . . 78² (198.1 cm)
Platform extension. . . . . . . . . . . 250 lb (113.4 kg)
Ground clearance
Weight (GVW approx.) . . . . . . 4,700 lb (2,131.9 kg) Pothole protector lowered . . . . . . . 1.25² (3.2 cm)
Drive Pothole protector raised . . . . . . . . . . 4² (10.2 cm)
Speed #1, elevated . . . . . . . . . 0.4 mph (0.6 kph) Tires
Speed #2, stowed . . . . . . . . . . 1.1 mph (1.8 kph) Solid rubber, non-marking . . . . . . . . . . . . 16² x 5²
Speed #3, stowed . . . . . . . . . . 2.0 mph (3.2 kph) . . . . . . . . . . . . . . . . . . . . . (40.6 cm x 12.7 cm)
Gradeability. . . . . . . . . . . . . . . . . . . . . . . . . . . 25% Electrical system. . . . . . . . . . . . . . . . . . . . 24 V DC
Platform function speed Hydraulic system
Platform raise Maximum pressure . . . . . . 2,750 psi (18,961 kPa)
Speed #1 . . . . . . . . . . . . . . . . . . . . . . . 105 sec Hydraulic fluid recommended
Speed #2 . . . . . . . . . . . . . . . . . . . . . . . . 45 sec Above 10°F (-13°C) . . . . . . . . . Mobil DTE-13M
Speed #3 . . . . . . . . . . . . . . . . . . . . . . . . 25 sec Below 10°F (-13°C) . . . . . . . . . Mobil DTE-11M
Platform lower . . . . . . . . . . . . . . . . . . . . . 45 sec Reservoir capacity
Turning radius Total . . . . . . . . . . . . . . . . . 6.5 gal USA (24.6 L)
Inside . . . . . . . . . . . . . . . . . . . . . . . 30² (76.2 cm) To full mark . . . . . . . . . . . . . 6 gal USA (22.7 L)
Outside . . . . . . . . . . . . . . . . . . . 115² (292.1 cm) Ambient air temperature operating range
Overall length . . . . . . . . . . . . . . . . . 95² (241.3 cm) Fahrenheit . . . . . . . . . . . . . . . . . . . . 0°F to 110°F
Celsius . . . . . . . . . . . . . . . . . . . . . -18°C to 43°C
Overall width . . . . . . . . . . . . . . . . . . 45² (114.3 cm)
Drive system . . . . . . . . . . . . . . . . . . . 2 wheel drive
Overall height, stowed
Floor loading pressure
Platform rails lowered . . . . . . . . 78.5² (199.4 cm)
Local concentrated pressure . . . . . . . . . . 213 psi
Overall uniform pressure . . . . . . . . . . . . . 187 psf
page 2 - 2 SL 25 – 302875
Chapter 3. Safety
Denotes
prohibited
zone
SL 25 – 302875 page 3 - 1
Chapter 3. Safety
■ Prestart Inspection
Perform a prestart inspection before each shift as
DANGER
described in Chapter 8. Do not use the aerial Pinch points may exist between moving
platform on the job unless you are trained and components. Death or serious injury can
authorized to do so. result from becoming trapped between
components, buildings, structures, or other
obstacles. Make sure there is sufficient
■ Work Place Inspection and Practices
clearance around the machine before moving
Do not use the aerial platform as a ground the chassis or platform. Allow sufficient room
connection when welding. The welding ground and time to stop movement to avoid contact
clamp must be attached to the same structure with structures or other hazards.
that is being welded. Electrical current flow can
be very intense, causing serious internal damage Always look in the direction of movement. Drive
to some components. with care and at speeds compatible with the work
place conditions. Use caution when driving over
Inspect the area before and during aerial platform rough ground, on slopes, and when turning. Do
use. The following are some potential hazards not engage in any form of horseplay or permit
that may be in the work place. riders any place other than in the platform.
● Debris Secure all accessories, containers, tools, and
● Slopes other materials in the platform to prevent them
from accidentally falling or being kicked off the
● Drop-offs or holes platform. Remove all objects that do not belong in
● Bumps and floor obstructions or on the aerial platform.
● Overhead obstructions Never steady the platform by positioning it
against another platform. Do not use boards, or
● Unauthorized persons other temporary means to support or level the
● High voltage conductors aerial platform.
● Wind and weather conditions Do not operate the aerial platform if it is damaged
or not functioning properly. Qualified maintenance
● Inadequate surface and support to withstand personnel must correct the problem before
load forces applied by the aerial platform in putting the aerial platform back into service.
all operating configurations
Before using the aerial platform in any hazardous ■ Operation
(classified) location, make certain it is approved Use three points of support when entering or
and of the type required by ANSI/NFPA 505 for exiting the platform. For example, use two hands
use in that particular location. and one foot when climbing into the platform.
Know and understand the job site traffic-flow Make sure the area below the platform is free of
patterns and obey the flagmen, road signs, and personnel before lowering.
signals.
Keep both feet positioned firmly on the platform
While operating the aerial platform, a good safety floor. Operate the controls slowly and deliberately
practice is to have qualified personnel in the to avoid jerky and erratic operation. Always stop
immediate area to: the controls in neutral before going in the
● Help in case of an emergency opposite direction.
● Operate emergency controls as required Do not dismount while the aerial platform is in
motion or jump off the platform.
● Watch for loss of control by platform operator
Properly stow the aerial platform and secure it
● Warn the operator of any obstructions or against unauthorized operation at the end of
hazards that may not be obvious to them each work day, before transporting, or if it is left
● Watch for soft terrain, sloping surfaces, unattended.
drop-offs, etc. where stability could be
jeopardized
● Watch for bystanders and never allow anyone
to be under, or to reach through, the scissors
structure while operating the aerial platform
page 3 - 2 SL 25 – 302875
Chapter 3. Safety
SL 25 – 302875 page 3 - 3
Chapter 3. Safety
Top of Chassis
Right Side
Front
page 3 - 4 SL 25 – 302875
Chapter 3. Safety
Left Side
SL 25 – 302875 page 3 - 5
Chapter 3. Safety
Rear of Chassis
page 3 - 6 SL 25 – 302875
Chapter 4. Safety Devices
DANGER
The potential for an accident increases when Emergency
safety devices do not function properly. Death Stop Button
or serious injury can result from such
accidents. Do not alter, disable, or override
any safety device.
If any safety devices are defective, remove the Figure 4.2—Upper Control Station
aerial platform from service until qualified
maintenance personnel can make repairs. Push the emergency stop button in to disengage
power to all control circuits. Pull the button out to
■ Emergency Stop Controls restore power.
There is an emergency stop control at the lower
and upper control station.
■ Drive Motion Alarm
When the joystick is positioned to move the aerial
At the lower controls, the emergency stop is a platform forward or in reverse, the drive motion
two-position toggle switch (refer to Figure 4.1) alarm emits a loud beeping sound. This alarm
with a red safety guard. Push the red safety warns personnel in the work area to stand clear.
guard down over the toggle switch to disconnect
power to all control circuits. Lift the guard and
push the toggle switch up to restore power. ■ Lowering Alarm
When the platform is being lowered, an alarm
sounds to warn personnel in the work area to
Circuit Breaker Control Selector Battery
Reset Button Switch Disconnect stand clear.
Switch
DANGER
Pinch points exist on the scissors structure.
Death or serious injury can result if the
scissors structure lowers onto personnel
within the scissors arms or under the raised
platform. Make sure all personnel stand clear
while raising and lowering the platform.
Platform
Raise/Lower Low Voltage Emergency Be careful when lowering the platform. Keep
Switch Warning Light Stop Switch hands and fingers away from the scissors
structure components.
Figure 4.1—Lower Control Station
NOTE
The lower controls override the upper controls. If
the upper control emergency stop button is
engaged the lower controls can still be used to
operate the aerial platform.
At the upper controls, the emergency stop is a
two-position push button (refer to Figure 4.2).
SL 25 – 302875 page 4 - 1
Chapter 4. Safety Devices
■ Guardrails
The guardrail system includes a top rail, mid rail,
Pothole Protector Skid
and toeboards around the sides of the platform
(refer to Figure 4.4).
Figure 4.3—Pothole Protector Skids
page 4 - 2 SL 25 – 302875
Chapter 4. Safety Devices
DANGER
Emergency Pinch points exist on the scissors structure.
Lowering Handle
Death or serious injury can result if the
scissors structure drops onto personnel
working within the scissors arms or under the
raised platform. Properly position the safety
prop before reaching through the scissors
structure.
When inspecting or servicing the aerial platform
with the platform raised, use the following
procedure to properly position the safety prop.
1. Remove all tools and material from the
Figure 4.5—Emergency Lowering Handle platform.
The emergency lowering handle may be used to 2. Using the lower controls, raise the platform
lower the scissors arms onto the safety prop until the open height between the arm center
before inspecting the machine. pins is approximately 24² (refer to Figure 4.6).
3. Swing the safety prop upward from the
■ Safety Prop storage position to the support position.
The safety prop (refer to Figure 4.6) is used to
support the scissors structure when access to the 4. Remove hands and arms from the scissors
scissors arm components or the chassis is structure area.
required. Always use the safety prop when the 5. Lower the platform until the scissors are
platform is raised during inspection and supported by the safety prop.
maintenance.
Use the following procedure to stow the safety
prop.
1. Using the lower controls, raise the platform
until the open height between the arm center
Safety Prop pins is approximately 24² .
2. Swing the safety prop down to the stowed
24" position.
SL 25 – 302875 page 4 - 3
Chapter 4. Safety Devices
■ Lanyard Anchors
Figure 4.9—Electrical Power Outlet
Two optional lanyard anchors for fall restraint
anchorage may be provided, one at the front of
the platform extension (refer to Figure 4.8) and
one at the side of the platform.
Lanyard Anchor
page 4 - 4 SL 25 – 302875
Chapter 5. Gauges
Hour Meter
■ Ammeter
The ammeter is located on the battery charger
(refer to Figure 5.2). When the batteries are
charging, the ammeter displays the level of
current flow to the batteries.
Ammeter
SL 25 – 302875 page 5 - 1
Chapter 6. Batteries
DANGER Battery
Disconnect
Battery acid can damage the skin and eyes. Switch
Serious infection or reaction can result if
medical treatment is not given immediately.
Wear face and eye protection when working
near the batteries.
Use distilled water to refill the batteries. Avoid
water containing metallic solids such as iron.
■ Charging
Fully recharge the batteries, immediately after Figure 6.1—Lower Controls
use. One charging cycle per day is preferred.
Fully charged batteries perform best. The deeper 2. Check the battery water level. Add water to
the discharge, the fewer number of cycles a individual cells only if the plates are exposed.
battery will deliver. Deep discharges deteriorate 3. Plug the charger into a properly grounded
the battery quicker than light shallow cycles. outlet using a 3 conductor, 14 gauge or
An overly discharged battery may need to be larger extension cord. After a short delay the
cycled a few times before it can fully recover. If a charger will turn on. The ammeter (refer to
battery begins to heat before becoming fully Figure 6.2) will indicate near 20 amps initially
charged, it may be necessary to recharge and then taper off to 5 to 10 amps as the
discharge the battery a few times. batteries charge.
The aerial platform is equipped with an automatic
battery charger that will completely recharge the
batteries and turn off after the charge cycle is Ammeter
completed.
DANGER
Batteries give off hydrogen and oxygen that
can combine explosively. Death or serious
injury can result from a chemical explosion.
Charge the batteries only in a well ventilated
area away from sparks or flame.
SL 25 – 302875 page 6 - 1
Chapter 6. Batteries
NOTE
If the batteries are fully charged when the
charger is plugged in, the ammeter will initially
read 15 to 20 amps then quickly read zero.
4. Leave the charger plugged in until it shuts
itself off.
5. Unplug the extension cord after the battery
charger turns itself off. Allow the batteries to
cool off after charging.
6. Check the battery water level and refill cells
as necessary.
page 6 - 2 SL 25 – 302875
Chapter 7. Controls
SL 25 – 302875 page 7 - 1
Chapter 7. Controls
Lower the platform to the stowed position when ❑ Drive/Lift Selector Switch
the warning light is on and the alarm is activated. Place the drive/lift selector switch in the drive
Drive to a battery recharging area and fully position to drive the aerial platform using the
recharge the battery pack before returning the joystick. The platform will not raise or lower while
aerial platform to service. driving.
■ Upper Controls Place the drive/lift selector switch in the lift
position to raise and lower the platform using the
The upper controls (refer to Figure 7.2) are joystick.
located on the control box at the platform. The
following are located at the upper control station.
❑ Joystick
● Emergency stop button The joystick (refer to Figure 7.2) allows for
● Drive/lift selector switch operating more than one function at a time. Use
the joystick to operate the following functions.
● Joystick to control platform lift, drive and steer
● Aerial platform steering
● Low voltage warning light
● Aerial platform drive and speed
The optional horn button and battery condition
indicator gauge may also be located at the upper ● Platform raise/lower and speed
control station. Movement of the joystick in a given direction
produces a corresponding movement of the
Low Voltage Battery aerial platform. The steering and drive functions
Warning Light Condition
Indicator may be operated separately or simultaneously.
Horn
Button Drive/Lift
Selector ◆ Interlock
Switch The joystick has an interlock switch in the handle.
Interlock Engage the interlock by grasping the joystick and
Switch Joystick pulling the switch toward the handle. Engage the
interlock to activate the steering, drive, or lift
functions.
Steer
Switch
Emergency Stop Button ◆ Steer Switch
The steer switch is a momentary contact, rocker
Figure 7.2—Upper Controls switch on top of the joystick. This switch controls
the two front wheels to steer the aerial platform.
❑ Emergency Stop Button To steer to the right, engage the interlock on the
The emergency stop is a two-position red push joystick and hold down the right side of the steer
button on the front of the upper control box. Push switch. To steer to the left, engage the interlock
the button in to disconnect power to all control on the joystick and hold down the left side of the
circuits at the upper controls. Pull the button out steer switch.
to restore power.
NOTE
NOTE The steering wheels are not self-centering. Set
The lower controls override the upper controls. If the steering wheels straight ahead after
the upper control emergency stop button is completing a turn.
engaged the lower controls can still be used to
operate the aerial platform.
Push the emergency stop button in when the
upper controls are not in use to help protect
against unintentional platform operation.
page 7 - 2 SL 25 – 302875
Chapter 7. Controls
❑ Horn Button
The optional horn button is on the left side of the
upper control box. Press the push button switch
to sound the horn.
SL 25 – 302875 page 7 - 3
Chapter 8. Prestart Inspection
SL 25 – 302875 page 8 - 1
Chapter 8. Prestart Inspection
■ Operator’s Manual
Caps
Make certain the manual holder (refer to Figure
8.2) is securely fastened to the platform.
Terminals
Figure 8.3—Batteries
Replace the caps on the batteries. The caps must
be in place and tight during machine operation
Figure 8.2—Operator’s Manual Holder and battery charging.
CAUTION
Even with low voltage electrical systems,
severe arcing can occur. Electrical shock or Ammeter
component damage can result from contact
with energized conductors. Use caution when
working with any electrical device.
The batteries are in the swing-out tray on the left
side of the aerial platform.
page 8 - 2 SL 25 – 302875
Chapter 8. Prestart Inspection
CAUTION
Not all hydraulic fluid is suitable to use in the
hydraulic system. Some have poor lubricating
characteristics and can increase component
wear. Only use hydraulic fluid as
recommended.
If necessary, remove the filler cap and add fluid of
Figure 8.5—Cables and Wiring Harness the proper type. Refer to Chapter 2—Specifications
for the proper type and grade of hydraulic fluid to
use. The need to regularly add fluid indicates a
■ Hydraulic System leak that should be corrected.
Hydraulic power is supplied from a single stage
hydraulic pump with a 4.1 horsepower DC ❑ Hoses, Tubes, and Fittings
electrical motor.
Inspect all hydraulic hoses, tubes, and fittings for
DANGER wear, leakage, or damage (refer to Figure 8.7).
Hydraulic fluid escaping under pressure can Make sure the hoses are properly routed to avoid
have enough force to inject fluid into the sharp edges, kinking, and scuffing. Inspect the
flesh. Serious infection or reaction can result tubes for dents or other damage that may restrict
if medical treatment is not given immediately. fluid flow. Make sure all hoses and tubes are held
In case of injury by escaping hydraulic fluid, firmly in their support brackets.
seek medical attention at once.
The hydraulic reservoir, pump, filter, and control
valve is located in the hydraulic tray on the right
side of the chassis.
❑ Fluid Level
Check the hydraulic fluid level with the aerial
platform on a level surface and the platform
stowed. The fluid level must be between the Full
and Add marks as viewed on the level indicator
(refer to Figure 8.6).
SL 25 – 302875 page 8 - 3
Chapter 8. Prestart Inspection
❑ Free-Wheeling Valve
Unlatch and swing out the hydraulic tray. The
free-wheeling valve is located on the hydraulic
manifold (refer to Figure 8.8). Check the
free-wheeling valve to make sure it is fully closed Ground Strap
(clockwise).
Brake
Free-Wheeling Engaged
Valve
Cam
■ Ground Strap
Make certain the ground strap (refer to Figure
8.10) is securely fastened to the chassis. It
should be long enough to contact the ground
Figure 8.8—Free-Wheeling Valve surface to eliminate static electricity from the
machine.
■ Tires and Wheels
■ Lower Control Station
Visually inspect the tires (refer to Figure 8.9).
They should be smooth without any cuts, gouges, With no personnel in the platform, test the
or missing rubber that might affect aerial platform operation of each control from the lower control
stability. station (refer to Figure 8.11).
Platform
Raise/Lower Low Voltage Emergency
Switch Warning Light Stop Switch
Check the wheel lug nuts to see that none are ❑ Operating Controls
missing or loose.
Place the battery disconnect switch in the on
position, lift the red emergency stop safety guard
❑ Parking Brakes up, and push the toggle switch up to turn on the
Inspect the brake release cam for rust, dirt, and electrical power. Place the control selector in the
proper orientation. When the brakes are engaged down position to operate the aerial platform from
the release cam should swing freely when the lower controls.
pushed with a finger and be oriented as shown in
Figure 8.10. Test the operation of the platform raise/lower
switch in both directions.
Place the battery disconnect switch in the off
position. The platform should not raise or lower
with the disconnect in this position.
page 8 - 4 SL 25 – 302875
Chapter 8. Prestart Inspection
❑ Emergency Stop
Push the red emergency stop safety guard down
to turn off the electrical power. The lower control
functions should not operate with the emergency
stop in this position.
❑ Lowering Alarm
Raise the platform and then lower it to ensure
that the alarm sounds to warn personnel in the
area that the platform is lowering.
DANGER
The potential for an accident increases when
safety devices do not function properly. Death
or serious injury can result from such
accidents. Do not alter, disable, or override
Figure 8.12—Pothole Protector Skids any safety device.
4. Raise the platform while watching movement 10. If the platform raise function is not disabled,
of the skids. The skids should lower to less or the alarm does not sound remove the
than 1# ground clearance when the platform aerial platform from service until the problem
is raised approximately 24² . is corrected.
5. Fully lower the platform while watching
movement of the skids. The skids should
raise to their original position when the
platform is lowered to approximately 24² .
6. Place a 1" thick board, such as a 2 x 4, under
the skid on the right side (refer to Figure
8.13).
SL 25 – 302875 page 8 - 5
Chapter 8. Prestart Inspection
■ Safety Prop
Using the lower controls, raise the platform until
the open height between the arm center pins is
approximately 24² (refer to Figure 8.16).
DANGER
The potential for an accident increases when
safety devices do not function properly. Death
or serious injury can result from such
accidents. Do not alter, disable, or override
any safety device.
Figure 8.16—Safety Prop
5. If platform does not stop raising or the alarm
Swing the safety prop upward from the storage
does not sound, remove the machine from
position to the support position. Inspect the safety
service until the problem is corrected.
prop for damage and deformation. Check for
cracks in the welds that hold the handle and the
■ Emergency Lowering support channel onto the tube.
Using the lower controls fully raise the platform.
Locate the emergency lowering handle (refer to
Figure 8.15) at the front of the aerial platform.
page 8 - 6 SL 25 – 302875
Chapter 8. Prestart Inspection
Slide
Block
Flashing Light
Roller
❑ Weldments
Visually inspect all weldments for abnormal wear,
abrasion, or deformation that could cause
interference between moving parts.
Inspect the welds on the structural components.
The area to be inspected should be clean and Slide Block
free of dirt and grease. Look for visible cracks in
the weld and at the weld to parent material joint. Figure 8.19—Platform Slide Blocks
A bright light may be used to provide adequate
visibility of the inspection area. There is one side block on each side of the
platform. The slide blocks must be in good
Pay close attention to welds in areas where condition and free to move without obstruction.
changes in cross section take place and near the
attachment points of highly loaded components.
❑ Fasteners
Visually inspect all fasteners to see that none are
missing or loose.
Pay particular attention to all of the bolts, nuts,
rollpins, collars, and snap rings that connect the
scissors arms. They should all be present, tight,
and not damaged in any way.
SL 25 – 302875 page 8 - 7
Chapter 8. Prestart Inspection
❑ Guardrail System
The guardrail system (refer to Figure 8.20)
includes the top rail, mid rail, toeboards and a
safety chain or optional swinging gate. Latch
Top Rail
Inspect the lift up gate at the platform entrance to Low Voltage Battery
be sure it is present and securely fastened to the Warning Light Condition
rail. The gate must be free of damage and Indicator
Horn
deformation that may prevent if from functioning Button Drive/Lift
properly. Inspect the detent pins that secure the Selector
gate. Switch
Interlock
Inspect the safety chain to be sure it is present Switch Joystick
and securely fastened to the rail. The chain must
be free of damage and deformation that may
prevent if from functioning properly. Inspect the Steer
hook and eye that secures the chain to the rail. Switch
Inspect the swinging gate to see that it swings Emergency Stop Button
freely, closes firmly, and is not deformed in any
way. Make sure the latch closes and secures the Figure 8.22—Upper Controls
gate when the gate is closed. From the lower controls, place the battery
disconnect switch in the on position and the
❑ Platform Extension control selector in the up position. Lift the red
Inspect the extension latch (refer to Figure 8.21) emergency stop safety guard up and push the
to ensure that it properly secures the extended toggle switch up to turn on the electrical power to
platform. The latch must also release to extend the upper controls.
the platform. Extend the platform while checking
for proper operation.
page 8 - 8 SL 25 – 302875
Chapter 8. Prestart Inspection
❑ Emergency Stop
Push the red emergency stop button in to turn off
the electrical power. The upper control functions
should not operate with the emergency stop in
this position.
Figure 8.24—Lanyard Anchors
❑ Lowering Alarm
There is one anchor at the front of the platform
Raise the platform and then lower it to ensure extension and one at the side of the platform.
that the alarm sounds to warn personnel in the
area that the platform is lowering.
❑ Horn
❑ Drive Motion Alarm If the machine is equipped with the optional horn,
depress the horn button on the left side of the
Drive in both the forward and reverse directions upper control box (refer to Figure 8.22) to ensure
to ensure that the alarm sounds to warn that it sounds to warn personnel in the area.
personnel in the area that the aerial platform is in
motion.
❑ Electrical Power Outlet
❑ Battery Condition Indicator If the machine is equipped with the optional electrical
power outlet, connect a source of 125 volt AC power
The optional battery condition indicator (refer to to the power plug. The power plug is located at the
Figure 8.23) is located on the upper control rear of the chassis near the right tire.
panel.
Some machines may have an electrical outlet at
the platform, but no power-input connector. In that
Battery Condition case, power is supplied by an optional AC
Indicator
generator. An external power source is not
required. Plug an electrical tool into the
receptacle and try to operate the tool to verify
proper operation of the outlet.
The outlet may be equipped with a ground fault
circuit interrupter (GFCI). Use the following
procedure to test the GFCI.
1. Push the black test button (refer to Figure 8.25).
SL 25 – 302875 page 8 - 9
Chapter 8. Prestart Inspection
page 8 - 10 SL 25 – 302875
Chapter 8. Prestart Inspection
5 102 26 26 26 105
(Both Sides)
14 51
13 105
(Both Sides)
G 26 23
17
3
1 (Inside F
D Platform)
19 19
15 6 24 4 10 10
24
Left Side Rear
5
50
1 (Inside
Platform)
14 13 26 17
23 26
G
E 22
8
19
(1 Per Cyl)
B
A
24 25 6 24 16
Right Side Front
12
20
4
21
Top of Chassis Hydraulic Tray
SL 25 – 302875 page 8 - 11
Chapter 8. Prestart Inspection
104 (Inside Platform) 104 (Inside Platform) 103 (Both Sides) 105 (4 Places)
102
102
(Both Sides)
101 101
Rear 105 Right Side
Main Platform Swing-Down Rails
105 (4 Places)
104
102
102
Inside Front (2 Places) Right Side Outside Front
105
27 7
11
28
Safety Prop
page 8 - 12 SL 25 – 302875
Chapter 9. Operation
The aerial platform may be operated from either 3. Lift the emergency stop guard and push the
the lower or upper controls. toggle switch up.
Platform
Raise/Lower Emergency
Switch Stop Switch
SL 25 – 302875 page 9 - 1
Chapter 9. Operation
● To turn to the left, tap lightly on the left side ● To raise the platform, slowly push the
of the steer switch. joystick forward until the desired speed is
reached. The platform can be raised at
● To turn to the right, tap lightly on the right
three different speeds depending on how
side of the steer switch.
far forward the joystick is moved. The three
NOTE speed ranges are separated by detents
that can be felt as the joystick is moved
Holding the steer switch down too long may result from neutral.
in a sharp turn. This is especially true when
driving and steering at the same time. It may be ● To lower the platform, slowly pull the
easier to turn the wheels in small increments joystick backward. There is only one
using a series of quick taps on the steer switch. lowering speed.
2. Reverse the steer control direction after
completing a turn to return to a straight line ◆ Extending
travel. The steering wheels are not The platform can be extended and securely
self-centering. locked into seven different positions. Use the
following procedure to extend or retract the
❑ Platform platform.
The platform rated work load is the total weight of 1. Stand on the non-extendible part of the
the personnel and equipment that may be lifted in platform floor, facing the front of the platform.
the platform. The work loads are stated on the 2. Squeeze and hold the trigger (refer to Figure
platform rating placard mounted on the toeboard 9.3) while pushing or pulling on the
at the front of the platform. retractable rails.
DANGER
The aerial platform can tip over if it becomes
unstable. Death or serious injury can result
from a tip-over accident. Do not exceed the
capacity values indicated on the platform
rating placard. Trigger
Capacity values indicate the rated lifting capacity
and do not indicate aerial platform stability.
Use care when entering and exiting the platform
to avoid slipping and/or falling. Securely close the
safety chain or optional swinging gate when the
platform is occupied.
SL 25 – 302875 page 9 - 3
Chapter 9. Operation
Lift-Up Gate
Detent Pins
Detent Pins
Figure 9.5—Platform Extension Release Pins
CAUTION
The rails are free to move when the foot is
completely off its rest. Uncontrolled movement
Figure 9.4—Lift-Up Gate of the rails can cause personal injury. Do not
To raise the gate, pull the detent pins outward move the foot more than a quarter inch (6 mm)
and then pull up on the top rail. When the gate is to offset the detent pin and the hole.
fully raised the detent pins will engage to hold the 3. Pull both detent pins up. With both pins up,
gate up. pull back on the guardrail about ¼" (6 mm) or
just enough to offset the pins from the holes.
◆ Swing-Down Rails 4. Stand facing the front of the platform, grasp
The platform rails may be lowered 10" to fit the the handles and pull backward.
machine under low height obstructions.
5. Lower the guardrails to the platform floor.
DANGER Make sure the cables for the upper controls
The potential for an accident increases when and the electrical outlet are not pinched.
the swing-down rails are lowered. Death or To lower the main platform rails, use the following
serious injury can result from such accidents. procedure.
Do not elevate the platform with the
1. Remove both snapper pins at the rear of the
swing-down rails lowered.
platform (refer to Figure 9.6).
CAUTION
The rails are free to move downward after
pulling backward on them. Improper lifting
can cause personal injury. Be prepared to
hold the weight of the rails (approximately 20
pounds) before beginning to lower them to Snapper Pins
the platform.
The platform extension and the main platform rails
must be lowered separately. Use the following
procedure to lower the platform extension rails. Detent Pins
page 9 - 4 SL 25 – 302875
Chapter 9. Operation
SL 25 – 302875 page 9 - 5
Chapter 9. Operation
Power-Input Connector
page 9 - 6 SL 25 – 302875
Chapter 10. Stowing and Transporting
To prevent unauthorized use and damage, 1. Locate the transport vehicle so the aerial
properly stow the aerial platform at the end of platform will not roll forward after it is loaded.
each work day. It must also be properly stowed
2. Remove any unnecessary tools, materials, or
while transporting.
other loose objects from the platform.
■ Stowing 3. From the upper controls, center the aerial
platform with the loading ramps and transport
Use the following procedure to properly stow the
vehicle bed. Make sure that the steering
aerial platform.
wheels are straight.
1. Retract the platform extension.
4. Properly stow the aerial platform.
2. Fully lower the platform.
5. Use a $ wrench to rotate each brake release
3. Close the emergency stop switch cover to cam 90° (refer to Figure 10.1). Rotate the cam
activate the emergency stop switch. on the right brake cylinder counterclockwise
and the one on the left brake cylinder
4. Turn the battery disconnect switch off.
clockwise. This will retract the brake pins from
5. Padlock the battery disconnect switch. the wheel lugs releasing the brakes. Remove
the wrench.
■ Transporting
The aerial platform may be moved on a transport
vehicle. Depending on the particular situation, the
aerial platform may be lifted with a forklift,
winched, driven, or hoisted onto a vehicle such
as a truck or trailer. Lifting with a forklift is the
preferred method.
DANGER
The aerial platform can tip over if it becomes
unstable. Death or serious injury can result
from a tip-over accident. Do not drive on
ramps that exceed 25 percent grade, or where
conditions of the ramp could cause driving to
be hazardous. Figure 10.1—Brake Release Cam
Use a winch to load and unload the aerial 6. Unlatch and swing out the hydraulic tray. The
platform on ramps that exceed 25 percent grade. free-wheeling valve is located on the
A 25 percent grade is a 30² (76.2 cm) vertical hydraulic manifold (refer to Figure 10.2). Turn
rise in 10¢ (3.05 m) horizontal length. A winch the free-wheeling valve counterclockwise to a
may also be used when poor traction, uneven fully opened position.
surfaces, or stepped ramp transitions make
driving hazardous. Free-Wheeling
Valve
Drive the aerial platform onto the transport
vehicle if a winch is not available and the ramp
incline is within the 20 percent grade capability of
the aerial platform.
The aerial platform weighs approximately 4,700
pounds. The equipment used to load, unload, and
transport the aerial platform must have adequate
capacity.
The user assumes all responsibility for making
sure the equipment used is capable of supporting
the weight of the aerial platform.
Figure 10.2—Free-Wheeling Valve
❑ Winching 7. Attach the winch to the tie-down lugs (refer to
Use the following procedure to winch the aerial Figure 10.3) on the front of the chassis.
platform onto the transport vehicle.
SL 25 – 302875 page 10 - 1
Chapter 10. Stowing and Transporting
❑ Driving
Use the following procedure to drive the aerial
Forklift Pocket
platform onto the transport vehicle.
1. Locate the transport vehicle so the aerial
platform will not roll forward after it is loaded.
2. Remove any unnecessary tools, materials, or
other loose objects from the platform.
3. Fully lower the platform and retract the
Figure 10.4—Forklift Pockets
platform extension.
4. Do not raise the aerial platform higher than
4. From the upper controls, center the aerial
necessary to transport it. Drive the forklift slowly
platform with the loading ramps and transport
and carefully when transporting the platform.
vehicle bed. Make sure that the steering
wheels are straight.
5. Place the joystick in speed two for climbing a
ramp or speed one for descending a ramp.
6. Drive the aerial platform on or off the
transport vehicle in a straight line through the
grade transitions with minimal turning.
❑ Hoisting
Use the following procedure to hoist the aerial
platform onto the transport vehicle.
1. Inspect the lift lugs to make sure they are free
of cracks, rust, and are in good condition. There
are two lugs on the rear of chassis and two on
the front of chassis (refer to figure 10.3).
2. Remove all personnel, tools, materials, or
other loose objects from the platform.
3. Connect chains or straps to create a four
point lift using the tie-down lugs.
page 10 - 2 SL 25 – 302875
Chapter 10. Stowing and Transporting
CAUTION
Ratchets, winches, and come-alongs can
produce enough force to damage machine
components. Do not over tighten the straps or
chains when securing the aerial platform to
the transport vehicle.
5. Use chains or straps to securely fasten the
aerial platform to the transport vehicle using the
front and rear tie-down lugs as attachment
points. Proper tie-down and hauling is the
responsibility of the carrier.
SL 25 – 302875 page 10 - 3
Chapter 11. Emergency Operation
If the aerial platform cannot be operated due to a and the one on the left brake cylinder clockwise.
loss of hydraulic power, such as motor or pump Remove the wrench.
failure, the platform lift cylinder and drive wheels
may be operated manually. Refer to the
Emergency Lowering or Towing section for the
appropriate procedure.
■ Emergency Lowering
Use the following procedure to manually lower
the platform.
1. Retract the platform extension, if possible.
2. Locate the emergency lowering handle at the
front of the aerial platform (refer to Figure 11.1).
Free-Wheeling
Valve
DANGER
Pinch points exist on the scissors structure.
Death or serious injury can result from
becoming trapped within the scissors
structure. Make sure all personnel stand clear Figure 11.3—Free-Wheeling Valve
while lowering the platform with the 5. Do not exceed two miles per hour when
emergency lowering handle. towing.
4. Pull the handle outward to lower the platform.
DANGER
5. Release the handle to stop. The aerial platform is free to move when the
brakes and free-wheeling valve are disabled.
■ Towing Death or serious injury can result. Close the
The aerial platform may be pushed or pulled after free-wheeling valve and reset the brakes
disengaging the brakes. Use the following before operating the aerial platform.
procedure to manually disengage the brakes. 6. Close the free-wheeling valve after moving
1. Restrain the aerial platform if it is not on a the aerial platform.
level surface to prevent movement when the 7. Manually reset the parking brakes using a
brakes are released. wrench or drive the aerial platform to reset
2. Turn the battery disconnect switch off. them.
3. Use a $ wrench to rotate each brake release 8. Verify that the brakes reset properly.
cam 90° (refer to Figure 11.2). Rotate the cam
on the right brake cylinder counterclockwise
SL 25 – 302875 page 11 - 1
Chapter 12. Troubleshooting
The chart below lists situations where machine operation may be interrupted. If the problem cannot be
corrected with the action listed, stow the machine and remove it from service. Repairs must be made
by qualified maintenance personnel.
■ Troubleshooting Chart
Circuit breaker on the lower control Press the circuit breaker reset button.
panel has tripped.
Emergency stop switch in the off Raise safety guard and place switch in
position. the on position.
Emergency stop button pushed inward Pull the emergency stop button outward
to the off position. to the on position.
Platform will not raise or Drive/lift selector is in the drive position. Place switch in the lift position.
lower from upper controls.
Emergency lowering handle not Ensure handle returns to normal
properly disengaged. operating position.
Platform will not raise and Machine is not on a level surface. Lower the platform and drive to a level
alarm is sounding. surface.
Platform drifts down. Emergency lowering handle not Ensure handle returns to normal
properly disengaged. operating position.
SL 25 – 302875 page 12 - 1
Chapter 12. Troubleshooting
page 12 - 2 SL 25 – 302875
Appendix A. Glossary
aerial platform—a mobile device that has an local concentrated pressure—floor loading
adjustable position platform, supported from pressure of an aerial platform based on the
ground level by a structure. maximum load exerted on one tire and the
calculated footprint area of the tire. This value is
authorized personnel—personnel approved as
of concern when the floor surface, on which the
assigned to perform specific duties at a specific
machine is being used, needs to be protected
location.
from indentations or breakage due to high
base—the relevant contact points of the aerial pressure being exerted on a relatively small area.
platform that form the stability support (e.g.
lower controls—the controls located at ground
wheels, casters, outriggers, stabilizers).
level for operating some or all of the functions of
battery tray—a swing-out compartment that the aerial platform.
holds the batteries and battery charger.
maximum travel height—the maximum platform
chassis—the integral part of the aerial platform height or the most adverse configuration(s) with
that provides mobility and support for the scissors respect to stability in which travel is permitted by
structure. the manufacturer.
fall restraint—a system that is used while Minimum Safe Approach Distance—the
working on a boom lift within the boundaries of minimum safe distance that electrical conductors
platform guardrails to provide restraint from being may be approached when using the aerial
projected upward from the platform. This system platform. Also called M.S.A.D.
includes a harness or belt, lanyard, and a lanyard
overall uniform pressure—floor loading
anchor. Although federal OSHA, ANSI, and
pressure of an aerial platform based on the gross
Snorkel do not require the use of fall restraint on
vehicle weight and the rated work load. This
scissors lift aerial platforms, local, state, or
value may be of concern when the aerial platform
employer rules may require their use.
is used on a beam supported floor or surface.
free-wheeling valve—a needle valve that when The maximum allowable floor loading pressure is
adjusted open allows hydraulic fluid to flow determined its architect or engineer.
through the wheel drive motors. This allows the
personal fall arrest system—a fall protection
aerial platform to be pushed or towed without
system that is used while working on an
damage to the drive motors.
unprotected edge (such as a roof top with no
gradeability—the maximum slope that the aerial guardrail). This system includes a harness,
platform is capable of travel. lanyard or other connecting device, a fall arrestor,
an energy absorber or decelerator, an anchorage
ground fault circuit interrupter—a fast-acting connector, and a secure anchorage such as a
circuit breaker that opens to stop electrical circuit building beam, girders or columns. An aerial
flow if it senses a very small current leakage to platform is not a fall arrest anchorage.
ground. Also called GFCI. The GFCI is used to
protect personnel against a potential shock platform—the portion of an aerial platform
hazard from defective electrical tools or wiring. intended to be occupied by personnel with their
tools and materials.
guardrail system—a vertical barrier around the
platform to prevent personnel from falling. platform height—the vertical distance measured
from the floor of the platform to the surface upon
hazardous location—any location that contains, which the chassis is being supported.
or has the potential to contain, an explosive or
flammable atmosphere as defined by ANSI/NFPA pothole protection—a mechanical system
505. intended to reduce the likelihood of aerial
platform tip-over.
hydraulic tray—a swing-out compartment that
holds the electrical panel for the lower controls, qualified person—a person, who by reason of
the hydraulic directional control valve, the knowledge, experience, or training is familiar with
free-wheeling valve, and the hydraulic fluid the operation to be performed and the hazards
reservoir, pump and filter. involved.
rated work load—the designed carrying capacity
of the aerial platform as specified by the
manufacturer.
SL 25 – 302875
Glossary
SL 25 – 302875
Index
SL 25 – 302875
Index
L reservoir, 8-3
lanyard anchors, 1-1, 4-4, 8-9 capacity, 2-2
level ground, 3-3 fluid level, 8-3
level sensor interlock, 8-6 level indicator, 8-3
lifting with a forklift, 10-2
loss of hydraulic power, 11-1 S
low voltage warning light, 7-1, 7-2, 7-3, 9-1 safety alerts, 1-1
lower control station, 8-4 safety prop, 4-3
lower controls, 4-1, 7-1, 9-1 scissors arm rollers, 8-7
lowering alarm, 4-1, 8-5, 8-9 securing for transport, 10-3
slide blocks, 8-7
M steering, 9-2
maintenance, 1-2 stowing safety prop, 4-3
manual of responsibilities, 1-2 stowing work platform, 10-1
minimum safe approach distance, 3-1 structures, 8-7
mechanical, 8-7
O
weldments, 8-7
Occupational Safety and Health Administration
swinging gate, 1-1, 4-2
(OSHA), 1-1
swing-out tray, 8-2, 9-5
operation, 3-2
latch keeper, 9-5
operator’s manual, 8-2
manual holder, 8-2 T
options, 1-1 tie-down lugs, 10-1
overall height, stowed, 2-2 tip-over and falling hazards, 3-3
overall length, stowed, 2-2 tires, 2-2
overall width, 2-2 toeboard height, 2-2
towing, 11-1
P
training, 1-1
parking brakes, 8-4
transporting work platform, 10-1
placards and decals, 3-3, 8-10
turning radius, 2-2
cleaning, 3-3
Snorkel part number, 8-10 U
platform, 9-3 upper control station, 8-8
raising and lowering, 9-3 upper controls, 4-1, 7-2, 9-1
platform capacity, 3-3
platform extend trigger, 9-3 W
platform extension, 8-8 wheel lug nuts, 8-4
platform raise/lower and speed, 7-2 winching work platform, 10-1
platform raise/lower switch, 7-1, 9-1 windy or gusty conditions, 3-3
positioning safety prop, 4-3 work place inspection and practices, 3-2
pothole protector working height, 2-2
interlock, 8-5
interlock test, 8-5
skids, 4-2
preparing for operation, 9-1, 9-2
prestart inspection, 3-2
prestart inspection table, 8-1
R
rated work load, 9-3
SL 25 – 302875
LIMITED WARRANTY
Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a
period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a
Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are
found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no
charge.
Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms,
of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four
(4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will
be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a
result of such replacement or repair will be the responsibility of the Customer or Dealer.
The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the
applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel
Service Department prior to performing any warranty repair or replacement.
Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder
unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service
Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be
notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty
period.
At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired
under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty
replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s
Vendor to Dealer or Customer.