PBAT-Gate

for Small-scale Data Center

Build-in Webpage monitoring software

5 years history data storage

4G wireless upload to the third party

Feature
- Apply to UPS and data center

- 24/7 hours on-line monitoring & remote alarms notification

- Monitor Max. 4 string, in total of 480 batteries

- Measure Lead-Acid battery

- Anti-interference design, support to connect with high-frequency UPS

- Auto-sensing for the battery sensor's ID address

- Multi-communication protocol (MODBUS-TCP, SNMP)

- Support 4G sending SMS alarm or wireless upload to cloud

- Comply with IEEE 1188-2005

PBAT-Gate for Small-scale Data Center

System Structure
Ethernet

Build-in Web server RS485

with visual display RJ11
System

(Modbus-RTU, Modbus-TCP, SNMP)

Analyse

Ethernet

PBAT-Gate

HMI-Gate
RS485

Each PBAT-Gate can connect Max. 4 PBAT600Pro

UPS + - + - + - + - + - + -

B1 B2 B3 B4 B5 B120

PBAT600Pro
Measure

+ - + - + - + - + - + -

B1 B2 B3 B4 B5 B120

PBAT600Pro

Site 1

Management Layer
PBAT-Gate Battery Monitoring System Main Controller
- Real-time monitoring 1 set UPS with Max. 480 batteries
- Data logging for all measuring data for 12 months
- Build-in web server with bar chart and trend curve analysis for voltage, 11 PBAT-Gate
1charge and discharge current, internal temperature, impedance
All-in-one
- Report for battery string voltage & current, individual battery voltage,
temperature, impedance, support export PDF, CSV etc. document
- Setpoint alarm for cell voltage, internal temperature, impedance, SOC, SOH
(upper limit / lower limit) and string voltage, current, SOC (upper limit / lower limit)
- Optional sensor for 2 AI ports for ambient temperature & humidity sensor, 1 DO port
..for sound and light alarm, 4DI ports for digital input connecting
- Support SNMP, Modbus TCP protocol
- Support HTTP protocol (RESTful API, JSON, XML format)
- Support SMS/Email alarm
- Support 4G data upload to the 3rd party
Pre-install & pre-wiring for
PBAT-Gate, PBAT600Pro and HMI-Gate (optional)
PBAT-Gate for Small-scale Data Center

Technical Specification

CPU ARM cortex-A8 800MHz Dimension 90mm x 94mm x 68mm

Memory 512MB flash, 8G TF memory card Operating system Embedded linux
Flash Nand flash 512MB 4CL 4 RS485 serial ports, 2 Ethernet ports
Communication
MTBF ≥ 50,000 hours 2ZL 2 RS485 serial ports, 2 Ethernet ports
Display OLED Power consumption < 5W
Weight 650g Optional function 4 DI, 2 AI, 1 DO ( only for PBAT-GATE-2ZL )
Baudrate 1200 ~ 115200bps Operation temperature -15°C ~ 55°C
Power supply 18 ~ 36VDC Operation humidity 10% ~ 95% Non-condensing

Dimension and Installation

90.00
Unit: mm

Run

Fault Service
35.0

Run
94.00

68.00
Alarm

65.79
Fault Service

Alarm

Battery String Sensor

PBAT600Pro Battery String Sensor
- Monitor battery string voltage, charge and discharge current

- Calculate battery status of charge (SOC)

- Auto-balancing

- Data acquisition

- Auto-sensing for whole battery string sensor’s ID address Running status Alarm status Hall sensor
- Accessories:
1） Hall sensor and cable: range from 0 ~ ±1000A with 2m cable
2) Communication cable : 5m with RJ11 port

Measuring range External Power

Item power supply consumption
Voltage String current

PBAT600Pro 0 ~ 800VDC ( ±0.5% ) -1000 ~ 1000A by hall sensor ( ±2.0% ) 12 ~ 36VDC 1W

 Dimension and Installation

Unit: mm

RS485 Ethernet
COM1 (for terminal debugging)
COM2

24VDC

Hall sensor cable

PBAT-Gate for Small-scale Data Center

Cabinet for Pre-wiring in Factory

PBAT-BOX
- Pre-install & pre-wiring for PBAT-Gate, PBAT600Pro and power supply
1converter inside
- Pre-mount HMI-Gate if selected
- Provide wiring drawing

Hardware
PBAT-BOX-400:
For 1 ~ 2 battery strings 400*320*138.5mm (H*W*D)
Dimension PBAT-BOX-600:
For 3 ~ 4 battery strings 600*320*138.5mm (H*W*D)
Installation Wall-mount, hang on the battery rack
Material Steel plate, with rock

PBAT-BOX-400 PBAT-BOX-600

Battery Cell Sensor

PBAT61-02/PBAT61-06/PBAT61-12 Battery Cell Sensor
- PBAT61-02 for 2V battery, PBAT61-06 for 6V battery, PBAT61-12 for 12V battery

- Monitor individual battery voltage, internal temperature (negative pole), 11

..Impedance(ohmic value)

- Auto-balancing
Running status Abnormal status

Rated input Measuring range

Item
voltage
Voltage Internal temperature Impedance Power consumption

PBAT61-02 02V 1.6 ~ 2.6V (±0.2%) Running: <110mW

Range: 0.1mΩ~50mΩ Sleeping: <12mW
Running: <90mW
PBAT61-06 06V 4.8 ~ 10V (±0.2%) -20°C ~ 85°C (±0.5%) Repeatability error: 1.0%±25μΩ Sleeping: <10mW
Conformity error: 1.5%±25μΩ Running: <90mW
PBAT61-12 12V 7.5 ~ 15.6V (±0.2%) Sleeping: <10mW

 Dimension and Installation

Item Description
Battery Length 30cm
measuring
cable Terminal U type, hole diameter: 8mm
& Size O type, hole diameter: 8mm

#1 #2 #3

3M Sticker
#4 #5 #6
PBAT-Gate for Small-scale Data Center

7-inch Normal HMI (Optional)

- 7-inch touch-screen HMI for display and operation
- Real-time data inquiry:
1) Individual battery voltage, impedance, inner temperature, SOC, SOH
2) String voltage, charge and discharge current, SOC, balance degree
- Alarm data inquiry:
1) Real-time alarm status and related alarm information (faulty battery ID, 38
Unit : mm

226

date/time, alarm reason, communication status, etc.) 153.6

213

2) 3000 alarm records for each string battery

86.64

150
163

6
27.5

Order Information

System structure Model Description Remark

Battery monitoring system main controller One per UPS
PBAT-GATE-4CL with 4 RS485 ports, SMS/Email alarm, Max. 4 strings × 120 batteries = 480 batteries
4G data upload
Management layer Battery monitoring system main controlle
One per UPS
PBAT-GATE-2ZL with 2 RS485 ports, 4DI, 2AI, 1DO,
Max. 2 strings × 120 batteries = 240 batteries
SMS/Email alarm, 4G data upload
One per string
1 RS485 port, one PBAT600Pro can connect
Max. 120pcs PBAT61 series battery sensor, Max. 2
Battery string sensor PBAT600Pro Battery string sensor
Hall sensor and cable: range from 0 ~ ±1000A
with 2m cable.
Communication cable: 5m with RJ11 port
PBAT61-02 02V battery cell sensor One per battery cell
Battery cell sensor PBAT61-06 06V battery cell sensor One per battery cell
PBAT61-12 12V battery cell sensor One per battery cell
Cell sensor PBAT-COM-40 Cable terminal: RJ11 port, length: 40cm (standard)
communication
cable PBAT-COM-70 Cable terminal: RJ11 port, length: 70cm

Battery PBAT-C1-U-M8-30 Cable terminal: U type , hole diameter, 8mm, length: 30cm (standard)
measuring cable PBAT-C1-O-M8-30 Cable terminal: O type , hole diameter, 8mm, length: 30cm
CS050EK1T5 Rated input: 50A Measure range: 0 ~ ± 100A, Ф20mm
Accessory
CS100EK2T5 Rated input: 100A Measure range: 0 ~ ± 200A, Ф40mm
Hall sensor for
CS200EK2T5 Rated input: 200A Measure range: 0 ~ ± 400A, Ф40mm
PBAT600Pro
CS400EK2T5 Rated input: 400A Measure range: 0 ~ ± 800A, Ф40mm
CS500EK2T5 Rated input: 500A Measure range: 0 ~ ± 1000A, Ф40mm
Power supply HDR-30-24 24VDC power source, 220VAC to 24VDC
HMI for local 7-inch touch-screen HMI for local display One per PBAT-Gate
HMI-Gate
display & operation & operation communication with PBAT-Gate via Ethernet
Optional
module PBAT-BOX-400 Dimension: 400*320*138.5mm (H*W*D) Pre-install & pre-wiring for PBAT-Gate,
Cabinet for pre-
PBAT600Pro and power supply converter,
wiring in factory
PBAT-BOX-600 Dimension: 600*320*138.5mm (H*W*D) pre-mount HMI-Gate if customer selected

DFUN (ZHUHAI) CO., LTD. Your Representative

6th Floor, Building A3, No. 7 Gangwan, Jintang Road, Tangjiawan
Town, High-tech Zone, Zhuhai, Guangdong, China
+86 756 6123188 519085
[email protected] www.dfuntech.com