This manual and a proportion of its content is copyright of © DynexHobby 2017. All rights reserved.

Table of Contents
Safety First .............................................................................................................................................. 3
Before you begin ................................................................................................................................. 3
DynexHobby System Overview ............................................................................................................... 4
Software Installation ............................................................................................................................... 4
How the Software Measures Vibration for Balancing ............................................................................ 5
Introducing Software Components......................................................................................................... 6
Main Menu Window ........................................................................................................................... 6
Definitions ....................................................................................................................................... 6
DynexHobby Vibration Meter ............................................................................................................. 7
Initializing the Meter ....................................................................................................................... 7
Vibration Panel Definitions ............................................................................................................. 7
Phase Panel Definitions................................................................................................................... 8
Hardware Panel Definitions ............................................................................................................ 8
Tracking Filter Panel Definitions ..................................................................................................... 8
Control Panel Definitions ................................................................................................................ 8
Gauge Definitions............................................................................................................................ 9
Calibrate Accelerometer (Optional) ................................................................................................ 9
Vibration Signal Window............................................................................................................... 11
Frequency Analysis Window ......................................................................................................... 13
Analysis Application Windows .......................................................................................................... 14
Balancing Method Applications ............................................................................................................ 15
2 Plane Balancing .............................................................................................................................. 15
Button Definitions ......................................................................................................................... 16
Single Plane Balancing ...................................................................................................................... 17
Button Definitions ......................................................................................................................... 18
Four Point Balancing ......................................................................................................................... 19
Button Definitions ......................................................................................................................... 20
Modify Tab .................................................................................................................................... 20
Two Blade Balancing ......................................................................................................................... 22
Button Definitions ......................................................................................................................... 23
Clock Balance Method ...................................................................................................................... 24

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 Button Definitions ......................................................................................................................... 25
Charts Tab ..................................................................................................................................... 25
Tools ...................................................................................................................................................... 27
Trial Weight Tool ............................................................................................................................... 27
Weight Split Tool ............................................................................................................................... 27

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Safety First
High speed rotors contain enough energy to cause damage to people and
property. Manufacturer’s safety precautions MUST be adhered to during
testing and operation of devices.

Safety goggles must be worn during testing and operation of devices. High
speed rotors can expel high velocity debris during an adverse event.

WARNING!

✓ Never stand in front of or alongside a spinning rotor. Stand behind at a safe distance.
✓ Ensure bystanders are well away from the test article at a safe distance.
✓ NEVER run a rotor at full speed when balancing. Mounting cradles are not designed
to restrain running devices at operational speeds.
✓ Run devices at the slowest possible speeds to avoid injury.
✓ Do not leave loose items nearby that can be caught by a spinning rotor.
✓ Secure all loose cables to prevent being caught in moving parts.
✓ Always stop running devices before working on them.
✓ Never place a limb in front of a rotor to stop it or slow it down.
✓ Fasten devices in secure mounts when operating at full speed. Follow the
manufacturer’s instructions for correct device operation.
✓ Strobe light may cause seizures.
✓ Vortex was not designed for full size vehicles or industrial applications.

Before you begin

Your safety is your own responsibility, including proper use of equipment and safety gear,
and determining whether you have adequate skill and experience. Improper use of
modeling gear is dangerous, unless used properly and with adequate precautions, including
safety gear. Some illustrative photos do not depict safety precautions or equipment, in
order to show operating instructions more clearly. These products are not intended for use
by children. These products are intended for radio control model applications and should
never be used on industrial equipment.

Use of our products and content on DynexHobby.com is at your own risk. It is your
responsibility to make sure that your activities comply with applicable laws, including
copyright. The United States Fire Administration (USFA) has a guide and many simple steps
you can take to prevent the loss of life and property resulting from electrical fires.

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DynexHobby System Overview
The DynexHobby system is a combined dynamic balancer and vibration analyzer for
hobbyist. It is capable of balancing rotors and shaft assemblies to reduce wear and improve
performance.

The system includes an accelerometer for measuring the acceleration levels of vibration. An
infra-red detector and strobe light is also supplied for synchronizing the location of
corrective weights required for balancing.

Software Installation
DynexHobby provides software analysis tools to determine the balance of rotors. This can
be downloaded from www.dynexhobby.com under the “Software” button.

The Windows stand-alone application contains everything you need wrapped into one
program.

Click to down load and extract to a directory on your PC. Note: This application requires
Microsoft .NET Framework 4.0 installed on your PC. The installation for .NET 4 can be found
here http://www.microsoft.com/en-us/download/details.aspx?id=17851

To install the DynexHobby software on your PC follow these steps;

1. Download file

2. Extract the contents to a new directory on your PC e.g. C:\Dynexhobby

3. Right click on "DynexHobby.exe" and send a shortcut to your Desktop.

4. You are now ready to use the software.

5. To start click on “DynexHobby.exe”

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How the Software Measures Vibration for Balancing
The following image illustrates how the software measures vibration amplitude and phase.
Vibration amplitude is typically measured by channel 1 in the oscilloscope software. An
imbalance appears as a sinusoidal waveform.

A marker is applied to the rotor such as a white line or a reflective strip. As the marker
passes the IR Sensor, a pulse is registered. This pulse refers to a zero degree reference
position on the rotor. The pulse is typically measured by channel 2 in the oscilloscope
software. The time difference between the reference pulse and the sinusoidal waveform is
referred to as the phase shift. Phase shift usually measured in degrees of rotation.

Note: Sometimes a perfect waveform cannot be achieved due to external noise from
bearings or loose mechanical connections. The software can filter such noise by switching on
the “tracking filter” until a suitable waveform is obtained. Once the filter has been set, do
not change for the remainder of the balancing operation.

IR Sensor Spinning Rotor

Reference pulse Vibration Signal

TIME AXIS

Residual weight

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 Introducing Software Components
DynexHobby software was designed to be modular allowing for future upgrades.

Main Menu Window

When starting the software, the following window will appear.

Analysis
Applications
Tools

Vibration Meter

Exit

This window is the main menu and remains active on your desktop at all times.

Definitions
“Analysis Applications” contains applications relevant to the platform. Platforms include
airplane, helicopter, multirotor, jets, cars and boats.

“Tools” contains tools to assist in measurement or post analysis.

“Vibration Meter” is the heart of the analysis software. Used to measure vibration
magnitude, speed and phase angle.

“Exit” exist the application and closes all open windows.

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DynexHobby Vibration Meter
DynexHobby provides an easy to use vibration meter. The meter was designed to interface
directly with the DynexHobby hardware.

The advanced meter has most features that you would see in an oscilloscope. The meter
allows the user to visualize the imbalance and IR signals in real time as well as display the
frequencies of the imbalance. The advanced meter is a powerful tool for analyzing
vibrations. It provides advanced signal filtering to isolate the imbalance signal from noise.
Signal filtering
Imbalance and IR Vibration
and meter
signal display. Measurements
adjustment

Initializing the Meter

1. Select the “sample rate”. Click on “Devices” and select the DynexHobby hardware in
the list.
2. Click “start”.
3. With the accelerometer sensor at rest, click on “zero”

Vibration Panel Definitions

“High Cutoff (Hz)” cuts frequencies for Channel 1 above the value entered into the text box.

“Low Cutoff (Hz)” cuts frequencies for Channel 1 below the value entered into the text box.

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“Calibration Factor” scales the magnitude. It also allows the operator to calibrate the
vibration readings with an external source.

“Max Scale (mV)” allows the operator to adjust the scale on the vibration meter.

“Averaging” averages the measurements taken across the sample size. The larger the
number the more averaging is performed. A larger average helps stabilize the meter dial.

Phase Panel Definitions

“Averaging” averages the measurements taken across the sample size. The larger the
number the more averaging is performed. A larger average helps stabilize the meter dial.

Hardware Panel Definitions

“Sample Rate” defines the sample rate of the signal. Units are samples/second.

“Devices” allows the operator to select the source of the audio device. The audio device
measures the vibration level from DynexHobby hardware.

Tracking Filter Panel Definitions

“Tracking Filter” is an advanced feature that automatically filters for the imbalance signal by
tracking the RPM. It removes other sources of noise and displays the imbalance signal.

Control Panel Definitions

“Start” starts measuring and displaying the vibration signal.

“Pause” stops measuring and displaying the vibration signal.

“Zero” zero’s the vibration gauge. This can only be done when the accelerometer sensor is
at rest (no vibration present).

“Cal” used to calibrate the vibration reading to measure acceleration in m/s2, velocity in
mm/s and displacement in mm.

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Gauge Definitions

“Vibration” measures the vibration magnitude. Units are mV.

“Speed” measures the motor speed in Hz. This speed is calculated

based on the main vibration signal NOT the IR sensor. This is
performed so that the tracking filter can work correctly. Motor speed
in RPM = Hz X 60.

“Phase” measures the phase angle between Channel 1 and Channel 2.

Units are in degrees.

Calibrate Accelerometer (Optional)

DynexHobby provides an algorithm to calibrate the accelerometer sensor. This may aid in
determining the level of vibration in a rotor system with respect to known units. In the DynexHobby
software, SI units were selected as the basis for comparison. Most vibration signals measured on
rotating machinery is sinusoidal in nature. That is the vibration due to pure imbalance resembles a
sine wave (excluding noise and harmonic effects).

Vibration can be measured by a number of different sensors. The most common sensor type is the
accelerometer. DynexHobby utilises a low cost MEMS accelerometer. The accelerometer converts
mechanical motion into an electrical signal that is proportional to the acceleration experienced by
the sensor.

The basic SI unit for measuring acceleration is "m/s^2". Vibration can also be measured as a velocity
which has SI units of "mm/s". This is quite common as it is intuitive to understand. The final unit of
measurement is displacement which has SI units of "mm". Once the DynexHobby software is
calibrated, it can then display vibration in m/s^2, mm/s or mm. Velocity is generally used however.

The calibration method requires a pure vibration source. Such a source produces a near perfect
sinusoidal vibration wave. This can be achieved using a vibration calibrator or a sub-woofer speaker
driven by a PC. The following illustrates the calibration method.

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 1. Start Advanced Vibration Meter
2. Select Dynex device. Connect accelerometer to Accel #1.
3. Set the High and Low Cutoff frequencies. Note that this should not be changed after
calibration is completed.
4. Under the Control Panel, select the "CAL" button.
5. If using the Impulse, place the Select switch to #2.
6. Using a True RMS Multimeter, select it to AC voltage measurement.
7. Attach the probes to the accelerometers signal (white) and ground (black) lines. Measure
the voltage, eg. 363mV. Place this value in the Measured Input Signal Panel.
8. If using the Impulse, place the Select switch to #1.
9. Click on "Start Calibration" button.
10. Calibration is now completed.

During calibration the following parameters can be set;

"Accelerometer sensitivity" for DynexHobby sensors this is typically 330mV/g.
"Measurement method" is broken down into the following components;
I. RMS - All measurements are based on Root Mean Square. This is a measure of the energy
inside the vibration signal.
II. Peak - All measurements are based on peak amplitude from zero axis up to the maximum
peak value.
III. Peak-Peak - All measurements are based on peak amplitude from positive to negative
maximum peak values.

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Vibration Signal Window
The vibration signal window is a simplified oscilloscope.

Imbalance and IR
signal display. Scope tools

Channel legend

The vibration and IR sensor signal are illustrated in the window. Channel 1 is the vibration
signal and Channel 2 is the IR sensor signal.

The scope tool set are illustrated on the top right hand side of the window. The tools appear
when the mouse cursor hovers above the right hand corner. The scope tools allow the
operator to pause the vibration signal, zoom, pause, save and adjust the display properties.

The Channel legend displays the assigned channels to the input signals. By double clicking
on the legend, the following settings window appears. Under settings, the operator can turn
channel signals displayed on or off and change the displayed line properties.

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Frequency Analysis Window
The frequency analysis window displays the frequency components of the vibration signal
(Channel 1).

Scope tools

Channel legend

The scope tool set are illustrated on the top right hand side of the window. The tools appear
when the mouse cursor hovers above the right hand corner. The scope tools allow the
operator to pause the vibration signal, zoom, pause, save and adjust the display properties.

The Channel legend displays the assigned channels to the input signals. By double clicking
on the legend, the following settings window appears. Under settings, the operator can turn
channel signals displayed on or off and change the displayed line properties.

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Analysis Application Windows
DynexHobby provides six analysis application windows relevant to the platform. Platforms
include airplane, helicopter, multirotor, jets, cars and boats. Under each application
window, there are relevant analysis methods used to perform balancing. An example is
provided below.

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Balancing Method Applications
DynexHobby provides numerous methods for balancing. Each method has its advantages
and provides the operator flexibility in performing balancing.

2 Plane Balancing
The 2 plane balance method provides balancing for two rotors connected via a single shaft.
The method requires the operator to use 2 accelerometer sensors and an IR sensor. When
the method is activated in the software, the following window appears.

The window illustrates 2 planes labelled Plane 1 and Plane 2. The sequence for analysis is
broken into tabs labelled Step 1, Step 2, and Step 3… etc. The operator follows the
instructions illustrated under each step.

Under each Step, a series of “Record Plane Data” buttons are available. The buttons are
used to automatically record vibration data from the advanced vibration meter and
submitting it to the analysis. Note, the “Record Plane Data” button can only work correctly
once the advanced vibration meter window is active. Once all data has been recorded,
clicking on the “Solve” button produces the final solution.

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Button Definitions
“Solve” calculates the final balance solution once all data has been recorded.

“Clear” clears the recorded data entries.

“Help” provides simplified help instructions.

“Exit” closes the application window and returns to the main menu.

“Clockwise” or “Anti-Clockwise” indicates the rotational direction of the rotor relative to

the plane the IR sensor is facing.

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Single Plane Balancing
The single plane balance method provides balancing for one rotor connected via a single
shaft. The method requires the operator to use 1 accelerometer sensor and an IR sensor.
When the method is activated in the software, the following window appears.

The window illustrates 1 plane labelled Plane 1. The sequence for analysis is broken into
tabs labelled Step 1, Step 2, and Step 3… etc. The operator follows the instructions
illustrated under each step.

Under each Step, a series of “Record Data” buttons are available. The buttons are used to
automatically record vibration data from the advanced vibration meter and submitting it to
the analysis. Note, the “Record Data” can only work correctly once the advanced vibration
meter window is active. Once all data has been recorded, clicking on the “Solve” button
produces the final solution.

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Button Definitions
“Solve” calculates the final balance solution once all data has been recorded.

“Phase” provides an optional way to manually calculate the phase angle based on time
measurements.

“Clear” clears the recorded data entries.

“Help” provides simplified help instructions.

“Exit” closes the application window and returns to the main menu.

“Clockwise” or “Anti-Clockwise” indicates the rotational direction of the rotor relative to

the plane the IR sensor is facing.

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Four Point Balancing
The four point balance method provides balancing for one rotor connected via a single
shaft. The method requires the operator to use only 1 accelerometer sensor. When the
method is activated in the software, the following window appears.

The window illustrates 1 plane. The sequence for analysis is broken into tabs labelled Step 1,
Step 2, and Step 3… etc. The operator follows the instructions illustrated under each step.

Under each Step, a series of “Record Data” buttons are available. The buttons are used to
automatically record vibration data from the advanced vibration meter and submitting it to
the analysis. Note, the “Record Data” can only work correctly once the advanced vibration
meter window is active. Once all data has been recorded, clicking on the “Solve” button
produces the final solution.

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Button Definitions
“Solve” calculates the final balance solution once all data has been recorded.

“Clear” clears the recorded data entries.

“Help” provides simplified help instructions.

“Exit” closes the application window and returns to the main menu.

Modify Tab
An additional tab is provided to modify the final solution. Labelled “Modify”, the tab
provides a means to manually adjust the solution visually to ensure the best balance is
achieved. This only needs to be done when a clear intersection between the red, blue and
orange circles is not present.

To obtain the best possible solution, adjust the “X-Coordinate” and “Y-Coordinate” values
until the black dot falls at the best possible intersection between the three circles. When a
clear intersection is obtained, click on the “Update” button to obtain the updated solution.

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Two Blade Balancing
The blade balance method provides balancing for a 2 bladed propeller connected via a
single shaft. The method requires the operator to use only 1 accelerometer sensor. When
the method is activated in the software, the following window appears.

The window illustrates 1 plane; however the blades only sit at the 0 and 180 degree
positions. Other angles are not used. The sequence for analysis is broken into tabs labelled
Step 1, Step 2, and Step 3… etc. The operator follows the instructions illustrated under each
step.

Under each Step, a series of “Record Data” buttons are available. The buttons are used to
automatically record vibration data from the advanced vibration meter and submitting it to
the analysis. Note, the “Record Data” can only work correctly once the advanced vibration
meter window is active. Once all data has been recorded, clicking on the “Solve” button
produces the final solution.

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Button Definitions
“Solve” calculates the final balance solution once all data has been recorded.

“Clear” clears the recorded data entries.

“Help” provides simplified help instructions.

“Exit” closes the application window and returns to the main menu.

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Clock Balance Method
The clock balance method provides balancing for a single plane rotor connected via a single
shaft. The method requires the operator to use only 1 accelerometer sensor. The clock
method is ideal for fine tuning a balance solution to even lower vibration levels. It can also
be used to calculate the “residual” imbalance remaining after initial balancing has been
performed.

When the method is activated in the software, the following window appears.

The window illustrates 1 plane. The sequence for analysis is broken into tabs labelled Step 1,
Step 2, and Step 3… etc. The operator follows the instructions illustrated under each step.

Under each Step, a series of “Record Data” buttons are available. The buttons are used to
automatically record vibration data from the advanced vibration meter and submitting it to
the analysis. Note, the “Record Data” can only work correctly once the advanced vibration
meter window is active. Once all data has been recorded, clicking on the “Solve” button
produces the final solution.

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Button Definitions
“Solve” calculates the final balance solution once all data has been recorded.

“Clear” clears the recorded data entries.

“Help” provides simplified help instructions.

“Exit” closes the application window and returns to the main menu.

Charts Tab
A tab is provided which plots the vibration readings around the circumference of the rotor.
It provides a visual record of the vibration levels and the optimum location of the location
with lowest vibration levels.

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Tools
An additional suite of tools has been provide to assist the operator in performing balancing.
When clicking on the “tools” icon on the main menu the following window will appear.

Trial Weight Tool

The trial weight tool provides a method for calculating the initial trial weight size for
balancing.

The trial weight estimation is a function of;

1. Rotor speed during balancing

2. Weight of the rotor
3. The radial location of the trial weight when placed on the rotor

Weight Split Tool

The weight splitting application assists in splitting the balance weight between adjacent
propellers or fan blades. Under some circumstances, the final balance solution may not
physically lie on a propeller blade (for example 3 bladed propeller). To overcome this, the
final balance solution is effectively “split” between adjacent propeller blades.

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To obtain a split solution, the operator manually enters the following details in the tool;

1. Propeller or fan diameter

2. Number of blades
3. The original balance weight solution
4. The original balance weight phase position
5. The original balance weight radial location

Clicking on the “Solve” button provides the split solution which can then be applied directly
on to the blades.

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TERMS & CONDITIONS
PLEASE READ THE FOLLOWING TERMS AND CONDITIONS OF USE CAREFULLY BEFORE USING DynexHobby.com. All users of this site agree
that access to and use of this site are subject to the following terms and conditions and other applicable law. If you do not agree to these
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Copyright 2012, DynexHobby.com ALL RIGHTS RESERVED. Permission is granted to electronically copy and print hard copy portions of this
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All defective merchandise from DynexHobby.com must be returned directly to us. An email must be sent to us informing us of defective
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DynexHobby.com products are not toys nor intended to be used with a toy. All safety precautions recommended by manufacturers MUST
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DynexHobby.com shall not be liable for any special or consequential damages that result from the use of, or the inability to use, the
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In the event that a DynexHobby.com product is mistakenly listed at an incorrect price, DynexHobby.com reserves the right to refuse or
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not in any manner responsible for the content of these communications and materials. You acknowledge that by providing you with the
ability to view and distribute user-generated content on the site, DynexHobby.com is merely acting as a passive conduit for such
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