HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - A

PRIMARY HYDRAULIC POWER SYSTEM - 10.A

SECONDARY HYDRAULIC POWER SYSTEM - 12.A
ELECTRICAL POWER SYSTEM - 30.A

580N
580SN-WT
580SN
590SN
Loader Backhoe

SERVICE MANUAL

Printed in U.S.A. Part number 84393968

English
Copyright © 2010 CNH America LLC. All Rights Reserved.
Case is a registered trademark of CNH America LLC. October 2010
Racine Wisconsin 53404 U.S.A.
INTRODUCTION

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 Contents

INTRODUCTION

Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Battery - Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ELECTRONIC SYSTEM - Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Heater - Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Abbreviation Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

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 INTRODUCTION

Safety rules
DANGER
Improper operation or service of this machine can result in an accident.
Do not operate this machine or perform any lubrication, maintenance, or repair on it until you have
read and understood the operation, lubrication, maintenance, and repair information.
Failure to comply will result in death or serious injury.
D0010A

WARNING
Maintenance hazard!
Always perform all service procedures punctually at the intervals stated in this manual. This ensures
optimum performance levels and maximum safety during machine operation.
Failure to comply could result in death or serious injury.
W0132A

WARNING
Pressurized system!
Before attempting any service procedure, it is your responsibility to know the number of accumulators
on the machine, and the correct procedure for releasing the pressure of each accumulator.
Failure to comply could result in death or serious injury.
W0136A

NOTICE: Extreme working and environmental conditions require shortened service intervals.

Use Case fluids, lubricants, and filters for the best protection and performance of your machine. All fluids, lubricants,
and filters must be disposed of in compliance with environmental standards and regulations. Contact your dealer with
any questions regarding the service and maintenance of this machine.

Read the safety decals and information decals on the machine. Read the Operator’s Manual and safety manual.
Understand the operation of the machine before you start any service.

Before you service the machine, put a ’Do Not Operate’ tag on the steering wheel or over the key switch. Ensure the
tag is at a location where everyone who might operate or service the machine may see clearly. One tag is included
with your new machine. Additional tags are available from your dealer.

Plastic and resin parts

• Avoid using gasoline, paint thinner, etc. when cleaning plastic parts, console, instrument cluster, etc.
• Use only water, mild soap, and a soft cloth when you clean these parts.

• Using gasoline, thinners, etc. can cause discoloration, cracking, or deformation of the part being cleaned.

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 INTRODUCTION

Safety rules
Before you weld, cut, or drill holes on any part of this machine, make sure the part is not cast ductile iron. See your
dealer if you do not know if a part is cast ductile iron. The following are cast ductile iron parts:
• two wheel drive steering link
• dump links
• front axle
• stabilizers
• extendable dipper
• swing tower
• bucket linkage

Unauthorized modifications to cast ductile iron parts can cause injury or death. Welding, cutting, or drilling can cause
cast ductile iron to break. Do not weld, cut, or drill to repair or to attach items to cast ductile iron parts on this machine.

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 INTRODUCTION

Safety rules
Before welding on the machine you must do the following.
If you have any questions about welding on the machine
contact your dealer.

• Disconnect the batteries.

• Disconnect the alternator terminal wires.
• Disconnect the instrument cluster.
• One connector for mechanical fuel injection en-
gines.
• Two connectors for HPCR (high pressure common
rail) engines.
• Disconnect the engine control unit (ECU), if equipped
(three connectors).
NOTE: The third connector is behind the hose in the
illustration.

RCPH10TLB046AAF 1

• Disconnect the controller for backhoe pilot controls, if

equipped (one connector).
• Disconnect the transmission controller, if equipped
(one connector, located under the front steering cowl-
ing).
• Disconnect the controller for the loader 4 in 1 bucket
or auxiliary hydraulics, if equipped (one connector, lo-
cated under the loader valve at the rear, left underside
of the machine).

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 INTRODUCTION

Safety rules
Unless otherwise instructed, always perform these steps before you service the machine:
1. Park the machine on a flat, level surface.
2. Place the backhoe in the transport position with the swing lock pin installed for transport.
3. Place the loader bucket on the ground, with the bottom of the loader bucket parallel to the surface.
4. Place the direction control lever and the transmission in neutral.
5. If you need to open the hood to perform service, raise the loader arms and install the support strut.
6. Shut down the engine.
7. Place a ’Do Not Operate’ tag on the key switch so that it is visible to other workers or remove the key.

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Battery - Basic instructions

WARNING
Battery gas can explode!
To prevent an explosion: 1. Always disconnect the negative (-) battery cable first. 2. Always connect
the negative (-) battery cable last. 3. Do not short circuit the battery posts with metal objects. 4. Do
not weld, grind, or smoke near a battery.
Failure to comply could result in death or serious injury.
W0011A

WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A

• Do not run the engine with battery cables disconnected or with the alternator wires disconnected.
• Before using an electric welder, disconnect the alternator wires, instrument cluster and batteries.
• Do not use a steam cleaner or a cleaning solvent to clean the alternator.
• Keep the battery vents clean. Ensure the battery vents are not restricted.

Battery access
1. If your machine is equipped with a tool box, use a16
mm tool to release the tool box pivot before removing
the battery access door.
2. Use a 13 mm tool to remove the four bolts that secure
the battery compartment and remove the access door.

RCPH10TLB426AAF 1

3. Always disconnect the negative (-) terminals (1) first,

then disconnect the positive (+) terminals (2).

RCPH10TLB429AAF 2

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ELECTRONIC SYSTEM - Basic instructions

The diagnostic/service tool port is located in the fuse box at the side console. Connect the Electronic Service Tool
(EST) or DATAR to this port to update software and/or perform service and diagnostic tests.
1. Turn the thumb screws (1) to loosen the panel cover
(2) for the fuse box. Remove the panel cover.

RCPH10TLB437AAF 1

2. Unscrew the cap for the diagnostic/service tool port.

NOTE: You do not have to remove the fuse box cov-
ers.

RCPH10TLB302AAF 2

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Heater - Basic instructions

The heater coolant shutoff valve controls the flow of hot
coolant to the heater.

• In warm ambient temperatures, turn the shutoff valve

clockwise to stop hot coolant flow to the heater.
• In cold ambient temperatures, turn the shutoff valve
counter-clockwise to allow hot coolant to flow to the
heater.

RCPH10TLB159AAF 1

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Basic instructions
WARNING
Crushing hazard!
If you service the machine with the loader lift arms raised, always use the support strut. Remove the
retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support
strut. Lower the lift arms onto the support strut.
Failure to comply could result in death or serious injury.
W0230A

Raise and support loader lift arms:

1. Empty the loader bucket.
2. Raise the loader lift arms to the maximum height.
3. Shut down the engine.

RCPH10TLB230AAF 1

4. Remove the retaining pin.

5. Lower the support strut onto the cylinder rod.
6. Install the retaining pin.

RCPH10TLB221AAF 2

7. Start the engine.

8. Slowly lower the lift arms so that the end of the support
strut rests on the cylinder.

RCPH10TLB227AAF 3

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Lower supported loader lift arms:

1. Raise the lift arms so that the end of the support strut
no longer rests on the cylinder.
2. Shut down the engine.

RCPH10TLB227AAF 4

3. Remove the retaining pin from the support strut.

4. Raise the support strut up to the storage position and
secure with the retaining pin, as shown.

RCPH10TLB231AAF 5

5. Start the engine.

6. Lower the loader to the ground.

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Basic instructions
Open the hood:
1. Shut down the engine.
2. Turn the handle counter-clockwise to release the hood
latch.

RCPH10TLB166AAF 1

3. Lift the hood and rotate forward.

RCPH10TLB356AAF 2

NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader.
Close the hood:
1. Lower the hood.
2. Turn the handle clockwise to lock the hood latch.

RCPH10TLB167AAF 3

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 INTRODUCTION

Torque
Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC
and UNF threads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphite
lubricants, Molydisulfide greases, or other extreme pressure lubricants are used.

Decimal hardware
Grade 5 bolts, nuts, and studs
Size Nm lb in/lb ft
1/4 in 12 - 15 Nm 108 - 132 lb in
5/16 in 23 - 28 Nm 204 - 252 lb in
3/8 in 48 - 57 Nm 420 - 504 lb in
7/16 in 73 - 87 Nm 54 - 64 lb ft
1/2 in 109 - 130 Nm 80 - 96 lb ft
9/16 in 149 - 179 Nm 110 - 132 lb ft
5/8 in 203 - 244 Nm 150 - 180 lb ft
3/4 in 366 - 439 Nm 270 - 324 lb ft
7/8 in 542 - 651 Nm 400 - 480 lb ft
1 in 787 - 944 Nm 580 - 696 lb ft
1-1/8 in 1085 - 1193 Nm 800 - 880 lb ft
1-1/4 in 1519 - 1681 Nm 1120 - 1240 lb ft
1-3/8 in 1980 - 2278 Nm 1460 - 1680 lb ft
1-1/2 in 2631 - 2983 Nm 1940 - 2200 lb ft
Markings for Grade 5 hardware

Grade 8 bolts, nuts, and studs

Size Nm lb in/lb ft
1/4 in 16 - 20 Nm 144 - 180 lb in
5/16 in 33 - 39 Nm 288 - 348 lb in
3/8 in 61 - 73 Nm 540 - 648 lb in
7/16 in 95 - 114 Nm 70 - 84 lb ft
1/2 in 149 - 179 Nm 110 - 132 lb ft
9/16 in 217 - 260 Nm 160 - 192 lb ft
5/8 in 298 - 358 Nm 220 - 264 lb ft
3/4 in 515 - 618 Nm 380 - 456 lb ft
7/8 in 814 - 976 Nm 600 - 720 lb ft
1 in 1220 - 1465 Nm 900 - 1080 lb ft
1-1/8 in 1736 - 1953 Nm 1280 - 1440 lb ft
1-1/4 in 2468 - 2712 Nm 1820 - 2000 lb ft
1-3/8 in 3227 - 3688 Nm 2380 - 2720 lb ft
1-1/2 in 4285 - 4827 Nm 3160 - 3560 lb ft
Markings for Grade 8 hardware

NOTE: Use thick nuts with Grade 8 bolts.

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 INTRODUCTION

Metric hardware
Grade 8.8 bolts, nuts, and studs
Size Nm lb in/lb ft
4 mm 3 - 4 Nm 24 - 36 lb in
5 mm 7 - 8 Nm 60 - 72 lb in
6 mm 11 - 12 Nm 96 - 108 lb in
8 mm 26 - 31 Nm 228 - 276 lb in
10 mm 52 - 61 Nm 456 - 540 lb in
12 mm 90 - 107 Nm 66 - 79 lb ft
14 mm 144 - 172 Nm 106 - 127 lb ft
16 mm 217 - 271 Nm 160 - 200 lb ft
20 mm 434 - 515 Nm 320 - 380 lb ft
24 mm 675 - 815 Nm 500 - 600 lb ft
30 mm 1250 - 1500 Nm 920 - 1100 lb ft
36 mm 2175 - 2600 Nm 1600 - 1950 lb ft
Markings for Grade 8.8 hardware

Grade 10.9 bolts, nuts and studs

Size Nm lb in/lb ft
4 mm 4 - 5 Nm 36 - 48 lb in
5 mm 9 - 11 Nm 84 - 96 lb in
6 mm 15 - 18 Nm 132 - 156 lb in
8 mm 37 - 43 Nm 324 - 384 lb in
10 mm 73 - 87 Nm 54 - 64 lb ft
12 mm 125 - 150 Nm 93 - 112 lb ft
14 mm 200 - 245 Nm 149 - 179 lb ft
16 mm 310 - 380 Nm 230 - 280 lb ft
20 mm 610 - 730 Nm 450 - 540 lb ft
24 mm 1050 - 1275 Nm 780 - 940 lb ft
30 mm 2000 - 2400 Nm 1470 - 1770 lb ft
36 mm 3500 - 4200 Nm 2580 - 3090 lb ft
Markings for Grade 10.9 hardware

Grade 12.9 bolts, nuts, and studs

Size Nm lb in/lb ft
Typically the torque values specified for grade 10.9 hardware can be used satisfactorily on grade 12.9 hardware.
Markings for Grade 12.9 hardware

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 INTRODUCTION

Steel hydraulic fittings

37° flare fitting
Tube outside diameter/Hose inside Thread size Nm lb in/lb ft
diameter
mm inch
6.4 mm 1/4 in 7/16-20 in 8 - 16 Nm 72 - 144 lb in
7.9 mm 5/16 in 1/2-20 in 11 - 22 Nm 96 - 192 lb in
9.5 mm 3/8 in 9/16-18 in 14 - 34 Nm 120 - 300 lb in
12.7 mm 1/2 in 3/4-16 in 20 - 57 Nm 180 - 504 lb in
15.9 mm 5/6 in 7/8-14 in 34 - 79 Nm 300 - 696 lb in
19.0 mm 3/4 in 1-1/16-12 in 54 - 108 Nm 40 - 80 lb ft
22.2 mm 7/8 in 1-3/16-12 in 81 - 135 Nm 60 - 100 lb ft
25.4 mm 1 in 1-5/16-12 in 102 - 158 Nm 75 - 117 lb ft
31.8 mm 1-1/4 in 1-5/8-12 in 169 - 223 Nm 125 - 165 lb ft
38.1 mm 1-1/2 in 1-7/8-12 in 285 - 338 Nm 210 - 250 lb ft

Straight threads with O-ring

Tube outside diameter/Hose inside Thread size Nm lb in/lb ft
diameter
mm inch
6.4 mm 1/4 in 7/16-20 in 16 - 26 Nm 144 - 228 lb in
7.9 mm 5/16 in 1/2-20 in 22 - 34 Nm 192 - 300 lb in
9.5 mm 3/8 in 9/16-18 in 34 - 54 Nm 300 - 480 lb in
12.7 mm 1/2 in 3/4-16 in 57 - 91 Nm 540 - 804 lb in
15.9 mm 5/6 in 7/8-14 in 79 - 124 Nm 58 - 92 lb ft
19.0 mm 3/4 in 1-1/16-12 in 108 - 174 Nm 80 - 128 lb ft
22.2 mm 7/8 in 1-3/16-12 in 136 - 216 Nm 100 - 160 lb ft
25.4 mm 1 in 1-5/16-12 in 159 - 253 Nm 117 - 187 lb ft
31.8 mm 1-1/4 in 1-5/8-12 in 224 - 357 Nm 165 - 264 lb ft
38.1 mm 1-1/2 in 1-7/8-12 in 339 - 542 Nm 250 - 400 lb ft

Split flange mounting bolts

Size Nm lb in/lb ft
5/16-18 in 20 - 27 Nm 180 - 240 lb in
3/8-16 in 27 - 34 Nm 240 - 300 lb in
7/16-14 in 47 - 61 Nm 420 - 540 lb in
1/2-13 in 74 - 88 Nm 55 - 65 lb ft
5/8-11 in 190 - 203 Nm 140 - 150 lb ft

O-ring face seal end

Nominal SAE Tube outside diameter Thread size Nm lb in/lb ft
dash size mm in
-4 6.4 mm 1/4 in 9/16-18 in 14 - 16 Nm 120 - 144 lb in
-6 9.5 mm 3/8 in 11/16-16 in 24 - 27 Nm 216 - 240 lb in
-8 12.7 mm 1/2 in 13/16-16 in 43 - 54 Nm 384 - 480 lb in
-10 15.9 mm 5/8 in 1-14 in 62 - 76 Nm 552 - 672 lb in
-12 19.0 mm 3/4 in 1-3/16-12 in 90 - 110 Nm 65 - 80 lb ft
-14 22.2 mm 7/8 in 1-3/16-12 in 90 - 110 Nm 65 - 80 lb ft
-16 25.41 mm 1.0 in 1-7/16-12 in 125 - 140 Nm 92 - 105 lb ft
-20 31.8 mm 1-1/4 in 1-11/16-12 in 170 - 190 Nm 125 - 140 lb ft
-24 38.1 mm 1-1/2 in 2-12 in 200 - 254 Nm 150 - 180 lb ft

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 INTRODUCTION

O-ring boss end fitting or lock nut

Nominal SAE Tube outside diameter Thread size Nm lb in/lb ft
dash size mm in
-4 6.4 mm 1/4 in 7/16-20 in 23 - 27 Nm 204 - 240 lb in
-6 9.5 mm 3/8 in 9/16-18 in 34 - 41 Nm 300 - 360 lb in
-8 12.7 mm 1/2 in 3/4-16 in 61 - 68 Nm 540 - 600 lb in
-10 15.9 mm 5/8 in 7/8-14 in 81 - 88 Nm 60 - 65 lb ft
-12 19.0 mm 3/4 in 1-1/16-12 in 115 - 122 Nm 85 - 90 lb ft
-14 22.2 mm 7/8 in 1-13/16-12 in 129 - 136 Nm 95 - 100 lb ft
-16 25.41 mm 1.0 in 1-5/16-12 in 156 - 169 Nm 115 - 125 lb ft
-20 31.8 mm 1-1/4 in 1‘-5/6-12 in 201 - 217 Nm 150 - 160 lb ft
-24 38.1 mm 1-1/2 in 1-7/8-12 in 258 - 271 Nm 190 - 200 lb ft

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 INTRODUCTION

Abbreviation Measurements
Typical applications Metric unit Imperial unit
Name Symbol Name Symbol

Area (Land area)

hectare ha acre ac
square meter m² square foot ft²
square inch in²
square millimeter mm² square inch in²
Electricity
ampere A ampere A
volt V volt V
microfarad µF microfarad µF
ohm Ω ohm Ω
Force
kilonewton kN pound lb
newton N pound lb
Force per length
newton per meter N/m pound per foot lb/ft
pound per inch lb/in
Frequency
megahertz MHz megahertz MHz
kilohertz kHz kilohertz kHz
hertz Hz hertz Hz
Frequency − Rotational
revolution per minute r/min revolution per minute r/min ª
rpm rpm
Length
kilometer km mile mi
meter m foot ft
centimeter cm inch in
millimeter mm inch in
micrometer µm
Mass
kilogram kg pound lb
gram g ounce oz
milligram mg
Power
kilowatt kW horsepower Hp
watt W Btu per hour Btu/hr
Btu per minute Btu/min
Pressure or stress (Force per area)
kilopascal kPa pound per square inch psi
inch of mercury inHg
pascal Pa inch of water inH2O
megapascal MPa pound per square inch psi

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 INTRODUCTION

Typical applications Metric unit Imperial unit

Name Symbol Name Symbol

Temperature (other than Thermodynamic)

degrees Celsius °C degrees Fahrenheit °F
Time
hour h hour h
minute min minute min
second s second s
Torque (includes Bending moment, Moment of force, and Moment of a couple)
newton meter Nm pound foot lb ft
pound foot lb in
Velocity
kilometer per hour km/h mile per hour mph
meter per second m/s foot per second ft/s
millimeter per second mm/s inch per second in/s
meter per minute m/min foot per minute ft/min
Volume (includes Capacity)
cubic meter mm³ cubic yard yd³
cu yd
liter l cubic inch in³
liter l US gallon US gal
UK gallon UK gal
US quart US qt
UK quart UK qt
milliliter ml fluid ounce fl oz
Volume per time (includes Discharge and Flow rate)
cubic meter per m³/min cubic foot per minute ft³/min
minute
liter per minute l/min US gallon per minute US gal/min
milliliter per minute ml/min UK gallon per minute UK gal/min
Sound power level and Sound pressure level
decibel dB decibel dB

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 INTRODUCTION

Capacities
Engine crank case
Specification: Case Akcela No. 1 15W-40, API CI-4/SL
Capacity:
With filter change 13.6 l (14.4 US qt)

Fuel tank
Specification: No. 2 diesel
Capacity: 159 l (42 US gal)

Cooling system
Specification: 50 % water and 50 % ethylene glycol
Capacity:
580N
Without heater 16.1 l (17.0 US qt)
With heater 16.8 l (17.8 US qt)

580SN, 580SN-WT, 590SN

Without heater 17.3 l (18.3 US qt)
With heater 18.0 l (19.0 US qt)

Hydraulic system
Specification: Case Akcela Hy-Tran® Ultra
Capacity:
580N
Total system 106.0 l (112.0 US qt)
Total system with Extendahoe 111.7 l (118.0 US qt)
Reservoir with filter change 47.1 l (12.45 US gal)
Reservoir without filter change 45.2 l (11.95 US gal)

580SN
Total system 119.2 l (126 US qt)
Total system with Extendahoe 124.9 l (132 US qt)
Reservoir with filter change 47.1 l (12.45 US gal)
Reservoir without filter change 45.2 l (11.95 US gal)

580SN-WT
Total system 124.9 l (132 US qt)
Total system with Extendahoe 130.6 l (138.0 US qt)
Reservoir with filter change 47.1 l (12.45 US gal)
Reservoir without filter change 45.2 l (11.95 US gal)

590SN
Total system 132 l (139 US qt)
Total system with Extendahoe 137.7 l (145 US qt)
Reservoir with filter change 47.1 l (12.45 US gal)
Reservoir without filter change 45.2 l (11.95 US gal)

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 INTRODUCTION

Transmission
Specification: Case Akcela Hy-Tran® Ultra
Capacity:
Manual (powershuttle)
Two wheel drive Four wheel drive
Total system 17.0 l (18 US qt) 19.4 l (21 US qt)
Refill (with or without filter change) 10.5 l (11 US qt) 13.0 l (14 US qt)

Powershift S-type
Two wheel drive Four wheel drive
Total system 21.7 l (23 US qt) 20.7 l (22 US qt)
Refill (with or without filter change) 15.3 l (16 US qt) 14.3 l (15 US qt)

Powershift H-type
Four wheel drive only
Total system 18.0 l (19 US qt)
Refill (with or without filter change) 11.4 l (12 US qt)

Front drive axle - Two wheel drive

Specification: Case Akcela Transaxle SAE 80W140
Capacity:
Each hub 0.8 l (0.8 US qt)

Front drive axle - Four wheel drive

Specification: Case Akcela Transaxle SAE 80W140
Capacity:
580N, 580SN
Differential 7.7 l (8.1 US qt)
Each planetary hub 0.5 l (0.5 US qt)

580SN-WT, 590SN
Differential 8.6 l (9.1 US qt)
Each planetary hub 1.0 l (1.1 US qt)

Rear axle (differential)

Specification: Case Transaxle Akcela
Capacity:
580N, 580SN 13.6 l (14.4 US qt)
580SN-WT, 590SN 18.6 l (19.7 US qt)

Brake master cylinder

Brake fluid supplied by the transmission.

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 INTRODUCTION

Consumables
Engine oil recommendations
AKCELA NO. 1 ENGINE OIL 15W-40 is recommended
for use in your machine’s engine. The recommended
oil will lubricate your engine correctly under all operating
conditions. If the recommended oil is not available in a
multi-viscosity grade engine oil, it is okay to use a single
grade engine oil in the recommended oil brand.

If the recommended engine oil is not available in multi-

viscosity or single grade, only use oil meeting API engine
oil service category CH-4.

RCPH10TLB244ACL 1

Refer to the chart for recommended viscosity at ambient

air temperature ranges.
NOTE: Do not put Performance Additives or other oil ad-
ditive products in the engine crankcase. The oil intervals
given in the operators manual and service chart are ac-
cording to tests with CASE AKCELA lubricants.

RCPH10TLB022FAL 2

Dye and black light procedure for detecting oil leaks

Oils and grease have natural phosphors and will illuminate differently under the black light. Oil, bluish-white, grease,
brilliant-white, anti-freeze, greenish-yellow, sealing compounds, red to orange.

Kit part number 380040182 consisting of:

Part Number Description Unit of Comments Usage
measurement
12 Volt Ultra Violet
380002254 Black Light — —
Light
Glows Green in Black Engine Oil /
380002357 Dye-uniglow F2HF 10 ml (0.34 US fl oz)
Light Crankcase
Glows Yellow in Black
380002358 Dye-uniglow F4HF 65 ml (2.2 US fl oz) Hydraulic Oil
Light
Glows Purple in Black
380002359 Dye-uniglow 1750 10 ml (0.34 US fl oz) Transmission Oil
Light

NOTE: Each dye is formulated to work in conjunction with a specific fluid, therefore the dyes are not interchangeable
and should only be used as described.

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 INTRODUCTION

1. Prior to adding dye, connect the black light to the ma-

chines battery and investigate suspected areas.
2. Once suspected leak areas are found, attempt to trace
the leak completely to the origin.
NOTE: At the origin, the leak should be the brightest
in color.
3. After confirmation of the suspected leak, thoroughly
clean the area of the leak to remove any existing flu-
ids. Recheck the area with the black light to assure
the area is clean. Good cleaning is important for the
following reasons:
• Fluids captured by threaded joints or other cavities
will continue to show signs of leakage unless com-
pletely clean. RCPH10TLB245ACL 3

• Casting surfaces can hold residual oil.

4. Use the entire contents of the bottle of dye in the sys-
tem/systems of the suspected leak.
5. Run the unit for 5 to 10 minutes and cycle through sus-
pect system functions to ensure that the dye is avail-
able to all possible leak points.
NOTE: The hydraulic oil should be heated to 71 °C
(160 °F), engine at normal operating temperature, and
transmission should be in the normal operating range
on the gauge.
6. Use a clean cloth and wipe the dipstick or the inside
surface of the filler tube on each of the 3 sumps.
7. View traces of dyed fluid on the cloth under the black
light to ensure good samples.
8. Use these 3 samples as your baseline when inspecting
the unit with the black light.
NOTE: High hour engine oil can reduce the effective-
ness of the dye. In this event change the oil.
9. Avoid common errors.
• Fan airflow blowing leaking fluid.
• Gravity pulling leak paths down.
• When paint at a joint is not broken, the joint is not
leaking.
NOTE: It is not necessary to change oils after this
check.

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 INTRODUCTION

Diesel fuel
Use No. 2 diesel fuel in the engine of this machine. The Specifications for acceptable No. 2 Diesel Fuel
use of other fuels can cause the loss of engine power and API gravity (minimum) 34
high fuel consumption.
Flash point (minimum) 60 °C (140 °F)
In very cold temperatures, a mixture of No. 1 and No. 2 * Cloud point (maximum) -20 °C (-4 °F)
diesel fuels is temporarily permitted. * Pour point (maximum) -26 °C (-15 °F)
Viscosity (at) 88 °C (190 °F)
NOTICE: See your fuel dealer for winter fuel requirements
Centistokes (2.0) to (4.3)
in your area. If the temperature of the fuel is below the
cloud point (wax appearance point), wax crystals in the Saybolt Seconds Universal (32) to (40)
fuel will cause the engine to lose power or not start. * Refer to the Notice on this page.

The diesel fuel used in this machine must meet the specifi-
cations in the chart or Specification D975-81 of the Amer-
ican Society for Testing and Materials.

Fuel Storage
If you keep fuel in storage for a period of time, you can get
foreign material or water in the fuel storage tank. Many
engine problems are caused by water in the fuel.

Keep the fuel storage tank outside and keep the fuel as
cool as possible. Remove water from the storage con-
tainer at regular periods of time.

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INTRODUCTION

84390833 11/10/2010
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HYDRAULIC - PNEUMATIC - ELECTRICAL -
ELECTRONIC SYSTEMS - A

PRIMARY HYDRAULIC POWER SYSTEM - 10.A

580N
580SN WT
580SN
590SN

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 Contents

HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC

SYSTEMS - A

PRIMARY HYDRAULIC POWER SYSTEM - 10.A

TECHNICAL DATA
PRIMARY HYDRAULIC POWER SYSTEM
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accumulator
General specification - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Special tools - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

FUNCTIONAL DATA
PRIMARY HYDRAULIC POWER SYSTEM
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exploded view - Hydraulic gear pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Exploded view - Hydraulic gear pump seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical schema - Regulated manifold schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Exploded view - Regulated manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Remote valve
Component diagram - Pilot control color codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Drawing - SN-WT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drawing - N and SN machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Relief valve
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hydraulic pump
Sectional view 580SN and 590SN Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Sectional view 580N Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Drawing - Output Test Hose Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Filter
Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Accumulator
Exploded view - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Detailed view - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Control valve
Exploded view - Ride control solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Exploded view - Boom lock solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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SERVICE
PRIMARY HYDRAULIC POWER SYSTEM
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Disassemble - Regulated manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Assemble - Regulated manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Prepare - Machine Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Pressure test - Pilot Manifold Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Pressure test - Backhoe Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Flow test - Pump Efficiency Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Leakage test - Loader Control Valve Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Leakage test - Backhoe Control Valve Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Pressure test - Steering and Bucket Lock Valve Flow Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Leakage test - Steering and Bucket Lock Valve Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Flow test - Backhoe Valve Flow Regulator Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Pressure test - Low Pressure Standby Regulator Test 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Pressure test - Low Pressure Standby Regulator Test 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Check - Flowmeter Check Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Remote valve
Remove - Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Install - Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Remove - Loader control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Install - Loader control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Remove - Clam control pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Install - Clam control pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Remove - Pilot controls backhoe valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Install - Pilot controls backhoe valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Remove - Mechanical controls backhoe valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Install - Mechanical controls backhoe valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Check - Pilot control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Relief valve
Adjust Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Remove - Circuit relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Pressure test Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Pressure test - Load Sense Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Adjust - Load Sense Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Replace - Load Sense Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Hydraulic pump
Remove - 580N, 580SN, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Install - 580N, 580SN, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Remove - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Install - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Disassemble - Load sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Inspect - Load sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

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 Assemble - Load sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Accumulator
Check - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Charging - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Discharging - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Disassemble - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Inspect - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Pressure test Right Solenoid Valve for Ride Control (Accumulator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Pressure test Checking the Nitrogen Charge in the Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Charging - Charging the Accumulator With Dry Nitrogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Control valve
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Disassemble - Ride control solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Assemble - Ride control solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Disassemble - Boom lock solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Inspect - Boom lock solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Assemble - Boom lock solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

DIAGNOSTIC
PRIMARY HYDRAULIC POWER SYSTEM
Testing - Problem in a loader circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Testing - Problem in the 4x1 Clam Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Testing - Single function will not work independently from other functions . . . . . . . . . . . . . . . . . . . . . . . . 143
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Testing - Noise from the backhoe hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Testing - All pilot controls stop working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Testing - Pilot pattern change does not function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Testing - Fault codes for pilot controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Hydraulic pump
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Reservoir
Testing - Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

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 HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM

PRIMARY HYDRAULIC POWER SYSTEM - Special tools

RCPH10TLB080AAM 1
DATAR

CAS10090 2
CAS-10090 Hand Pump

CAS10899 3
CAS-10899 Charging Kit

PRIMARY HYDRAULIC POWER SYSTEM - General specification

580N
Make and Model Parker P330 Single Section Gear Pump
Nominal Capacity of Hydraulic Pump 580N 108 l/min (28.5 US gpm)at 231 bar (3349.5 psi) 115
l/min (30.5 US gpm) at n load at 2200 RPM
Steering Relief Pressure 162±10/-0 bar (2349.0±50 psi)
Pressure Settings
Main Relief Valve 210 bar (3045.0 psi) ± 3 bar (43.5 psi)
Accumulator for ride control (Nitrogen charge) 25 bar (362.5 psi) ± 1 bar (14.5 psi)
Circuit relief valves (Hand pump setting only)
Backhoe bucket A (upper) port 262 bar (3800 psi) ± 3 bar (43.5 psi)

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Backhoe bucket B (lower) port 221 bar (3205 psi) ± 3 bar (43.5 psi)
Swing A (upper) and B (lower) ports 207 bar (3000 psi) ± 3 bar (43.5 psi)
Loader bucket A (upper) and B (lower) ports 221 bar (3205 psi) ± 3 bar (43.5 psi)
Boom A (upper) port 221 bar (3205 psi) ± 3 bar (43.5 psi)
Boom B (lower) port 331 bar (4800 psi) ± 3 bar (43.5 psi)
Dipper A (upper) port and B (lower) port 238 bar (3450 psi) ± 3 bar (43.5 psi)
580SN & 580SN-WT
Make and Model Bosch Rexroth Series 31 Variable Displacement Axial
Piston Pump
Pump Controls Without Heavy Lift Option: High Pressure Cut-off
(HPCO) control in pump set to 238±3.5 bar (3451.0±50
psi) With Heavy Lift Option: LS Control with remote LS
Relief Valve
Nominal Capacity No Load: 156.2 l/min (41.3 US gpm)Maximum Loader
Capacity: 156.2 l/min (41.3 US gpm)at 161 bar (2334.5
psi)Maximum Backhoe Capacity: 156.2 l/min (41.3 US
gpm)at 214 bar (3103.0 psi)
Heavy Lift Capacity 99.3 l/min (26.2 US gpm)
Pump Settings HPCO: 238±3.5 bar (3451.0±50 psi)
Steering relief pressure 162±10/-0 bar (2349.0±150-0 psi)
Standard Main Relief Pressure 238±3.5 bar (3451.0±50 psi)
Heavy Lift Main Relief Pressure 250±3.5 bar (3625.0±50 psi)
Swing Relief Pressure 207+7/3 bar (3001.5+100/-50 psi)at 53 l/min (14.0 US
gpm)
590SN
Make & Model Bosch Rexroth Series 31 Variable Displacement Axial
Piston Pump
Pump Controls 1. LS Control with remote LS Relief Valve. 2. Primary
remote LS relief in Heavy lift valve for main relief
pressure. 3. Secondary remote LS releif in Heavy lift for
"Heavy lift" pressure
Nominal capacity No Load: 162.6 l/min (43.0 US gpm). Maximum loader
capacity: 162.6 l/min (43.0 US gpm) 161 bar (2334.5
psi). Maximum backhoe capacity: 162.6 l/min (43.0 US
gpm) 125 l/min (33.0 US gpm)@ 2200 RPM.
Heavy lift capacity No load: 107 l/min (28.3 US gpm). Max. Heavy lift
capacity: 66 l/min (17.4 US gpm) 250 bar (3625.0
psi)@ 1400 RPM.
Steering Relief Pressure 162±10/-0 bar (2349.0±150/-0 psi)
Standard main relief pressure 238±3.5 bar (3451.0±50 psi)
Heavy lift main relief pressure 250±3.5 bar (3625.0±50 psi)
Swing relief pressure 207+7/-3 bar (3001.5+100/-50 psi)@ 53 l/min (14.0 US
gpm)

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Accumulator - General specification - Ride control

Torque, accumulator charging valve cap 1.1 N·m (10 lb in)
Weight (approximate) 4.9 kg (10.8 lb)

Accumulator - Special tools - Ride control

Nitrogen charging kit with regulator 380001737

RCIL10TLB016BAF 1

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PRIMARY HYDRAULIC POWER SYSTEM - Exploded view

RCPH10TLB131GAL 1

1. Hoses swing control 5. Hydraulic filter 9. Left stabilizer hoses

2. Backhoe valve 6. Loader valve 10. Right stabilizer hoses
3. Left stabilizer load check valve 7. Pressure to backhoe valve 11. Right stabilizer load check valve
4. Return to filter 8. Swing cushion valve

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PRIMARY HYDRAULIC POWER SYSTEM - Exploded view -

Hydraulic gear pump

RCPH10TLB001FAN 1

1. Input shaft 7. Pump gear 13. Vent

2. Retaining ring 8. Thrust plate (4) 14. Front gear housing
3. O-ring 9. Connector shaft 15. Bearing carrier housing
4. Seal 10. Thrust plate seal 16. Rear gear housing
5. Bearing 11. Load sensing input 17. Rear section
6. Quad ring 12. Front housing 18. Cap screws

NOTE: Torque cap screws (18) to 339 N·m (250 lb ft).

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PRIMARY HYDRAULIC POWER SYSTEM - Exploded view -

Hydraulic gear pump seal

RCPH10TLB005GAN 1

1.Input shaft 4. O-ring

2. Retaining ring 5. Seal
3. Seal retainer 6. Seal

NOTE: Seal (6) must be pressed flush with face of recess with lip toward gear as shown.

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PRIMARY HYDRAULIC POWER SYSTEM - Electrical schema -

Regulated manifold schematic

RCPH10TLB017FAL 1

1. Accumulator 7. Pressure reducing valve

2. Diagnostic port 8. Pilot control on/off solenoid
3. Right-hand stabilizer 9. Orifice
4. Left-hand stabilizer 10. Check valve
5. Extendahoe 11. Auxiliary hydraulics
6. Pattern control selection solenoids 12. Screen

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PRIMARY HYDRAULIC POWER SYSTEM - Exploded view -

Regulated manifold

RCIL10TLB001GAF 1

1. Pattern control selection solenoids 6. Diagnostic port

2. Pressure reducing valve 7. Right stabilizer control solenoids
3. Wire mesh filter 8. Left stabilizer control solenoids
4. Check valve 9. Cut off solenoid (except stabilizers)
5. 1.8 mm (0.071 in) orifice 10. Accumulator port

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PRIMARY HYDRAULIC POWER SYSTEM - Exploded view

RCPH10TLB001GAN 1

1. Cap for test port "M" (9/16-18 37°) 3. Load sense relief valve
2. Pilot manifold test port 4. Control module

NOTE: Connect a gauge capable of 344.8 bar (5000 psi) to "M" port (1) using adapter (PN 101792A1). Connect a
gauge capable of 69.0 bar (1000 psi) to the pilot manifold pressure test port (2).

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Remote valve - Component diagram - Pilot control color codes

RCPH10TBL001GAM 1

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Remote valve - Drawing - SN-WT

RCPH10TLB004GAN 1

1. Return to reservoir 4. Accumulator 7. Pressure hose to spool

2. Pressure hose to spool 5. Drain hose from pilot manifold 8. Loader valve
3. Pressure to clam manifold 6. Clam control block

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Remote valve - Drawing - N and SN machines

RCPH10TLB001HAN 1

1. Return to reservoir 4. Clam control block 7. Pressure to clam manifold

2. Pressure hose to spool 5. Accumulator
3. Loader valve 6. Pressure hose to spool

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Relief valve - Drawing

RCPH10TLB001GAN 1

1. Circuit relief valve 4. Spool

2. Dampened compensator 5. Centering spring
3. Solid compensator 6. Check valve

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Hydraulic pump - Sectional view 580SN and 590SN Hydraulic Pump

RCPH10TLB003CAM 1

1. Large Section 4. Inlet 7. EF Port

2. Small Section 5. Load Sensing Port 8. CF Port
3. Small Pump Port 6. Priority Valve

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Hydraulic pump - Sectional view 580N Hydraulic Pump

RCPH10TLB004CAM 1

1. Inlet 3. CF Port 5. Priority Valve

2. EF Port 4. Load Sensing Port

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Hydraulic pump - Drawing - Output Test Hose Connections

RCPH10TLB003GAN 1

1. Load sense hose 2. Return hose from loader valve 3. Pressure to backhoe valve
4. Attenuator hose to hydraulic pump 5. Back pressure check valve 6. To hydraulic filter
7. Attenuator hose 8. Fitting 1-1/16 X 12 X 37° JIC 9. Test Adapter

NOTE: Remove fitting (8) and connect flowmeter input hose to attenuator hose.
NOTE: Remove hydraulic tank filler cap and place flowmeter outlet hose (6) below oil level. Ensure hose is secured.

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Hydraulic pump - Drawing

- Hydraulic Ports

RCPH10TLB002HAN 1

1. Port M2 (not used) 5. High-pressure cut-off spool (not used)

2. Outlet port 6. Case drain port
3. Load sense compensator spool 7. Inlet port
4. Load sense port 8. Case drain over-pressure bypass valve

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Hydraulic pump - Sectional view

RCPH10TLB002FAN 1

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Filter - Sectional view

RCPH10TLB002GAM 1
Filter

1. Inlet 4. From Steering Control Valve 7. Condition Indicator

2. To Reservoir 5. Filter 8. Cooler Bypass Valve
3. To Oil Cooler 6. Filter Bypass Valve

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Accumulator - Exploded view - Ride control

RCPH10TLB015FAL 1

1. Tube 5. Quad ring 9. Guard

2. Gland with gas valve 6. O-ring 10. Gas valve assembly
3. Piston 7. Backup ring, if used 11. Gland without gas valve
4. Seal 8. Cap screw

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Accumulator - Detailed view - Ride control

RCIL10TLB005GAF 1

1. Tube 5. Quad ring 9. Guard

2. Gland with gas valve 6. O-ring 10. Gas valve assembly
3. Piston 7. Backup ring, if used 11. O-ring
4. Seal 8. Cap screw 12. Gland without gas valve

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Control valve - Exploded view - Ride control solenoid valve

RCPH10TLB016FAL 1

1. Ring nut
2. Coil
3. Cartridge
5. Control block

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Control valve - Exploded view - Boom lock solenoid valve

RCPH10TLB002HAN 1

1. Relief valve body 5. Poppet 9. Piston 13. O-ring

2. Relief valve seat 6. O-ring 10. O-ring 14. Solenoid body
3. O-ring 7. Outer spring 11. Screw 15. Solenoid
4. Backup ring 8. Inner spring 12. Nut

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PRIMARY HYDRAULIC POWER SYSTEM - Cleaning

Special tools
CAS101162A, filter unit, portable.

RCPH10TLB306ABL 1

CAS10192, vacuum pump.

RCPH10TLB454ABL 2

CAS10508, fitting kit.

RCPH10TLB307ABL 3

General information
Contamination in the hydraulic system is a major cause of
the malfunction of hydraulic components. Contamination
is any foreign material in the hydraulic oil. Contamination
can enter the hydraulic system in several ways.
1. When you drain the oil or disconnect any line.
2. When you disassemble a component.
3. From normal wear of the hydraulic components.
4. From damaged or worn seals.
5. From a damaged component in the hydraulic system.

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All hydraulic systems operate with some contamination.

The design of the components in this hydraulic system per-
mits efficient operation with a small amount of contami-
nation. An increase in this amount of contamination can
cause problems in the hydraulic system. The following list
includes some of these problems.
1. Cylinder rod seals leak.
2. Control valve spools do not return to neutral.
3. Movement of control valve spools is difficult.
4. Hydraulic oil becomes too hot.
5. Pump gears, housing, and other parts wear rapidly.
6. Relief valves or check valves held open by dirt.
7. Quick failure of components that have been repaired.
8. Cycle times are slow; machine does not have enough
power.
If your machine has any of these problems, check the hy-
draulic oil for contamination. See types of contamination
below. If you find contamination, use the portable filter to
clean the hydraulic system.

Types of contamination
There are two types of contamination, microscopic and vis-
ible.
1. Microscopic contamination occurs when very fine
particles of foreign material are in suspension in the
hydraulic oil.
2. These particles are too small to see or feel. Micro-
scopic contamination can be found by identification
of the following problems or by testing in a laboratory.
Examples of the problems:

A. Cylinder rod seal leak.

B. Control valve spools do not return to neutral.
C. The hydraulic system has a high operating
temperature.
3. Visible contamination is foreign material that can be
found by sight, touch, or odor. Visible contamination
can cause a sudden failure of components. Exam-
ples of visible contamination:

A. Particles of metal or dirt in the oil.

B. Air in the oil
C. The oil is dark and thick.
D. The oil has an odor of burned oil.
E. Water in the oil. See flushing water from the
hydraulic system, step 23..

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Cleaning the hydraulic system

1. Prepare the portable filter by doing the following
steps:
A. Remove all the hydraulic oil from the inlet and
outlet hoses for the portable filter.
B. Remove the filter element from the portable
filter.
C. Remove all hydraulic oil from the portable filter.
D. Clean the inside of the housing for the filter
element.
2. You must know whether the contamination is micro-
scopic or visible. See types of contamination .
3. If the contamination is microscopic:

A. Check the maintenance schedule for the ma-

chine to learn if the hydraulic oil must be
changed. If needed, change the hydraulic oil.
See Capacities () for specifications.
B. Do steps 6through 32.
4. If the contamination is visible:

A. Change the hydraulic oil and hydraulic filter.

See Capacities () for specifications.
B. Do steps [Invalid Reference] through 32.
5. Check the amount of contamination in the hydraulic
system by doing the following steps:

A. Disassemble one cylinder in two different cir-

cuits. Check for damage to seals, scoring of
the cylinder wall, etc. Repair the cylinders as
necessary.
B. If, in your judgment, the damage to the cylin-
ders was caused by sever contamination and
is not the result of normal wear, it is neces-
sary to remove, clean and repair valves, pump,
lines, cylinders, hydraulic reservoir, etc. in the
hydraulic system.
6. Remove the breather from the reservoir and connect
the vacuum pump to the opening. Start the vacuum
pump.
7. Loosen and remove the drain plug from the reservoir.
8. Using the fitting kit, install the valve in the hole for the
drain plug. Make sure that the valve is closed.
9. Stop the vacuum pump.
10. Connect the inlet hose for the portable filter to the
valve that is installed in the hole for the drain plug.
11. Disconnect the vacuum pump from the hydraulic
reservoir air breather hose. Remove the filler cap.
12. Install the outlet hose for the portable filter in the hy-
draulic reservoir filler neck.
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13. Open the valve that is installed in the hole for the
drain plug.
14. Move the switch for the portable filter to the ON po-
sition. Start and run the engine at 1500 RPM.
15. Run the portable filter for 10 min.
16. Continue to run the portable filter. Increase the en-
gine speed to full throttle. Heat the oil to operating
temperature by doing the following steps:

1. Hold the blade control lever in the tilt position

for five seconds.
2. Return the blade control lever in the neutral
position for five seconds.
3. Repeat steps A and B until the oil in the hy-
draulic system is at operating temperature.
17. Continue to run the engine at full throttle. Continue
to run the portable filter.
18. Operate each hydraulic circuit to completely extend
and retract the cylinders. Continue to operate each
hydraulic circuit two times, one after the other for 45
min.
19. Decrease the engine speed to low idle.
20. Continue to run the portable filter for 10 min.
21. Stop the portable filter.
22. Stop the engine.
23. Remove the hose from the hydraulic reservoir.
24. Close the valve that is installed in the hole for the
drain plug.
25. Disconnect the inlet hose for the portable filter from
the valve. Remove the outlet hose from the reservoir
filler neck and replace filler cap.
26. Connect a vacuum pump to the breather hose of the
hydraulic reservoir.
27. Start the vacuum pump.
28. Remove the valve from the hole for the drain plug.
29. Install the drain plug.
30. Stop the vacuum pump. Disconnect the vacuum
pump from the opening in the reservoir and install
the breather.
31. Remove the hydraulic filter elements from the ma-
chine.
29. Install new hydraulic filter elements on the machine.
30. Start the engine. Check for oil leakage around the
new hydraulic filters.
31. Stop the engine.
32. Check the oil level in the hydraulic reservoir. Add oil
as required. See Section 1002 for specifications.

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Flushing water from the hydraulic system

1. Start and run the engine at 1500 RPM.
2. Completely retract the cylinders of all attachments on
the machine. Angle the blade to the right, the right
cylinder will be fully retracted and the left will be fully
extended. Stop the engine.

NOTE: If retracting the cylinder rods causes the attachments to be raised, block the attachments in place before
proceeding to the next step!
NOTE: Any attachment or part of an attachment that is raised must be supported with acceptable equipment to prevent
the attachment from falling.
3. Move each control lever in both directions to release
pressure in the hydraulic circuits.
4. Loosen and remove the filler cap from the reservoir.
5. Drain the hydraulic oil from the reservoir.

A. See capacity specifications.

B. Have available acceptable equipment to drain
the hydraulic oil.
C. Remove the drain plug from the bottom of the
reservoir.
6. Remove the hydraulic filter elements from the ma-
chine.
7. Install new hydraulic filter elements on the machine.
8. Install the drain plug in the bottom of the reservoir.
9. Fill the hydraulic reservoir with hydraulic fluid.
10. Disconnect the line from the open end and closed
end of each cylinder.
11. Be sure all control levers are in the neutral position.
12. Start and run the engine at low idle.

NOTICE: Check the oil level in the hydraulic reservoir frequently while doing step 13. Have another person hold a
container under the hydraulic lines while you do step 13.
13. Slowly move each control lever in both directions un-
til oil begins to flow from the open line. Hold the con-
trol lever in place until clean oil flows from the open
line.
14. Stop the engine.
15. Connect the system line to the closed end of each
cylinder.
16. Connect a suitable drain line to the open end of each
cylinder and place the other end in an acceptable
container for contaminated oil.
17. Start the engine and run the engine at low idle.
18. Slowly and completely extend all cylinders. As the
piston rod comes in/out of the cylinder, oil will be
pushed out of the open end of the cylinders.

NOTE: Any attachment or part of an attachment that is raised must be supported with acceptable equipment to prevent
the attachment from falling.

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19. Support any attachments that will be in the raised

position.
20. Stop the engine.
21. Disconnect the drain lines and connect the system
lines to the cylinders.
22. Check the oil level in the hydraulic reservoir. Add oil
as required.
23. Install the filler cap on the reservoir.
24. Remove the hydraulic filter elements from the ma-
chine.
25. Install new hydraulic filter elements on the machine.
26. Start and run the engine at 1500 RPM, operate each
hydraulic circuit to completely extend and retract the
cylinders.
27. Stop the engine and check for leaks. Check the oil
level in the hydraulic reservoir. Add oil as required.

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PRIMARY HYDRAULIC POWER SYSTEM - Disassemble - Regulated

manifold
1. Remove the pressure reducing valve.

RCPH10TLB371ABL 1

2. Remove the check valve and orifice.

RCPH10TLB443ABL 2

3. Remove the accumulator.

RCPH10TLB372ABL 3

4. Remove the nut and solenoid for the cutoff valve.

RCPH10TLB373ABL 4

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5. Loosen and remove the cutoff valve.

RCPH10TLB374ABL 5

6. Remove the nut and solenoid for the pattern control

selection valves.

RCPH10TLB376ABL 6

7. Loosen and remove the pattern control selection

valves.

RCPH10TLB378ABL 7

8. Remove the stabilizer mounting screws.

RCPH10TLB381ABL 8

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9. Remove the stabilizer solenoids.

RCPH10TLB382ABL 9

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PRIMARY HYDRAULIC POWER SYSTEM - Assemble - Regulated

manifold
1. Replace all O-rings and backup rings.
2. Lubricate all O-rings with hydraulic oil before in-
stalling.

RCPH10TLB383ABL 1

3. Install the stabilizer solenoids into the manifold.

RCPH10TLB382ABL 2

4. Install and torque the stabilizer mounting screws to

20 N·m (15 lb ft).

RCPH10TLB384ABL 3

5. Install the pattern control selection valves into the

manifold.

RCPH10TLB380ABL 4

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6. Torque the pattern control selection valves to 20 N·m

(15 lb ft).

RCPH10TLB385ABL 5

7. Install the solenoids on the pattern control selection

valves.
NOTE: Make sure the connectors are towards the bottom
of the manifold.

RCPH10TLB386ABL 6

8. Torque the pattern control selection solenoids to 1.7

- 2.2 N·m (15 - 19 lb in).
NOTICE: Overtorquing will cause the solenoid to bind and
stick.

RCPH10TLB387ABL 7

9. Install the orifice (1) into the manifold.

10. Install the O-ring (2) onto the check valve (3).

RCPH10TLB443ABL 8

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11. Install the check valve into the manifold with the small
holes facing away from the pressure reducing valve.

RCPH10TLB444ABL 9

12. Install the pressure reducing valve into the manifold.

13. Torque the pressure reducing valve to 20 N·m (15 lb
ft).

RCPH10TLB388ABL 10

14. Install the cutoff valve into the manifold.

RCPH10TLB375ABL 11

15. Torque the cutoff valve to 20 N·m (15 lb ft).

RCPH10TLB389ABL 12

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16. Torque the cutoff valve solenoids to 1.7 - 2.2 N·m (15
- 19 lb in).
NOTICE: Overtorquing will cause the solenoid to bind and
stick.

RCPH10TLB390ABL 13

17. Install and tighten the accumulator into the manifold.

RCPH10TLB391ABL 14

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PRIMARY HYDRAULIC POWER SYSTEM - Prepare - Machine

Preparation
1. Park machine on level, firm surface. Position back-
hoe in transport position. Lower bucket to ground.
2. Stop engine. Turn ignition switch and pilot control
switch ON. Operate pilot and loader controls to re-
lieve pressure in system.
3. Connect pressure gauge ( 69 bar (1000.5 psi) mini-
mum) to pilot pressure test port.
4. Connect pressure gauge ( 345 bar (5002.5 psi) min-
imum) to "M" port on backhoe valve. Use 9/16-18
quick coupler (PN 101792A1).
5. Remove pressure testing adapter from attenuator
hose. Connect flowmeter input hose to attenuator
hose.
6. Remove screen from reservoir. Secure flowmeter
return hose below oil level.
7. Ensure oil temperature is at operating temperature.
Do the following:
A. Run engine at full throttle. Close relief valve on
flowmeter to minimum 103.4 bar (1499.3 psi).
B. Hold loader control lever in Rollback position
for 15 seconds.
C. Put loader control lever in neutral position for
15 seconds.
D. Repeat steps A and B until oil temperature
reaches minimum of 51 °C (123.8 °F).

Next operation:
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Pilot Manifold Pressure Test (A.10.A).

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PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Pilot

Manifold Pressure Test
See PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet (A.10.A) for form to record test
results.

Prior operation:
PRIMARY HYDRAULIC POWER SYSTEM - Prepare - Machine Preparation (A.10.A).

Test 1A
1. Run engine at high idle. Do not activate any backhoe
controls.
2. Monitor flowmeter. Record flow regulator pressure
on Flowmeter Check Sheet.

Test 1B
1. Enable backhoe pilot system switch.
2. Place any backhoe function on demand.
3. Monitor flowmeter. Record pilot pressure on
Flowmeter Check Sheet.

NOTE: A pressure reading of 24 - 34.5 bar (348.0 - 500.3 psi) is expected. If pressure is not to specification, replace
pressure reducing valve.

Next operation:
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Backhoe Relief (A.10.A).

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PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Backhoe

Relief
See PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet (A.10.A) for form to record test
results.

Prior operation:
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Pilot Manifold Pressure Test (A.10.A).

1. Run engine at high idle. Raise loader and hold in

raised position.
2. Slowly open flowmeter load valve until pressure
reads zero.

Test 2A
1. Slowly close flowmeter load valve.
2. Monitor flowmeter. Record pressure when flow drops
by several l/min (gpm). Record results on Flowmeter
Check Sheet..

Test 2B
1. Continue to close load valve on flowmeter.
2. Monitor flowmeter. When flow reaches 0 l/min
(gpm), a pressure reading of 207 - 214 bar (3001.5 -
3103.0 psi) is expected. Record results on Flowme-
ter Check Sheet.

NOTE: If pressure is not in specification, adjust main relief valve. If readings from test 2A are not within 10 percent
of 2B reading, replace relief valve.

Next operation:
PRIMARY HYDRAULIC POWER SYSTEM - Flow test - Pump Efficiency Test (A.10.A).

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PRIMARY HYDRAULIC POWER SYSTEM - Flow test - Pump

Efficiency Test
See PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet (A.10.A) for form to record re-
sults.

Prior operation:
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Backhoe Relief (A.10.A).

Test 3A
1. Hold loader on demand and open the load valve. Ad-
just engine speed to 2000 RPM.
2. Monitor flowmeter. Record results on Flowmeter
Check Sheet.

Test 3B
1. Continue to run engine at 2000 RPM. Slowly close
load valve until pressure is 138 bar (2001.0 psi).
2. Monitor flowmeter. Record results on Flowmeter
Check Sheet.
3. Divide the flow reading at 138 bar (2001.0 psi) by
recorded flow reading at 0.0 bar (0 psi).

NOTE: Pump efficiency is calculated by multiplying result by 100. If pump efficiency is greater than 70 percent, pump
is good. Continue to next test. If pump efficiency is less than 70 percent, repair or replace pump before continuing to
next test.

Test 3C (SN model only)

1. Hold loader on demand and open the load valve. Ad-
just engine speed to 2000 RPM.
2. Monitor flowmeter. Record results on Flowmeter
Check Sheet.

Test 3D (SN model only)

1. Continue to run engine at 2000 RPM. Slowly close
load valve until pressure is 20.7 bar (300 psi).
2. Monitor flowmeter. Record results on Flowmeter
Check Sheet.
3. Divide the flow reading at 20.7 bar (300 psi) by
recorded flow reading at 0.0 bar (0 psi).

NOTE: Pump efficiency is calculated by multiplying result by 100. If pump efficiency is greater than 70 percent, pump
is good. Continue to next test. If pump efficiency is less than 70 percent, repair or replace pump before continuing to
next test.

Next operation:
PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Loader Control Valve Leakage Test (A.10.A).

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PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Loader

Control Valve Leakage Test
See PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet (A.10.A) for form to record re-
sults.

Prior operation:
PRIMARY HYDRAULIC POWER SYSTEM - Flow test - Pump Efficiency Test (A.10.A).

1. Run engine at 2000 RPM. Increase pressure on

flowmeter to 138 bar (2001.0 psi).

Test 4A
1. Raise loader. Hold loader in raised position.
2. Monitor flowmeter. Record l/min (gpm) on Flowmeter
Check Sheet.

Test 4B
1. Lower loader. Hold loader in lower position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 4C
1. Position loader approximately 45.7 cm (18 in) above
ground level. Hold bucket in rollback position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 4D
1. Hold bucket in dump position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 4E
1. Hold clam in open position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 4F
1. Close clam and hold in closed position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

NOTE: Compare test results from Test 3B (3D for SN model) and Tests 4A thru 4F. If results vary more than 3.8 l/min
(1 US gpm), a problem in circuit exists.

Next operation:
PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Backhoe Control Valve Leakage Test (A.10.A).

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PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Backhoe

Control Valve Leakage Test
See PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet (A.10.A) for form to record re-
sults.

Prior operation:
PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Loader Control Valve Leakage Test (A.10.A).

1. Run engine at 2000 RPM. Increase pressure on

flowmeter to 138 bar (2001.0 psi).

NOTE: If equipped with uni-directional valve, ensure valve is off.

Test 5A
1. Position backhoe to left side.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5B
1. Position backhoe to right side.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5C
1. If equipped with extend-a-hoe option, position out-
ward and hold in position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5D
1. If equipped with extend-a-hoe option, retract and
hold in position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5E
1. Raise left stabilizer. Hold in position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5F
3. Raise right stabilizer. Hold in position.
4. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5G
NOTE: When lowering stabilizers, lower evenly to full stroke, then raise.
1. Lower left stabilizer. Hold in position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

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Test 5H
1. Lower right stabilizer. Hold in position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5I
1. Roll backhoe bucket to dump position. Hold in posi-
tion.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5J
1. Roll backhoe bucket to dig position. Hold in position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5K
1. Position dipper in full extended position. Hold in po-
sition.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5L
1. Position dipper in full position. Hold in position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5M
1. Position boom in lower position. Hold in position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5N
1. Position boom in raised position. Hold in position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5O
1. If equipped with bi-directional auxiliary hydraulic, un-
hook quick disconnect couplers or cap lines. Hold
button in out position.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 5P
1. Reverse direction on bi-directional valve.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

NOTE: Compare test results from Test 3B and Tests 5A thru 5P. If results vary more than 3.8 l/min (1 US gpm), a
problem in circuit exists.

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Next operation:
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Steering and Bucket Lock Valve Flow Test (A.10.A).

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PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Steering

and Bucket Lock Valve Flow Test
See PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet (A.10.A) for form to record re-
sults.

Prior operation:
PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Backhoe Control Valve Leakage Test (A.10.A).

1. Install a "T" fitting a "D" port on loader valve (see

page). Connect flowmeter to "T" fitting.

Test 6A
1. Run engine at high idle. Close load valve on flowme-
ter.
2. Record bar (psi) results on Flowmeter Check Sheet.

Test 6B
1. Turn steering wheel to full right. Hold against stop.
2. Open flowmeter load valve to 69.0 bar (1000 psi).
3. With steering wheel held against stop, slowly close
load valve.
4. Monitor flowmeter. When flow begins to decrease
by several l/min (gpm), record bar (psi) results on
Flowmeter Check Sheet.

Test 6C
1. Continue to slowly close load valve.
2. Monitor flowmeter. When flow reaches 0.0 l/min
(0 US gpm), record bar (psi) results on Flowmeter
Check Sheet.

NOTE: A pressure reading of 162 - 172 bar (2349.0 - 2494.0 psi) is expected.

Test 6D
1. Open flowmeter load valve to fully open position.
2. If equipped with front or rear hydraulic coupler, en-
gage. Slowly close flowmeter load valve.
3. Monitor flowmeter. When flow begins to decrease
by several l/min (gpm), record bar (psi) results on
Flowmeter Check Sheet.

Test 6E
1. Continue to slowly close flowmeter load valve.
2. Monitor flowmeter. When flow reaches 0.0 l/min
(0 US gpm), record bar (psi) results on Flowmeter
Check Sheet.

NOTE: A pressure reading of 186.2 - 193.1 bar (2700 - 2800 psi) is expected. If pressure is not to specification,
adjust quick coupler relief valve.

Next operation:
PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Steering and Bucket Lock Valve Leakage Test
(A.10.A).
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PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Steering

and Bucket Lock Valve Leakage Test
See PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet (A.10.A) for form to record re-
sults.

Prior operation:
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Steering and Bucket Lock Valve Flow Test (A.10.A).

1. Turn steering wheel to full left. Hold against stop.

2. Close flowmeter load valve to 124.1 bar (1800 psi).
Adjust engine speed to 2000 RPM.

Test 7A
1. Turn steering wheel to full right. Hold against stop.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 7B
1. Turn steering wheel to full left. Hold against stop.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.
3. Extend backhoe bucket fully to dump position. Place
loader and backhoe bucket on ground.

Test 7C
1. Retract loader lock pins.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 7D
1. Extend loader lock pins.
2. Record l/min (gpm) results on Flowmeter Check
Sheet.

Test 7E
1. Retract backhoe bucket lock pins.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.

Test 7F
1. Extend backhoe bucket lock pins.
2. Monitor flowmeter. Record l/min (gpm) results on
Flowmeter Check Sheet.
NOTE: If flow readings of tests vary more than 3.8 l/min (1 US gpm), a problem in that circuit exists.
3. Open flowmeter valve. Stop engine. Inspect for re-
pairs and repair as necessary. Retest circuit.
4. Remove all test equipment. Connect all hydraulic
systems. Ensure hydraulic fluid level is to specifica-
tion. Add fluid as required.

Next operation:
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PRIMARY HYDRAULIC POWER SYSTEM - Flow test - Backhoe Valve Flow Regulator Test (A.10.A).

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PRIMARY HYDRAULIC POWER SYSTEM - Flow test - Backhoe

Valve Flow Regulator Test
See PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet (A.10.A) for form to record re-
sults.

Prior operation:
PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Steering and Bucket Lock Valve Leakage Test
(A.10.A).

1. Connect a gauge ( 69.0 bar (1000 psi) minimum) to

attenuator hose test port. Install a shut-off valve in
hose.
2. Disconnect left side hose from pump. Install a "T"
fitting with test port connector. Connect a gauge (
69.0 bar (1000 psi) minimum) to lead sense test port.
Install a shut-off valve in hose.
3. Run engine at low idle. Do not activate any controls.

Test 8A
1. Monitor attenuator hose test port pressure gauge.
Record pressure on Flowmeter Check List.

Test 8B
1. Monitor load sense port pressure gauge. Record
pressure on Flowmeter Check List.

NOTE: Subtract Test 8B result from 8A result. Difference is backhoe flow regulating setting. Record result on Flowme-
ter Check List.

Next operation:
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Low Pressure Standby Regulator Test 1 (A.10.A).

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PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Low

Pressure Standby Regulator Test 1
See PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet (A.10.A) for form to record re-
sults.

Prior operation:
PRIMARY HYDRAULIC POWER SYSTEM - Flow test - Backhoe Valve Flow Regulator Test (A.10.A).

1. Connect a gauge ( 69.0 bar (1000 psi) minimum) to

attenuator hose test port. Install a shut-off valve in
hose.
2. Disconnect left side hose from pump. Install "T" fit-
ting with test port connector. Connect a gauge ( 69.0
bar (1000 psi) minimum) to load sense test port. In-
stall shut-off valve in hose.
3. Run engine at low idle. Activate bucket rollback con-
trol.

Test 9A
1. Monitor attenuator hose test port pressure gauge.
Record pressure on Flowmeter Check List.

Test 9B
1. Monitor load sense port pressure gauge. Record
pressure on Flowmeter Check List.

NOTE: Subtract Test 9B result from 9A result. Difference is low pressure standby pressure. Record result on Flowme-
ter Check List.

Next operation:
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Low Pressure Standby Regulator Test 2 (A.10.A).

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PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Low

Pressure Standby Regulator Test 2
See PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet (A.10.A) for form to record re-
sults.

Prior operation:
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Low Pressure Standby Regulator Test 1 (A.10.A).

1. Turn engine OFF. Lower loader and bucket to

ground. Move control lever in all directions to relieve
system pressure.
2. Disconnect bucket cylinder circuit hoses, located at
right hand loader pivot. Cap lines to cylinder.
3. Loop bucket circuit with high pressure hose.
4. Connect a gauge ( 69.0 bar (1000 psi) minimum) to
attenuator hose test port. Install a shut-off valve in
hose.
5. Disconnect left side hose from pump. Install "T" fit-
ting with test port connector. Connect a gauge ( 69.0
bar (1000 psi) minimum) to load sense test port. In-
stall shut-off valve in hose.
6. Run engine at low idle. Activate bucket rollback con-
trol.

Test 10A
1. Monitor attenuator hose test port pressure gauge.
Record pressure on Flowmeter Check List.

Test 10B
1. Monitor load sense port pressure gauge. Record
pressure on Flowmeter Check List.

NOTE: Subtract Test 10B result from 10A result. Difference is low pressure standby pressure. Record result on
Flowmeter Check List.

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PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter

Check Sheet
Provide the following information:

Owner:_______________ Model:_______________ Serial No.:_______________

Date:_______________ Hours:_______________

NOTE: Prior to testing, machine must be prepped and establish a minimum oil temperature of 51 °C (123.8 °F). See
PRIMARY HYDRAULIC POWER SYSTEM - Prepare - Machine Preparation (A.10.A) for procedure.

Test 1- Pilot Manifold Pressure

Test 1A - flow regulator pressure __________bar __________psi

Test 1B - pilot pressure __________bar __________psi

Notes:

Test 2- Backhoe Relief

Test 2A - Relief opens @: __________bar __________psi

Test 2B __________bar __________psi

Notes:

Test 3- Pump Efficiency

Test 3A flow reading __________l/min __________gpm @ minimum

Test 3B flow reading __________l/min __________gpm @ 2000 psi

Test 3B divided by Test 3A = Flow resultant __________l/min __________gpm

Flow resultant multiplied by 100 = Pump efficiency __________%

SN Models Only
Test 3C flow reading __________l/min __________gpm @ minimum

Test 3D flow reading __________l/min __________gpm @ 300 psi

Test 3D divided by Test 3C = Flow resultant __________l/min __________gpm

Flow resultant multiplied by 100 = Pump efficiency __________%

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Test 4- Loader Control Valve Leakage

Test 4A - Loader Raised __________l/min __________gpm

Test 4B - Loader Lowered __________l/min __________gpm

Test 4C - Bucket Rollback __________l/min __________gpm

Test 4D - Bucket Dump __________l/min __________gpm

Test 4E - Clam Open __________l/min __________gpm

Test 4F - Clam Closed __________l/min __________gpm

Notes:

Test 5- Backhoe Control Valve Leakage @ 2000 RPM

Test 5A - Swing Left __________l/min __________gpm

Test 5B - Swing Right __________l/min __________gpm

Test 5C - Extend-a-hoe extended __________l/min __________gpm

Test 5D - Extend-a-hoe retracted __________l/min __________gpm

Test 5E - Left stabilizer raised __________l/min __________gpm

Test 5F - Right stabilizer raised __________l/min __________gpm

Test 5G - Left stabilizer lowered __________l/min __________gpm

Test 5H - Right stabilizer lowered __________l/min __________gpm

Test 5I - Bucket in dump position __________l/min __________gpm

Test 5J - Bucket in curl position __________l/min __________gpm

Test 5K - Dipper extended __________l/min __________gpm

Test 5L - Dipper retracted __________l/min __________gpm

Test 5M - Boom lowered __________l/min __________gpm

Test 5N - Boom raised __________l/min __________gpm

Test 5O - Bi-directional auxillary forward __________l/min __________gpm

Test 5P - Bi-directional auxillary reversed __________l/min __________gpm

Notes:

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Test 6- Steering and Bucket Lock Valve Flow

Test 6A - Steering standby __________bar __________psi

Test 6B - Steering relief - Begins to open @ __________bar __________psi

Test 6C - Steering relief - Fully open @ __________bar __________psi

Test 6D - Coupler relief - Begins to open @ __________bar __________psi

Test 6E - Coupler relief - Fully open @ __________bar __________psi

Notes:

Test 7- Steering and Bucket Lock Valve Flow @ High Idle

Test 7A - Steering right __________l/min __________gpm

Test 7B - Steering left __________l/min __________gpm

Test 7C - Loader bucket retract __________l/min __________gpm

Test 7D - Loader bucket extend __________l/min __________gpm

Test 7E - Backhoe bucket retract __________l/min __________gpm

Test 7F - Backhoe bucket extend __________l/min __________gpm

Notes:

Test 8- Backhoe Valve Flow Regulator

Test 8A - __________bar __________psi

Test 8B - __________bar __________psi

Test 8A minus Test 8B = Valve flow regulator setting __________bar __________psi

Notes:

Test 9 - Low Pressure Standby Regulator - 1

Test 9A __________bar __________psi

Test 9B __________bar __________psi

Test 9A minus Test 9B = LP standby pressure __________bar __________psi

Notes:

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Test 10 - Low Pressure Standby Regulator - 2

Test 10A __________bar __________psi

Test 10B __________bar __________psi

Test 10A minus Test 10B = LP standby pressure __________bar __________psi

Notes:

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Remote valve - Remove - Remote control valves

1. Park the machine on a level surface and lower the
bucket to the floor. Stop the engine and apply the
parking brake.
NOTICE: Turn on the ignition switch and the pilot control
switch. Move the backhoe control lever back and forth sev-
eral times to release any hydraulic pressure in the pilot con-
trol circuit.
2. Place the pilot control switch and the ignition switch
in the OFF position.
3. Remove the wrist rest, pull the rubber boot up and
remove the two mounting screws and the retaining
plate.

RCPH10TLB334ABL 1

4. On the right tower (facing rear of machine) remove

the tilt levers.

RCPH10TLB335ABL 2

5. Remove the tilt adjusting knob from rear of tower.

RCPH10TLB336ABL 3

6. Remove the rear floor mat (if equipped) and floor

boards.

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7. Disconnect the electrical connector for the tower, re-

move the boot from the tower.

RCPH10TLB337ABL 4

8. Remove the heat shield from inside of the control

tower.
9. Remove the control mounting bolts, pivot adjusting
knob and pivot bolt from the tower.

RCPH10TLB338ABL 5

10. Disconnect electrical connector from control handle,

remove the upper housing for the tower.

RCPH10TLB332ABL 6

11. Check to ensure all hoses have the proper plastic

tie markers, see illustration Remote valve - Compo-
nent diagram (A.10.A), prior to removal. Disconnect
one at a time from the remote control valve. Install
plugs in the hoses and caps on the fittings.
12. Remove the remote control valve from the control
tower.

RCPH10TLB333ABL 7

Next operation:
Remote valve - Install (A.10.A)
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Remote valve - Install - Remote control valves

Prior operation:
Remote valve - Remove (A.10.A)

1. Install new O-rings on the adapters for the remote

control valve.
2. Remove the plugs from the hoses. Remove the caps
from the fittings. Connect the hydraulic hoses to the
fittings according to the identification tags.
3. Connect the electrical connectors for the remote con-
trol valve.
4. Place the upper housing around the control handle,
install the pivot bolt and pivot adjusting knob into
tower.

RCPH10TLB338ABL 1

5. Install the control mounting screws in the tower.

6. Stand cover up beside control tower, connect electri-
cal connector to chassis harness.
7. Start the machine and operate the hydraulics.
8. Make sure that the remote control valve operates the
backhoe correctly.
9. Check for leaks at the remote control valve.
10. Turn the machine off.
11. Install the heat shield in the tower.

RCPH10TLB339ABL 2

12. Install cover on tower, connect electrical connector.

RCPH10TLB337ABL 3

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13. On the right tower (facing rear of machine) install the

tilt levers.

RCPH10TLB335ABL 4

14. Install the retaining plate, two mounting screws and

washers. Pull the rubber boot down and secure it to
the retaining plate.
15. Install the wrist rest.
16. Install floor boards and floor mat (if equipped).
17. Start the machine and place the pilot control switch
in the on position.
18. Operate the remote control valves for ten minutes to
remove any air from the system.
19. Check the level of hydraulic oil in the reservoir and
add as required. RCPH10TLB334ABL 5

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Remote valve - Remove - Loader control valve

NOTE: Put identification tags on all disconnected hoses

and wires. Seal disconnected hoses and fittings with caps
and plugs.
1. Park the machine on a level surface and apply the
parking brake.
2. Lower the loader bucket to the floor and stop the
engine.
3. Move the loader control lever in all directions to re-
lease the pressure from the loader hydraulic circuits.
4. Remove the two screws from the right hand side of
the floor mat.

RCPH10TLB318ABL 1

5. Pull the floor mat away from the loader control cover.

RCPH10TLB310ABL 2

6. Remove the boot retaining screw.

RCPH10TLB447ABL 3

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7. Pull the cover off of the louver assembly.

RCPH10TLB314ABL 4

8. Push the four tabs inward while pulling the louver

assembly out.

RCPH10TLB312ABL 5

9. Pull the louver assembly (1) off of the hose (2) and
push the hose back into the cover.

RCPH10TLB313ABL 6

10. Pull the rubber boot upward turning it inside out. This
will allow the boot to slide through the hole in the
cover.
11. Remove the three bolts which fasten the loader con-
trol cover to the cab frame. Remove the cover.

RCPH10TLB311ABL 7

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12. Remove the bolts (1) from the loader control plate.
Remove the front plate (2) first then back plate (3).
NOTE: The back plate is sealed with silicone sealant.

RCPH10TLB309ABL 8

RCPH10TLB308ABL 9

13. Remove front cab floor plate (2).

RCPH10TLB001BAN 10

1. Cab floormat 3. Loader control lever split floor plate

2. Front cab floor plate

14. Disconnect the lever linkage rods from the valve.

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15. Remove the cap (1) from the hydraulic reservoir.

This will reduce the hydraulic oil loss as the hoses
and tubes are removed from the loader control valve.

RCPH10TLB428AAF 11

16. If machine is equipped with a pilot controlled clam

bucket, tag and disconnect hoses to clam controls.

RCPH10TLB445ABL 12

17. Remove skid plate from machine.

RCPH10TLB326ABL 13

18. Disconnect the wiring for the magnetic detent located

on the bucket section of the loader control valve.

RCPH10TLB327ABL 14

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19. Disconnect and remove tubes (1), disconnect hoses

(2), and disconnect tubes (3) from the fittings on the
loader control valve. Install caps on the fittings and
plugs in the tubes and hoses.
NOTE: Cab is removed for clarity only.

RCPH10TLB328ABL 15

20. Connect acceptable lifting equipment to the loader

control valve.
21. Loosen and remove the three bolts (1), washers (2)
and spacers (3) that fasten the loader control valve
to the chassis.
NOTE: Do not loose spacers that are behind loader valve.
22. Remove the loader control valve from the machine.

RCPH10TLB002BAN 16

Next operation:
Remote valve - Install (A.10.A)

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Remote valve - Install - Loader control valve

Prior operation:
Remote valve - Remove - Loader control valve (A.10.A)

1. Use acceptable lifting equipment to put the loader

control valve into position in the machine.
2. Install the three bolts (1), washers (2), and spacers
(3) to fasten the loader control valve to the chassis.

RCPH10TLB002BAN 1

3. Remove the lifting equipment from the loader control

valve.
4. Remove caps from the fittings and plugs from the
tubes and hoses. Connect tubes (3), connect hoses
(2), install and connect tubes (1) to the fittings on the
loader control valve.
NOTE: Cab is removed for clarity only.

RCPH10TLB328ABL 2

5. Connect the wiring for the magnetic detent.

RCPH10TLB327ABL 3

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6. Install skid plate on machine.

RCPH10TLB326ABL 4

If machine is equipped with a pilot controlled clam bucket,

connect hoses to clam controls, remove tags install during
disassembly.

RCPH10TLB445ABL 5

7. Install the hydraulic reservoir cap.

RCPH10TLB428AAF 6

8. Connect the lever linkage rods to the valves.

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9. Install front cab floor plate (1).

RCPH10TLB001BAN 7

1. Front cab floor plate

2. Loader control lever split floor plate
3. Floor mat

10. Put a bead of RTV silicone sealant on the mating

surface of the back plate (3) and install. Install the
front plate (2) and tighten the bolts (1).

RCPH10TLB309ABL 8

RCPH10TLB308ABL 9

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11. Put the louver assembly (1) on the hose (2) and push
into the cover.

RCPH10TLB313ABL 10

12. Push the cover on the louver assembly.

RCPH10TLB314ABL 11

13. Install the boot and retaining screw.

RCPH10TLB447ABL 12

14. Put the floor mat back into place and install the two
screws.
NOTE: See Throttle command - Adjust - Throttle link-
age adjustment (B.20.A). Adjust the loader control linkage
as required.
15. Start the engine and let it run at low idle. Activate the
loader control lever for both the bucket and lift func-
tion. If equipped, activate the clam function. Hold in
each position for 15 - 20 s.
16. Lower the loader bucket to the floor and stop the
engine.
RCPH10TLB318ABL 13
17. Check for oil leakage at the loader control valve.
18. Check the oil level in the hydraulic reservoir. Add oil
as required. See Capacities () for specifications.

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Remote valve - Remove - Clam control pilot valve

NOTE: Put identification tags on all disconnected hoses

and wires. Close disconnected hoses and fittings with caps
and plugs.
1. Park the machine on a level surface and apply the
parking brake.
2. Lower the loader bucket to the floor and stop the
engine.
3. Move the loader control lever in all directions to re-
lease the pressure from the loader hydraulic circuits.
4. Turn the ignition switch to the ON position and ac-
tivate the clam control several time to release any
pressure in the accumulator, turn the ignition switch
OFF.
5. Tag and disconnect hoses from the clam control
block.
6. Tag and disconnect the electrical connectors from
the solenoids.
7. Remove the mounting bolts, remove the clam control
block from the loader valve guard.

Next operation:
Remote valve - Install (A.10.A)

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Remote valve - Install - Clam control pilot valve

Prior operation:
Remote valve - Remove (A.10.A)

1. Install the control block on the loader valve guard.

2. Connect hoses and solenoid wires, remove tags in-
stalled during removal.
3. Start and operate clam control, open and close the
clam three times.
4. Stop the machine, check the valve for leaks.
5. Check oil level in the reservoir, add oil as required.

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Remote valve - Remove - Pilot controls backhoe valve

1. Park the machine on a level surface, lower stabilizers
and loader bucket to the floor.
2. Turn off the engine, turn the ignition switch to the on
position and the pilot control switch to the on position.
3. Move the pilot controls in all directions several times
to release the accumulator pressure, move the
loader controls in all directions to release pressure
on the loader.
4. Turn pilot control switch and ignition switch off.
5. Remove the ROPS Cab/Canopy from the machine,
see ROPS - Remove (E.34.A).
6. Disconnect the hydraulic hoses at the swing cylin-
ders that come from the swing cushioning valve, cap
the fittings and plug the hoses.
7. Tag and disconnect all hydraulic hoses from the con-
trol valve, cap and plug all hoses and fittings.
8. Disconnect the electrical connectors for the pilot unit.

RCPH10TLB331ABL 1

9. Disconnect the backup alarm.

RCPH10TLB329ABL 2

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RCPH10TLB330ABL 3

10. Attach suitable lifting equipment to the pilot control,

remove the mounting bolts from the pilot control.
NOTICE: Do not attach lifting equipment to any hydraulic
tubes.
11. Loosen and remove the mounting bolts from the pilot
control mounting bracket.
12. Slowly raise the control unit from the machine, make
sure control unit does not become entangled on the
frame.
13. Place the control unit on a bench, block unit to ensure
that no tubing is bent.

Next operation:
Remote valve - Install (A.10.A)

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Remote valve - Install - Pilot controls backhoe valve

Prior operation:
Remote valve - Remove (A.10.A)

1. Attach suitable lifting equipment to the pilot control.

NOTICE: Do not attach lifting equipment to any hydraulic
tubes.
2. Slowly lower the control unit into the machine, make
sure control unit does not become entangled on the
frame.
3. Install and tighten the mounting bolts for the pilot con-
trol bracket.
4. Connect the backup alarm.

RCPH10TLB330ABL 1

RCPH10TLB329ABL 2

5. Connect the electrical connectors for the pilot unit.

6. Remove caps and plugs, connect all hydraulic hoses
to the control valve.
7. Connect the hydraulic hoses to the swing cylinders.
8. Install the ROPS Cab/Canopy on the machine, refer
to section ROPS - Install (E.34.A).
9. Start the machine and place the pilot control switch
in the on position.
10. Operate the pilot control valves for ten minutes to
remove any air from the system.
RCPH10TLB331ABL 3
11. Check the level of hydraulic oil in the reservoir and
add oil as required.

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Remote valve - Remove - Mechanical controls backhoe valve

NOTE: Put identification tags on all disconnected hoses

and tubes. Close disconnected hoses, tubes and fittings
with caps and plugs.
1. Park the machine on a level surface and lower the
loader bucket to the floor.
2. If the backhoe is equipped with an Extendahoe, in-
stall the Extendahoe lock pin.
3. Lower the stabilizers until the stabilizer pads just
touch the floor.
4. Extend the backhoe straight behind the machine with
the backhoe bucket resting on the ground.
5. Stop the engine and apply the parking brake.
6. Move the backhoe control levers in all directions until
all hydraulic pressure has been removed from the
backhoe hydraulic circuits.
7. Remove the four retaining screws.

RCPH10TLB316ABL 1

8. Remove the bolts (1) which fasten the backhoe con-

trol tower covers.

RCPH10TLB317ABL 2

1. Bolt 2. Front cover 3. Rear cover

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9. Pull the rubber boot (1) up and remove the rear cover
(3) and front cover (2).

RCPH10TLB315ABL 3

10. Remove the backhoe control tower covers (2) and

(3).
11. If equipped, remove the cab floor mat (1). Remove
the rear cab floor plate (2).
12. Attach identification tags to the linkage for the back-
hoe control valve.
13. Disconnect the linkage rods from the spools on the
backhoe control valve.
14. Remove the bolts which fasten the backhoe control
tower assembly to the valve mounting brackets.
15. Remove the backhoe control tower assembly from
the machine.

RCPH10TLB078GAL 4

16. Remove the cap from the hydraulic reservoir. This

will reduce the hydraulic oil loss as the hoses and
tubes are removed from the valve.
17. Disconnect the hoses and tubes from the backhoe
control valve. Install caps on the fittings and plugs in
the hoses and tubes.
18. Connect acceptable lifting equipment to the backhoe
control valve.
19. Remove the bolts that fasten the backhoe control
valve right and left mounting brackets to the chas-
sis.
RCPH10TLB428AAF 5
20. Remove the backhoe control valve from the ma-
chine.

Next operation:
Remote valve - Install (A.10.A)

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Remote valve - Install - Mechanical controls backhoe valve

Prior operation:
Remote valve - Remove (A.10.A)

1. Using acceptable lifting equipment, place the back-

hoe control valve in the machine.
2. Align the left and right valve mounting brackets with
the chassis mounting holes. Install the bolts.
3. Remove the lifting equipment.
4. Connect all hoses and tubes.
5. Install the hydraulic reservoir cap.
6. Install the backhoe control tower assembly. Use the
bolts to fasten the backhoe control tower to the valve
mounting brackets.
7. Connect the linkage rods to the spools on the back-
hoe control valve.
8. Install the rear cab floor plate (1). If equipped, install
the cab floor mat (2).

RCPH10TLB078GAL 1

9. If the machine is equipped with auxiliary hydraulics,

connect the control cables to the backhoe control
tower.
10. Install the backhoe control tower assembly covers (2)
and (3).

RCPH10TLB317ABL 2

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11. Install the four retaining screws.

RCPH10TLB316ABL 3

12. Start the engine and activate each of the backhoe

control levers. Hold each lever over relief in each
direction for 15 - 20 s.
13. Stop the engine. Check for oil leaks at the backhoe
control valve.
14. Check the oil level in the hydraulic reservoir. Add oil
as required.

RCPH10TLB453ABL 4

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Remote valve - Check - Pilot control unit

NOTE: Remove control unit from machine, see Remote valve - Remove (A.10.A).
1. Loosen the handle jam nut, unscrew handle from
control unit.
NOTE: During assembly torque jam nut to 40 N·m +/- 4
(29.5 lb ft +/- 3).

RCPH10TLB452ABL 1

2. Place the control handle in a soft jawed vise.

RCPH10TLB428ABL 2

3. Loosen the cardan.

RCPH10TLB429ABL 3

4. Remove the cardan from the control unit.

RCPH10TLB430ABL 4

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5. Keep all shims for the cardan together for use during
assembly.
NOTE: During assembly use LOCTITE® 262 on threads and
torque cardan bolt to 40 N·m +/- 4 (29.5 lb ft +/- 3).

RCPH10TLB431ABL 5

6. Remove the retaining plate from the control unit.

RCPH10TLB432ABL 6

7. Mark the guides and the body so components will be

placed into the same position.

RCPH10TLB433ABL 7

8. Insert the end of a thin screwdriver between the guide

and the body, carefully lift the guide to remove it from
the body.

RCPH10TLB434ABL 8

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9. Mark the retainer cups.

RCPH10TLB435ABL 9

10. Remove the regulation units.

RCPH10TLB436ABL 10

11. Push down on the retainer cup and twist the plunger
out of the cup.

RCPH10TLB440ABL 11

12. Remove the spring and shims from the plunger.

RCPH10TLB441ABL 12

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13. Inspect the regulation units, repair or replace as nec-

essary.

RCPH10TLB442ABL 13

1. Dust boot 5. Retainer cup

2. Plunger 6. Spring
3. Spring 7. Plunger
4. Plunger 8. Spring

14. Turn control unit over in the vise and remove the
lower body.

RCPH10TLB437ABL 14

15. Remove and replace the “O” rings.

RCPH10TLB439ABL 15

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16. Install bolt and torque to 50 N·m +/- 5 (37 lb ft +/-

3.5).
NOTICE: Make sure notches are aligned during assembly.

RCPH10TLB438ABL 16

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Relief valve - Adjust Main Relief Valve

1. The main relief valve is in the inlet section of the
loader control valve. Loosen the locknut (1) on the
main relief valve. Turn the adjusting screw (2) clock-
wise to increase the pressure and counterclockwise
to decrease the pressure.
2. Check the pressure again.
3. If the main relief valve pressure is very low and the
steering relief pressure is normal, repeat test, Relief
valve - Pressure test (A.10.A) with the bucket bot-
tomed out. If the pressure goes up, inspect the check
valve in the loader valve outlet.
4. When the pressure is correct, tighten the lock nut (1).

RCPH10TLB001CAM 1

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Relief valve - Remove - Circuit relief valve

Prior operation:
Control valve - Cleaning (A.10.A)

NOTE: The following procedures are for reference only, the relief valves are replaced as an assembly and are not
repairable.
1. Loosen the jam nut on relief valve.

RCPH10TLB418ABL 1

2. Remove the adjusting screw and jam nut.

RCPH10TLB419ABL 2

3. Remove the spring and poppet.

RCPH10TLB420ABL 3

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4. Loosen the plug.

RCPH10TLB421ABL 4

5. Remove the plug from the body.

RCPH10TLB422ABL 5

6. Remove the spring and poppet from the body.

RCPH10TLB423ABL 6

7. Loosen the locking nut for the adjusting screw.

RCPH10TLB424ABL 7

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8. Loosen the adjusting screw.

NOTE: The adjusting screw will not come out completely.

RCPH10TLB425ABL 8

9. Loosen the adjusting screw retaining nut.

RCPH10TLB426ABL 9

10. Remove the locking nut from the adjusting screw,

remove the retaining nut from the adjusting screw,
remove the spring and poppet from the body.

RCPH10TLB427ABL 10

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Relief valve - Pressure test Main Relief Valve

1. Park the machine on a level surface. Put the back-
hoe in the transport position. Lower the loader
bucket to the floor.
2. The hydraulic oil temperature must be over 51 °C
(124 °F). To heat the hydraulic oil, do the following
steps:
3. A. With the engine running at full throttle, hold the
loader control lever in the ROLLBACK position
for 15 seconds.
B. Put the loader control lever in the NEUTRAL
position for 15 seconds.
C. Repeat steps A and B until the temperature
of the oil is 51 °C (124 °F) or the side of the
reservoir is very warm.
4. Connect DATAR. Connect TA092 pressure trans-
ducer to the quick disconnect fitting. Set the trans-
ducer to 600 Bar.
NOTE: If DATAR is not available, use a pressure gauge of
27580 kPa (4000 psi) or greater. Connect the pressure
gauge to the quick disconnect fitting.
5. Run the engine at full throttle. Hold the loader con-
trol lever in the RAISE position until the loader stops
moving.
6. Hold the loader control lever in the RAISE position
and read the pressure. Then release the loader con-
trol lever and decrease the engine speed to low idle.
Stop the engine.
7. Compare the reading with specifications, PRIMARY
HYDRAULIC POWER SYSTEM - General specifi-
cation (A.10.A). If the readings are not correct, ad-
just the main relief valve. See Relief valve - Adjust
(A.10.A).

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Relief valve - Pressure test - Load Sense Relief Valve

1. Park machine on level and firm surface.
2. Put backhoe in transport position. Lower loader
bucket to ground.
3. Stop engine. Turn ignition and pilot switch to ON
position. Operate pilot and loader controls to relieve
pressure in system.
4. Ensure oil temperature is at operating temperature.
Do the following:
1. Start engine. Run engine at full throttle and po-
sition boom in travel lock position. Hold boom
control lever in the lower position for 15 sec-
onds.
2. Put boom control lever in NEUTRAL position
for 15 seconds.
3. Repeat steps A and B until oil temperature
reaches minimum of 51 °C (123.8 °F).
5. Connect DATAR. Connect TA092 pressure trans-
ducer to "M" port. Set transducer to 600 bar.

NOTE: If DATAR is not available, use pressure gauge capable of minimum 344.8 bar (5000 psi) Connect to "M" port.
Use adapter (PN 101792A1) on backhoe valve.
6. Run engine at high idle. Hold a stabilizer over relief.
Record pressure result.
7. Compare to specification. See PRIMARY HY-
DRAULIC POWER SYSTEM - General specifica-
tion (A.10.A).
8. If pressure setting is in specification, adjust load
sense relief valve.

Next operation:
Relief valve - Adjust - Load Sense Relief Valve (A.10.A).

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Relief valve - Adjust - Load Sense Relief Valve

Prior operation:
Relief valve - Pressure test - Load Sense Relief Valve (A.10.A).

1. Remove locking cover from load sense relief valve.

2. Loosen lock nut (1) located on adjustment screw (2).

RCIL10TLB001CAN 1

3. Turn adjustment screw clockwise to increase pres-

sure or counterclockwise to decrease pressure.
4. Check pressure. When pressure is in specification,
tighten adjustment screw lock nut. Install locking
cover.

Next operation:
Relief valve - Replace - Load Sense Relief Valve (A.10.A).

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Relief valve - Replace - Load Sense Relief Valve

Prior operation:
Relief valve - Adjust - Load Sense Relief Valve (A.10.A).

1. Loosen and remove load sense relief valve.

2. Lubricate load sense relief valve O-rings with clean
oil.
3. Install load sense relief valve in section bore.
4. Torque valve to 41 - 50 N·m (30.2 - 36.9 lb ft).

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Hydraulic pump - Remove - 580N, 580SN, 590SN only

NOTE: Put identification tags on all disconnected hoses

and wires. Close disconnected hoses and fittings with caps
and plugs.
1. Park the machine on a level surface and apply the
parking brake.
2. Lower the loader bucket to the floor and stop the
engine.
3. Move the loader and backhoe control levers in all
directions to release the pressure from the hydraulic
circuits.
NOTE: For pilot control machines, turn on ignition switch
and pilot control switch, move pilot handles in all directions
several times to release hydraulic and accumulator pres-
sure.
4. Remove the cap from the hydraulic reservoir. This
will reduce the hydraulic oil loss as the hoses and
tubes are removed from the hydraulic pump.
5. Remove the drive shaft from the transmission to the
rear axle.
6. Remove floor mat (if equipped), remove front center
floor plate.

RCPH10TLB428AAF 1

7. Remove the Allen head screw and loosen the hose

clamp on the inlet hose to the pump.

RCPH10TLB320ABL 2

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8. Disconnect the two rear pump pressure hoses from

the left side of the pump.
NOTE: Not on 580 M.

RCPH10TLB321ABL 3

9. If machine is equipped with ride control, remove ride

control return line.

RCPH10TLB322ABL 4

10. Remove the two lower mounting nuts, (powershift

transmissions), or bolts (manual transmissions).

RCPH10TLB323ABL 5

11. Attach suitable lifting equipment to the pump.

12. Remove the two upper Allen screws from the pump
inlet, disconnect hoses from fittings (2), (3) and (4).

RCPH10TLB324ABL 6

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13. Remove the two upper mounting nuts, (powershift

transmissions), or bolts (manual transmissions).
14. Slide the pump to the rear off of the drive splines,
remove the pump from the machine.

RCPH10TLB325ABL 7

Next operation:
Hydraulic pump - Install (A.10.A)

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Hydraulic pump - Install - 580N, 580SN, 590SN only

Prior operation:
Hydraulic pump - Remove (A.10.A)

NOTE: Clean and lubricate pump splines with Molykote

G4700 Extreme Pressure Synthetic grease, part number
331-240, do not substitute.
1. Use a new O-ring on pump flange, slide the pump
onto the drive splines.
2. Install but do not tighten the two upper mounting nuts
(powershift transmissions) or bolts (manual trans-
missions).

RCPH10TLB325ABL 1

3. Install and tighten the two lower mounting nuts

(powershift transmissions) or bolts (manual trans-
missions). Tighten the upper mounting nuts/bolts.

RCPH10TLB323ABL 2

4. Remove lifting equipment to the pump.

5. Install but do not tighten the two upper Allen screws
in the pump inlet. Connect and tighten hoses to fit-
tings (2), (3) and (4).

RCPH10TLB324ABL 3

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6. If machine is equipped with ride control, install ride

control return line.

RCPH10TLB322ABL 4

7. Connect the two rear pump pressure hoses to the left

side of the pump.
NOTE: Not on 580 M.

RCPH10TLB321ABL 5

8. Install the Allen screw. Tighten all three Allen screws

with equal pressure. Tighten the hose clamp on the
inlet hose to the pump.

RCPH10TLB320ABL 6

9. Install the drive shaft to the rear axle.

NOTICE: The hydraulic pump must be filled with oil. Do
the following procedure to fill the hydraulic pump with oil:

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A. Fill the hydraulic reservoir. Verify the oil level

in the hydraulic reservoir is correct.
B. Remove the cap from the hydraulic reservoir.
C. Use a nozzle and shop air to pressurize the
hydraulic reservoir. Wrap a shop cloth around
the end of the hose at the nozzle.
D. Have another person start and run the engine
at low idle while shop air is being applied to the
hydraulic reservoir.
NOTE: 34.5 - 69.0 kPa (5.0 - 10.0 psi) is all that is required
to move the oil. Pressure above 69.0 kPa (10.0 psi) can
damage the hydraulic reservoir.
10. Operate all hydraulic circuits. Stop the engine and
check for leaks. Fill the hydraulic reservoir as re-
quired.
11. Install floor plate, (if equipped) install floor mat.

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Hydraulic pump - Remove - 580SN-WT only

NOTE: Put identification tags on all disconnected hoses

and wires. Seal disconnected hoses and fittings with caps
and plugs.
1. Park the machine on a level surface and apply the
parking brake.
2. Lower the loader bucket to the floor and stop the
engine.
3. Move the loader and backhoe control levers in all
directions to release the pressure from the hydraulic
circuits.
NOTE: Turn on ignition switch and pilot control switch.
Move pilot handles in all directions several times to release
hydraulic and accumulator pressure. If equipped with clam
bucket operate clam controls.
4. Remove the cap from the hydraulic reservoir. This
will reduce the hydraulic oil loss as the hoses and
tubes are removed from the hydraulic pump.
5. Remove the drive shaft from the transmission to the
rear axle.
6. Remove floor mat (if equipped), remove front center
floor plate.

RCPH10TLB428AAF 1

7. Disconnect the case drain, output hose and load

sense hose.
8. Remove the two lower mounting bolts.
9. Disconnect the inlet hose.
10. Attach suitable lifting equipment to the pump.
11. Remove the two upper mounting bolts.
12. Slide the pump to the rear, off of the drive splines.
Remove the pump from the machine.

RCPH10TLB005BAN 2

Next operation:
Hydraulic pump - Install (A.10.A)

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Hydraulic pump - Install - 580SN-WT only

Prior operation:
Hydraulic pump - Remove (A.10.A)

NOTE: Clean and lubricate pump splines with Molykote

G4700 Extreme Pressure Synthetic grease, part number
331-240, do not substitute.
1. Use a new O-ring on pump flange. Slide the pump
onto the drive splines.
2. Install but do not tighten the two upper mounting
bolts.
3. Install and tighten the two lower mounting bolts.
Tighten the upper mounting nuts/bolts.
4. Remove lifting equipment from the pump.
5. Connect the inlet hose.
6. Connect the case drain, output hose and load sense
hose.

RCPH10TLB446ABL 1

7. Install the drive shaft to the rear axle.

8. Use a hand pump filled with MS1207 and connect it
to the quick coupler on the side of the pump, fill the
pump with approximately 1 l (1 US qt) of oil.

RCPH10TLB455ABL 2

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9. Disconnect the two top connectors from the engine

controller.

RCPH10TLB032AAL 3

10. Crank the engine over for 5 s. Turn the ignition switch
off. Crank the engine again for 5 s.
11. Turn the ignition switch off and connect the connector
to the engine controller.
12. Connect a quick coupler and hose to the fitting on the
attenuator hose located at the left side of the backhoe
vale.
13. Attached a needle valve to the hose.
14. Start and operate the machine at low idle for a min-
imum of 5 s.
NOTE: The system will have noise until all of the air is
purged.
15. Using the needle valve, slowly open and allow oil to
flow from the valve until there are no noticeable air
bubbles in the stream and the stream is a solid color.
16. Close the needle valve, stop the engine, remove the
hose and quick coupler from the attenuator hose.
17. Start the engine and advance the throttle to mid po-
sition.
18. Wait for a minimum of 15 s before cycling hydraulic
circuits.
NOTE: Oil level will drop in the reservoir, refill reservoir as
necessary to maintain oil level in the sight gauge.
19. Cycle any functions that were disconnected or
drained of hydraulic fluid three complete cycles.
Bottom the cylinder out inn each cycle.
NOTE: If no function was disconnected, cycle two of the
following for three complete cycles: backhoe dipper, ex-
tend-a-hoe, backhoe bucket, or loader bucket.
20. Stop the engine and check for leaks. Fill the hy-
draulic reservoir as required.
21. Install floor plate, (if equipped) install floor mat.

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Hydraulic pump - Disassemble - Load sensor

1. Loosen and remove load sensor fitting from hydraulic
pump.

RCPH10TLB341ABL 1

2. Remove the springs from the pump.

RCPH10TLB342ABL 2

3. Use a magnet and pull the spool from the pump.

RCPH10TLB344ABL 3

Next operation:
Hydraulic pump - Inspect (A.10.A)

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Hydraulic pump - Inspect - Load sensor

Prior operation:
Hydraulic pump - Disassemble (A.10.A)

1. Inspect the springs for damaged or broken coils,

check spool and bore for scaring. Replace compo-
nents as needed.

RCPH10TLB345ABL 1

Next operation:
Hydraulic pump - Assemble (A.10.A)

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Hydraulic pump - Assemble - Load sensor

1. Lubricate spool and carefully install into bore.

RCPH10TLB343ABL 1

2. Place springs into spool and push spool into pump

body.

RCPH10TLB342ABL 2

3. Tighten load sensor fitting.

RCPH10TLB341ABL 3

Next operation:
Hydraulic pump - Disassemble (A.10.A)

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Hydraulic pump - Disassemble

1. Clean the outside of the hydraulic pump. Fasten the
hydraulic pump in a vise with soft jaws. Make align-
ment marks on each section of the hydraulic pump.

RCPH10TLB340ABL 1

2. Loosen and remove the bolts and the flat washers

that fasten the closed end cover.

RCPH10TLB346ABL 2

3. Remove the closed end cover.

RCPH10TLB347ABL 3

4. Remove the quad ring.

RCPH10TLB348ABL 4

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5. Remove the thrust plate.

RCPH10TLB349ABL 5

6. Remove the driven and drive gear.

RCPH10TLB350ABL 6

7. Remove the closed end gear housing.

RCPH10TLB351ABL 7

8. Remove the center housing.

RCPH10TLB352ABL 8

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9. Remove the quad ring.

RCPH10TLB353ABL 9

10. Remove the thrust plate.

RCPH10TLB354ABL 10

11. Remove the driven and drive gear.

RCPH10TLB355ABL 11

12. Remove the shaft end gear housing.

RCPH10TLB356ABL 12

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13. If the thrust plate stayed with the end housing, re-
move the thrust plate.

RCPH10TLB357ABL 13

14. Remove the quad ring from the bottom of the shaft
end gear housing.
15. Remove the snap ring from the shaft end cover.

RCPH10TLB363ABL 14

16. Remove the outer seal and carrier from the shaft end
cover.

RCPH10TLB362ABL 15

17. Remove the inner seal from the shaft end cover.

RCPH10TLB359ABL 16

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18. Remove the seals from the thrust plates.

RCPH10TLB364ABL 17

Next operation:
Hydraulic pump - Inspect (A.10.A)

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Hydraulic pump - Inspect

Prior operation:
Hydraulic pump - Disassemble (A.10.A)

Discard all seals and quad rings. Clean all parts in cleaning
solvent. Check all machined surfaces for damage or wear.
1. Hold a straightedge across each gear housing and
use a feeler gauge to measure the amount of wear
caused by the gear teeth in the gear pocket. If the
wear in any gear pocket is more than 0.18 mm (0.007
in), use a new gear housing.

RCPH10TLB448ABL 1

2. Inspect the thrust plates for scoring, pitting, or other

damage.

RCPH10TLB450ABL 2

3. Inspect the gears for wear and damage. There must

be no scoring on the gear hubs or on the outside
edges of the gear teeth. There must be no more than
0.05 mm (0.002 in) wear in the seal area of the drive
shaft. There must be no damage to the splines of
the drive shaft or the coupling. If any gear must be
discarded, you must use a new hydraulic pump.

RCPH10TLB449ABL 3

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RCPH10TLB451ABL 4

Next operation:
Hydraulic pump - Assemble (A.10.A)

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Hydraulic pump - Assemble

Prior operation:
Hydraulic pump - Inspect (A.10.A)

1. Install new quad rings in the grooves in the gear

housings. Use petroleum jelly to hold the quad rings
in position.
2. Press the seal, with the metal side up, into the shaft
end cover until the seal is even with the top of the
seal recess.

RCPH10TLB360ABL 1

3. Install a new seal into the carrier, replace O-ring on

carrier.

RCPH10TLB361ABL 2

4. Press the carrier into the end cover until the snap ring
can be installed in the groove.

RCPH10TLB358ABL 3

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5. Install the snap ring.

RCPH10TLB363ABL 4

6. Install new seals in the thrust plates.

RCPH10TLB365ABL 5

7. Install the thrust plate so that the seal is down and

the open ends of the rectangular relief groove on the
face of the thrust plate are toward the outlet side of
the hydraulic pump.

RCPH10TLB357ABL 6

8. Fasten the shaft end cover in the vise with soft jaws.
Install the shaft end gear housing.

RCPH10TLB370ABL 7

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9. Install the drive and the driven gear.

RCPH10TLB355ABL 8

10. Install the thrust plate so that the seal is up. The seal
must be toward the outlet side of the hydraulic pump.

RCPH10TLB354ABL 9

11. Install the quad ring.

RCPH10TLB369ABL 10

12. Install the center housing.

RCPH10TLB368ABL 11

13. Install the thrust plate in the closed end gear housing
so that the seal is down. The seal must be toward the
outlet side of the hydraulic pump.

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14. Install the closed end gear housing.

RCPH10TLB367ABL 12

15. Install the drive and the driven gear.

RCPH10TLB350ABL 13

16. Install the thrust plate so that the seal is up. The seal
must be toward the outlet side of the hydraulic pump.

RCPH10TLB349ABL 14

17. Install the quad ring.

RCPH10TLB366ABL 15

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18. Install the closed end cover. Install the bolts and the
flat washers. Tighten the bolts evenly to a torque of
339 N·m (250 lb ft).

RCPH10TLB346ABL 16

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Accumulator - Check - Ride control

1. Ensure that the oil side of the accumulator is com-
pletely discharged.
1. Put the ride control switch in the ON position.
2. Lower the loader to the floor.
3. Put the loader control lever in the FLOAT posi-
tion.
4. Shut down the engine.
5. Put the key switch in the ON position.
6. Move the loader control lever in all directions to
release any pressure in the hydraulic circuits.
7. Put the loader control lever in the FLOAT posi-
tion.
NOTICE: Ensure you leave the ride control switch and the
key switch in the ON position and the loader control lever
in the FLOAT position.
2. Close valve B (1) and valve C (2) on the nitrogen
charge with regulator kit 380001737.

RCIL10TLB016BAF 1

3. Turn the stem out of valve F (5) until the stem stops.
4. If you have not already done so, remove the cap
screws and guard from the accumulator.
5. Connect valve F to the valve stem.
6. Make sure that valve D (3) is open.
7. Turn the stem into valve F and read the pressure on
gauge E (4). The pressure must be 24 - 26 bar (350
- 375 psi).
8. If the pressure is too low, charge the accumulator
with dry nitrogen. Refer to Accumulator - Charging
- Ride control (A.10.A).

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Accumulator - Charging - Ride control

Prior operation:
Accumulator - Check - Ride control (A.10.A)
Prior operation:
Keep the nitrogen charge with regulator kit 380001737 attached to the machine.

1. Slowly turn valve A (1) counter-clockwise to lower the

pressure.
2. Open valve B (2).
3. Close valve C (3) and valve D (4).
4. Turn the stem out of valve F (6) until the stem stops
moving.

RCIL10TLB016BAF 1

5. Disconnect valve F from the valve stem on the accu-

mulator.
6. Connect the nitrogen charge with regulator kit to a
dry nitrogen tank.
7. Slowly turn valve A clockwise and read gauge E (5).
8. When the pressure is 24 - 26 bar (350 - 375 psi),
stop turning valve A.
9. If the pressure increases above 26 bar (375 psi),
quickly open and close valve D. and read gauge E.
The pressure shown on gauge E is the charge pres-
sure.
10. Check gauge E again.
11. If the pressure is still too high, turn valve A counter-
clockwise a small amount and quickly open and close
valve D.
12. Repeat steps 10 and 11 until the pressure is within
specification.
13. Connect valve F to the valve stem on the accumula-
tor.
14. Turn the stem into valve F until the stem stops mov-
ing.
15. Open valve D to charge the accumulator.
16. After the accumulator stops charging, turn the stem
out of valve F until the stem stops moving.
17. Close valve B.
18. Disconnect the nitrogen charge with regulator kit
from the valve stem in the accumulator
19. Install the cap on the valve stem.
20. Install the guard and cap screws.

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Accumulator - Discharging - Ride control

NOTICE: Always discharge the nitrogen in the accumulator before disassembling the accumulator.
1. Use the nitrogen charging with regulator kit
380001737 to discharge the accumulator. The tool
must be disconnected from the nitrogen tank (7).
2. Close valve B (2), valve C (3) and valve D (4).
NOTICE: To help prevent equipment damage, the low
pressure gauge (valve C) must be shut off during high
pressure applications of 10 bar (150 psi) and above.
3. Turn the knob counter-clockwise on valve A (1) to
adjust the regulator to the minimum pressure setting.
4. Turn the T-handle on valve F (6) until it is fully out.
5. Remove the guard and cap from the accumulator
charging stem (8). RCIL10TLB016BAF 1

6. Connect valve F to the stem on the accumulator.

7. Turn the T-handle inward on valve F to engage the
pin in the valve stem.
8. Open valve D and check the charge pressure on
gauge E (5).
9. Partially open valve B to discharge the accumulator.
The accumulator charge will bleed down through the
regulator.
10. Once the accumulator is fully discharged, disconnect
valve F from the accumulator stem.

Next operation:
Accumulator - Disassemble - Ride control (A.10.A)

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Accumulator - Disassemble - Ride control

1. Fasten the accumulator tube (1) in a vise with soft
jaws. Be careful not to damage the tube.
2. Loosen and remove the gland with the gas valve (2)
from the tube end.
NOTICE: The gland with the gas valve must be removed
first.
3. Loose and remove the glad without the gas valve (12)
from the other end of the tube.
4. Use a rod and push out the piston (3).
NOTE: This piston is at the same end of the tube that you
removed the gland with the gas valve.
5. Remove and discard the seals (4) and the quad ring
(5) from the piston.
6. Remove and discard the O-rings (6) and the backup
rings (7), if used, from the glands.
7. Loosen and remove the cap screws (8) and the guard
RCIL10TLB018BAF 1
(9).
8. Loosen and remove the gas valve assembly (10)
from the gland.
9. Remove and discard the O-ring (11) from the gas
valve assembly.
10. Remove the cap, the body, and the valve core from
the gas valve assembly.

Next operation:
Accumulator - Inspect (A.10.A)

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Accumulator - Inspect - Ride control

Prior operation:
Accumulator - Disassemble (A.10.A)

1. Clean all parts in a cleaning solvent.

2. Remove small scratches on the piston, glands, or
tube with emery cloth of 400 or finer grit. Use the
emery cloth with a rotary motion.
3. If deep grooves or other damage is found on the pis-
ton or on the tube, replace the accumulator. DO NOT
repair the accumulator.
4. Inspect the guard for rust. Clean and remove the rust
as required.
5. Inspect the gland ends of the tube for sharp edges
that will cause damage to the seals, quad ring, or
O-rings. Remove any sharp edges as needed.

Next operation:
Accumulator - Assemble (A.10.A)

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Accumulator - Assemble
Prior operation:
Accumulator - Inspect (A.10.A)

1. Install a new quad ring (5) on the piston (3).

2. Install a new seals (4) on each end of the piston.
3. Lubricate the bore of the tube (1) and the piston (3)
with clean oil.
NOTE: The piston must be installed slowly to prevent dam-
age to the quad ring on the threads in the tube.

RCIL10TLB018BAF 1

4. Insert the piston into the tube. The piston is at the

same end of the tube as the gland with gas valve.
5. Use a soft hammer, and a wood block to keep pres-
sure against the piston, to slowly drive the piston at
least 51 mm (2 in) into the tube. Ensure you do not
damage the quad ring.
6. Fasten the tube in the vise.
7. If used, install a new back ring (7) on the gland (2)
with the gas valve as shown.
NOTE: Arrow points to the threaded end of the gland.
8. Install the O-ring next to the backup ring as shown.
If a backup ring is not used, install the O-ring in the
groove on the piston.

RCPH10TLB009ACL 2

9. Lubricate the O-ring and the backup ring, if used, with

clean oil.
10. Place and tighten the gland in the tube.
11. Repeat steps 7 through 10 for the glad (12) at the
other end of the tube.

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12. Install the gas valve assembly (10).

1. Valve core
2. Body
3. Cap
13. Lubricate the O-ring (11) with clean oil and install on
the gas valve assembly.
14. Install the gas valve assembly in the gland.

RCIL10TLB018BAF 3

15. Charge the accumulator with dry nitrogen. Refer to

Accumulator - Charging - Ride control (A.10.A).
16. Install the guard (9) and cap screws (8).

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Accumulator - Pressure test Right Solenoid Valve for Ride Control

(Accumulator)

RCPH10TLB004BAM 1

1. Verify that the oil side of the accumulator is com-

pletely discharged by doing the following:
A. Put the ride control switch in the ON position.
B. Lower the loader to the floor. Put the loader
control lever in the float position.
C. Stop the engine. Put the key switch in the ON
position.
D. Move the loader control lever in all directions to
release any pressure in the hydraulic circuits.
Put the loader control lever in the float position.
2. Put the ride control switch and key switch in the OFF
position.
3. Put the loader control lever in the NEUTRAL position.
4. Disconnect the tube (4) between the right solenoid
valve (1) and the accumulator (3) at the right solenoid
valve.
5. Remove the adjustable elbow fitting (218-5286) (5)
in the right solenoid valve.
6. Connect the tube from the accumulator to the ad-
justable tee fitting in the right solenoid valve.
7. Connect DATAR to the fitting on the right solenoid
valve. Connect TA092 pressure transducer to the
fitting. Set the transducer to 60 Bar.

NOTE: If DATAR is not available, a pressure gauge of 27580 kPa (4000 psi) or greater can be used.
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8. Put the ride control switch in the OFF position. Start

and Run the engine at low idle.
9. Move the loader control lever to the RAISE position
while monitoring the pressure value. The pressure
should be approximately 0 kPa (0 psi). If the pres-
sure reading indicates more than 172 kPa (25 psi)
repair or replace the right solenoid valve for ride con-
trol.

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Accumulator - Pressure test Checking the Nitrogen Charge in the

Accumulator

CAS10899 1

1. Make sure that the oil side of the accumulator is com-

pletely discharged by doing the following.
A. Put the ride control switch in the ON position.
B. Lower the loader to the floor. Put the loader
control lever in the float position.
C. Stop the engine. Put the key switch in the ON
position.
D. Move the loader control lever in all directions to
release and pressure in the hydraulic circuits.
Put the loader control lever in the FLOAT posi-
tion.
E. Leave the ride control switch and key switch in
the ON position.
F. Leave the loader control lever in the FLOAT
position.
2. Close valves (B) and (C) on the nitrogen charging kit.
3. Turn the stem out of valve (F) until the stem stops.
4. Remove the cap screws and guard from the accumu-
lator.
5. Remove the cap from the valve stem on the accumu-
lator.
6. Connect valve (F) to the valve stem.
7. Verify that valve (D) is open.
8. Turn the stem into valve (F) and read the pressure
on gauge (E). The pressure must be between 2413 -
2585 kPa (350 - 375 psi). If the pressure is too low,
charge the accumulator with dry nitrogen.

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Accumulator - Charging - Charging the Accumulator With Dry

Nitrogen
NOTE: Verify the pressure in the accumulator according to the instructions in Accumulator - Pressure test (A.10.A).

CAS10899 1

1. Slowly turn the valve (A) counterclockwise to lower

the pressure.
2. Open valve (B). Close valves (C) and (D).
3. Turn the stem out of valve (F) until the stem stops
moving. Disconnect valve (F) from the valve stem
on the accumulator.
4. Connect the nitrogen charging kit to a dry nitrogen
tank.
5. Slowly turn valve (A) clockwise and read gauge (E)
until the pressure is 2413 - 2585 kPa (350 - 375 psi).
6. If the pressure increases above 2585 kPa (375 psi),
quickly open and close valve (D) and read gauge
(E). If the pressure is still too high, turn valve (A)
counterclockwise a small amount and quickly open
and close valve (D). The pressure shown on gauge
(E) is the charging pressure.
7. Connect valve (F) to the stem on the accumulator.
Turn the stem into valve (F) until the stem stops mov-
ing and open valve (D) to charge the accumulator.
8. After the accumulator stops charging, turn the stem
out of valve (F) until the stem stops moving.
9. Close valve (B) and disconnect the nitrogen charging
kit from the valve stem on the accumulator.
10. Install the cap on the valve stem. Install the guard
and cap screws.

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Control valve - Cleaning

1. Remove valve from machine, see Remote valve -
Remove (A.10.A)
2. Clean the valve.
3. Loosen the plug.
NOTE: During assembly torque to 90 - 110 N·m (66 - 81 lb
ft).

RCPH10TLB392ABL 1

4. Remove the plug.

RCPH10TLB393ABL 2

5. Remove the springs.

RCPH10TLB394ABL 3

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6. Remove the spool.

RCPH10TLB395ABL 4

7. Loosen the load sense relief valve.

NOTE: During assembly torque to 41 - 50 N·m (30 - 37 lb
ft).

RCPH10TLB396ABL 5

8. Remove the load sense relief valve.

RCPH10TLB397ABL 6

9. Loosen load sense drain orifice.

NOTE: During assembly torque to 18 - 22 N·m (13 - 16 lb
ft).

RCPH10TLB398ABL 7

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10. Remove the load sense drain orifice.

RCPH10TLB399ABL 8

11. Number the sections for correct assembly.

RCPH10TLB400ABL 9

12. Remove the nuts securing the sections.

NOTE: During assembly use new O-rings in all sections
and torque nuts to 42 N·m +/- 4.2 (31 lb ft +/- 3).

RCPH10TLB401ABL 10

13. Remove the end cover.

RCPH10TLB402ABL 11

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14. Continue to separate the working sections from inlet

section.

RCPH10TLB403ABL 12

15. Unscrew the check valve plug.

RCPH10TLB404ABL 13

16. Remove the check valve. Clean and inspect check

valve, replace as an assembly as needed.
NOTE: During assembly use new O-ring and torque to 30
N·m +/- 3 (22 lb ft +/- 2).

RCPH10TLB405ABL 14

17. Repeat steps 15 and 16 for the other check valve.

18. Remove the cap from the relief valve.

RCPH10TLB406ABL 15

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19. Loosen the relief valve.

NOTE: During assembly torque to 63 - 77 N·m (46 - 57 lb
ft).

RCPH10TLB407ABL 16

20. Remove the relief valve from the section.

RCPH10TLB408ABL 17

21. Repeat steps 18 through 20 and remove the other

pressure relief valve.
22. Loosen and remove the end cap mounting screws.
NOTE: During assembly torque to 9 - 11 N·m (7 - 8 lb ft).

RCPH10TLB409ABL 18

23. Remove the end cap.

RCPH10TLB410ABL 19

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24. Remove the spring.

RCPH10TLB411ABL 20

25. Remove the spool guide.

RCPH10TLB412ABL 21

26. Repeat steps 22 through 25 and remove the other

end cap.
27. Remove the spool from the section.
NOTICE: Orient the spools with the groove at the end to-
wards “A” or “B” port as indicated below.

RCPH10TLB413ABL 22

Function Groove
Swing N/A
Stabilizer B
Bucket A
Boom B
Dipper A
Extend-A-Hoe A
Auxiliary A

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28. Unscrew the compensator plug.

NOTE: During assembly use new O-ring and torque to 54
- 66 N·m (40 - 49 lb ft).

RCPH10TLB414ABL 23

29. Remove the compensator piston. Clean and inspect

the piston and bore, use new parts as required.
1. Solid compensator

RCPH10TLB415ABL 24

2. Dampened compensator

RCPH10TLB416ABL 25

30. Separate and inspect the dampened compensator.

RCPH10TLB417ABL 26

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Control valve - Disassemble - Ride control solenoid valve

1. Remove the ring nut (1) from the solenoid.
2. Remove the coil (2).
3. Remove the cartridge (3) from the ride control valve
block.
4. Remove and discard the O-rings (4) from the car-
tridge.

RCPH10TLB010BAL 1

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Control valve - Assemble - Ride control solenoid valve

1. Install new O-rings (4) on the cartridge (3).
2. Lubricate the O-rings on the cartridge with clean hy-
draulic oil.
3. Install and tighten the cartridge in the ride control
valve block.
4. Install the coil (2).
5. Install and tighten the ring nut (1).

RCPH10TLB010BAL 1

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Control valve - Disassemble - Boom lock solenoid valve

1. Fasten the body of the boom lock solenoid valve in a
vise with soft jaws.
2. Loosen and remove the relief valve body (1).
3. Remove the piston (9), outer spring (7), inner spring
(8), poppet (5), relief valve seat (2), backup ring (4),
and O-ring (3) from the solenoid body.
4. Discard the backup ring and the O-ring.
5. Remove and discard O-ring (13) from the relief valve
body.
6. Remove and discard the O-ring (10) from the piston.
7. Remove the and discard O-ring (6) from the poppet.

RCIL10TLB017BAF 1

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Control valve - Inspect - Boom lock solenoid valve

Prior operation:
Control valve - Disassemble (A.10.A)

1. Clean the relief body, the piston, the poppet, and the
relief valve seat in cleaning solvent.
2. Inspect all the disassembled parts for damage or
wear.
3. Replace as needed.
4. Inspect the solenoid in the solenoid valve for dam-
age.
5. If damage is found, replace the solenoid. DO NOT
repair the solenoid.

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Control valve - Assemble - Boom lock solenoid valve

Prior operation:
Control valve - Inspect (A.10.A)

1. Install a new O-ring (3), a new backup ring (4), the

relief valve seat (2), a new O-ring (6), the poppet (5),
the inner spring (8), the outer spring (7), a new O-ring
(10), and the piston (9) into the solenoid body.
2. Install a new O-ring (13) onto the relief valve body
(1).
3. Install the relief valve body onto the solenoid body.
4. Adjust the pressure setting of the relief valve. Refer
to the instructions provided with the relief valve.

RCIL10TLB017BAF 1

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PRIMARY HYDRAULIC POWER SYSTEM - Testing - Problem in a

loader circuit
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Action
Check the machine for missing or Yes, check the O-ring on the end of No, check the operation of the spool
damaged parts. If equipped with ride the circuit relieve valve or plug. in both directions. Is the spool oper-
control, make sure the ride control ation correct? If no, remove and in-
button is in the OFF position. spect the spool and loader valve for
Check damage. Repair or replace the spool
Check the operation of the problem or valve, as necessary.
circuit, Do the cylinder(s) move in
both directions.
2 Check Result Action
Is the circuit relief valve or plug Yes, check the setting of the circuit No, replace the O-ring.
O-ring within acceptable limits? relief valve, if used, for the problem
circuit. Is the setting correct?
3 Check Result Action
Is the circuit relief valve setting cor- Yes, check the cylinder piston pack- No, adjust circuit reliefs.
rect? ing. Is the cylinder piston packing
acceptable?
4 Check Result Action
Is the cylinder piston packing accept- Yes, the control valve has internal No, replace or repair the cylinder, as
able? wear or damage. Repair or replace necessary.
the individual section or control valve
as necessary.

PRIMARY HYDRAULIC POWER SYSTEM - Testing - Problem in the

4x1 Clam Circuit
N° Test Point Expected Result Other Result (Possible Cause)
1 Check Result Action
Check for power at controller, Is Yes, disconnect solenoids, activate No, check fuse, check wring to con-
power present at controller? circuit. troller.
2 Check Result Action
Is power present at solenoids? Yes, take an Ohm reading on the No, check wiring to solenoids.
solenoids, a reading of 5.4 Ohms at
20 °C (68.0 °F) should be obtained.
3 Check Result Action
Are the Ohm readings correct? Yes, check pilot pressure at pilot No, replace solenoids.
manifold, a reading of 24 - 34.5 bar
(348.0 - 500 psi)should be obtained.
4 Check Result Action
Is the pilot pressure correct? Yes, Does the accumulator hold a No, replace pressure reducing
charge. To check the accumulator, catridge.
open the clam so the weight of the
clam is on the cylinders, raise the
loader and hold under pressure for
30 seconds. Stop the engine, turn
the ignition switch to accessory, acti-
vate the clam switch to the close po-
sition.
5 Check Result Action
Does the clam drop? Yes, check for operation of spool in No, replace the accumulator.
both directions.

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N° Test Point Expected Result Other Result (Possible Cause)

6 Check Result Action
Is the spool operation correct? Yes, check whether the cylinder No, remove and inspect the spool
packing is within acceptable limits. and loader valve for damage. Repair
or replace the spool or valve as nec-
essary.
7 Check Result Action
Is the cylinder piston packing within Yes, troubleshooting complete. No, repair the cylinder, as necessary.
acceptable limits?

PRIMARY HYDRAULIC POWER SYSTEM - Testing

N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Action
Check the machine for missing or Yes, does the pilot accumulator hold No, replace the pressure reducing
damaged parts. If equipped with ride a charge. To check the accumula- cartridge. If still no, remove and in-
control, make sure the ride control tor, extend the dipper out from the spect the check valve orifice.
button is in the OFF position. machine so the weight of the dip-
Check per is on the cylinder, curl the bucket
Operations slow or not working cor- and hold under pressure for 30 sec-
rectly. Check the pilot pressure at pi- onds. Stop the engine, turn the igni-
lot control manifold. Reading should tion switch to accessory, activate the
be 24 - 34.5 bar (348.0 - 500.3 psi) pilot controls, pull the dipper control
Is pilot pressure correct? lever.
2 Check Result Action
Does the dipper drop? Yes, is the minimum displacement No, replace the accumulator.
bypass valve stuck open?
3 Check Result Action
Does the valve move freely? Yes, load sensing relief not set cor- No, remove and examine for con-
rectly or contaminated. Take pres- tamination jamming the valve open.
sure reading at "M" port on backhoe If contaminated, replace valve.
valve by operating a stabilizer over Clean hydraulics, refer to section
relief. PRIMARY HYDRAULIC POWER
SYSTEM - Cleaning (A.10.A)
4 Check Result Action
Is the pressure setting correct, 207 - Yes, check the setting of the circuit No, adjust the LS relief setting. If re-
214 bar (3001.5 - 3103.0 psi) relief valve, if used, for the problem lief cannot be achieved, replace the
circuit. LS relief valve.
5 Check Result Action
Is the circuit relief valve setting cor- Yes, low pilot pressure at backhoe No, replace of adjust the circuit relief
rect? valve pilot port for the specific func- valve.
tion. Reading should be 24 - 34.5
bar (348.0 - 500.3 psi)
6 Check Result Action
Is the pilot pressure correct? Yes, remove the end cap of the pilot No, Is the function controlled by the
spool chamber and check that the hydraulic joystick or by an electrically
spool moves freely. controlled solenoid? Hydraulic: If
pressure is less than 24 bar (348.0
psi) and pilot pressure at the point
manifold pressure is OK, replace the
joystick control valve. If the prob-
lem is not fixed replace the pres-
sure reduction manifold. Electrical:
Check the electronic controller for er-
ror codes, repair faults. If the prob-
lem is not fixed replace the pressure
reduction manifold.

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N° Test Point Expected Result Other Result (Possible Cause)

7 Check Result Action
Does the spool move freely? Yes, check the boom section regen- No, replace the valve section. See
erative spool. To check extend the section Control valve - Remove -
boom out behind the machine about Mechanical linkage backhoe ma-
3 foot from the ground, with the en- chines only (J.50.C)
gine at high idle raise the boom.
8 Check Result Action
Does the boom go down slightly be- Yes, replace the boom section in the No, go to next test.
fore raising? backhoe valve.
9 Check Result Action
Is engine load excessive when a hy- Yes, adjust the pump compensator No, check the cylinder piston pack-
draulic function is stalled? (Pump to 20 bar (290 psi)and minimum dis- ing.
does not destroke). placement bypass to 26 bar (377.0
psi). NOTE: Oil that is cold, below
4 °C (39.2 °F) will have the same af-
fect, heat they hydraulic oil accord-
ing to instructions in the operator’s
manual.
10 Check Result Action
Is the cylinder piston packing good? No, NOTE: Boom cylinder only. A Yes, troubleshooting complete.
cushion relief valve is installed in the
piston. The problem in the boom cir-
cuit can be the cushion relief valve
instead of the cylinder piston pack-
ing. Repair the cylinder, as neces-
sary.

PRIMARY HYDRAULIC POWER SYSTEM - Testing - Single function

will not work independently from other functions
N° Test Point Expected Result Other Result (Possible Cause)
1 Check Result Action
Sectional pressure check Sectional pressure compensator Replace sectional compensator or
plugged or jammed. valve section. See section Con-
trol valve - Remove - Mechanical
linkage backhoe machines only
(J.50.C)

PRIMARY HYDRAULIC POWER SYSTEM - Testing

N° Test Point Expected Result Other Result (Possible Cause)
1 Check Result Action
Intermittent stabilizer operation. Is Yes, check the connectors at the No, make sure the electronic con-
operator waiting 1 to 2 seconds be- proportional control solenoids and trols are in the neutral position when
fore operating the stabilizers after switches for good contacts. placing the pilot system switch to the
power up the system? "ON" position.
2 Check Result Action
Are the contacts good? Yes, check proportional valves for No, repair connectors.
sticking. Remove the solenoid,
attach a 12V system to the sole-
noid connectors. Connect and dis-
connect power while watching for
plunger movement.
3 Check Result Action
Does the plunger move? Yes, troubleshooting complete. No, replace the solenoid. NOTE:
Check for operation within the 6
small holes in the stem. There is only
a slight movement of the plunger.

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PRIMARY HYDRAULIC POWER SYSTEM - Testing

N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Action
Examine swivel mechanism. Yes, See next test. No, if shafts are bent or knuckles are
Check distorted, replace swivel assembly.
Are the swivel shafts or the knuckle
joints undamaged?
2 Check Result Action
Do electrically controlled compo- Yes, go to next test. No, if solenoids have power but are
nent operations stop after release not returning to neutral, replace con-
of switch, stabilizer, extend-a-ahoe, trol solenoids, if solenoids do not
auxiliary hydraulics? have power, replace the switch.
3 Condition Result Action
Pull up the boot on the handle, ex- Yes, go to next test. No, disassemble pilot control han-
amine valves for free movement. dles, See section Remote valve -
Check with machine off then check Remove - Pilot controls backhoe
with machine on and pilot controls valve (A.10.A) and check for defects
energized. Do spool return to neu- or contamination. If contaminated,
tral freely. clean, reassemble and test, if de-
fects found, replace handle assem-
bly.
4 Check Result Action
Connect a tee into the pilot circuit Yes, go to next test. No, if pressure does not drop to 0 -
that is not returning to neutral, attach 0.4 bar (0.000 - 5.8 psi)replace the
a 70 bar (1015.0 psi) gauge. Full control handle.
stroke the function and record pres-
sure, release the function. Does the
pressure drop instantaneously.
5 Check Result Action
Remove pilot spool end cap. Does Yes, go to next test. No, remove spool and check for con-
the spool move freely? tamination, clean the components,
reassemble and test. If defects
are found replace defective compo-
nents.
6 Check Result Action
Remove pilot spool end cap. Are Yes, troubleshooting complete. No, if defects are found replace de-
spool centering rings free of defects? fective components.

PRIMARY HYDRAULIC POWER SYSTEM - Testing - Noise from the

backhoe hydraulic system
N° Test Point Expected Result Other Result (Possible Cause)
1 Check Result Action
Does the system operate normally Yes, troubleshooting complete. No, air in the pilot system or system
without noise. pressure is low. 1. Crack open the
pilot lines on the pilot end caps at the
backhoe valve, operate each func-
tion until no air spits or bubbles out of
the lines. 2. Start the machine and
operate the backhoe, fully stroking
each function back and forth. Con-
tinuously operate the systems until
the oil is at operating temperature. If
noise persists, shut down and allow
to cool and repeat the procedure.
2 Check Result Action
Low pilot pressure will not fully shift Yes, troubleshooting complete. No, replace the pressure reducing
the spool. Reading should be 24 - cartridge.
34.5 bar (348.0 - 500.3 psi). Is the
pilot pressure correct?
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PRIMARY HYDRAULIC POWER SYSTEM - Testing - All pilot controls

stop working
N° Test Point Expected Result Other Result (Possible Cause)
1 Check Result Action
Yes, check the relay for proper con-
Check the fuse. Is the fuse service- No, replace fuse.
able? nection.
2 Check Result Action
Is the relay properly connected? Yes, check enable switch for proper No, reconnect relay.
connection.
3 Check Result Action
Is the enable switch properly con- Yes, troubleshooting complete. No, reconnect enable switch.
nected?

PRIMARY HYDRAULIC POWER SYSTEM - Testing - Pilot pattern

change does not function
NOTE: Overtorquing will cause the solenoid to bind and stick.
NOTE: Pattern change problems will only affect boom and dipper functions.
N° Test Point Expected Result Other Result (Possible Cause)
1 Check Result Action
Change the switch from #1 setting to Yes, disconnect the pattern changeNo, check for power to the switch, if
#2 setting. Does pattern change light solenoids and check for power. power is present change the switch,
illuminate? if no power see electrical trou-
bleshooting.
2 Check Result Action
Is there power at both of the pattern Yes, remove and check O-rings on No, check wiring and connectors.
change solenoids? solenoids.
3 Check Result Action
Are O-rings serviceable? Yes, swap the solenoids and check No, replace O-rings.
operation.
4 Check Result Action
Did bad operation reverse? Yes, replace the solenoids. Check the torque on the solenoid coil
mounting nuts, torque should be 1.7
- 2.2 N·m (15.0 - 19.5 lb in)

PRIMARY HYDRAULIC POWER SYSTEM - Testing - Fault codes

for pilot controller
NOTE: Pilot controller is located above and to the left hand side of the rear axle, codes will flash on 0.25 seconds, off
0.25 seconds and will pause for 2 seconds between codes.
N° Test Point Expected Result Other Result (Possible Cause)
1 Check Result Action
Fault code 1: Stabilizer, extend-a- No, troubleshooting complete. Yes, test solenoids, 5.5 Ohms at 20
hoe or auxiliary control shorted to °C (68 °F), replace as needed.
ground or open circuit. Check wiring
from stabilizer, extend-a-hoe or aux-
iliary control to module, is there still
a problem?
2 Check Result Action
Is there still a problem? No, troubleshooting complete. Yes, replace control module.
3 Check Result Action
Fault code2: Stabilizer, ex- No, troubleshooting complete. Yes, check wiring from stabilizer,
tend-a-hoe or auxiliary hydraulics extend-a-hoe or auxiliary control to
control shorted to Vbat. module.

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N° Test Point Expected Result Other Result (Possible Cause)

4 Check Result Action
Is there still a problem? No, troubleshooting complete. Replace control module.
5 Check Result Action
Fault code 3: Interlock for stabilizer, No, troubleshooting complete. Yes, check that all function switches
extend-a-hoe or auxiliary hydraulics are in the off position or are not de-
controls. pressed, turn the pilot power off and
back on.
6 Check Result Action
Is there still a problem? No, troubleshooting complete. Yes, test, if problem persists, replace
control module.
7 Check Result Action
Fault code4: Driver fault. Check No, troubleshooting complete. Yes, test solenoids, 5.5 Ohms at 20
wiring from stabilizer, extend-a-hoe °C (68.0 °F), replace as needed.
or auxiliary control to module, is
there still a problem?
8 Check Result Action
Is there still a problem? No, troubleshooting complete. Replace control module.
9 Check Result Action
Fault light on with no blink. Replace No, troubleshooting complete. Yes, call technical support.
control module, is there still a prob-
lem?
10 Check Result Action
Fault light off. No power to module No, troubleshooting complete. Yes, replace control module.
or faulty control module. Check fuse
and pilot control relay, is there still a
problem?

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SYSTEM

Hydraulic pump - Testing

N° Test Point Expected Result Other Result (Possible Cause)
1 Check Result Action
Do a pump test. Is the pump good? Yes, do a stall test according to the No, Repair or replace the hydraulic
instructions in Section ENGINE - pump.
Speeds stall test normal (all mod-
els) (B.10.A)
2 Check Result Action
Do a stall test, Is there still a prob- No, troubleshooting complete. Yes, See section PRIMARY HY-
lem? DRAULIC POWER SYSTEM -
Cleaning (A.10.A). Is the oil con-
taminated?
3 Check Result Action
Is the hydraulic oil contaminated? No, check the remaining circuits. Yes, clean or replace the hydraulic
oil. See Section PRIMARY HY-
DRAULIC POWER SYSTEM -
Cleaning (A.10.A)

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SYSTEM

Reservoir - Testing - Hydraulic oil reservoir

N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Action
Visually check the machine for oil Yes, verify correct movement of the Fill the hydraulic reservoir with the oil
leakage and damaged or missing pilot controls. Check the operation specified in Capacities ()
parts. Repair or replace any dam- of the machine, does the machine
aged or missing parts. operate correctly.
Check
Check the oil level in the hydraulic
reservoir. Is the oil level correct?
2 Check Result Action
Does the machine operate correctly? Yes, troubleshooting complete. Heat the oil in the hydraulic system to
operating temperature. Operate the
machine to find which circuits have
problems.

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 Index

HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC

SYSTEMS - A

PRIMARY HYDRAULIC POWER SYSTEM - 10.A

Accumulator - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Accumulator - Charging - Charging the Accumulator With Dry Nitrogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Accumulator - Charging - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Accumulator - Check - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Accumulator - Detailed view - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Accumulator - Disassemble - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Accumulator - Discharging - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Accumulator - Exploded view - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Accumulator - General specification - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Accumulator - Inspect - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Accumulator - Pressure test Checking the Nitrogen Charge in the Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Accumulator - Pressure test Right Solenoid Valve for Ride Control (Accumulator) . . . . . . . . . . . . . . . . . . . . . . . . . 125
Accumulator - Special tools - Ride control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Control valve - Assemble - Boom lock solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Control valve - Assemble - Ride control solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Control valve - Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Control valve - Disassemble - Boom lock solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Control valve - Disassemble - Ride control solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Control valve - Exploded view - Boom lock solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control valve - Exploded view - Ride control solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Control valve - Inspect - Boom lock solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Filter - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hydraulic pump - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Hydraulic pump - Assemble - Load sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Hydraulic pump - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Hydraulic pump - Disassemble - Load sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Hydraulic pump - Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulic pump - Drawing - Output Test Hose Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hydraulic pump - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Hydraulic pump - Inspect - Load sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Hydraulic pump - Install - 580N, 580SN, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Hydraulic pump - Install - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Hydraulic pump - Remove - 580N, 580SN, 590SN only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

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Hydraulic pump - Remove - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Hydraulic pump - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hydraulic pump - Sectional view 580N Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hydraulic pump - Sectional view 580SN and 590SN Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hydraulic pump - Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
PRIMARY HYDRAULIC POWER SYSTEM - Assemble - Regulated manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
PRIMARY HYDRAULIC POWER SYSTEM - Check - Flowmeter Check Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
PRIMARY HYDRAULIC POWER SYSTEM - Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PRIMARY HYDRAULIC POWER SYSTEM - Disassemble - Regulated manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
PRIMARY HYDRAULIC POWER SYSTEM - Electrical schema - Regulated manifold schematic . . . . . . . . . . . . . 11
PRIMARY HYDRAULIC POWER SYSTEM - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PRIMARY HYDRAULIC POWER SYSTEM - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PRIMARY HYDRAULIC POWER SYSTEM - Exploded view - Hydraulic gear pump . . . . . . . . . . . . . . . . . . . . . . . . . 9
PRIMARY HYDRAULIC POWER SYSTEM - Exploded view - Hydraulic gear pump seal . . . . . . . . . . . . . . . . . . . . 10
PRIMARY HYDRAULIC POWER SYSTEM - Exploded view - Regulated manifold . . . . . . . . . . . . . . . . . . . . . . . . . 12
PRIMARY HYDRAULIC POWER SYSTEM - Flow test - Backhoe Valve Flow Regulator Test . . . . . . . . . . . . . . . . 52
PRIMARY HYDRAULIC POWER SYSTEM - Flow test - Pump Efficiency Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
PRIMARY HYDRAULIC POWER SYSTEM - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Backhoe Control Valve Leakage Test . . . . . . . . . . . 46
PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Loader Control Valve Leakage Test . . . . . . . . . . . . . 45
PRIMARY HYDRAULIC POWER SYSTEM - Leakage test - Steering and Bucket Lock Valve Leakage Test . . . 50
PRIMARY HYDRAULIC POWER SYSTEM - Prepare - Machine Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Pilot Manifold Pressure Test . . . . . . . . . . . . . . . . . . . 42
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Backhoe Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Low Pressure Standby Regulator Test 1 . . . . . . . . 53
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Low Pressure Standby Regulator Test 2 . . . . . . . . 54
PRIMARY HYDRAULIC POWER SYSTEM - Pressure test - Steering and Bucket Lock Valve Flow Test . . . . . . 49
PRIMARY HYDRAULIC POWER SYSTEM - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PRIMARY HYDRAULIC POWER SYSTEM - Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
PRIMARY HYDRAULIC POWER SYSTEM - Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
PRIMARY HYDRAULIC POWER SYSTEM - Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
PRIMARY HYDRAULIC POWER SYSTEM - Testing - All pilot controls stop working . . . . . . . . . . . . . . . . . . . . . . 144
PRIMARY HYDRAULIC POWER SYSTEM - Testing - Fault codes for pilot controller . . . . . . . . . . . . . . . . . . . . . . 145
PRIMARY HYDRAULIC POWER SYSTEM - Testing - Noise from the backhoe hydraulic system . . . . . . . . . . . 144
PRIMARY HYDRAULIC POWER SYSTEM - Testing - Pilot pattern change does not function . . . . . . . . . . . . . . 145
PRIMARY HYDRAULIC POWER SYSTEM - Testing - Problem in a loader circuit . . . . . . . . . . . . . . . . . . . . . . . . . 141
PRIMARY HYDRAULIC POWER SYSTEM - Testing - Problem in the 4x1 Clam Circuit . . . . . . . . . . . . . . . . . . . . 141
PRIMARY HYDRAULIC POWER SYSTEM - Testing - Single function will not work independently from other func-
tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Relief valve - Adjust - Load Sense Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Relief valve - Adjust Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Relief valve - Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

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Relief valve - Pressure test - Load Sense Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Relief valve - Pressure test Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Relief valve - Remove - Circuit relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Relief valve - Replace - Load Sense Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Remote valve - Check - Pilot control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Remote valve - Component diagram - Pilot control color codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Remote valve - Drawing - N and SN machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remote valve - Drawing - SN-WT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Remote valve - Install - Clam control pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Remote valve - Install - Loader control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Remote valve - Install - Mechanical controls backhoe valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Remote valve - Install - Pilot controls backhoe valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Remote valve - Install - Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Remote valve - Remove - Clam control pilot valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Remote valve - Remove - Loader control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Remote valve - Remove - Mechanical controls backhoe valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Remote valve - Remove - Pilot controls backhoe valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Remote valve - Remove - Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Reservoir - Testing - Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

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HYDRAULIC - PNEUMATIC - ELECTRICAL -
ELECTRONIC SYSTEMS - A

SECONDARY HYDRAULIC POWER SYSTEM - 12.A

580N
580SN WT
580SN
590SN

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 Contents

HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC

SYSTEMS - A

SECONDARY HYDRAULIC POWER SYSTEM - 12.A

TECHNICAL DATA
Coupler
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

FUNCTIONAL DATA
Coupler
Exploded view - Extendahoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Exploded view - Extendahoe hose routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Exploded view - Coupler hose routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exploded view - Coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Exploded view - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Exploded view - Swing dampening valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sectional view Backhoe and Loader Quick Coupler Single Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sectional view Backhoe and Loader Quick Coupler Dual Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SERVICE
Coupler
Remove - Hydraulic backhoe quick coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install - Hydraulic backhoe quick coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Disassemble - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Inspect - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Assemble - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Remote valve
Disassemble - Swing dampening valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Inspect - Swing dampening valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Assemble - Swing dampening valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Check - Swing Cushion Valve (Swing Drift Troubleshooting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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Coupler - Special tools

Tool kit 380100096

RCPH10TLB001AAL 1

Tool kit 380100096

RCPH10TLB017AAL 2

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Coupler - Exploded view - Extendahoe

RCPH10TLB004FAL 1

RCPH10TLB005FAL 2

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RCPH10TLB021AAL 3

1. Retaining ring 10. Cylinder tube 19. Bolt

2. Groove pin 11. Sleeve 20. Washer
3. Step pin 12. 3/8 Inch - 24 UNF hydraulic port 21. 580SN Hose routing (top view)
4. Outer coupler set screws (2) 13. 7/16 Inch - 20 UNF hydraulic port 22. 590SN Hose routing (top view)
5. Outer coupler set screws (2) 14. Step pin seal 23. Sleeve
6. Hose guard 15. Coupler 24. Dipper ears
7. Hoses 16. Step pin seal orientation 25. Clamp
8. 90° Elbow 17. Flat socket head screws (2) 26. Cordura sleeve
9. Adapter 18. Cover 27. Clamp

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Coupler - Exploded view - Extendahoe hose routing

RCPH10TLB019FAL 1
580SM and 590 SM Extendahoe hose routing

1. Clamp 4. Lock washer 7. Hose(s) (1 each side)

2. Isolator 5. Washer
3. Bolt 6. Dipper tube (1 each side)

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Coupler - Exploded view - Coupler hose routing

1. 5 mm (0.20 in) 8. 90 ° Elbows
Clearance (minimum)
7. Hoses 15. Coupler

RCPH10TLB002AAL 1

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Coupler - Exploded view

1. Coupler
2. Fitting access hole

RCPH10TLB018AAL 1

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Coupler - Exploded view - Coupler cylinder

RCPH10TLB006FAL 1

1. Cylinder tube 5. Internal retaining ring

2. Retaining ring 6. Spacer
3. Rod 7. External retaining ring
4. Gland

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Coupler - Exploded view - Quick coupler cylinder

RCPH10TLB006FAL 1
Quick coupler cylinder

1. Tube 3. Spacer 5. Gland

2. Snap ring 4. Snap ring

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RCPH10TLB003FAL 2
Coupler cylinder piston

6. Piston rod 8. Ring 10. O-ring

7. Seal 9. Ring

RCPH10TLB020AAL 3
Coupler cylinder gland

11. Wiper seal 13. Seal 15. Backup ring

12. Bushing 14. O-ring

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Coupler - Exploded view - Swing dampening valve

RCPH10TLB002FAL 1

1. Swing cushion valve 5. Internal inline check valve 9. Crossover spool assembly
2. Inline check valve 6. Orifice plug 10. Plug
3. Orifice check valve 7. Plug 11. Spring
4. Bi-directional check valve 8. Bi-directional check valve 12. Crossover spool
assembly

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Coupler - Sectional view Backhoe and Loader Quick Coupler Single

Valve

RCPH10TLB006CAM 1

1. A Port - To RETRACT side of 4. To Tank 7. Two position - 2 way solenoid

cylinder valve to control pilot pressure
2. B Port - To EXTEND side of 5. Pressure Port 8. Two position - 4 way solenoid
cylinder valve to control cylinder
3. Pressure Relief Valve 6. Load Sensing Port 9. Orifice and check valve

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Coupler - Sectional view Backhoe and Loader Quick Coupler Dual

Valve

RCPH10TLB002HAM 1

1. A Port - To RETRACT side of 4. To tank 7. Two position - 2 way solenoid

cylinder valve to control pilot pressure
2. B Port - To EXTEND side of 5. Pressure Port 8. Two position - 4 way solenoid to
cylinder control cylinder
3. Pressure relief valve 6. Load sensing port 9. Orifice and check valve

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Coupler - Remove - Hydraulic backhoe quick coupler

NOTE: Refer to Coupler - Exploded view (A.12.A)
1. Remove the bucket from the backhoe.
2. Remove the retaining rings (1) from the sleeves (11)
and (23).
3. Extend the piston rods out.
4. Remove the groove pins (2) from the step pins (3).
5. Remove the step pins (3).
NOTE: Step pins can be difficult to remove, due to the fit
of the step pin seal (14).
NOTE: If the cylinder (10) needs to be removed or the tube
is damaged follow steps 6 through 12. If only the piston
seals are to be replaced go to Coupler - Disassemble
(A.12.A).
6. Remove the two bolts (19) and two washers (20)
which fasten the cover (18) to the hose guard (6).
7. Remove and discard the two countersunk head
socket screws (17) that fasten the hose guard (6) to
the coupler (15) and retain the cylinder (10) in place.
8. Remove and discard the two outer set screws (4) and
two outer set screws (5) that fasten the sleeves (11)
and (23) in place.
9. Disconnect the hoses (7) from the 90 ° elbows (8)
and plug the hoses.
10. Remove the 90 ° elbows (8) and the adapters (9)
from the cylinder (10).

NOTE: Adapters (9) are sealed in place with silicone sealant.

11. Use an acceptable driver being capable of 178 - 222
kN (40016 - 49908 lb) and drive the cylinder tube
(10) and the sleeve (11) out of the coupler (15).
12. Drive the other sleeve (23) out of the coupler (15).

Next operation:
Coupler - Install (A.12.A)

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Coupler - Install - Hydraulic backhoe quick coupler

Prior operation:
Coupler - Remove (A.12.A)

1. Center the coupler (15) between the dipper ears (24).

2. Install the sleeve (23) with the groove for the outer
coupler set screws (4) and (5) towards the center of
the coupler (15).
3. Use an acceptable driver being capable of 178 - 222
kN (40000 - 50000 lb) and drive the sleeve (23) into
the coupler (15) until the groove is in the center of the
set screw (4) and (5) holes.
4. Align the two slots in the cylinder tube (10) with the
two tapped holes in the center of the coupler (15).
Make sure the hydraulic ports (12) and (13) in the
cylinder tube (10) line up with the openings in the
coupler (15). The smaller hydraulic port (12) should
be towards the top of the coupler (15).
5. Install the cylinder (10), as indicated on illustration
Coupler - Exploded view (A.12.A), so that the
smaller hydraulic port (12) is towards the top of the
coupler (15) and the cylinder (10) it is up against the
sleeve (23). Drive the sleeve (23) in or out, so that
the hydraulic ports (12) and (13) are in the center of
the opening in the coupler (15).
6. Use new screws, install two outer coupler set screws
(4) and (5) to hold the sleeve (23) in place. Tighten
the outer coupler set screws to a torque of 14 - 20
N·m (124 - 177 lb in).
7. Install the other sleeve (11) with the grooves for the
outer coupler set screws (4) and (5) towards the cen-
ter of the coupler (15).
8. Use an acceptable driver being capable of 178 - 222
kN (40000 - 50000 lb) and drive the other sleeve (11)
into place until it contacts the cylinder (10).
9. Use new screws, install two outer coupler set screws
(4) and (5) to hold the sleeve (11) in place. Tighten
the outer coupler set screws to a torque of 14 - 20
N·m (124 - 177 lb in).
10. Place the step pin seal (14) in the groove on the
outside of each of the step pins (3). See step pin seal
orientation (16) for proper step pin seal installation.
11. Lubricate the outside diameters of both step pins (3)
with Lubriplate prior to installation.
12. With the piston rods extended out, install the step
pins (3) and push the step pins (3) into place.
13. Align the hole for the groove pin (2) in the step pins
(3) with the hole in the piston rod and install the
groove pins (2). The groove pins (2) should be in-
stalled at least 2 mm (0.08 in) below the surface of
the step pins (3) on each side.

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14. Push the step pins (3) inward enough to allow the re-
taining rings (1) to be installed on the inside retaining
ring groove of the sleeves (11) and (23). Install the
retaining rings (1) in the sleeves (11) and (23).
15. Install the hoses (7) for the 580SN with the standard
dipper so that the hex on the fittings nearest to the
bucket pivot touches the clamp (27). Tighten the
clamp (27).
16. For the hose (7) installation on the 580SN and 590SN
machines equipped with the Extendahoe option, see
Coupler - Exploded view (A.12.A). Install the hoses
(7) on each side so that the hex on the fittings nearest
to the bucket pivot touches the isolator (2). Tighten
the clamps (1).
17. Install and tighten the two adapters (9) into the proper
hydraulic ports (12) and (13). Install the two 90 °
elbows (8) on the adapters (9).
18. Install the hoses (7) around the coupler (15) as
shown on Coupler - Exploded view (A.12.A).
19. Refer to Coupler - Exploded view (A.12.A) and con-
nect the hoses (7) to the 90 ° elbows (8) so that the
hoses (7) are staggered to run on each side of the
coupler (15). Tighten the 90 ° elbows (8) so that
there is a minimum of 5 mm (0.20 in) of clearance
between the hoses (7) and each side of the coupler
(15). Tighten the hose connections on the 90 ° el-
bows (8).
20. Place a 6 mm (0.24 in) fillet bead of RTV silicone
sealant around the inside of the coupler (15) fitting
access slot and area around the adapters (9). The
RTV silicone sealant should not prevent access to
the fittings in the coupler (15). Fill the ends of the set
screw holes (4) and (5) with RTV silicone sealant.
21. See the Coupler - Exploded view (A.12.A) and
route the hoses (7) for the proper machine applica-
tion (21) and (22) under the clamp (25).
22. Place 25 mm +/- 10 mm (0.98 in +/- 0.40 in) of the
cordura sleeve (26) under the clamp (25).
23. Install the hose guard (6) and cover (18) on the
coupler (15). Install and tighten the bolt (19) and
washer (20). Install two new countersunk head
socket screws (17) which fasten the hose guard
(6) to the coupler (15). The two countersunk head
socket screws (17) protrude into the grooves on the
cylinder tube (10) to hold the cylinder tube (10) in
place within the coupler (15). Tighten the two flat
head socket screws (17).
24. Start the engine and check for hydraulic leaks. Ro-
tate the coupler (15) at slow speed all the way back
to the bucket dump position. Stop the engine. Make
sure all the slack in the hoses (7) is taken up towards
the clamp (25). Tighten the clamp (25).

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Coupler - Disassemble - Quick coupler cylinder

NOTE: Refer to illustrations in Coupler - Exploded view (A.12.A).
1. Remove the bucket from the backhoe.
2. Remove the retaining rings (1) from the sleeves (11)
and (23).
3. Extend the piston rods out.
4. Remove the groove pins (2) from the step pins (3).
5. Remove the step pins (3).
NOTE: Step pins can be difficult to remove, due to the fit
of the step pin seal (14).
6. Remove the snap ring (2) from the gland (5). Then
push the gland (5) slightly into the cylinder.
7. Remove the spacer (3).
8. Remove the snap ring (4) from the tube (1).
9. Install the plastic service ring into the snap ring
groove in the tube (1).

RCPH10TLB019AAL 1

10. Pull the rod assembly (6) out of the tube (1).
11. Remove the plastic service ring from the tube (1).
12. Remove the gland (5) from the rod (6).
13. Fasten the rod (6) in a vise with soft jaws.
14. Remove the seal (7), ring (8), ring (9), and O-ring
(10) from the piston.
15. Remove the wiper seal (11), bushing (12), seal (13),
O-ring (14), and backup ring (15) from the gland (5).
NOTE: Repeat steps 6 through 15 for the other side.

Next operation:
Coupler - Inspect (A.12.A)

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Coupler - Inspect - Quick coupler cylinder

Prior operation:
Coupler - Disassemble (A.12.A)

1. Clean the glands (5), piston rods (6) and tube (1) in
cleaning solvent.
2. Discard the parts that were removed from the pistons
and the glands (5).
3. Illuminate the inside of the tube (1). Inspect the in-
side of the tube (1) for deep grooves and other dam-
age. If there is damage to the tube (1), a new tube
(1) must be used. See Coupler - Remove (A.12.A)
for removal of cylinder tube.
4. Remove small scratches on the inside of the tube (1)
with emery cloth of medium grit. Use the emery cloth
with a rotary motion.
5. Check to be sure that the piston rods (6) are straight.
If a piston rod (6) is not straight, install a new piston
rod (6).
Plastic service ring orientation.

RCPH10TLB019AAL 1

Next operation:
Coupler - Assemble (A.12.A)

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Coupler - Assemble - Quick coupler cylinder

1. Install the wiper seal (11) in the gland (5). The lips
must be toward the small end of the gland (5).
2. Install the seal (13) and bushing (12) in the gland (5).
3. Install the backup ring (15) and O-ring (14) on the
outside of the gland (5).

RCPH10TLB020AAL 1

4. Install a new O-ring (10), ring (9), ring (8), and seal
(7) on the piston.

RCPH10TLB003FAL 2

5. Lubricate the bore of the gland (5) with clean oil and
push the gland assembly onto the piston rod (6). The
wide end of the gland (5) should contact the piston.

NOTE: Repeat steps 1 through 5 for the other gland (5) and piston rod (6).

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6. Lubricate the seals of the piston rod (6) and the gland
(5) with clean oil. Push the piston rod and gland sub-
assembly into the bore of the tube (1) far enough to
allow the installation of the snap ring (4). If neces-
sary, use a soft hammer to drive the piston rod (6)
and gland (5) into the tube (1).

RCPH10TLB006FAL 3

7. Install the snap ring (4) in the tube (1).

8. Pull the rod (6) outwards until the gland (5) is seated
against the snap ring (4).
9. Install the spacer (3) on the gland (5).
10. Install the snap ring (2) on the gland (5).
NOTE: Repeat steps 6 through 10 for the other side.

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Remote valve - Disassemble - Swing dampening valve

NOTE: Your valve may appear different than that of the following photos, the procedures are the same.
1. Fasten the swing cushion valve in the vise with soft
jaws. Loosen the plug for the crossover spool as-
sembly.

RCPH10TLB003AAL 1

2. Remove the plug.

RCPH10TLB004AAL 2

3. Remove the spring.

RCPH10TLB005AAL 3

4. Remove the crossover spool.

RCPH10TLB006AAL 4

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5. Loosen and remove the inline check valve.

RCPH10TLB007AAL 5

6. Loosen and remove the internal inline check valve.

RCPH10TLB008AAL 6

7. Loosen and remove the orifice check valve.

RCPH10TLB009AAL 7

8. Loosen and remove the orifice plug.

RCPH10TLB010AAL 8

9. Repeat steps 5 through 8 for the opposite end of the

swing cushion valve.

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10. Loosen and remove the plug for the bi-directional

check valve.

RCPH10TLB011AAL 9

11. Loosen and remove the bi-directional check valve.

RCPH10TLB012AAL 10

Next operation:
Remote valve - Inspect (A.12.A)

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Remote valve - Inspect - Swing dampening valve

Prior operation:
Remote valve - Disassemble (A.12.A)

1. Inspect the parts of the crossover spool assembly.

Replace the O-ring (2) on the plug. Replace parts as
required.

RCPH10TLB016AAL 1

1. Plug 3. Spring
2. O-ring 4. Crossover spool

2. Inspect the parts of the inline check valve (1) and

internal inline check valve (4). Replace the O-rings
(2) and backup ring (3). Use new parts as required.

RCPH10TLB014AAL 2

3. Inspect the parts of the orifice check valve (1) and

orifice plug (4). Replace the O-rings (2) and backup
ring (3). Use new parts as required.

RCPH10TLB015AAL 3

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4. Inspect the parts of the bi-directional check valve (1)

and plug (4). Replace the O-rings (2) and backup
rings (3). Use new parts as required.

RCPH10TLB013AAL 4

Next operation:
Remote valve - Assemble (A.12.A)

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Remote valve - Assemble - Swing dampening valve

Prior operation:
Remote valve - Inspect (A.12.A)

1. Use clean oil to lubricate the O-rings (2) and backup

rings (3) on the bi-directional check valve (1) and plug
(4).

RCPH10TLB013AAL 1

2. Install the bi-directional check valve. Tighten the

bi-directional check valve to a torque of 5.4 - 6.7 N·m
(48 - 59 lb in).

RCPH10TLB012AAL 2

3. Install the plug for the bi-directional check valve.

Tighten the plug to a torque of 15 - 20 N·m (133 -
177 lb in).

RCPH10TLB011AAL 3

4. Use clean oil to lubricate the O-rings (2) and backup

rings (3) on the orifice check valve (1) and orifice plug
(4).

RCPH10TLB015AAL 4

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5. Install the orifice plug. Tighten the orifice plug to a

torque of 8 - 11 N·m (71 - 97 lb in).

RCPH10TLB010AAL 5

6. Install the orifice plug. Tighten the orifice plug to a

torque of 29 - 33 N·m (257 - 292 lb in).

RCPH10TLB009AAL 6

7. Use clean oil to lubricate the O-rings (2) and backup

rings (3) on the inline check valve (1) and internal
inline check valve (4).

RCPH10TLB014AAL 7

8. Install the internal inline check valve. Tighten the

internal inline check valve to a torque of 10 - 13 N·m
(89 - 115 lb in).

RCPH10TLB008AAL 8

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9. Install the inline check valve. Tighten the inline check

valve to a torque of 29 - 33 N·m (257 - 292 lb in).

RCPH10TLB009AAL 9

10. Repeat steps 4 through 9 for the opposite end of the

section.
11. Use clean oil to lubricate the O-ring (2) on the plug
(1), the spring (3), and the crossover spool (4).

RCPH10TLB016AAL 10

12. Install the crossover spool.

RCPH10TLB006AAL 11

13. Install the spring.

RCPH10TLB005AAL 12

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14. Start the plug into the valve.

RCPH10TLB004AAL 13

15. Tighten the plug to a torque of 25 - 30 N·m (221 - 266

lb in).

RCPH10TLB003AAL 14

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Remote valve - Check - Swing Cushion Valve (Swing Drift

Troubleshooting)
1. Park machine on firm and level surface.
2. Ensure hydraulic oil is at operating temperature of 52
°C (125.6 °F).
3. Position loader bucket flat on ground. Lower stabi-
lizers to position rear tires 152.4 mm (6 in) above
ground.
4. Move backhoe from transport position. Fully extend
dipper and bucket. Lower boom until backhoe bucket
is 304.8 mm (12 in) above ground.

NOTE: If equipped with extend-a-hoe option, ensure feature is completely retracted.

5. Use a stabilizer to lower one side of machine. Lower
until rear tire achieves minimal contact to ground.
6. Measure angle of backhoe frame. Raise or lower sta-
bilizers to ensure machine is positioned at 10 degree
angle from level side to lowered side.
7. Lower boom and position backhoe bucket on ground.
Mark ground location of backhoe bucket.
8. Raise boom and position backhoe bucket 1.8 m (6
ft) above ground.
9. Turn engine OFF. Wait five minutes.
10. Start engine. Lower boom and establish minimal
ground contact with backhoe bucket.
11. Measure distance between current location and
marked location as determined in step 7. Record
result.
NOTE: Result should not exceed 203.2 mm (8 in).
12. Repeat previous steps to measure swing drift for
other side of machine.
13. Do the following for measured results:
• If swing drift exceeds 203.2 mm (8 in) for both
sides, see Swing Drift Measured in Two Direc-
tions for procedures.
• If swing drift exceeds 203.2 mm (8 in) on one
side only, see Swing Drift Measured in One
Direction for procedures.

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Swing Drift Measured in Two Directions

1. Remove hoses from swing cushion valve fittings. In-
stall caps and plugs for open hoses and fittings.
2. Repeat steps 1 through 12.
• If swing drift is noted, swing cylinders are sus-
pect. Repair swing cylinders as required. See
Cylinder - Disassemble - Swing cylinders
(all models) (H.20.D) for procedure.
• If swing drift is not present, continue to the next
step.
3. Remove swing cushion valve.
4. Connect swing hoses to swing sections located in
backhoe control valve.
5. Repeat steps 1 through 12.
• If swing drift is noted, swing section of backhoe
control valve is suspect. Inspect and repair as
required.
• If swing drift is not present, swing cushion
valve is suspect. Replace swing cushion
valve. See Remote valve - Inspect - Swing
dampening valve (A.12.A) for procedure.

Swing Drift Measured in One Direction

1. Disconnect swing cushion valve from swing section
in backhoe control valve.
2. Connect hoses to swing section in backhoe control
valve.
3. Repeat steps 1 through 12.
• If swing drift is not present, swing cushion
valve is suspect. Replace swing cushion
valve. See Remote valve - Inspect - Swing
dampening valve (A.12.A) for procedure.
• If swing drift is noted, continue to the next step.
4. Inspect anti-cavitation check valve located in swing
valve. Replace as required.
5. Inspect swing circuit relief valve O-ring, located in
swing valve section. Replace as required.

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 Index

HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC

SYSTEMS - A

SECONDARY HYDRAULIC POWER SYSTEM - 12.A

Coupler - Assemble - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Coupler - Disassemble - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Coupler - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Coupler - Exploded view - Coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Coupler - Exploded view - Coupler hose routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Coupler - Exploded view - Extendahoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coupler - Exploded view - Extendahoe hose routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coupler - Exploded view - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Coupler - Exploded view - Swing dampening valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Coupler - Inspect - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Coupler - Install - Hydraulic backhoe quick coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Coupler - Remove - Hydraulic backhoe quick coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Coupler - Sectional view Backhoe and Loader Quick Coupler Dual Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Coupler - Sectional view Backhoe and Loader Quick Coupler Single Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Coupler - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Remote valve - Assemble - Swing dampening valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Remote valve - Check - Swing Cushion Valve (Swing Drift Troubleshooting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Remote valve - Disassemble - Swing dampening valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Remote valve - Inspect - Swing dampening valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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HYDRAULIC - PNEUMATIC - ELECTRICAL -
ELECTRONIC SYSTEMS - A

ELECTRICAL POWER SYSTEM - 30.A

580N
580SN WT
580SN
590SN

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 Contents

HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC

SYSTEMS - A

ELECTRICAL POWER SYSTEM - 30.A

TECHNICAL DATA
Wiring harness
General specification - Electrical wire circuits - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

FUNCTIONAL DATA
Connector
Component diagram 01 Side Console Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component diagram 02 Front Console Harness. SPS/PWR Trans, Mech W/ Opt . . . . . . . . . . . . . . . . . . 23
Component diagram 03 Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Component diagram 04 Cab Rear Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Component diagram 05 Front Lights Canopy Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Component diagram 06 Hydraulic Filter Restriction Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Component diagram 07 Cab B-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Component diagram 08 C-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Component diagram 09 Combo Aux, Mech Control, Hammer or BiDir Valve Harness . . . . . . . . . . . . . . . 60
Component diagram 10 Combo Aux, Pilot Control, Hammer or Bi-Dir Valve Harness . . . . . . . . . . . . . . . 62
Component diagram 11 Combo Aux, Mech Control Hammer Valve Only Harness . . . . . . . . . . . . . . . . . . 64
Component diagram 12 Combo Aux, Pilot Control, Hammer Valve Only . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Component diagram 13 A-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Component diagram 14 A-Post, Canopy, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Component diagram 15 Rear Lights, Canopy, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Component diagram 16 Rear Lights, Canopy, Harness (6 lights) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Component diagram 17 Pilot Controls Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Component diagram 18 Front Lights, Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Component diagram 19 Front Lights Canopy Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Component diagram 20 Power shift jumper harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Component diagram 21 Side console, SPS/PWR Trans, HPCR, W/opt harness . . . . . . . . . . . . . . . . . . 100
Wiring harness
Electrical schematic frame 01 Power Distribution/ Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Electrical schematic frame 02 Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Electrical schematic frame 03 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Electrical schematic frame 04 Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Electrical schematic frame 05 Powershift Transmission Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Electrical schematic frame 06 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

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 Electrical schematic frame 07 Pilot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Electrical schematic frame 08 Front Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Electrical schematic frame 09 Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Electrical schematic frame 10 Windshield Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Electrical schematic frame 11 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Electrical schematic frame 12 Power Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Electrical schematic frame 13 SAHR Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Electrical schematic frame 14 HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Electrical schematic frame 15 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Electrical schematic frame 16 Rear Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Electrical schematic frame 17 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Electrical schematic frame 18 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Electrical schematic frame 19 Comfort Steer/ Ride Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Electrical schematic frame 20 Canopy Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Electrical schematic frame 21 Powershift Transmission Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . 162
Electrical schematic frame 22 Trax SPS/ PS Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Electrical schematic frame 23 Hydraulic Heavy Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Electrical schematic frame 24 Combo Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Electrical schematic frame 25 Pilot Controls Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Electrical schematic frame 26 DIA Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

SERVICE
Alternator
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Battery
Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Inspect and clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

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Wiring harness - General specification - Electrical wire circuits -

580N only

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Connector - Component diagram 01 Side Console Harness

Connectors
X 2 connector

RCPH10TLB027AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4063 YE 3 25S1 YE
2 23215 YE 4 19E5 OG

X 6 connector

RCPH10TLB023AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 AP73 OG Heavy lift key on 3 G071 BK
2 36R1 BL Seat position switch 4 AP71 WH Torque control key on

X 9 Data link Connector

RCPH10TLB025AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G076 BK F N/C
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Cavity Wire ID Circuit Cavity Wire ID Circuit

B 1019 RD ECU B+ G N/C
C E353 YE CAN High H N/C
D E343 GN CAN Low J N/C
E E892 YE K Line

X 12 connector

RCPH10TLB073AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42C4 VT Rear work lights 25 AP02 OG
2 AP59 OG Rear lights key on 26 N/C
3 19E1 OG Transmission key on 27 AP03 OG
power
4 AP17 OG 28 P029 RD
5 N/C 29 63R1 Rear wiper/ washer key on
6 N/C 30 N/C
7 19E2 OG Transmission key on 31 AP38 4WD/ Ride control key on
power
8 AP58 OG Rear lights key on 32 64A1 RD Horn B+
9 42C8 VT Rear work light 33 AAP07 OG
10 G213 BK 34 8502 BN A/C Compressor solenoid
power
11 N/C 35 AP42 OG
12 19N1 RD Air suspension seat 36 P015 RD
B+
13 N/C 37 0901 OG Comfort steer key on
14 N/C 38 8501 BN A/C Compressor solenoid
power
15 N/C 39 AP43 OG Pilot controls key on
16 P016 RD 40 0491 RD Dome light B+
17 5701 OG Couplers/ EH Clam/ 41 AP04 OG
Boom lock/ Radio key
on
18 5303 OG Return to dig 42 P014 RD
19 41FB VT 43 AP46 OG
20 P022 RD 44 8403 RD Cigarette lighter B+
21 AP06 OG 45 AP08 OG HVAC Key on
22 AP05 OG 46 P023 RD B+
23 41R7 OG Tail light 47 AP47 OG Side lights key on
24 9302 RD Radio B+ 48 P017 RD

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X 13 connector

RCPH10TLB073AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4043 OG Park brake key on 25 N/C
2 2P01 RD Trax B+ 26 N/C
3 P013 RD 27 60A3 BN A/C High pressure switch fault
4 P011 RD 28 60A4 BN A/C High pressure switch fault
5 4041 OG 29 N/C
6 P018 RD 30 N/C
7 1P03 RD Instrument cluster B+ 31 N/C
8 1010 RD ECU B+ 32 N/C
9 0717 WH Heavy lift output 33 AP48 OG
10 N/C 34 5045 YE Backhoe quick coupler retract
11 P018 RD B+ 35 AP52 OG
12 3P01 OG 36 P027 RD B+
13 AP72 WH Torque control key on 37 AP49 OG Heavy lift key on
14 N/C 38 G019 BK
15 P012 RD 39 AP53 OG Customer key on
16 3P0X OG Instrument cluster key 40 P028 RD B+
on
17 N/C 41 5026 YE Loader quick coupler retract
18 N/C 42 5015 YE Quick coupler load sense
output
19 G051 BK 43 5013 YE Quick coupler load sense
output
20 6003 BN A/C High pressure 44 5014 YE Quick coupler load sense
switch output
21 N/C 45 G017 BK
22 N/C 46 G018 BK
23 60B2 BN A/C Low pressure 47 5044 YE Backhoe quick coupler retract
switch signal
24 N/C 48 5025 YE Loader quick coupler retract

X 14 connector

RCPH10TLB073AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G079 BK 25 4053 YE Park brake declutch
2 4061 YE Park brake declutch 26 4042 OG Park brake key on
3 21C2 YE 27 E172 YE Crank enable from ECU
4 21A3 YE Crank signal 28 P023 RD B+

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Cavity Wire ID Circuit Cavity Wire ID Circuit

5 19E4 OG 29 N/C
6 N/C 30 N/C
7 N/C 31 N/C
8 N/C 32 N/C
9 N/C 33 4052 Park brake logic
10 4034 WH Park brake solenoid 34 G081 BK
output
11 0221 YE Neutral signal to 35 21B1 WH Crank output
interlock relay
12 G077 BK 36 E372 YE Crank enable from ECU
13 0221 YE Neutral signal to 37 N/C
interlock relay
14 E291 YE Crank request to ECU 38 N/C
15 0715 WH 39 N/C
16 3P0X OG Heavy lift key on 40 N/C
17 N/C 41 N/C
18 N/C 42 N/C
19 N/C 43 N/C
20 N/C 44 N/C
21 E321 YE Crank request to ECU 45 N/C
22 G078 BK 46 N/C
23 0716 WH Heavy lift output 47 N/C
24 G111 BK 48 N/C

X 16 connector

RCPH10TLB002BAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G074 BK Ground 4 N/C
2 4002 OG Accessory 5 AP01 OG Power relay 1 key on
3 P005 RD B+

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X 17 connector

RCPH10TLB002BAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G073 BK Ground 4 N/C
2 4003 OG Accessory 5 AP15 OG Power relay 2 key on
3 P008 RD B+

X 20 connector

RCPH10TLB033AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 42C7 VT Rear work light B5 4804 VT Rotating beacon
A2 63R4 OG Rear wiper/ washer B6 0431 VT Side work lights
key on
A3 45RB VT B7 63R9 OG Rear wiper/ washer key on
A4 4400 VT Brake light B8 8802 BN Blower motor low
A5 45LA VT C1 8702 BN Blower motor medium
A6 60C2 BN A/C Compressor C2 8202 TN Rear wiper high
output
A7 G059 BK C3 8902 TN Rear wiper park
A8 N/C C4 5707 OG
B1 8602 BN Blower motor high C5 9302 RD Radio B+
B2 8102 TN Rear wiper low C6 60B2 BN A/C Low pressure switch
signal
B3 N/C C7 0491 RD Dome light B+
B4 41R5 VT Tail light C8 N/C

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X 21 connector

RCPH10TLB035AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P018 RD B+ 4 4001 OG
2 21A2 YE Crank signal 5 N/C
3 3001 OG Ignition- 6 N/C

X 22 connector

RCPH10TLB036AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8702 BN Blower motor medium 4 AP08 OG HVAC key on
2 8602 BN Blower motor high 5 8501 BN A/C compressor solenoid
power
3 8802 BN Blower motor low

X 23 connector

RCPH10TLB002AAM 12

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP40 OG 4WD key on 7 N/C
3 25C2 YE 8 N/C
4 N/C 9 G072 BK
5 N/C 10 N/C

X 24 connector

RCPH10TLB002AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP39 OG 7 N/C
3 4011 WH Ride control solenoid 8 N/C
output
4 N/C 9 G092 BK
5 N/C 10 N/C

X 26 connector

RCPH10TLB002AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1121 RD Enter signal 6 N/C
2 1P02 RD Instrument cluster B+ 7 N/C
3 1111 RD Display signal 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

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X 27 connector

RCPH10TLB002AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1141 RD Down signal 6 N/C
2 1P01 RD Instrument cluster B+ 7 N/C
3 1131 RD Up signal 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

X 28 connector

RCPH10TLB032AAM 16

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 14 1141 RD Down signal
2 3P0X OG Instrument cluster key 15 21A1 YE
on
3 21C4 YE 16 3802 BL Air filter restriction switch
4 41R6 VT 17 36H2 BL Hydraulic filter restriction
switch
5 42FA VT 18 4022 BL
6 42C9 VT 19 36R1 BL Seat position switch
7 0715 WH 20 1202 BL Foot throttle idle validation
8 N/C 21 1211 BL One touch decel signal
9 0711 YE 22 N/C
10 60A5 BN 23 N/C
11 1111 RD Display signal 24 N/C
12 1121 RD Enter signal 25 N/C
13 1131 RD Up signal 26 N/C

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X 29 connector

RCPH10TLB031AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1P04 RD Instrument cluster B+ 14 32T2 YE Transmission temperature
sender signal
2 N/C 15 N/C
3 E344 GN 16 2162 YE Foot throttle signal
4 E354 YE 17 2171 YE Hand throttle signal
5 N/C 18 2182 PK Foot throttle 5V
6 2601 WH Audible alarm output 19 2191 PK Hand throttle 5V
7 0715 WH 20 2202 BL Foot throttle ground
8 N/C 21 2211 GN Hand throttle ground
9 N/C 22 N/C
10 N/C 23 N/C
11 N/C 24 3402 YE
12 N/C 25 N/C
13 36F2 YE Fuel level sender 26 G066 BK

X 30 connector

RCPH10TLB058AAM 18

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2601 WH Audible alarm output B G058 BK Ground

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X 33 connector

RCPH10TLB030AAM 19

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2191 PK Hand throttle 5V C 2211 GN Hand throttle ground
B 2171 YE Hand throttle signal

X 34 connector

RCPH10TLB028AAM 20

Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C D 5018 YE Backhoe quick coupler
extend
B N/C E 5708 OG Couplers/ EH Clam/
Boom lock/ Radio key on
C N/C F 504A YE Backhoe quick coupler
retract

X 35 connector

RCPH10TLB028AAM 21

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Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C D N/C
B N/C E 504A YE Backhoe quick coupler
retract
C N/C F 5043 YE Backhoe quick coupler
retract

X 37 connector

RCPH10TLB002AAM 22

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 63R3 OG Rear wiper/ washer key 7 N/C
on
3 6502 WH Rear windshield wasjer 8 N/C
pump output
4 N/C 9 N/C
5 N/C 10 N/C

X 39 connector

RCPH10TLB018AAM 23

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 5072 OG Couplers/ EH Clam/ Boom B G179 BK
lock/ Radio key on

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X 51 connector

RCPH10TLB026AAM 24

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 21B1 WH Crank output 25 AP43 OG Pilot controls key on
2 1507 OG 26 E342 GN CAN Low
3 0738 WH Hammer valve power 27 AP70 WH Torque control key on
4 1018 RD ECU B+ 28 5016 YE Quick coupler load sense
output
5 N/C 29 9403 YE
6 N/C 30 0976 WH Comfort steer output
7 64B4 WH Horn output 31 4011 WH Ride control solenoid
output
8 36H2 BL Hydraulic filter 32 19EF OG Transmission key on
restriction switch power
9 36F2 YE Fuel level sensor 33 25B7 LB Reverse signal
10 0713 WH Heavy lift output 34 G150 BK Combo switch ground
11 E372 YE Crank enable from ECU 34 64A2 RD Horn B+
12 0732 WH Aux forward from ECU 36 6002 BN
13 E321 YE Crank request to ECU 37 5303 OG Return to dig
14 0729 BL Combo hydraulics 38 N/C
signal
15 0737 YE Aux forward or hammer 39 E172 YE Crank enable from ECU
valve output
16 4032 WH Park brake solenoid 40 N/C
output
17 1211 BL One touch decel signal 41 E352 YE CAN High
18 4022 BL 42 N/C
19 5024 YE Loader quick coupler 43 N/C
retract
20 5042 YE Backhoe quick coupler 44 3402 YE
retract
21 E291 YE Crank request to ECU 45 32T2 YE Transmission
temperature sender
signal
22 3802 BL Air filter restriction 46 60A2 BN
switch
23 E892 YE K Line 47 31S2 YE
24 60C2 BN A/C Compressor output

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X 98 connector

RCPH10TLB002AAM 25

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4035 WH Park brake solenoid 6 N/C
output
2 4051 YE Park brake logic 7 N/C
3 4044 OG Park brake key on 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

X 112 connector

RCPH10TLB002AAM 26

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 42CA VT Rear work light
2 AP47 OG Side lights key on 7 N/C
3 0431 VT Side work lights 8 N/C
4 N/C 9 G099 BK
5 AP60 OG Rear lights key on 10 N/C

X 123 connector

RCPH10TLB074AAM 27

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P010 - RD B+ 1 P006 - RD B+
1 P027 - RD B+ 1 P008 - RD B+
1 P005 - RD B+ 1 P009 - RD B+

X 143 connector

RCPH10TLB002AAM 28

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8102 TN Rear wiper low 6 N/C
2 63R9 OG Rear wiper/ washer key 7 N/C
on
3 8202 TN Rear wiper high 8 N/C
4 8902 TN Rear wiper park 9 N/C
5 N/C 10 N/C

X 181 connector

RCPH10TLB029AAM 29

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8401 RD B G068 BK

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X 182 connector

RCPH10TLB029AAM 30

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8402 RD B G070 BK

X 184 Connector

RCPH10TLB058AAM 31

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 19N1 RD B G067 BK

X 186 connector

RCPH10TLB002AAM 32

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP51 OG 7 N/C
3 0711 YE 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

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X 221 connector

RCPH10TLB034AAM 33

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8502 BN

X 222 connector

RCPH10TLB034AAM 34

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6004 BN

X 274 connector

RCPH10TLB002AAM 35

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G150 BK 6 0732 WH
2 0729 BL 7 N/C
3 N/C 8 N/C
4 0738 WH 9 N/C
5 0737 YE 10 N/C

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X 300 connector

RCPH10TLB001BAM 36

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 2P01 RD Rear Wiper Motor 29 G101 BK Rear Wiper Motor (Brake)
(Low)
2 5207 YE Rear Wiper 30 N/C
disconnect Switch
3 3053 WH Rear Wiper Motor 31 N/C
(High)
4 3063 WH Rear Wiper Motor 32 N/C
(Low)
5 19ED OG Rear Wiper 33 N/C
disconnect Switch
6 3043 WH Rear Wiper Motor 34 19EB OG Not Used
(High)
7 3593 WH Rear Wiper Motor 35 N/C
(Low)
8 19EC OG Rear Wiper 36 N/C
disconnect Switch
9 3013 WH Rear Wiper Motor 37 N/C
(High)
10 N/C 38 3023 WH Rear Wiper Motor (Brake)
11 3573 WH Rear Wiper 39 25X3 WH Not Used
disconnect Switch
12 3073 GY Rear Wiper Motor 40 3083 GY Not Used
(High)
13 3033 GY Rear Wiper Motor 41 3603 GY Rear Wiper Motor (Brake)
(Low)
14 N/C 42 N/C
15 3151 PK Rear Wiper Motor 43 3431 YE Not Used
(High)
16 21C7 YE Rear Wiper Motor 44 3441 YE Rear Wiper Motor (Brake)
(Low)
17 0401 BL Rear Wiper 45 3451 YE Not Used
disconnect Switch
18 25A5 LB Rear Wiper Motor 46 25B6 LB Not Used
(High)
19 1902 YE Rear Wiper Motor 47 3223 YE Rear Wiper Motor (Brake)
(Low)
20 N/C 48 N/C
21 4062 YE 49 3214 YE Not Used
22 25C2 YE Rear Wiper Motor 50 9403 YE Rear Wiper Motor (Brake)
(Low)
23 3584 YE Rear Wiper 51 25S1 YE Not Used
disconnect Switch
24 N/C 52 N/C
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Cavity Wire ID Circuit Cavity Wire ID Circuit

25 3301 BL 53 31S2 Rear Wiper Motor (Brake)
26 N/C 54 3541 YE Not Used
27 E356 YE Rear Wiper Motor 55 E346 GN Not Used
(High)
28 N/R 56 N/C

X 345 connector

RCPH10TLB022AAM 37

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 G108 BK B5 3573 WH
A2 3053 WH B6 19EE OG
A3 3063 WH B7 3301 BL
A4 3013 WH B8 3451 YE
A5 N/C C1 N/C
A6 N/C C2 3043 WH
A7 3023 WH C3 3033 GY
A8 3151 PK C4 3593 WH
B1 3541 YE C5 3603 GY
B2 3073 GY C6 3431 YE
B3 3083 GY C7 3441 YE
B4 25X3 WH C8 0401 BL

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Connector - Component diagram 02 Front Console Harness.

SPS/PWR Trans, Mech W/ Opt
Connector 10

RCPH10TLB072AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4601 - VT Hazard light switch 5 45L9 - VT Left indicator light
2 AP27 - OG Hazards key on 6 47L1 - VT Left turn signal indicator
3 47R1 - VT Right turn signal 7 45R9 - VT Right indicator light
indicator
4 G100 - BK

Connector 38

RCPH10TLB002AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6602 - TN Front wiper low 6 N/C
2 63F2 - OG Front wiper/washer key 7 N/C
on
3 6702 - TN Front wiper high 8 N/C
4 6902 - TN Front wiper park 9 N/C
5 N/C 10 N/C

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Connector 40

RCPH10TLB003AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P024 - RD B+ 25 21C5 - YE Neutral signal
2 64A4 - RD Horn B+ 26 4009 - OG Accessory
3 45RA - VT Right indicator light 27 2181 - PK Foot throttle 5V
4 P026 - RD 28 6501 - WH Rear windshield washer
pump output
5 P021 - RD B+ 29 1201 - BL Foot throttle idle validation
6 P030 - RD B+ 30 3224 - YE Gear command 2
7 4407 - VT Brake light 31 N/C
8 25B3 - LB Reverse signal 32 N/C
9 42F1 - VT Front work light 33 0902 - OG Comfort steer key on
10 41FD - VT Front driving light 34 N/C
11 45L8 - VT Left indicator light 35 N/C
12 N/C 36 N/C
13 5205 - YE In gear signal 37 N/C
14 25A4 - LB Froward signal 38 3583 - YE Auto signal
15 5011 - YE Loader quick coupler 39 1901 - YE Gear command 1
extend
16 63F3 - OG Front wiper/washer key 40 0972 - YE Comfort steer output
on
17 5021 - YE Loader quick coupler 41 4803 - VT Rotating beacon
retract
18 2161 - YE Foot throttle signal 42 6702 - TN Front wiper high
19 4008 - OG Accessory 43 N/C
20 2201 - BL Foot throttle ground 44 6902 - TN Front wiper park
21 19E3 - OG 45 6602 - TN Front wiper low
22 5705 - OG Couplers/ EH clam/ 46 42F5 Front work light
Boom lock/ Radio key
on
23 64B1 - WH Horn output 47 41FC - VT Front driving light
24 3211 - YE Kickdown signal

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Connector 118

RCPH10TLB002AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP37 - OG Beacon key on 7 N/C
3 4803 - VT Rotating beacon 8 N/C
4 N/C 9 G087 - BK Ground
5 N/C 10 N/C

Connector 132

RCPH10TLB002AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP28 - OG Hazards key on 7 N/C
3 4601 - VT Hazards light switch 8 N/C
4 N/C 9 G088 - BK Ground
5 N/C 10 N/C

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Connector 133

RCPH10TLB005AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6501 - WH Rear windshield B G095 - BK Ground
washer pump output

Connector 134

RCPH10TLB005AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6501 - WH Front windshield B G095 - BK Ground
washer pump output

Connector 137

RCPH10TLB002AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP24 - OG Front work light key on 7 N/C
3 42F7 - VT Front work light 8 N/C

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Cavity Wire ID Circuit Cavity Wire ID Circuit

4 N/C 9 G086 - BK Ground
5 N/C 10 N/C

Connector 138

RCPH10TLB006AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G089 - BK Ground C 47L1 - VT Left turn signal indicator
B 47R1 - VT Right turn signal
indicator

Connector 139

RCPH10TLB037AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

31 64B1 - WH Horn output 56C N/C
31B 64A4 - RD B+ 56D N/C
49A AP29 - OG Signal lights key on 56E N/C
56 AP30 - OG Front driving lights key L 45R8 - VT Right indicator light
on
56A 41F7 - VT Front driving light R 45LB - VT Left indicator light
56B N/C

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Connector 140

RCPH10TLB038AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 3 AP33 - OG Brake lights key on
2 4405 - VT Brake light 4 N/C

Connector 141

RCPH10TLB038AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 3 AP34 - OG Brake lights key on
2 4406 - VT Brake light 4 N/C

Connector 142

RCPH10TLB002AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0963 - YE Comfort steer enable 6 N/C
2 0974 - WH Comfort steer output 7 N/C
3 N/C 8 G085 - BK Ground

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Cavity Wire ID Circuit Cavity Wire ID Circuit

4 0962 - YE Comfort steer enable 9 N/C
5 0953 - YE Comfort steer logic 10 0975 - YE Comfort steer output
circuit

Connector 144

RCPH10TLB002AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 63F4 - OG Front wiper/ washer 7 N/C
key on
3 6201 - WH Front windshield 8 N/C
washer pump output
4 N/C 9 N/C
5 N/C 10 N/C

Connector 145

RCPH10TLB002AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 5011 - YE Loader quick coupler 6 N/C
extend
2 5705 - OG Couplers/ EH clam/ 7 N/C
Boom lock/ Radio key
on
3 5021 - YE Loader quick coupler 8 N/C
retract
4 N/C 9 N/C
5 N/C 10 N/C

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Connector 146

RCPH10TLB001AAM 16

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 5 25B2 -LB Reverse signal
2 1901 - YE Gear command 1 6 21C5 - YE Neutral signal
3 3221 - YE 7 25A2 - LB Forward signal
4 3211 -YE Kickdown signal 8 19E10 - OG Transmission key on power

Connector 147

RCPH10TLB073AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4008 - OG Accessory 25 N/C
2 P025 - RD B+ 26 N/C
3 4009 - OG Accessory 27 5204 - YE In gear signal
4 P031 - RD B+ 28 5203 - YE In gear signal
5 N/C 29 N/C
6 N/C 30 N/C
7 N/C 31 25B5 - LB Reverse signal
8 N/C 32 25A3 - LB Forward signal
9 AP13 - OG Power relay 4, key on 33 N/C
10 G082 - BK 34 N/C
11 AP20 - OG Power relay 3, key on 35 AP36 - OG
12 G075 - BK 36 AP31 - OG
13 3221 - YE 37 N/C
14 0902 - OG Comfort steer key on 38 N/C
15 0961 - YE Comfort steer enable 39 AP37 - OG Beacon key on
16 0952 - YE Comfort steer logic 40 AP35 - OG Brake lights key on
circuit
17 0951 - YE Comfort steer logic 41 AP21 - OG
circuit
18 N/C 42 AP23 - OG
19 N/C 43 AP22 - OG
20 N/C 44 AP32 - OG
21 3224 - YE Gear command 2 45 63F1 - OG Front wiper/ washer key on
22 G084 - BK 46 AP26 - OG Signal lights key on

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Cavity Wire ID Circuit Cavity Wire ID Circuit

23 0971 - WH Comfort steer output 47 AP24 - OG Front work lights key on
24 G080 - BK 48 AP30 - OG Front driving lights key on

Connector 155

RCPH10TLB004AAM 18

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2161 - YE Foot throttle signal D N/C
B 2201 - BL Foot throttle ground E 1201 - BL Foot throttle idle validation
C 2181 - PK Foot throttle 5V F N/C

Connector 342

RCPH10TLB002AAM 19

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 3581 - YE Auto signal 6 N/C
2 19E9 - OG Transmission key on 7 N/C
power
3 N/C 8 G043 - BK Ground
4 N/C 9 N/C
5 N/C 10 3582 - YE Auto signal

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Connector G208 Ground M10 Ring Terminal

RCPH10TLB062AAM 20

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G095 - BK 1 G043 - BK
1 G096 - BK 1 G156 - BK Front console harness
ground
1 G085 - BK 1 G159 - BK Front console harness
ground

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Connector - Component diagram 03 Chassis Harness

X 1 connector

RCPH10TLB003AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 21B3 WH 25 AP44 OG
2 1502 OG 26 E348 GN
3 0739 WH 27 0902 OG
4 1016 RD 28 5017 WH
5 N/C 29 7024 YE
6 N/C 30 7015 WH
7 64B6 WH 31 4012 WH
8 36H1 BL 32 25E2 WH
9 36F1 YE 33 25S2 WH
10 0714 WH 34 G149 BK
11 E371 YE 35 64A5 RD
12 073A WH 36 6001 BN
13 E322 YE 37 5302 OG
14 0725 BL 38 N/C
15 0736 YE 39 E171 YE
16 4031 WH 40 2603 LB
17 1212 BL 41 E358 YE
18 4021 BL 42 2703 LB
19 5023 WH 43 N/C
20 5041 WH 44 3401 YE
21 E292 YE 45 32T1 YE
22 3801 BL 46 60A1 BN
23 E891 YE 47 AP74 WH
24 60C3 BN

X 52 connector

RCPH10TLB018AAM 2

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Cavity Wire ID Circuit Cavity Wire ID Circuit

A 4014 WH B G091 BK

X 53 connector

RCPH10TLB010AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 5302 OG 2 5301 BL

X 54 connector

RCPH10TLB015AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64A5 RD F G149 BK
B 64B5 WH G 0725 BL
C AP44 OG H 0736 YE
D G116 BK J 073A WH
E 1212 BL K 0739 WH

X 55 connector

RCPH10TLB011AAM 5

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Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2707 LB B G030 BK

X 56 connector

RCPH10TLB018AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 4013 WH B G090 BK

X 57 connector

RCPH10TLB010AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4031 WH 2 G020 BK

X 58connector

RCPH10TLB018AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 7015 WH 2 G083 BK

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X 59 connector

RCPH10TLB019AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 5041 WH B G025 BK

X 60connector

RCPH10TLB019AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 5023 WH B G024 BK

X 61 connector

RCPH10TLB019AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 5017 WH B G023 BK

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X 63 connector

RCPH10TLB009AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 36F1 YE 2 G021 BK

X 65 connector

RCPH10TLB020AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 E121 YE 2 E751 YE

X 68 connector

RCPH10TLB008AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 E421 YE 3 1506 OG
2 G016 BK

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X 70 Engine Controller Connector

RCPH10TLB007AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 46
2 1011 RD 47
3 1012 RD 48
4 49
5 G012 BK 50
6 G013 BK 51
7 52
8 1013 RD 53
9 1014 RD 54
10 G014 BK 55
11 G015 BK 56
12 E121 YE 57
13 58
14 59
15 60
16 61
17 E171 YE 62
18 63
19 64
20 65
21 66
22 67
23 68
24 69
25 70
26 71
27 72
28 73
29 E292 YE 74
30 75 E751 YE
31 76
32 E322 YE 77
33 78
34 E348 GN 79
35 E358 YE 80
36 81
37 E371 YE 82
38 83
39 84
40 1505 OG 85
41 86
42 E421 YE 87
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Cavity Wire ID Circuit Cavity Wire ID Circuit

43 88
44 89 E891 YE
45

X 76 connector

RCPH10TLB010AAM 16

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0902 OG 2 7024 YE

X 77 connector

RCPH10TLB010AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 25S2 WH 2 G028 BK

X 78 connector

RCPH10TLB010AAM 18

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 25E2 WH 2 G029 BK
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X 79 connector

RCPH10TLB010AAM 19

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 2603 LB 2 G045 BK

X 80 connector

RCPH10TLB010AAM 20

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 2701 LB 2 G044 BK

X 82 connector

RCPH10TLB014AAM 21

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 21B3 WH

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X 83 connector

RCPH10TLB017AAM 22

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6001 BN B 60A1 BN

X 86 connector

RCPH10TLB016AAM 23

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 3401 YE 3 N/C
2 1501 OG

X 93 connector

RCPH10TLB010AAM 24

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 AP74 WH 2 G310 BK

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X 99 connector

RCPH10TLB013AAM 25

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4021 BL

X 122 connector

RCPH10TLB021AAM 26

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P002 RD

X 220 connector

RCPH10TLB012AAM 27

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 36H1 BL

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X 275 connector

RCPH10TLB010AAM 28

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0714 WH 2 G110 BK

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Connector - Component diagram 04 Cab Rear Lights Harness

X 115 connector

RCPH10TLB040AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41R3 - VT Tail light 7 0433 - VT Side work lights
2 4801 - VT Rotating beacon 8 45L6 - VT Left indicator light
3 45R6 - VT Right indicator light 9 N/C
4 42C5 - VT Rear work light 10 G053 - BK Rear work light ground
5 42CJ - VT Rear work light 11 G049 - BK Blower motor ground
6 4403 - VT Brake light 12 G098 - BK Dome light ground

X 162 connector

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42C2 - VT Rear work light 2 G057 - BK Rear work light ground

X 163 connector

RCPH10TLB010AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42C1 - VT Rear work light 2 G056 - BK Rear work light ground

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X 164 connector

RCPH10TLB010AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42C3 - VT Rear work light 2 G055 - BK Rear work light ground

X 165 connector

RCPH10TLB010AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42C4 - VT Rear work light 2 G054 - BK Rear work light ground

X 166 connector

RCPH10TLB010AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4801 - VT Rotating beacon 2 G052 - BK Rotating beacon ground

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X 169 connector

RCPH10TLB020AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45L6 - VT Left indicator light 2 G050 - BK Left rear turn signal ground

X 170 connector

RCPH10TLB011AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 4402 - VT Left brake light B 41R2 - VT Tail light

X 171 connector

RCPH10TLB011AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 4401 - VT Right brake light B 41R1 - VT Tail light

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X 173 connector

RCPH10TLB020AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45R6 - VT Right indicator light 2 G046 - BK Rear right turn signal ground

X 174 connector

RCPH10TLB055AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G048 - BK Left tail light ground

X 176 connector

RCPH10TLB055AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G047 - BK Right tail light ground

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X 450 connector

RCPH10TLB010AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0435 - VT Left side work lights 2 G211 - BK Left side work lights ground

X 451 connector

RCPH10TLB010AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0434 - VT Right side work lights 2 G212 - BK Right side work lights ground

G206 Rear Light Harness, Ground M10 Ring Terminal

RCPH10TLB056AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G050 - BK Left rear turn signal 1 G211 - BK Left side work lights ground
ground
1 G052 - BK Rotating beacon 1 G057 - BK Rear work light ground
ground
1 G053 - BK Rear work light ground 1 G046 - BK Rear right turn signal ground

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G098 - BK Dome light ground 1 G212 - BK Right side work lights ground
1 G054 - BK Rear work light ground 1 G047 - BK Right tail light ground
1 G055 - BK Rear work light ground 1 G048 - BK Left tail light ground
1 G056 - BK Rear work ground 1 G049 - BK Blower motor ground

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Connector - Component diagram 05 Front Lights Canopy Harness

Connector 177

RCPH10TLB010AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FF - VT Front driving light 2 G174 - BK Front driving light ground

Connector 178

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FE - VT Front driving light 2 G173 - BK Front driving light ground

Connector 179

RCPH10TLB052AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G172 - BK Front right turn signal
ground

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Connector 180

RCPH10TLB052AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45RE - VT Right indicator light

Connector 188

RCPH10TLB052AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45LE - VT Left indicator light

Connector 189

RCPH10TLB052AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G175 - BK Front left turn signal
ground

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Connector 505

RCPH10TLB051AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FE - VT Front driving light 5
2 41FF - VT Front driving light 6
3 45RE - VT Right indicator light 7
4 G176 - BK Front wiper motor 8 45LE - VT Left indicator light
ground canopy

Connector G220 Ground M10 Ring Terminal

RCPH10TLB056AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G172 - BK Front right turn signal 1 G175 - BK Front left turn signal ground
ground
1 G173 - BK Front driving light 1 G176 - BK Front wiper motor ground
ground canopy
1 G174 - BK Front driving light
ground

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Connector - Component diagram 06 Hydraulic Filter Restriction

Jumper Harness
X 62 connector

RCPH10TLB013AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 36H3 - BL

X 223 connector

RCPH10TLB056AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 36H3 - BL

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Connector - Component diagram 07 Cab B-Post Harness

Connector 101

RCPH10TLB022AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 42C6 - VT B5 4802 - VT
A2 63R5 - OG B6 0432 - VT
A3 45R7 - VT B7 63R7 - OG
A4 4404 - VT B8 8801 - BN
A5 45L7 - VT C1 8701 - BN
A6 60C1 - BN C2 8201 - TN
A7 G061 - BK C3 8901 - TN
A8 N/C C4 900 - OG
B1 8601 - BN C5 9301 - RD
B2 8101 - TN C6 60B1 - BN
B3 N/C C7 0492 - RD
B4 41R4 - VT C8 N/C

Connector 102

RCPH10TLB044AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 3C01 - BK C 5E01 - BK
B 4D01 - GY 6F01 - GY

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Connector 103

RCPH10TLB011AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 60C1 - BN B 60B1 - BN

Connector 104

RCPH10TLB041AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8801 - BN C 8601 - BN
B 8701 - BN G097 - BK

Connector 105

RCPH10TLB043AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0493 - RD B 61B1 - VT

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Connector 109

RCPH10TLB042AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 4D01 - GY
5E01 - BK 7 900 - OG
3 N/C 8 9301 - RD
4 6F01 - GY 9 G061 - BK
5 3C01 - BK

Connector 110

RCPH10TLB045AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G062 - BK C 61B1 - VT
B 0494 - RD

Connector 111

RCPH10TLB048AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 63R7- OG

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Connector 116

RCPH10TLB046AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8201 - TN C 63R0 - OG
B 8101 - TN D 8901 - TN

Connector 117

RCPH10TLB047AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G060 - BK

Connector 129

RCPH10TLB048AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 63R8 - OG

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Connector 161

RCPH10TLB049AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41R4 - VT 7 0432 - VT
2 4802 - VT 8 45L7 - VT
3 45R7 - VT 9 N/C
4 42CB - VT 10 G060 - BK
5 42CC - VT 11 G097 - BK
6 4404 - VT 12 G062 - BK

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Connector - Component diagram 08 C-Post Harness

Connector 500

RCPH10TLB022AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 042C - VT Rear work light canopy B5 5480 - VT Rotating beacon canopy
A2 N/C B6 0439 - VT Side work lights canopy
A3 545R - VT Right turn indicator B7 N/C
canopy
A4 5440 - VT Brake lights canopy B8 N/C
A5 545L - VT Left turn indicator C1 N/C
canopy
A6 N/C C2 N/C
A7 N/C C3 N/C
A8 N/C C4 N/C
B1 N/C C5 N/C
B2 N/C C6 N/C
B3 N/C C7 N/C
B4 541R - VT Tail light canopy C8 N/C

Connector 501

RCPH10TLB049AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 541R - VT Tail light canopy 7 0439 - VT Side work lights canopy
2 5480 - VT Rotating beacon 8 545L - VT Left turn indicator canopy
canopy
3 545R - VT Right turn indicator 9 N/C
canopy
4 42CL - VT Rear work lights 10 N/C
5 542C - VT Rear work lights 11 N/C
canopy
6 5440 - VT Brake lights canopy 12 N/C

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Connector - Component diagram 09 Combo Aux, Mech Control,

Hammer or BiDir Valve Harness
Connector 87

RCPH10TLB057AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C F N/C
B N/C G N/C
C 0747 - YE H 0747 - YE
D G200 - BK J 0742 - YE
E N/C K 0741 - YE

Connector 91

RCPH10TLB058AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0743 - YE B 0741 - YE

Connector 432

RCPH10TLB018AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0742 - YE B G201 - BK
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Connector 433

RCPH10TLB018AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0743 - YE B G202 - BK

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Connector - Component diagram 10 Combo Aux, Pilot Control,

Hammer or Bi-Dir Valve Harness
Connector 434

RCPH10TLB054AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0772 - WH B G205 - BK

Connector 435

RCPH10TLB018AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0771 - WH B G206 - BK

Connector 446

RCPH10TLB015AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64A8 - RD F G131 - BK
B 64B9 - WH G 0726 - BL
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Cavity Wire ID Circuit Cavity Wire ID Circuit

C AP4A - OG H 0735 - YE
D G225 - BK J N/C
E 1214 - BL K N/C

Connector 447

RCPH10TLB057AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64A8 - RD F G131 - BK
B 64B9 - WH G 0726 - BL
C AP4A - OG H 0735 - YE
D G207 - BK J 0772 - WH
E 1214 - BL K 0771 - WH

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Connector - Component diagram 11 Combo Aux, Mech Control

Hammer Valve Only Harness
Connector 90

RCPH10TLB058AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0761 - YE B 0762 - WH

Connector 436

RCPH10TLB018AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0762 - WH B G210 - BK

Connector 442

RCPH10TLB057AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C F N/C
B G N/C
C 0761 - YE H N/C
D G210 - BK J N/C
E N/C K N/C
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Connector - Component diagram 12 Combo Aux, Pilot Control,

Hammer Valve Only
Connector 439

RCPH10TLB018AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0781 - OG B 0782 - BK

Connector 443

RCPH10TLB059AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0781 - OG B 0782 - BK

Connector 441

RCPH10TLB010AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 0781 - OG B 0783 - WH

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Connector - Component diagram 13 A-Post Harness

Connector 191

RCPH10TLB060AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41F4 - VT Front driving light 5 42FE - VT
2 41F1 - VT Front driving light 6 42F4 - VT
3 45R4 - VT Right indicator light 7 N/C
4 G033 - BK Front wiper motor 8 45L4 - VT
connector 216

Connector 211

RCPH10TLB015AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 41F4 - VT Front driving light G 6901 - TN Front wiper park
B 63FS - OG Front wiper/washer key H 45L4 - VT Left indicator light
on
C 45R4 - VT Right indicator light J 42FE - VT Front work light
D 6701 - TN Front wiper high K 41F1 - VT Front driving light
E 6601 - TN Front wiper low L N/C
F 42F4 - VT Front work light M N/C

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Connector 215

RCPH10TLB046AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6701 - TN Front wiper high C 63F5 - OG Front wiper/ Washer key On
B 6601 - TN Front wiper low D 6901 - TN Front wiper park

Connector 216

RCPH10TLB047AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6033 - BK Front wiper motor
ground connection

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Connector - Component diagram 14 A-Post, Canopy, Harness

Connector 191

RCPH10TLB060AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41F4 - VT Front driving light 5 42FE - VT Front work light
2 41F1 - VT Front driving light 6 42F4 - VT Front work light
3 45R4 - VT Right indicator light 7 N/C
4 N/C 8 45L4 - VT Left indicator light

Connector 211

RCPH10TLB015AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 41F4 - VT Front driving light G N/C
B N/C H 45L4 - VT Left indicator light
C 45R4 - VT Right indicator light J 42FE - VT Front work light
D N/C K 41F1 - VT Front driving light
E N/C L N/C
F 42F4 - VT Front work light M N/C

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Connector - Component diagram 15 Rear Lights, Canopy, Harness

Connector 452

RCPH10TLB010AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0438 - VT Right side work light 2 G215 - BK Right side work light ground
canopy

Connector 453

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0437 - VT Left side work light 2 G216 - BK Left side work light
canopy

Connector 504

RCPH10TLB063AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41R8 - VT Tail light 7 0436 - VT Side work lights canopy
2 4805 - VT Rotating beacon 8 45LD - VT Left indicator light
3 45RC - VT Right indicator light 9 N/C
4 42CG - VT Rear work light 10 N/C

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Cavity Wire ID Circuit Cavity Wire ID Circuit

5 42CD - VT Rear work light 11 N/C
6 4410 - VT Brake light 12 N/C

Connector 512

RCPH10TLB010AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CD - VT Rear work light 2 G165 - BK Rear work lights ground

Connector 515

RCPH10TLB010AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CG - VT Rear work light 2 G168 - BK Rear work lights ground

Connector 520

RCPH10TLB061AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45RC - VT Right indicator light

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Connector 521

RCPH10TLB053AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G163 - BK Rear right turn signal
ground

Connector 522

RCPH10TLB061AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41RA - VT Right tail light

Connector 523

RCPH10TLB061AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 440A - VT Brake light

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Connector 524

RCPH10TLB061AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 440B - VT Brake light

Connector 525

RCPH10TLB061AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45LD - VT Left indicator light

Connector 526

RCPH10TLB053AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G169 - BK Rear left turn signal
ground

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Connector 527

RCPH10TLB010AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4805 - VT Rotating beacon 2 G171 - BK Rotating beacon ground

Connector 528

RCPH10TLB061AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41RC - VT Left tail light

Connector G218 Ground M10 Ring Terminal

RCPH10TLB062AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G215 - BK Right side work light 1 G165 - BK Rear work lights ground
ground
1 G216 - BK Left side work light 1 G168 - BK Rear work lights ground
ground

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G171 - BK Rotating beacon 1 G169 - BK Rear left turn signal ground
ground
1 G163 - BK Rear right turn signal
ground

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Connector - Component diagram 16 Rear Lights, Canopy, Harness

(6 lights)
Connector 452

RCPH10TLB010AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0438 - VT Right side work light 2 G215 - BK Right side work light ground
canopy

Connector 453

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 0437 - VT Left side work light 2 G216 - BK Left side work light
canopy

Connector 504

RCPH10TLB063AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41R8 - VT Tail light 7 0436 - VT Side work lights canopy
2 4805 - VT Rotating beacon 8 45LD - VT Left indicator light
3 45RC - VT Right indicator light 9 N/C
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Cavity Wire ID Circuit Cavity Wire ID Circuit

4 42CG - VT Rear work light 10 N/C
5 42CD - VT Rear work light 11 N/C
6 4410 - VT Brake light 12 N/C

Connector 512

RCPH10TLB010AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CE - VT Rear work light 2 G165 - BK Rear work lights ground

Connector 513

RCPH10TLB010AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CF - VT Rear work light 2 G166 - BK Rear work lights ground

Connector 514

RCPH10TLB010AAM 6

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CH - VT Rear work light 2 G167 - BK Rear work lights ground

Connector 151

RCPH10TLB010AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CK - VT Rear work light 2 G168 - BK Rear work lights ground

Connector 520

RCPH10TLB061AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45RC - VT Right indicator light

Connector 521

RCPH10TLB053AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G163 - BK Rear right indicator turn
signal ground

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Connector 522

RCPH10TLB061AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41RA - VT Right tail light

Connector 523

RCPH10TLB061AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 440A - VT Brake light

Connector 524

RCPH10TLB061AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 440B - VT Brake light

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Connector 525

RCPH10TLB061AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45LD - VT Left indicator light

Connector 526

RCPH10TLB053AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G169 - BK Rear left turn signal
ground

Connector 527

RCPH10TLB010AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4805 - VT Rotating beacon 2 G171 - BK Rotating beacon ground

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Connector 528

RCPH10TLB061AAM 16

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41RC - VT Left tail light

Connector G218 Ground M10 Ring Terminal

RCPH10TLB062AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G215 - BK Right side work light 1 G166 - BK Rear work lights ground
ground
1 G216 - BK Left side work light 1 G167 - BK Rear work lights ground
ground
1 G171 - BK Rotating beacon 1 G168 - BK Rear work lights ground
ground
1 G163 - BK Rear right turn signal 1 G169 - BK Rear left turn signal ground
ground
1 G165 - BK Rear work lights ground

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Connector - Component diagram 17 Pilot Controls Harness

Connector 400

RCPH10TLB069AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6013 - OG Pilot controls on/off 13 6130 - BL
2 G153 - BK 14 6140 - BL
3 6030 - WH Left stabilizer up 15 0731 - YE Aux forward or hammer valve
solenoid output output
4 6040 - WH Left stabilizer down 16 6161 - PK
solenoid output
5 6050 - WH Right stabilizer up 17 6170 - YE
solenoid output
6 6060 - WH Right stabilizer down 18 6180 - YE
output
7 6070 - WH E’hoe extend solenoid 19 N/C
output
8 6080 - WH E’hoe retract solenoid 20 N/C
output
9 6090 - YE 21 0738 - BL Combo hydraulics signal to
pilot controls module
10 6100 - YE 22 0727 - BL Combo hydraulics signal to
pilot controls module
11 6110 - YE 23 6230 - WH Aux reverse solenoid output
12 6120 - YE

Connector 401

RCPH10TLB064AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6060 - WH Right stabilizer down 2 G135 - BK Right stabilizer down
solenoid output solenoid ground

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Connector 402

RCPH10TLB064AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6050 - WH Right stabilizer up 2 G134 - BK Right stabilizer up solenoid
solenoid output ground

Connector 403

RCPH10TLB064AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6040 - WH Left stabilizer down 2 G133 - BK Left stabilizer down solenoid
solenoid output ground

Connector 404

RCPH10TLB064AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6030 - WH Left stabilizer up 2 G132 - BK Left stabilizer up solenoid
solenoid output ground

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Connector 405

RCPH10TLB064AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6230 - WH Aux reverse solenoid 2 G139 - BK Aux reverse solenoid ground
output

Connector 407

RCPH10TLB064AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6080 - WH E’hoe retract solenoid 2 G137 - BK E’hoe retract solenoid ground
output

Connector 408

RCPH10TLB064AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6070 - WH E’hoe extend solenoid 2 G136 - BK E’hoe extend solenoid
output ground

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Connector 409

RCPH10TLB067AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G128 - BK Pilot controls ground B 6140 - BL

Connector 410

RCPH10TLB010AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6242 - WH Pattern change switch 2 G144 - BK Pattern change 1 valve diode
output ground

Connector 411

RCPH10TLB010AAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6028 - WH Pressure reducing 2 G140 - BK Pressure reducing valve
valve output ground

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Connector 412

RCPH10TLB010AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6243 - WH Pattern change switch 2 G142 - BK Pattern change 2 valve
output ground

Connector 413

RCPH10TLB010AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6027 - YE Pressure reducing 2 G141 - BK Pattern change 1 valve
valve output ground

Connector 414

RCPH10TLB010AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6244 - WH Pattern change switch 2 G143 - BK Pattern change valve diode
output ground

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Connector 417

RCPH10TLB066AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 6021 - YE Pilot controls power
2 AP57 - OG Pilot controls key on 7 G115 - BK Pilot controls on/ off switch
ground
3 6010 - OG 8 6020 - YE Pilot controls power
4 N/C 9 N/C
5 AP45 - OG Pilot controls key on 10 N/C

Connector 418

RCPH10TLB066AAM 16

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 6024 - BK Pilot controls power 7 G117 - BK Pattern change switch
ground
3 6240 - WH 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

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Connector 419

RCPH10TLB068AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

30 6012 - OG Pilot controls on/ off 87 6025 - YE Pilot controls power
85 6026 - YE Pilot controls power 87A N/C
86 G145 - BK Pilot controls on/ off
relay coil ground

Connector 420

RCPH10TLB010AAM 18

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G127 - BK Pilot controls ground 2 1213 - BL One-touch decel signal

Connector 421

RCPH10TLB010AAM 19

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 64A7 - RD Horn B+ 2 64B8 - WH Horn output

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Connector 422

RCPH10TLB065AAM 20

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6169 - PK Pilot controls module 4 G122 - BK E’hoe retract switch ground
5V output
2 6168 - PK Pilot controls module 5 6120 - YE
5V output
3 G124 - BK E’hoe extend switch 6 6110 - YE
ground

Connector 423

RCPH10TLB065AAM 21

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6164 - PK Pilot controls module 4 G121 - BK Aux reverse switch ground
5V output
2 6165 - PK Pilot controls module 5 6170 - YE
5V output
3 G123 - BK Aux forward switch 6 6180 - YE
ground

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Connector 424

RCPH10TLB030AAM 22

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6166 - PK Pilot controls module C G120 - BK Right stabilizer switch ground
5V output
B 6100 - YE

Connector 425

RCPH10TLB030AAM 23

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6167 - PK Pilot controls module C G119 - BK Left stabilizer ground
5V output
B 6090 - YE

Connector 426

RCPH10TLB067AAM 24

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G129 - BK Pilot controls ground B 6130 - BL

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Connector 430

RCPH10TLB018AAM 25

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 6023 - OG Pilot controls power B G155 - BK

Connector 455

RCPH10TLB057AAM 26

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64A7 - RD Horn B+ F G130 - BK Pilot controls ground
B 64B8 - WH Horn output G 0721 - BL Combo hydraulics signal to
pilot controls module
C AP56 - OG Pilot controls key on H 0731 - YE Aux forward or hammer valve
output
D G301 - BK Pilot controls ground J N/C
E 1213 - BL One-touch decel signal K N/C

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Connector - Component diagram 18 Front Lights, Cab Harness

Connector 192

RCPH10TLB010AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42F3 - VT Front work light 2 G035 - BK Front work light ground

Connector 193

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41F3 - VT Front driving light 2 G036 - BK Front driving light ground

Connector 194

RCPH10TLB010AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41F2 - VT Front driving light 2 G037 - BK Front driving light ground

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Connector 195

RCPH10TLB010AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42F2 - VT Front work light 2 G038 - BK Front work light ground

Connector 196

RCPH10TLB020AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45L1 - VT Left indicator light 2 G041 - BK Front left indicator ground

Connector 201

RCPH10TLB020AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45R1 - VT Right indicator light 2 G039 - BK Front right indicator ground

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Connector 213

RCPH10TLB051AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41F3 - VT Front driving light 5 42F2 - VT Front work light
2 41F2 - VT Front driving light 6 42F3 - VT Front work light
3 45R1 - VT Right indicator light 7 N/C
4 G034 - BK Front wiper motor 8 45L1 - VT Left indicator light
ground

Connector G207

RCPH10TLB062AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G034 - BK Front right indicator 1 G036 - BK Front driving light ground
ground
1 G041 - BK Front indicator ground 1 G037 - BK Front driving light ground
1 G034 - BK Front wiper motor 1 G038 - BK Front work light ground
ground
1 G035 - BK Front work light ground

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Connector - Component diagram 19 Front Lights Canopy Harness

Connector 177

RCPH10TLB010AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FF - VT Front driving light 2 G174 - BK Front driving light ground

Connector 178

RCPH10TLB010AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FE - VT Front driving light 2 G173 - BK Front driving light ground

Connector 179

RCPH10TLB061AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G172 - BK Front right turn signal
ground

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Connector 180

RCPH10TLB061AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45RE - VT Right indicator light

Connector 188

RCPH10TLB061AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 45LE - VT Left indicator light

Connector 189

RCPH10TLB061AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G175 - BK Front left turn signal
ground

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Connector 505

RCPH10TLB051AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 41FE - VT Front driving light 5 42FG - VT Front work light
2 41FF - FF Front driving light 6 42FF - VT Front work light
3 45RE - VT Right indicator light 7 N/C
4 G176 - BK Front wiper motor 8 45LE - VT Left indicator light
ground canopy

Connector 530

RCPH10TLB010AAM 8

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42FF - VT Front work light 2 G320 - BK Front right work light ground

Connector 531

RCPH10TLB010AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42FG - VT Front work light 2 G321 - BK Front left work light ground

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Connector G220 Ground M10 Ring Terminal

RCPH10TLB062AAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G172 - BK Front right turn signal 1 G176 - BK Front wiper motor ground
ground canopy
1 G173 - BK Front driving light 1 G320 - BK Front right work light ground
ground
1 G174 - BK Front driving light 1 G321 - BK Front left work light ground
ground
1 G175 - BK Front left turn signal
ground

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Connector - Component diagram 20 Power shift jumper harness

Connector 355

RCPH10TLB070AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 3054 - WH Forward solenoid 5 3044 - WH PWM 1/3 solenoid output
output
2 3074 - GY Forward solenoid 6 3034 - GY PWM 1/3 solenoid return
return
3 3064 - WH Reverse solenoid 7 3594 - WH S3 solenoid output
output
4 3084 - GY Reverse solenoid 8 3604 - GY PWM 2/4 solenoid return
return

Connector 357

RCPH10TLB071AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G221 - BK Trax controller power 7 3304 - YE Transmission speed sensor
ground signal
2 3014 - WH S13 solenoid output 8 19EJ - OG Transmission key on power
3 3024 - WH 9 3434 YE Transmission temperature
signal to trax
4 G222 - BK Trax controller power 10 N/C
ground
5 25X4 4WD output 11 3444 - BL Transmission charge
pressure signal
6 3574 - WH Diff lock solenoid 12 0406 - BL Trax signal ground
output

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Connector 374

RCPH10TLB033AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 G220 - BK Trax controller power B5 3574 - WH Diff lock solenoid output
ground
A2 3054 - WH Forward solenoid B6 19EJ - OG Transmission key on power
output
A3 3064 - WH Reverse solenoid B7 3304 YE Transmission speed signal
output
A4 3014 - WH S13 solenoid output B8 N/C
A5 N/C C1 N/C
A6 N/C C2 3044 - WH PWM 1/3 solenoid output
A7 3024 - WH C3 3034 - GY PWM 1/3 solenoid output
A8 N/C C4 3594 - WH S3 solenoid
B1 N/C C5 3604 - GY PWM 2/4 solenoid return
B2 3074 - GY Forward solenoid C6 3434 - YE Transmission temperature
return signal to trax
B3 3084 - GY Reverse solenoid C7 3444 - BL Transmission charge
return pressure signal
B4 25X4 - WH 4WD output C8 0406 - BL Trax signal ground

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Connector - Component diagram 21 Side console, SPS/PWR Trans,

HPCR, W/opt harness
Connector 2

RCPH10TLB027AAM 1

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4063 - YE 3 25S1 - YE
2 3215 - YE 4 19E5 - OG

Connector 3

RCPH10TLB056AAM 2

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 AP53 - OG Customer key on

Connector 5

RCPH10TLB056AAM 3

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P028 - RD B+
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Connector 6

RCPH10TLB023AAM 4

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 AP37 - OG Heavy lift key on 3 G071 - BK
2 36R1 - BL Seat position switch 4 AP71 - WH Torque control key on

Connector 7

RCPH10TLB056AAM 5

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 5709 - OG Couplers/ EH Clam/
Boom lock/ Radio, key
on

Connector 9

RCPH10TLB025AAM 6

Cavity Wire ID Circuit Cavity Wire ID Circuit

A G076 - BK Ground F N/C
B 1019 - RD ECU B+ G N/C
C E353 - YE CAN High H N/C

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Cavity Wire ID Circuit Cavity Wire ID Circuit

D E343 - GN CAN Low J N/C
E E892 - YE K line

Connector 12

RCPH10TLB073AAM 7

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 42CA - VT Rear work light 25 AP02 - OG
2 AP59 - OG Rear lights key on 26 N/C
3 19E1 - OG Transmission key on 27 AP03 - OG
4 AP17 - OG 28 P029 - RD
5 29 63R1 - OG Rear wiper/ washer key on
6 30
7 19E2 - OG Transmission key on 31 AP38 - OG 4WD/ Ride control key on
power
8 AP58 - OG Rear lights on 32 64A1 - RD Horn B+
9 42C8 - VT Rear work lights 33 AP07 - OG
10 G213 - BK Ground 34 8502 - BN A/C compressor solenoid
power
11 35 AP42 - OG
12 19N1 - RD Air suspension seat B+ 36 P015 - RD
13 37 0901 - OG Comfort steer key on
14 38 8501 - BN A/C compressor solenoid
power
15 39 AP43 - OG Pilot controls key on
16 P016 - RD 40 0491 - RD Dome light B+
17 5701 - OG Couplers/EH Clam/ 41 AP04 - OG
Boom lock/ Radio, key
on
18 5303 - OG Return to dig 42 P014 - RD
19 41FB - VT 43 AP46 - OG
20 P022 - RD 44 8403 - RD Cigarette lighter B+
21 AP06 - OG 45 AP08 - OG HVAC key on
22 AP05 - OG 46 P023 - RD B+
23 41R7 - VT Tail lights 47 AP47 - OG Side lights key on
24 9302 - RD Radio B+ 48 P017 - RD

Connector 13

RCPH10TLB073AAM 8

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4043 - OG Park brake key on 25 N/C
2 4043 - OG Trax B+ 26 N/C
3 P013 - RD 27 60A3 - BN A/C High pressure switch
fault
4 P011 - RD 28 60A4 - BN A/C High pressure switch
fault
5 4041 - OG 29 N/C
6 P018 - RD B+ 30 N/C
7 1P03 - RD Instrument cluster B+ 31 N/C
8 1010 - RD ECU B+ 32 N/C
9 0717 - WH Heavy lift output 33 AP48 - OG
10 N/C 34 5045 - YE Backhoe quick coupler
retract
11 P018 - RD B+ 35 AP52 - OG
12 3P01 - OG 36 P027 - RD B+
13 AP72 - WH Torque control key on 37 AP49 - OG Heavy lift key on
14 N/C 38 G019 - BK r
15 P012 - RD 39 AP35 - OG Customer key on
16 3P0X - OG Instrument cluster key 40 P028 - RD B+
on
17 N/C 41 5026 - YE Loader quick coupler retract
18 N/C 42 5015 - YE Quick coupler load sense
output
19 G051 - BK 43 5013 - YE Quick coupler load sense
output
20 6003 - BN A/C High pressure 44 5014 - YE Quick coupler load sense
switch
21 N/C 45 G017 - BK
22 N/C 46 G018 - BK
23 60B2 - BN A/C Low pressure 47 5044 - YE Backhoe quick coupler
switch signal retract
24 N/C 48 5025 9 YE Loader quick coupler retract

Connector 14

RCPH10TLB073AAM 9

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G079 - BK 25 4053 - YE Park brake declutch
2 4061 - YE Park brake declutch 26 4042 - OG Park brake key on
3 21C2 27 E172 - YE Crank enable from ECU
4 21A3 Crank signal 28 P023 - RD B+
5 19E4 - OG 29 N/C
6 N/C 30 N/C
7 N/C 31 N/C
8 N/C 32 N/C
9 N/C 33 4052 - YE Park brake logic
10 4034 - WH Park brake solenoid 34 G081 - BK
output

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Cavity Wire ID Circuit Cavity Wire ID Circuit

11 0221 - YE Neutral signal to 35 21B1 - WH Crank output
interlock relay
12 G077 - BK 36 N/C
13 0221 - YE Neutral signal to 37 N/C
interlock relay
14 E291 - YE Crank request to ECU 38 N/C
15 0715 - WH 39 N/C
16 AP50 - OG Heavy lift key on 40 N/C
17 N/C 41 N/C
18 N/C 42 N/C
19 N/C 43 N/C
20 N/C 44 N/C
21 E321 - YE Crank request to ECU 45 N/C
22 G078 - YE 46 N/C
23 0716 - WH Heavy lift output 47 N/C
24 G111 - BK 48 N/C

Connector 16

RCPH10TLB002BAM 10

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G074 - BK Ground 4 N/C
2 4002 - OG Accessory 5 AP01 - OG Power relay 1 key on
3 P005 - RD B+

Connector 17

RCPH10TLB002BAM 11

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G073 - BK Ground 4 N/C
2 4003 - OG Accessory 5 AP15 - OG Power relay 2 key on
3 P008 - RD B+

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Connector 20

RCPH10TLB033AAM 12

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 42C7 - VT Rear work light B5 4804 - VT Rotating beacon
A2 63R4 - OG Rear wiper/ washer B6 0431 - VT Side work lights
key on
A3 45RB - VT B7 63R9 - OG Rear wiper/ washer key on
A4 4400 - VT Brake light B8 8802 - BN Blower motor low
A5 45LA - VT C1 8702 - BN Blower motor medium
A6 60C2 - BN A/C Compressor output C2 8202 - TN Rear wiper high
A7 G059 - BK C3 8902 - TN Rear wiper park
A8 N/C C4 5707 - OG
B1 8602 - BN Blower motor high C5 9302 - RD Radio B+
B2 8102 - TN Rear wiper low C6 60B2 - BN A/C Low pressure switch
signal
B3 N/C C7 0491 - RD Dome light B+
B4 41R5 - VT Tail light C8 N/C

Connector 21

RCPH10TLB035AAM 13

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P018 - RD B+ 4 4001 - OG
2 21A2 - YE Crank signal 5 N/C
3 3001 - OG Ignition

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Connector 22

RCPH10TLB035AAM 14

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8702 - BN Blower motor medium 4 AP08 - OG HVAC key on
2 8602 - BN Blower motor high 5 8501 - BN A/C compressor solenoid
power
3 8802 - BN Blower motor low

Connector 23

RCPH10TLB002AAM 15

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP40 - OG 4 WD key on 7 N/C
3 25C2 - YE 8 N/C
4 N/C 9 G072 - BK
5 N/C 10 N/C

Connector 24

RCPH10TLB002AAM 16

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP39 - OG 7 N/C
3 4011 - WH Ride control solenoid 8 N/C
output
4 N/C 9 G092 - BK
5 N/C 10 N/C

Connector 26

RCPH10TLB002AAM 17

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1121 - RD Enter signal 6 N/C
2 1P02 - RD Instrument cluster B+ 7 N/C
3 1111 - RD Display signal 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

Connector 27

RCPH10TLB002AAM 18

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1141 - RD Down signal 6 N/C
2 1P01 - RD Instrument cluster B+ 7 N/C
3 1131 - RD Up signal 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

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Connector 28

RCPH10TLB032AAM 19

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 14 1141 - RD Down signal
2 3P0X - OG Instrument cluster key 15 21A1 - YE
on
3 21C4 - OG 16 3802 - BL Air filter restriction switch
4 41R6 - VT 17 36H2 - BL Hydraulic filter restriction
switch
5 42FA - VT 18 4022 - BL
6 42C9 - VT 19 36R1 - BL Seat position
7 4409 - VT 20 1202 - BL Foot throttle validation
8 N/C 21 1211 - BL One touch signal
9 0711 - YE 22 N/C
10 60A5 - BN 23 N/C
11 1111 - RD Display signal 24 N/C
12 1121 - RD Enter signal 25 N/C
13 1131 - RD Up signal 26 N/C

Connector 29

RCPH10TLB031AAM 20

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 1P04 - RD Instrument cluster B+ 14 32T2 - YE Transmission temperature
sender signal
2 N/C 15 N/C
3 E344 - GN 16 2162 - YE Foot throttle signal
4 E354 - YE 17 2171 - YE Hand throttle signal
5 N/C 18 2182 - PK Foot throttle 5V
6 2601 - WH Audible alarm output 19 2191 - PK Hand throttle 5V
7 0715 - WH 20 2202 - BL Foot throttle ground
8 N/C 21 2211 - GN Hand throttle ground

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Cavity Wire ID Circuit Cavity Wire ID Circuit

9 N/C 22 N/C
10 N/C 23 N/C
11 N/C 24 3402 - YE
12 N/C 25 N/C
13 36F2 - YE Fuel level sender 26 G066 - BK

Connector 30

RCPH10TLB058AAM 21

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2601 - WH Audible alarm output B G058 - BK Ground

Connector 33

RCPH10TLB030AAM 22

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 2191 - PK Hand throttle 5V C 2211 - GN Hand throttle ground
B 2171 - YE Hand throttle signal

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Connector 34

RCPH10TLB028AAM 23

Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C D 5018 - YE Backhoe quick coupler
extend
B N/C E 5706 - OG Couplers/ EH Clam/ Boom
lock/ Radio, key on
C N/C F 504A - YE Backhoe quick coupler
retract

Connector 35

RCPH10TLB028AAM 24

Cavity Wire ID Circuit Cavity Wire ID Circuit

A N/C D N/C
B N/C E 504A - YE Couplers/ EH Clam/ Boom
lock/ Radio, key on
C N/C F 504A - YE Backhoe quick coupler
retract

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Connector 37

RCPH10TLB037AAM 25

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C D N/C
2 63R3 - OG Rear wiper/ washer E N/C
key on
3 6502 - WH Rear windshield F N/C
washer pump output
N/C N/C
N/C N/C

Connector 39

RCPH10TLB018AAM 26

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 5702 - OG Couplers/ EH Clam/ B G179 - BK Ground
Boom lock/ Radio, key
on

Connector 51

RCPH10TLB026AAM 27

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 21B1 - WH Crank output 25 AP43 - OG Pilot controls key on
2 1507 - OG 26 E342 - GN CAN Low
3 0738 - WH Hammer valve power 27 AP70 - WH Torque control key on
4 1018 - RD ECU B+ 28 5016 - YE Quick coupler load sense
output
5 N/C 29 9403 - YE
6 N/C 30 0976 - WH Comfort steer output
7 64B4 - WH Horn output 31 4011 - WH Ride control solenoid output
8 36H2 - WH Hydraulic filter 32 19EF - OG Transmission key on power
restriction switch
9 36F2 - YE Fuel level sensor 33 25B7 - LB Reverse signal
10 0713 - WH Heavy lift output 34 G150 - BK Combo hyd switch ground
11 E372 - YE Crank enable from 35 64A2 - RD Horn B+
ECU
12 0732 - WH Aux forward output 36 6002 - BN
13 E321 - YE Crank request to ECU 37 5303 - OG Return to dig
14 0729 - BL Combo hydraulics 38 N/C
signal
15 0737 - YE Aux forward or hammer 39 E172 - YE Crank enable from ECU
valve output
16 4032 - WH Park brake solenoid 40 N/C
output
17 1211 - BL One touch decel signal 41 E352 - YE CAN High
18 4022 - Bl 42 N/C
19 5024 - YE Loader quick coupler 43 N/C
retract
20 5042 - YE Backhoe quick coupler 44 3402 - YE
retract
21 E291 - YE Crank request to ECU 45 32T2 - YE Transmission temperature
sender signal
22 3802 - BL Air filter restriction 46 60A2 - BN
switch
23 E892 - YE K line 47 31S2 - YE
24 60C2 - BN A/C compressor output

Connector 72

RCPH10TLB056AAM 28

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64A6 - RD Horn B+

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Connector 73

RCPH10TLB056AAM 29

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 64B3 - WH Horn output

Connector 98

RCPH10TLB002AAM 30

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 4035 - WH park brake solenoid 6 N/C
output
2 4051 - YE Park brake logic 7 N/C
3 4044 - OG Park brake key on 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

Connector 112

RCPH10TLB002AAM 31

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Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 42CA - VT Rear work lights
2 AP47 - OG Side lights key on 7 N/C
3 0431 - VT Side work lights 8 N/C
4 N/C 9 G099 - BK Ground
5 AP60 - OG Rear lights key on 10 N/C

Connector 123

RCPH10TLB021AAM 32

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P010 - RD B+ 1 P006 - RD B+
1 P027 - RD B+ 1 P008 - RD B+
1 P005 - RD B+ 1 P009 - RD B+

Connector 143

RCPH10TLB002AAM 33

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8102 - TN Rear wiper low 6 N/C
2 63R9 - OG Rear wiper/ washer 7 N/C
key on
3 8202 - TN Rear wiper high 8 N/C
4 8902 - TN Rear wiper park 9 N/C
5 N/C 10 N/C

Connector 149

RCPH10TLB024AAM 34

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 41F9 - VT Front driving light G 6903 - TN Front wiper park
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Cavity Wire ID Circuit Cavity Wire ID Circuit

B 63F6 - OG Front wiper/ washer H 45LC - VT Left indicator light
key on
C 45RD - VT Right indicator light J 42F6 - VT Front work light
D 6703 - TN Front wiper high K 41F6 - VT Front driving light
E 6603 - TN Front wiper low L N/C
F 42F9 - VT Front work light M N/C

Connector 150

RCPH10TLB026AAM 35

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 P007 - RD B+ 25 21C6 - YE Neutral signal
2 64A3 - RD Horn B+ 26 4006 - OG Accessory
3 45R5 - VT Right indicator light 27 2182 - PK Foot throttle 5V
4 P019 - RD B+ 28 6502 - WH Rear windshield washer
pump output
5 P003 - RD B+ 29 1202 - BL Foot throttle idle validation
6 P004 - RD B+ 30 3223 - YE
7 4408 - VT Brake light 31 N/C
8 25B4 - LB Reverse signal 32 N/C
9 42F8 - VT Front work light 33 0901 - OG Comfort steer key on
10 41F8 - VT Front driving light 34 N/C
11 45L5 - VT Left indicator light 35 N/C
12 N/C 36 N/C
13 5207 - YE 37 N/C
14 25A5 - LB 38 3584 - YE
15 5012 - YE Quick coupler load 39 1902 - YE
sense output
16 63F6 - OG Front wiper/ washer 40 0976 - WH Comfort steer output
key on
17 5022 - YE Loader quick coupler 41 4804 - VT Rotating beacon
retract
18 2162 - YE Foot throttle signal 42 6703 - TN Front wiper high
19 4004 - OG Accessory 43 N/C
20 2202 - BL Foot throttle ground 44 6903 - TN Front wiper park
21 19E7 - OG Transmission key on 45 6603 - TN Front wiper low
power
22 5704 - OG Couplers/ EH Clam/ 46 42F6 - VT Front work light
Boom lock/ Radio key
on
23 64B2 - WH Horn output 47 41F6 - VT Front driving light
24 3212 - YE Kickdown signal

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Connector 181

RCPH10TLB029AAM 36

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8401 - RD Cigarette lighter B+ B G068 - BK Ground

Connector 182

RCPH10TLB029AAM 37

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 8402 - RD Cigarette lighter B+ B G070 - BK Ground

Connector 184

RCPH10TLB058AAM 38

Cavity Wire ID Circuit Cavity Wire ID Circuit

A 19N1 - RD Air suspension seat B+ B G067 - BK Ground

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Connector 186

RCPH10TLB002AAM 39

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 N/C 6 N/C
2 AP51 - OG Heavy lift key on 7 N/C
3 0711 - YE 8 N/C
4 N/C 9 N/C
5 N/C 10 N/C

Connector 221

RCPH10TLB034AAM 40

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 8502 - BN A/C Compressor
solenoid power

Connector 222

RCPH10TLB034AAM 41

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 6004 - BN A/C High pressure
switch

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Connector 274

RCPH10TLB002AAM 42

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G150 - BK 6 N/C Aux forward output
2 0729 - BL Combo hydraulic signal 7 N/C
3 N/C 8 N/C
4 0738 - WH Hammer valve power 9 N/C
5 N/C Aux forward or hammer 10 N/C
valve output

Connector 300

RCPH10TLB001BAM 43

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 2P01 - RD Trax B+ 29 G101 - BK Aux forward output
2 5207 - YE 30 N/C
3 3053 - WH Forward solenoid 31 N/C
output
4 3063 - WH Reverse solenoid 32 N/C
output
5 19ED - OG 33 N/C
6 3043 - WH S2 solenoid output 34 19EB - OG
7 3593 - WH S3 solenoid output 35 N/C
8 19EC - OG 36 N/C
9 3013 - WH S1 solenoid output 37 N/C
10 N/C 38 3023 - WH S4 solenoid output
11 3573 - WH Diff lock solenoid 39 25X3 - WH 4WD output
output
12 3073 - GY Forward solenoid 40 3083 - GY Reverse solenoid return
return
13 3033 - GY PWM 1/3 solenoid 41 3603 - GY PWM 2/4 solenoid return
return

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Cavity Wire ID Circuit Cavity Wire ID Circuit

14 N/C 42 N/C
15 3151 - PK Trax 5V output 43 3431 - YE Transmission temperature
signal to Trax
16 21C7 - YE 44 3441 - YE Transmission charge
pressure signal
17 0401 - BL Trax signal ground 45 3451 - YE Gear switch 3/4
18 25A5 - LB 46 35B6 - LB
19 1902 - YE 47 3223 - YE
20 N/C 48 N/C
21 4062 - YE 49 3214 - YE
22 25C2 - YE 50 9403 - YE
23 3584 - YE 51 25S1 - YE
24 N/C 52 N/C
25 3301 - BL Transmission speed 53 31S2 - YE
sensor signal
26 N/C 54 3541 - YE Gear switch 1/2
27 E356 - YE 55 E346 - GN
28 N/C 56 N/C

Connector 345

RCPH10TLB022AAM 44

Cavity Wire ID Circuit Cavity Wire ID Circuit

A1 G108 - BK Trax controller power B5 3573 - WH Diff lock solenoid output
ground
A2 3053 - WH Forward solenoid B6 19EE - OG
output
A3 3063 - WH Reverse solenoid B7 3301 - BL Transmission speed sensor
output signal
A4 3013 - WH S1 solenoid output B7 3451 - YE Gear switch 3/4
A5 N/C C1 N/C
A6 N/C C2 3043 - WH S2 solenoid output
A7 3023 - WH S4 solenoid output C3 3033 - GY PWM 1/3 solenoid return
A8 3151 - PK Trax 5V output C4 3593 - WH S3 solenoid output
B1 3541 - YE Gear switch 1/2 C5 3603 - GY PWM 2/4 solenoid return
B2 3073 - GY Forward solenoid C6 3431 - YE Transmission temperature
return signal to Trax
B3 3083 - GY Reverse solenoid C7 3441 - YE Transmission charge
return pressure signal
B4 25X3 - WH 4 WD output C8 0401 - BL Trax signal ground

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Connector G203 Ground Ring Terminal

RCPH10TLB062AAM 45

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G081 - BK 1 G076 - BK
1 G160 - BK Side console harness 1 G154 - BK
ground
1 G161 - BK Side console harness 1 G066 - BK
ground
1 G162 - BK Side console harness 1 G179 - BK
ground

Connector G203 Ground Ring Terminal

RCPH10TLB062AAM 46

Cavity Wire ID Circuit Cavity Wire ID Circuit

1 G190 - BK Side console harness
ground

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Wiring harness - Electrical schematic frame 01 Power Distribution/

Charging System
Connector ID
X 1 connector
X 5 connector
X 12 connector
X 13 connector
X 40 connector
X 51 connector
X 83 connector
X 122 connector
X 123 connector
X 147 connector Power Relay 3 & 4
X 150 connector
G205 connector
G209 connector

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RCIL10TLB001JAM 1

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Wiring harness - Electrical schematic frame 02 Starting System

Connector ID
X 1 connector
X 12 connector
X 13 connector
X 14 connector
X 40 connector
X 51 connector
X 82 connector
X 150 connector

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RCIL10TLB002JAM 1

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Wiring harness - Electrical schematic frame 03 Grounding

Connector ID
XG200 connector Cab Ground Side Console on Loader Control
XG201 connector Chassis Ground on Upright
G203 connector Cab Ground Side Console Harness
G204 connector Cab Ground Side Console Harness
G208 connector Cab Ground Fire Wall

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RCIL10TLB003JAM 1

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Wiring harness - Electrical schematic frame 04 Engine Control

Connector ID
X 1 connector
X 9 connector Diagnostic Port
X 13 connector
X 51 connector
X 65 connector Grid Heater Relay Ciol

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RCIL10TLB004JAM 1

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Wiring harness - Electrical schematic frame 05 Powershift Transmission

Inputs
Connector ID
X 1 connector
X 12 connector
X 40 connector
X 51 connector
X 147 connector Forward and Reverse Diodes
X 150 connector
X 349 connector Left Brake Pressure Switch
X 350 connector RightBrake Pressure Switch

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RCIL10TLB005JAM 1

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Wiring harness - Electrical schematic frame 06 Hydraulics

Connector ID
X 1 connector
X 7 connector Boom Lock
X 12 connector
X 13 connector
X 39 connector
X 40 connector
X 50 connector
X 51 connector
X 53 connector Return To Dig Solenoid
X 59 connector Backhoe Quick Coupler Retract Solenoid
X 60 connector Loader Quick coupler Retract Solenoid
X 61 connector Load Sense Solenoid
X 150 connector

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RCIL10TLB006JAM 1

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Wiring harness - Electrical schematic frame 07 Pilot Controls

Connector ID
X 401 connector RH Stabilizer Down Solenoid
X 402 connector RH Stabilizer Up Solenoid
X 403 connector LH Stabilizer Down Solenoid
X 404 connector LH Stabilizer Up Solenoid
X 405 connector Aux Reverse Solenoid
X 407 connector Extendahoe Retract Solenoid
X 408 connector Extendahoe Extend Solenoid
X 410 connector Pattern Change Solenoid 1
X 411 connector Pressure Reducing Valve
X 412 connector Pattern Change Solenoid 2
X 413 connector Pressure Reducing Valve Diode
X 414 connector Pattern Change Valve Diode
X 419 connector
X 430 connector Hammer Valve Option Harness
X 455 connector

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RCIL10TLB007JAM 1

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Wiring harness - Electrical schematic frame 08 Front Exterior Lights

Connector ID
X 40 connector
X 147 connector
X 149 connector
X 150 connector
X 191 connector
X 192 connector Front Work Light
X 193 connector Front Driving Light
X 194 connector Front Driving Light
X 194 connector Front Work Light
X 196 connector Left Indicator Light
X 198 Left Indicator Light
X 199 Left Indicator Light
X 201 connector Right Indicator Light
X 211 connector
X 213 connector

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RCIL10TLB008JAM 1

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Wiring harness - Electrical schematic frame 09 Interior Lighting

Connector ID
X 12 connector
X 20 connector
X 101 connector
X 105 connector Dome Light Switch

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RCIL10TLB009JAM 1

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Wiring harness - Electrical schematic frame 10 Windshield Wipers

Connector ID
X 12 connector
X 20 connector
X 40 connector
X 101 connector
X 111 connector Rear Wiper Cutout Switch
X 113
X 114
X 116 connector
X 117 connector
X 129 connector Rear Wiper Cutout Switch
X 147 connector
X 149 connector
X 150 connector
X 211 connector
X 214
X 215 connector

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RCIL10TLB010JAM 1

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Wiring harness - Electrical schematic frame 11 Instrument Cluster

Connector ID
X 1 connector
X 6 connector Seat Position Switch
X 13 connector
X 40 connector
X 51 connector
X 54 connector
X 62 connector Hydraulic Filter Restriction Switch
X 63 connector
X 66 connector Air Filter Restriction Switch Ground
X 67 connector Air Filter Restriction Switch
X 71 connector Transmission Temperature Sender
X 150 connector
X 220 connector

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RCIL10TLB011JAM 1

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Wiring harness - Electrical schematic frame 12 Power Points

Connector ID
X 12 connector
X 181 connector Cigarette Lighter Plug I
X 182 connector Cigarette Lighter Plug II

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RCIL10TLB012JAM 1

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Wiring harness - Electrical schematic frame 13 SAHR Park Brake

Connector ID
X 1 connector
X 13 connector
X 14 connector
X 51 connector
X 57 connector Park Brake Solenoid

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RCIL10TLB013JAM 1

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Wiring harness - Electrical schematic frame 14 HVAC

Connector ID
X 1 connector
X 12 connector
X 22 connector Blower Switch
X 51 connector
X 69 Connector A/C Compressor
X 221 connector Thermostat Switch
X 222 connector Thermostat Switch

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RCIL10TLB014JAM 1

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Wiring harness - Electrical schematic frame 15 Radio

Connector ID
X 12 connector
X 20 connector
X 101 connector
X 102 connector Speaker connector from radio
X 210 connector Antenna Ground
X 255 connector Left and Right Speaker

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RCIL10TLB015JAM 1

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Wiring harness - Electrical schematic frame 16 Rear Exterior Lights

Connector ID
X 12 connector
X 20 connector
X 40 connector
X 101 connector
X 115 connector
X 147 connector
X 150 connector
X 161 connector
X 162 connector Rear Work Light R1
X 163 connector Rear Work Light L1
X 164 connector Rear Work Light L2
X 165 connector Rear Work Light L2
X 166 connector Rotating Beacon
X 169 connector Left Turn Signal/ Hazard Light
X 170 connector Left Tail Light Brake Light
X 171 connector Right Tail Light Brake Light
X 173 connector Right Turn Signal/ Hazard Light
X 174 connector Left Tail Light Brake Light
X 176 connector Right Tail Light Brake Light
X 450 connector Left Side Work Lights
X 451 connector Right Side Work Light

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RCIL10TLB016JAM 1

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Wiring harness - Electrical schematic frame 17 Options

Connector ID
X 2 connector
X 12 connector
X 45 connector
X 135 connector Clam Controller
X 136 connector Clam Controller
X 184 connector Air Suspension Seat
X 250 connector
X 276 connector
X 277 connector

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RCIL10TLB017JAM 1

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Wiring harness - Electrical schematic frame 18 Horn

Connector ID
X 1 connector
X 12 connector
X 40 connector
X 51 connector
X 150 connector

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RCIL10TLB018JAM 1

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Wiring harness - Electrical schematic frame 19 Comfort Steer/ Ride

Control
Connector ID
X 1 connector
X 12 connector
X 40 connector
X 51 connector
X 52 connector Ride Control Tank Solenoid
X 56 connector Ride Control Accumulator Solenoid
X 58 connector Comfort Steer Solenoid
X 147 connector
X 150 connector

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RCIL10TLB019JAM 1

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Wiring harness - Electrical schematic frame 20 Canopy Exterior Lights

Connector ID
X 177 connector Left Front Driving Light
X 178 connector Right Front Driving Light
X 179 connector Right Indicator Light Ground
X 180 connector Right Indicator Light
X 188 connector Left Indicator Light
X 189 connector Left Indicator light Ground
X 452 connector Right Side Light
X 453 connector Left Side Light
X 500 connector C-Post Lighting Harness
X 501 connector C-Post Lighting Harness
X 504 connector Rear Lighting Harness Canopy
X 505 connector Front Lighting Harness Canopy
X 512 connector Rear Work Light R1
X 513 connector Rear Work Light L1
X 514 connector Rear Work light R2
X 515 connector Rear Work Light L2
X 520 connector Right Turn Signal/ Hazard Light
X 521 connector Right Turn Signal/ Hazard Light Ground
X 522 connector Right Tail Light
X 523 connector Brake Light
X 524 connector Brake Light
X 525 connector Left Turn Signal/ Hazard Light
X 526 connector Left Turn Signal/ Hazard Light Ground
X 527 connector Rotating Beacon
X 528 connector Left Tail Light
X 530 connector Right Front Work Light
X 531 connector Left Front Work Light
G218 connector Ground Connection

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RCIL10TLB020JAM 1

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Wiring harness - Electrical schematic frame 21 Powershift Transmission

Jumper Harness
Connector ID
X 354 connector
X 355 connector
X 356 connector
X 357 connector
X 374 connector
X 380 connector Forward Solenoid
X 381 connectorReverse Solenoid
X 382 connectorPWM 1/3 Solenoid
X 383 connectorPWM 2/4 Solenoid
X 384 connectorS13 Solenoid
X 385 connectorS24 Solenoid
X 386 connector4WD Solenoid
X 387 connector Differential Lock Solenoid
X 388 connectorTransmission Speed Sensor
X 389 connectorTransmission Temperature Sensor
X 390 connectorTransmission Pressure Switch

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RCIL10TLB021JAM 1

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Wiring harness - Electrical schematic frame 22 Trax SPS/ PS Controller

Connector ID
X 300 connector Trax Controller
X 320 connector Forward Solenoid
X 321 connector Reverse Solenoid
X 322 connector S2 Solenoid
X 323 connector S3 Solenoid
X 324 connector S1 Solenoid
X 325 connector S4 Solenoid
X 326 connector 4WD Solenoid
X 327 connector Differential Lock Solenoid
X 328 connector Transmission Pressure Switch
X 329 connector Transmission Temperature Switch
X 330 connector Transmission Speed Sensor
X 344 connector
X 345 connector
X 360 connector Gear Switch 2
X 361 connectorGear Switch 1
X 362 connectorGear Switch 3
X 363 connectorGear Switch 4

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RCIL10TLB022JAM 1

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Wiring harness - Electrical schematic frame 23 Hydraulic Heavy Lift

Connector ID
X 1 connector
X 6 connector Torque Control Seat Switch
X 13 connector
X 14 connector
X 51 connector
X 93 connector Torque Control Solenoid
X 186 connector Hydraulic Heavy Lift Switch
X 275 connector Heavy Lift Solenoid

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RCIL10TLB023JAM 1

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Wiring harness - Electrical schematic frame 24 Combo Hydraulics

Connector ID
X 1 connector
X 51 connector
X 54 connector
X 87 connector Mechanical Controls Combo
X 90 connector Hammer Valve Foot Switch (Mechanical Controls Hammer Valve)
X 91 connector Hammer Valve Foot Switch (Mechanical Controls Combo)
X 274 connector Combo Hydraulics Switch
X 441 connector Hammer Valve LH Joystick Switch
X 442 connector Hammer Valve Options Harness
X 432 connector Spool Lock Solenoid
X 433 connector Hammer Valve Solenoid (Mechanical Controls Combo)
X 434 connector Aux Forward Solenoid
X 435 connector
X 436 connector Hammer Valve Solenoid (Mechanical Controls Hammer Valve)
X 439 connector Hammer Valve Solenoid
X 443 connector Hammer Valve Option Harness
X 446 connector
X 447 connector

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RCIL10TLB024JAM 1

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Wiring harness - Electrical schematic frame 25 Pilot Controls Input

Connector ID
X 1 connector
X 12 connector
X 51 connector
X 54 connector
X 409 connector Right Hand Stabilizer Pressure Switch
X 420 connector Pilot Control One-Touch Decel
X 421 connector Pilot Control Horn Switch
X 422 connector Extendahoe Extend/Retract Push Button
X 423 connector Bi-Directional Aux Hydraulics Forward/ Reverse
X 424 connector Right Hand Stabilizer Switch
X 425 connector Left Hand Stabilizer Switch
X 426 connector Left Hand Stabilizer Pressure Switch
X 455 connector

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RCIL10TLB025JAM 1

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Wiring harness - Electrical schematic frame 26 DIA Kits

Connector ID
X 700 connectorRotating Beacon Jumper
X 702 connector Boom Lock Harness
X 703 connector Boom Lock Harness
X 704 connector Boom Lock Harness
X 705 connector
X 706 connector
X 707 connector
X 708 connector
X 709 connector
X 710 connector
X 711 connector
X 712 connector
X 713 connector

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RCIL10TLB026JAM 1

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Alternator - Remove

NOTE: The alternator is located behind the fan on the en-

gine housing.
1. Park the machine on a level surface and apply the
parking brake.
2. Remove the pin that fastens the support strut to the
loader frame.
3. Raise the loader frame until the support strut is
against the end of the lift cylinder.
4. Stop the engine and install the pin in the support
strut.
5. Remove the bolts and washers that fasten the battery
cover to the right side of the machine by the step.
6. Remove the battery cover.
7. If the machine has only one battery, disconnect the
negative ground strap (1) from the battery.

RCPH10TLB723ABL 1

8. If the machine has two batteries:

A. Remove the terminal nuts (1) and jumper cable
(2) from the battery.
B. Remove the negative ground strap (3) from the
battery and move the negative ground strap
away from the battery.

RCPH10TLB722ABL 2

9. Open the hood.

10. Install a breaker bar in the bracket for the tension
pulley.
11. Use the breaker bar to move the tension pulley just
far enough to release tension on the drive belt and
remove the drive belt from the alternator.

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12. Tag and disconnect all wires and cables from the al-
ternator. Remove the bolt that fastens the alternator
to the brace. Hold the alternator and remove the bolt
from the top of the alternator.

RCPH10TLB231ABL 3

1. Wires 3. Bolt
2. Bolt 4. Spacer

13. Remove the alternator from the mounting bracket.

Next operation:
Alternator - Install (A.30.A)

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Alternator - Install
Prior operation:
Alternator - Remove (A.30.A)

1. Hold the alternator in alignment with the mounting

bracket and install the bolt at the top of the alternator.
Do not tighten the bolt. Install the bolt that fastens
the alternator to the brace. Tighten both of the bolts.
Install the wires and cables on the alternator.

RCPH10TLB231ABL 1

1. Wires 3. Bolt
2. Bolt 4. Spacer

2. Use the breaker bar to move the tension pulley just

far enough to install the drive belt. Install the drive
belt on the alternator.
3. Remove the breaker bar.
4. Close the hood.
5. If the machine has only one battery, connect the neg-
ative ground strap (1) to the battery.

RCPH10TLB723ABL 2

6. If the machine has two batteries:

A. Install the negative ground strap (3) on the bat-
tery.
B. Install the jumper cable (2) and terminal nut (1)
on the battery.

RCPH10TLB722ABL 3

7. Install the battery cover.

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8. Install the washers and bolts that fasten the battery

cover to the machine.

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Battery - Service instruction

Electrolyte Level
If the battery is a maintenance free battery, check the
level of the electrolyte every 1000 hours of operation or
six months, whichever occurs first. For all other batter-
ies, check the level of the electrolyte every 250 hours of
operation.
NOTE: A maintenance free battery will have the words
Maintenance Free on the decal on the top of the battery. If
the center part of the decal has been removed for access to
the battery caps, it is possible that the words Maintenance
Free have been removed from the decal.
Check the level of the electrolyte more often during hot
weather. The use of a large amount of water by the battery
can be caused by high battery temperature or a voltage
regulator setting that is too high. Keep the electrolyte level
above the top of the plates in the battery at all times to
prevent damage to the battery.
NOTE: On maintenance free batteries it is necessary to
remove the center part of the decal for access to the battery
caps. Do not discard the center part of the decal. Install
the center part of the decal after the battery caps have been
installed.
If the level of the electrolyte is low, add distilled water or
other clean water until the electrolyte is just below the cell
opening. Do not add more water than is needed. Too much
water can cause bad performance, a short service life, and
corrosion around the battery.
NOTE: Add water only. DO NOT add electrolyte.

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Battery - Inspect and clean

If damage causes an electrolyte leak, replace the battery.
Inspect the battery at regular intervals for dirt, corrosion,
and damage. Electrolyte and dirt on the top of the battery
can cause the battery to discharge by making a passage
for the current to flow.
If the battery must be cleaned, remove the battery from
the battery carrier and clean the battery, cable terminals,
and the battery carrier. When available, use Case Battery
Saver and Cleaner according to the instructions on the con-
tainer. Case Battery Saver and Cleaner also helps prevent
corrosion. If Case Battery Saver and Cleaner is not avail-
able, use baking soda and water as a cleaner. Do not per-
mit any type of cleaner to enter the cells of the battery.
Install the battery in the machine and make sure the fas-
teners are tight. Apply Case Battery Saver and Cleaner or
Urethane Seal Coat to the cable terminals to prevent corro-
sion. See the Parts Counter Catalog. Do not apply grease.

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Battery - Test
To correctly test a battery, do each part of the battery test until you know the condition of the battery.

Visual Checks
1. Make sure the cable connections are clean and tight.
Clean foreign material from the top of the battery.
2. Inspect the battery case, battery posts, and cables
for damage.
3. Check the electrolyte level. Refer to Battery - Ser-
vice instruction (A.30.A) for details.
4. If you added water to the battery, the battery must be
charged for 15 minutes at 15 - 25 A to mix the water
with the electrolyte.

Specific Gravity Check

A hydrometer is used to check the specific gravity (weight)
of the electrolyte. The specific gravity is an indication of
the level of charge for each cell.
Hydrometers are made to show the correct specific gravity
when the temperature of the electrolyte is 26.7 °C (80 °F).
When you check the specific gravity, you must know the
temperature of the electrolyte. If your hydrometer does not
have a thermometer, get a thermometer to check the tem-
perature of the electrolyte. The thermometer must indicate
a high temperature of at least 52 °C (126 °F).
1. Remove enough electrolyte from a cell so that the
float is free in the tube.
NOTE: If the specific gravity cannot be checked without
first adding water to the cell, the battery must be charged
for 15 minutes at 15 - 25 A to mix the water with the elec-
trolyte. Then check the specific gravity.
2. Read the float.
3. Read the thermometer. If the reading is above 26.7
°C (80 °F) add specific gravity points to the reading
for specific gravity. If the reading is below 26.5 °C (80
°F) subtract specific gravity points from the reading
for specific gravity. See the following illustration and
add or subtract specific gravity points as needed.
4. Make a record of the corrected specific gravity read-
ing for each cell.
5. If the difference between the high reading and the
low reading is 0.050 or more, charge the battery and
check the specific gravity again. If after charging, the
difference is still 0.050 or more, install a new battery.
6. The corrected specific gravity reading shows the
level of charge for the cell. The level of charge must
be at least 75% in each of the cells. In maintenance
free batteries the level of charge is at least 75%
if the corrected specific gravity reading is 1.240 or
higher. In all other batteries the level of charge is at
least 75% if the corrected specific gravity reading is
1.230 or higher.

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7. If the difference between the high reading and the low

reading is less than 0.050, and the level of charge is
at least 75% in all of the cells, perform the Capacity
(Load) Test in this section.
8. If the difference between the high reading and the low
reading is less than 0.050, but the level of charge is
less than 75% in any of the cells, charge the battery
and check the specific gravity again. If after charg-
ing:
A. The level of charge is less than 75% in any of
the cells, replace the battery.
B. The level of charge is at least 75% in all of the
cells, perform the Capacity (Load) Test.

Capacity (Load) Test

This test can be done using a variable load tester such as
the CAS10147. Other test equipment can be used. Con-
nect the test equipment according to the instructions of the
manufacturer of the equipment.
1. The level of charge of the battery must be at least
75%. Perform the Specific Gravity Check in this sec-
tion.
2. Prepare the CAS10147 tester for the test.
A. Select the voltmeter range that will measure 1
- 18 V.
B. Make sure the load control knob is in the OFF
position.
C. Select the ammeter range that will measure 0
- 1000 A.
D. Move the volt lead switch to the NT position.
3. Connect the tester to the battery.
NOTE: Never apply a load for longer than 15 seconds. Af-
ter each 15 seconds, turn the load control knob to OFF for
at least one minute.
4. Apply a 15 A load to the battery for 15 seconds. Wait
at least three minutes before applying the load again.
5. Check and make a record of the temperature of the
electrolyte.
6. Find the correct load for this test in Specifications in
Section 4002.
NOTE: The correct load is half of the cold cranking am-
peres at -17 °C (1 °F).
7. Turn the load control knob until the ammeter indi-
cates the specified load. Keep the load for 15 sec-
onds and read the voltmeter. Turn the load control
knob to OFF.
8. Compare the test reading and the temperature of the
electrolyte to the chart below.
A. If the test result is equal to or more than the
voltage shown, the battery is in good condition.
B. If the test result is less than the voltage shown,
replace the battery.
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Temperature of Minimum
electrolyte Voltage
21 °C (70 °F) or higher 9.6
16 °C (61 °F) 9.5
10 °C (50 °F) 9.4
4 °C (39 °F) 9.3
-1 °C (30 °F) 9.1
-7 °C (19 °F) 8.9
-12 °C (10 °F) 8.7
-18 °C (0 °F) 8.5

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Battery - Charging
WARNING
Explosive gas!
Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area.
Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen
battery.
Failure to comply could result in death or serious injury.
W0005A

Before you charge the battery, check the level of the electrolyte.
It is difficult to give an exact charging rate because of the following variable conditions: (1) temperature of the elec-
trolyte, (2) level of charge, and (3) condition of the battery. Use the charging guide for the correct charging rate and
time.

Charging Guide For Maintenance Free Batteries

Recommended Rate* and Time for Fully Discharged Battery
Battery Capacity Slow Charge Fast Charge
10 Hours at 5 A 2.5 Hours at 20 A
80 Minutes or Less
5 Hours at 10 A 1.5 Hours at 30 A
15 Hours at 5 A 3.75 Hours at 20 A
80 to 125 Minutes
7.5 Hours at 10 A 1.5 Hours at 50 A
20 Hours at 5 A 5 Hours at 20 A
125 to 170 Minutes
10 Hours at 10 A 2 Hours at 50 A
30 Hours at 5 A 7.5 Hours at 20 A
170 to 250 Minutes
15 Hours at 10 A 3 Hours at 50 A
* Initial rate for a standard taper charger.

NOTE: A maintenance free battery will have the words Maintenance Free on the decal on the top of the battery. If
the center part of the decal has been removed to get access to the battery caps, it is possible the words Maintenance
Free will have been removed from the decal.

Charging Guide For Batteries Other Than Maintenance Free Batteries

Recommended Rate* and Time for Fully Discharged Battery
Battery Capacity Slow Charge Fast Charge
10 Hours at 5 A 2.5 Hours at 20 A
80 Minutes or Less
5 Hours at 10 A 1.5 Hours at 30 A
15 Hours at 5 A 3.75 Hours at 20 A
80 to 125 Minutes
7.5 Hours at 10 A 1.5 Hours at 50 A
20 Hours at 5 A 5 Hours at 20 A
125 to 170 Minutes
10 Hours at 10 A 2 Hours at 50 A
30 Hours at 5 A 7.5 Hours at 20 A
170 to 250 Minutes
15 Hours at 10 A 3 Hours at 50 A
6 Hours at 40 A
Above 250 Minutes 24 Hours at 10 A
4 Hours at 60 A
* Initial rate for a standard taper charger.

The charging rate must be decreased if:

1. Too much gas causes the electrolyte to flow
from the cells.
2. The temperature of the electrolyte rises above
52 °C (126 °F).
NOTE: For the best charge, use the slow charging rates.
The battery is fully charged when, over a three hour period
at a low charging rate, no cell is giving too much gas, and
the specific gravity does not change.

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Preparing a dry charged battery for use

1. Remove the caps from the battery.
2. Fill each cell to the top of the separators with elec-
trolyte. This will permit the volume of electrolyte to
increase when heated by charging the battery.
3. Install the caps on the battery.
4. Connect a battery charger to the battery.
5. Charge the battery at 30 A until the specific gravity is
1.250 or more and the temperature of the electrolyte
is at least 15.5 °C (60 °F).
6. If necessary, fill each cell with electrolyte until the
electrolyte is just below split ring at the bottom of the
cell opening.

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 Index

HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC

SYSTEMS - A

ELECTRICAL POWER SYSTEM - 30.A

Wiring harness - Electrical schematic frame 02 Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Wiring harness - Electrical schematic frame 03 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Wiring harness - Electrical schematic frame 04 Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Wiring harness - Electrical schematic frame 05 Powershift Transmission Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Wiring harness - Electrical schematic frame 06 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Wiring harness - Electrical schematic frame 07 Pilot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Wiring harness - Electrical schematic frame 08 Front Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Wiring harness - Electrical schematic frame 09 Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Wiring harness - Electrical schematic frame 10 Windshield Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Wiring harness - Electrical schematic frame 11 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Wiring harness - Electrical schematic frame 12 Power Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Wiring harness - Electrical schematic frame 13 SAHR Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Wiring harness - Electrical schematic frame 14 HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Wiring harness - Electrical schematic frame 15 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Wiring harness - Electrical schematic frame 16 Rear Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Wiring harness - Electrical schematic frame 17 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Wiring harness - Electrical schematic frame 18 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Wiring harness - Electrical schematic frame 19 Comfort Steer/ Ride Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Wiring harness - Electrical schematic frame 20 Canopy Exterior Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Wiring harness - Electrical schematic frame 21 Powershift Transmission Jumper Harness . . . . . . . . . . . . . . . . . 162
Wiring harness - Electrical schematic frame 22 Trax SPS/ PS Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Wiring harness - Electrical schematic frame 23 Hydraulic Heavy Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Wiring harness - Electrical schematic frame 24 Combo Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Wiring harness - Electrical schematic frame 25 Pilot Controls Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Wiring harness - Electrical schematic frame 26 DIA Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Alternator - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Alternator - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Battery - Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Battery - Inspect and clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Battery - Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Battery - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Connector - Component diagram 01 Side Console Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Connector - Component diagram 02 Front Console Harness. SPS/PWR Trans, Mech W/ Opt . . . . . . . . . . . . . . . 23

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Connector - Component diagram 03 Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Connector - Component diagram 04 Cab Rear Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Connector - Component diagram 05 Front Lights Canopy Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Connector - Component diagram 06 Hydraulic Filter Restriction Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Connector - Component diagram 07 Cab B-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Connector - Component diagram 08 C-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Connector - Component diagram 09 Combo Aux, Mech Control, Hammer or BiDir Valve Harness . . . . . . . . . . . . 60
Connector - Component diagram 10 Combo Aux, Pilot Control, Hammer or Bi-Dir Valve Harness . . . . . . . . . . . . 62
Connector - Component diagram 11 Combo Aux, Mech Control Hammer Valve Only Harness . . . . . . . . . . . . . . . 64
Connector - Component diagram 12 Combo Aux, Pilot Control, Hammer Valve Only . . . . . . . . . . . . . . . . . . . . . . . 65
Connector - Component diagram 13 A-Post Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Connector - Component diagram 14 A-Post, Canopy, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Connector - Component diagram 15 Rear Lights, Canopy, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Connector - Component diagram 16 Rear Lights, Canopy, Harness (6 lights) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Connector - Component diagram 17 Pilot Controls Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Connector - Component diagram 18 Front Lights, Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Connector - Component diagram 19 Front Lights Canopy Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Connector - Component diagram 20 Power shift jumper harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Connector - Component diagram 21 Side console, SPS/PWR Trans, HPCR, W/opt harness . . . . . . . . . . . . . . . 100
Wiring harness - Electrical schematic frame 01 Power Distribution/ Charging System . . . . . . . . . . . . . . . . . . . . . 122
Wiring harness - General specification - Electrical wire circuits - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

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