HMT Lab
HMT Lab
No: 11 Date:
THERMAL CONDUCTIVITY BY GUARDED PLATE METHOD
AIM:
To find the thermal conductivity of the specimen by two slabs guarded hot plate
method.
APPARATUS REQUIRED:
1. Ammeter
2. Voltmeter
3. Thermocouple
4. Temperature indicator
SPECIFICATIONS:
Thickness of the specimen plate = 0.0125 m
Specimen diameter d = 0.180 m
Surface Area A = 0.0254 m2
Diameter of the heating plate = 0.1 m
Width of the heating ring = 0.037 m
Inside diameter of the heating ring = 0.106 m
Outside diameter of the heating ring = 0.18 m
Diameter of the cooling plates = 0.18 m
FORMULAE USED:
Heat transferred through the specimen
dT
Q kA
dX
Where,
Q – Heat transfer rate, W (Qi=V x I)
k – Thermal conductivity of the specimen plate, W/mK
dT – Temperature drop across the specimen(Th-Tc),K
Th – Hot plate temperature = (T1+T2+T3+T4)/4
TABULATION
dT T Tc
h
dX 0.00625
Q dX
k , W/mK
A dT
PROCEDURE:
1. Connect the three pin plug to the 230 v, 50 Hz, 15 amps main supply and switch on
the unit.
2. Turn the regulator knob clockwise, set the heat input by fixing the voltmeter and
ammeter readings and note down the heat input Q in the table.
3. Adjust the regulator for guard heater so that the main heater temperature is less than
that of the guard heater temperature.
4. Allow water through the cold plate at a steady rate
5. Allow the unit to attain the steady state condition.
6. When the steady state condition is reached note down the temperature indicated in the
temperature indicators.
7. In the temperature indicator, the temperatures T5, T6 represents the cold plate
temperature, T1, T2 represents the main heater temperature T3, T4 represents the guard
heater temperature. These values are noted in the table.
8. Calculate the thermal conductivity of the given specimen by using the given formula
and note the value in the table.
9. Repeat the experiment from step 2 to step 8 by varying the heat input to the system.
MODEL CALCULATION:
Pre Lab Questions:
1. Define heat?
2. What is the Applications of heat transfer?
3. Define heat transfer?
4. Enumerate the basic laws which govern the heat transfer?
5. What is conduction heat transfer?
Post Lab Questions:
1. State some essential features of fourier’s law?
2. Which material having highest thermal conductivity?
3. What is the physical mechanism of conduction in solids, liquids and gases?
4. Which material having lowest thermal conductivity?
5. Is heat transfer a scalar or vector quantity?
RESULT:
Thus the thermal conductivity of the given specimen was calculated for different
heat inputs.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
Heater Temp.
Voltmeter Ammeter Heat (˚C) Thermal Thermal
Readings Readings input Asbestos Temp. Sawdust Temp conductivity conductivity
(Watts) (˚C) (˚C) of Asbestos of Saw dust
S
(Volts) (Amps) (W/mk ) (W/mk)
No
`
AIM:
To determine the thermal conductivity of the given insulating material by using
lagged pipe apparatus.
APPARATUS REQUIRED:
1. Ammeter
2. Voltmeter
3. Thermocouple
4. Temperature indicator
SPECIFICATIONS:
1. Heater diameter, d1 = 0.02m
2. Heater with asbestos diameter, d2 = 0.04m
3. Heater with asbestos + sawdust diameter, d3 = 0.08m
4. Length, L = 0.42m
FORMULAE USED:
r
Q ln 2
k1 r1
2L(T )
Where,
ΔT = Tavg (Heater) – Tavg (Asbestos)
r
Q ln 3
k2 r2
2L(T )
Where,
ΔT = Tavg (Asbestos) – Tavg (Sawdust)
PROCEDURE:
1. Connect the three pin plug to the 230 v, 50 Hz, 15 amps main supply and switch on
the unit.
2. Turn the regulator knob clockwise, set the heat input by fixing the voltmeter and
ammeter readings and note down the heat input Q in the table.
3. Allow the unit to attain the steady state condition.
4. When the steady state condition is reached note down the temperature indicated by
the temperature indicators.
5. In the temperature indicator, the temperatures T1, T2, T3 represents the temperature of
the heater, T4, T5, T6 represents the temperature of the asbestos and T7, T8 represents
the temperature of the sawdust lagging by using the multipoint digital temperature
indicator. These values are noted in the table.
6. Calculate k1 (Thermal conductivity of asbestos) and k2 (Thermal conductivity of
sawdust), by using the given formula and note the value in the table.
7. Repeat the experiment from step 2 to step 6 by varying the heat input to the system.
Pre Lab Questions:
1. What is a lagged pipe?
2. What is Thermal diffusivity?
3. What is the unit of thermal conductivity?
4. Define overall heat transfer coefficient.
5. Define Thermal conductivity?
RESULT:
Thus the thermal conductivity of the given insulating material (Asbestos and Saw
dust) has been calculated for different heat inputs.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
Actual
Ammeter Heat Theoretical
Heat
Voltmeter Reading Temp of Heat
input Heater temperature transfer
S. Reading (Amps) Air transfer
(Watts) (˚C) coefficient
(Volts) (˚C) coefficient
No (W/m2K)
(W/m2K)
AIM:
To determine the actual heat transfer co-efficient and theoretical heat transfer
coefficient by natural convection.
APPARATUS REQUIRED:
1. Voltmeter
2. Ammeter
3. Thermocouple
4. Heater
5. Temperature indicator
SPECIFICATION:
Length of the rod, L = 0.50m
Diameter of the rod, D = 0.038m
Area of the rod, A = DL = 0.0596 m2
Thermal conductivity of air at mean film temperature, (Tf), K
FORMULAE USED:
1. Theoretical heat transfer co-efficient (htheoretical)
For laminar flow,
Nu = hL /k = 0.59(Gr Pr) 0.25 for 104<Gr Pr<109
For turbulence flow,
Nu = hL /k = 0.10(Gr Pr) 0.33 for 109<Gr Pr<1012
Where,
Nu - Nusselt Number
h - Heat transfer coefficient, W/m2 K
k - Thermal conductivity of air, W/mK
MODEL CALCULATION:
Grashoff number,
gL3T
Gr
2
Where,
g – Acceleration due to gravity, 9.81m/s2
1
β – Co-efficient of thermal expansion,
Tf 273
Tf
Ts T
2
T 1 T2 T3 T4 T5 T 6 T 7
Ts
7
Ta= T8
Tf - Mean film temperature, ˚C
Ts - Surface temperature ,˚C
Tα - Air temperature , ˚C
L - Length = 0.5m
ΔT = Ts - Tα, K
γ – Kinematic Viscosity at mean film temperature (Tf) from
HMT data book
Pr – Prandtl number at mean film temperature (Tf) from
HMT data book
2. Actual heat transfer co-efficient (hact)
Q hact A T
Where,
Q – Heat input = V x I, watts
` hact – Actual heat transfer co-efficient, W/m2K
A = Surface area of the heater = DL = 0.0596 m2
T = Ts - Tα
Where,
Ts = Surface temperature, ˚C
Tα = Air temperature, ˚C
PROCEDURE:
1. Connect the three pin plug to the 230 v, 50 Hz, 15 amps main supply and switch on
the unit.
2. Turn the regulator knob clockwise, set the heat input by fixing the voltmeter and
ammeter readings and note down the heat input Q in the table.
3. Keep on the temperature indicator switch in the first position
4. Allow the unit to attain the steady state condition.
5. When the steady state condition is reached note down the temperature indicated by
the temperature indicators
6. In the temperature indicator, T1, T2, T3, T4, T5 T6 & T7 represents the temperature of
the heater at different points. T8 represent the inlet temperature of the air. These
values are noted in the table.
7. Calculate the theoretical heat transfer coefficient (h theoretical) and actual heat transfer
coefficient (h actual) by using the given formulas.
8. Repeat the experiment from step2 to step 7 by varying the heat input to the system.
Pre Lab Questions:
1. What is free convection?
2. Define forced convection?
3. List the two applications of free convection?
4. What are the applications of forced convection?
5. What is Newton’s law of cooling?
RESULT:
Thus the theoretical and actual heat transfer coefficient has been calculated by
using natural convection apparatus for different heat inputs.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
Heat Transfer
Voltmeter Ammeter Heater temperature Manometer
Reading Reading Heat Reading co efficient
S. (Volts) (Amps) input (˚C) (cm)
No (W/m2K)
(Watts )
AIM:
To determine the actual heat transfer and theoretical heat transfer coefficient
using forced convection.
APPARATUS REQUIRED:
1. Voltmeter
2. Ammeter
3. Thermocouple
4. Temperature indicator
5. Blower
6. Manometer
SPECIFICATION:
Diameter of the pipe, d1 – 0.033m
Diameter of the orifice, d2 – 0.014m
Length of the pipe, L – 0.4m
FORMULAE USED:
1. Actual heat transfer co-efficient,
Q
hactual = , W/m2k
A T
Where,
Q - Heat input = V x I, Watts
A – Surface area of the pipe = πd1L = 0.0414 m2
T Ts T
Ts – Wall temperature, ˚C
Tα – Air temperature, ˚C
MODEL CALCULATION:
T2 T3 T4 T 5
Ts
4
T 1 T6
T
2
Where,
Nu – Nusselt number
h – Theoretical heat transfer co-efficient, W/m2K
d1 – Diameter of pipe, m
k –Thermal conductivity of air at mean film temperature (Tf)
from HMT data book, W/mK
w
(i) Air flow head, h0 h1 h2 1 , m
a
Where,
h1, h2 = Manometer readings, m
ρw = Density of water = 1000 kg/m3
ρa = Density of air = 1.1465 kg/m3
Cd .a1 .a 2 . 2 gho
(ii) Volume flow of air, Qv 2
, m3/sec
a1 a 2
2
Where,
Cd = Co-efficient of discharge = 0.6
a1 = Area of pipe = d 12 = 0.85 x 10-3 m2
4
a2 = Area of orifice = d 22 = 0.15 x 10-3 m2
4
QV
(iii) Velocity of air, V = , m/ sec
A
Where,
A – Area of pipe = d 12 = 0.85 x 10-3 m2
4
Vd 1
(iv) Reynolds Number (Re) =
Where,
d1 - Diameter of pipe, m
V - Velocity of air, m/sec
- Kinematics viscosity at mean film temperature (Tf)
from HMT data book, m2/s
Ts T
Tf , ˚C
2
(v) Nusselt number , Nu = 0.023 (Re) 0.8 (Pr) 0.4
Where,
Re – Reynolds number.
Pr – Prandtl number for air at mean film temperature (Tf)
from HMT data book
PROCEDURE:
1. Connect the three pin plug to the 230 v, 50 Hz, 15 amps main supply and switch on
the unit.
2. Turn the regulator knob clockwise, set the heat input by fixing the voltmeter and
ammeter readings and note down the heat input Q in the table.
3. Keep on the temperature indicator switch in the first position
4. Allow the unit to attain the steady state condition.
5. When the steady state condition is reached note down the temperature indicated by
the temperature indicators
6. In the temperature indicator, T2, T3 ,T4, & T5 represents the temperature of the heater
at different points. T1 represent the inlet in let temperature of the air and T6 represents
the outlet temperature of the air h1&h2 are the manometer reading. These values are
noted in the table.
7. Calculate the theoretical heat transfer coefficient (h theoretical) and actual heat transfer
coefficient (h actual) for forced convection by using the given formulas.
8. Repeat the experiment from step3 to step7 by varying the heat input to the system.
Pre Lab Questions:
RESULT:
Thus the theoretical and actual heat transfer coefficient has been calculated using
forced convection apparatus for various heat inputs.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
V I Q=VxI T1 T2 T3 T4 T5 Tavg h1 h2 T6 η
Ex. No: 15 Date:
HEAT TRANSFER FROM PIN-FIN APPARATUS
AIM:
To determine the temperature distribution of a PIN-FIN for Forced convection
and to find the FIN efficiency.
APPARATUS REQUIRED:
1. Ammeter
2. Voltmeter
3. Heater
4. Blower
5. Fin specimen
6. Thermocouple
7. Temperature indicator
SPECIFICATION:
Duct width, B = 0.150m
Duct height, W = 0.100m
Orifice diameter, do = 0.018m
Orifice coefficient, Cd = 0.64
Fin diameter, df = 0.0127m
Length of the fin, L =0.0125m
FORMULAE USED:
T1 T2 T3 T4 T5 o
1. Surface temperature Ts , C
5
2. Ambient temperature, Tα = T6 , ˚C
Ts T
3. Mean film temperature, T f , ˚C
2
MODEL CALCULATION:
4. Volume flow rate, Q C d . As
3
2 gha , m
sec
Where,
Cd = co-efficient of discharge = 0.64
2
As = Orifice area = d o = 0.25 x 10-3, m2
4
ha = Drop in manometric head, m
w
ha h1 h2
a
ρw – Density of water = 1000 kg/m3
ρw – Density of air = 1.14 kg/m3
h1, h2 – Manometer head, m
Nu.k
8. Heat transfer coefficient, h , W/m2K
df
Where,
k =Thermal conductivity at mean film temperature (Tf)
from HMT data book, W/mK
df = Diameter of the fin, m
tanh( mL )
9. Fin efficiency, fin 100%
mL
Where,
m hP
kA
h – Heat transfer co-efficient, W/m2K
P = Perimeter = πdf
A = Surface area of the pin fin = πdfL
L = Length of the pin fin, m
k =Thermal conductivity at mean film temperature (Tf)
from HMT data book, W/mK
PROCEDURE:
1. Connect the three pin plug to the 230v, 50 Hz, 15 Amps main supply and switch on
the unit.
2. Turn the regulator knob clockwise, set the heat input by fixing the voltmeter and
ammeter readings and note down the heat input Q in the table.
3. Keep the thermocouple selectors switch in first position.
4. Allow the unit to attain the steady state condition.
5. Now switch ON the blower.
6. Set the air flow rate to the system by keeping the valve position.
7. The difference in U tube manometer limb levels h1, h2 is noted in the table.
8. Note down the temperatures by temperature indicator.
9. In the temperature indicator, T1, T2, T3, T4, and T5 represent the temperature of the fin
surface. These values are noted in the table and Tavg is calculated.
10. Also note down the atmospheric temperature T6 in the table by using temperature
indicator.
11. Thus the fin efficiency is calculated using the given formula.
12. Repeat the experiment from step 2 to step 11 by varying the air flow rate. Tabulate
the readings and calculate for different conditions.
.
Pre Lab Questions:
1. What is the use fin?
2. Define efficiency of the fin?
3. Define effectiveness of the fin?
4. What are the assumptions are made for the analysis of heat flow through the fin?
5. What are the types of fins?
RESULT:
Thus the temperature distribution is determined and the fin efficiency was
tabulated for different air flow rate.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
T1 T2 T3 T4 Th t T5 =Td σ
Ex. No: 16 Date :
DETERMINATION OF STEFAN-BOLTZMAN CONSTANT
AIM
To find out the stefan-boltzman constant using concentric hemisphere.
APPARATUS REQUIRED
1. Voltmeter
2. Ammeter
3. Thermocouple
4. Heater
5. Temperature indicator
SPECIFICATION
Mass of the disc, m = 0.005 kg
Diameter of the disc, d = 0.02m
Material of the disc = copper
Specific heat, Cp = 0.41868 kJ/kgK
FORMULAE USED
Radiation heat transfer
Q A Th4 Td4
Q
A T Td4
h
4
Where,
- Stefean boltzman constant ,W/m2K4
- Emissivity of the black body = 1
Q mC P T
m - Mass of the disc, kg
MODEL CALCULATION:
Cp – Specific heat of copper = 0.41868 kJ/kgK
T – dT/dt
dT – Change in temperature, ˚C
dt – Change in time, sec
A - Area of disc, = d2
4
Th - Average temperature of hemisphere, K
T1 T2 T3 T4
Th
4
Td - Temperature of disc, K
PROCEDURE
1. Allow the water to flow through the heater unit and through the hemisphere
2. Remove the disc from the bottom of hemisphere.
3. Switch on the heater and allow the hemisphere to reach steady state temperature.
4. Note down the temperatures T1, T2, T3 and T4 from the temperature indicator and also note
the steady state temperature of the disc T5 (Td). These values are noted in the table.
5. The average of T1, T2, T3 and T4 is hemisphere temperature.
6. Close the disc from the bottom of the hemisphere.
7. Allow the unit to attain steady state.
8. When the steady state is reached note down the temperature in the table.
9. Calculate the Stefan - Boltzman constant by using the given formula.
10. Repeat the experiment from step 3 to step 9 by changing the heat input to the system.
Pre Lab Questions:
1. What is radiation heat transfer?
2. Define total emissive power.
3. What is transitivity?
4. What is the emissivity?
5. Define absorptivity.
RESULT
Thus the Stefan Boltzman constant of the given concentric hemisphere is calculated for
different heat inputs.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
Voltmeter Ammeter
Heat input Temperature
Reading Reading Emissivity
(Watts) (˚C)
S. (Volts) (Amps)
Plate
No
V I Q=VxI T1 T2 T3 ε
1. Test
Black
2. Test
Black
3. Test
Black
4. Test
Black
5. Test
Black
Ex. No: 17 Date:
DETERMINATION OF EMISSIVITY OF A GREY SURFACE
AIM
To measure the emissivity of the given test plate surface.
APPARATUS REQUIRED
1. Ammeter
2. Voltmeter
3. Heater
4. Test plate
5. Black body
6. Thermocouple
7. Temperature indicator
SPECIFICATION
Diameter of the test plate = 0.160 m
Diameter of the black plate = 0.160 m
FORMULAE USED
(Qb-QT) = (εb-εT)σA(Tb4-Ta4)
Where,
RESULT
Thus the emissivity of the given polished plate was found out and it is tabulated for
different heat inputs.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
For Parallel Flow:
Hot water, Time Cold water, Time taken
(oC) taken for 1 (oC) for 1 lit. of
S
No Inlet,Thi Outlet,Tho lit. of hot Inlet,Tci Outlet,Tco cold
water flow water flow
T1 T2 T3 T4
(sec) (sec)
SPECIFICATION:
Inner copper tube
Inner diameter, d1 = 0.0105m
Outer diameter, d2 = 0.0125m
Outer GI tube
Inner diameter, d3 = 0.0275m
Outer diameter, d4 = 0.0338m
Length of the heat exchanger, L = 1.650m
FORMULAE USED:
1. Overall heat transfer co-efficient,
Q
U , W/m2K
A.(LMTD)
Where,
Q mh .C ph Th i Th o
Q – Heat transfer rate, watts
mh – Mass of hot water, kg
Cph – Specific heat of hot water = 4.186 kJ/kgK
MODEL CALCULATION:
A – Outer area of inner copper tube = d 2 L
LMTD – Logarithmic Mean Temperature Difference
(i) For Parallel flow
Ti T0
LMTD( P )
T
ln i
T0
ΔTi = Thi - Tci
ΔTo = Tho - Tco
Thi – Hot water inlet temperature, K
Tci – Cold water inlet temperature, K
Tho – Hot water outlet temperature, K
Tco – Cold water outlet temperature, K
(ii) For Counter flow
Ti T0
LMTD( C )
T
ln i
T0
ΔTi = Thi – Tco
ΔTo = Tho – Tci
Thi – Hot water inlet temperature, K
Tci – Cold water inlet temperature, K
Tho – Hot water outlet temperature, K
Tco – Cold water outlet temperature, K
2. Effectiveness of heat transfer,
(i) For parallel flow,
Th i Th 0
Th i Tc i
(ii) For counter flow,
Tc o Tc i
Th i Tc i
PROCEDURE:
1. The hot water from the geyser flows through the inner pipe of the hat exchanger and flows
out.
2. The cold water flows through the annulus gap of the heat exchanger and flows out.
3. For parallel flow, the valves V2, V4 and V5 are opened.
4. Control the hot water flow approximately 2lit./min and cold water flow approximately 5
lit./min.
5. Switch ON the geyser. Allow the temperature to reach steady state.
6. Note down the temperature T1 and T2 (hot water inlet and outlet temperature respectively) in
the table.
7. Under parallel flow condition T3 is the cold water inlet temperature and T4 is the cold water
outlet temperature.
8. Note the temperature T3 and T4 in the table.
9. Note the time taken for 1 litre flow of hot and cold water and calculate the mass flow rate by
using the given formula.
10. For counter flow, the valves V3, V1 and V5 are opened.
11. Repeat the experiment from step 4 to step 6.
12. Under counter flow condition T4 is the cold water inlet temperature, T3 is the cold water
outlet temperature.
13. Note the temperatures T3 andT4 in the table.
14. Note the time taken for 1 litre flow of hot and cold water and calculate the mass flow rate by
using the given formula.
Pre Lab Questions:
RESULT:
Thus the test on parallel and counter flow heat exchanger is conducted. The overall heat
transfer co-efficient and the effectiveness of the heat exchanger are determined.
Type of Flow LMTD U ε
Parallel flow
Counter Flow
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
Heat Thermal
Voltmeter Ammeter Total thermal conductivity
S. input Thermocouple readings
Reading Reading resistance of composite
(Watts) (˚C) wall (W/mK)
No (Volts) (Amps) (K/(W/m2))
V I Q=VxI T1 T2 T3 T4 T5 T6 T7 T8 Rtotal k
Ex. No : 19 Date :
HEAT TRANSFER THROUGH COMPOSITE WALL
AIM:
To determine the total thermal resistance and thermal conductivity of composite wall.
To plot temperature gradient along composite wall structure.
APPARATUS REQUIRED:
1. Ammeter
2. Voltmeter
3. Thermocouple
4. Temperature indicator
SPECIFICATIONS:
1. Slab assembly arranged symmetrically on both sides of heater.
2. Heater : Nochrome heater wound on mica former and insulation with control unit
capacity 300 watt maximum.
3. Heater Control Unit : 0-230V. Ammeter 0-2Amps. Single phase dimmerstat (1No.).
4. Voltmeter 0-100-200V. Ammeter 0-2Amps.
5. Temperature Indicator (digital type): 0-200 C. Service required – A. C. single phase 230
V. earthed electric supply.
6. COMPOSITE SLABS :
1. Wall thickness:
(a) Cast iron = 25mm
(b) Hylam (Backlite) = 19mm
(c) Wood = 12mm
PROCEDURE:
1. See that plates are symmetrically arranged on both sides of the heater plates.
2. Operate the hand press properly to ensure perfect contact between the plates.
3. Close the box by cover sheet to achieve steady environmental conditions.
4. Start the supply of heater. By varying the dimmer stat adjust the input at the desired
value.
5. Take readings of all the thermocouples at an interval of 10 minutes until fairly steady
temperatures are achieved and rate of rise is negligible.
6. Note down the reading in observation table.
Pre Lab Questions:
1. Define Composite wall.
2. Define Thermal Conductance.
3. What are the conditions to be satisfied for the application of a thermal circuit?
4. Thermal conductivity of air with rise in temperature.
5. Unit of thermal conductivity in S.I. units is--
RESULT:
Thus the total thermal resistance and thermal conductivity of the composite wall has
been calculated for different heat inputs.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
Voltmeter Ammeter Heat Inner Sphere temperature Outer Sphere Temperature Thermal
input (C) conductivity
S. Reading Reading (˚C)
(Volts) (Amps) (Watts ) W/mK
No
Avg Avg
V I Q=VxI T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 K
Ti To
Ex. No : 20 Date :
THERMAL CONDUCTIVITY OF INSULATING POWDER
AIM:
To determine thermal conductivity of insulating powder material.
APPARATUS REQUIRED:
1. Ammeter
2. Voltmeter
3. Thermocouple
4. Temperature indicator
SPECIFICATIONS:
1. Radius of the inner copper sphere, ri = 50mm
2. Radius of the outer copper sphere, ro = 100mm
3. Voltmeter (0 – 100 – 200 V).
4. Ammeter (0 – 2 Amps.)
5. Temperature Indicator 0 – 300o C
6. Dimmerstat 0 – 2A, 0 – 230 V
7. Heater coil - Strip Heating Element sandwiched between mica sheets – 200 watts
8. Chromel Alumel Thermocouples – No. (1) to (4) embedded on inner sphere to measure
Ti
9. Chromel Alumel Thermocouples – No. (5) to (10) embedded on outer sphere to measure
To
10. Insulating Powder – Asbestos magnesia commercially available powder and packed
between the two spheres.
MODEL CALCULATION:
FORMULAE USED:
1. Heat input Q= V x I Watt
2. Inner sphere mean temperature
Ti = ( T1+ T2+T3+T4) / 4
3. Outer sphere mean temperature
To = (T5+T6+T7+T8+T9+T10) / 6
4. Thermal conductivity
K = Q (ro-ri) / 4π ri ro ( Ti-To)
PROCEDURE:
1. Start main switch of control panel.
2. Increase slowly the input to heater by the dimmerstat starting from zero volt position.
3. Adjust input equal to 40 watts maximum by Voltmeter and Ammeter.
4. See that this input remains constant throughout the experiment.
5. Wait till fairly steady state condition is reached. This can be checked by reading
temperatures of thermocouples (1) to (10) and note changes in their readings with time
RESULT:
Thus the thermal conductivity of the given insulating powder material (Asbestos) has
been calculated for different heat inputs.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
AIM:
To conduct a load test on refrigeration test rig and determine the Coefficient of
Performance of refrigeration system.
APPARATUS REQUIRED:
1. Four thermometers.
2. Stopwatch.
FORMULAE USED:
Let, State 1 indicates the entry of compressor.
State 2 indicates the exit of compressor.
State 3 indicates the exit from condenser.
State 4 indicates the entry to evaporator.
P= Pressure (bar)
T = Temperature (˚C)
h = Specific enthalpy (kJ/kg)
v =Specific volume (m3/kg)
n = Number of revolutions of energy meter disc
t1=Time taken for ‘n’ revolutions of energy meter disc for heater (sec.)
t2= Time taken for ‘n’ revolutions of energy meter disc for compressor (sec.)
K=Energy meter constant=1200 rev. /kW-hr
N=Speed of compressor=2850 rpm
h1=Specific enthalpy of vapour at Pe and T1 (kJ/kg)
h2=Specific enthalpy at Pc and T2 (kJ/kg) assuming isometric compression
i.e., s1 = s2
h3 =Specific enthalpy at Pc and T3 (kJ/kg)
h4 = h3
Stroke volume of compressor = (πd2l/4) = 12.58 x 10-6 m3
1. Average evaporator pressure, Pe = (P1+P4)/2 bar
2. Average condenser pressure, Pc = (P2+P3)/2 bar
MODEL CALCULATION:
3. Heater input,Qe = (n/t1) x(3600/K) kW
4. Compressor input, W = (n/t2) x(3600/K) kW
5. Actual C.O.P. =Heater input/Compressor input = (Qe/W) =(t2/t1)
6. Theoretical C.O.P. = (h1-h4)/(h2-h1)
PROCEDURE:
LOAD TEST WITH THERMOSTATIC EXPANSION VALVE AS EXPANSION
DEVICE:
Fill the chilled water calorimeter with pure water so that the evaporative coils are fully
immersed.
1. Select the thermostatic expansion valve line by opening the shut-off valve on this line
and closing the one on the capillary line. The solenoid switch is switched ON.
2. Start the compressor and run for some time so that the chilled water temperature is
lowered to the given test temperature.
3. Switch on the heater and slowly increase the power.
4. The temperature in water calorimeter is allowed to reach the equilibrium temperature.
5. Connect energy meter to motor and heater by the selector switch one after another and
note down the time taken for 5 revolutions of the energy meter disc.
6. Note down the pressure and temperature readings at locations 1, 2, 3 & 4 as mentioned.
7. Switch OFF the heater and the mains.
RESULT:
The load test on a refrigeration test rig was conducted and the results are as follows.
1. Actual C.O.P. of the system =
2. Theoretical C.O.P.of the system =
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
State 1 State 2 (°C) State 3 State 4 (°C) Velocity of
(°C) (°C) moist
S.No
air,V(m/s)
tdb1 twb1 tdb2 twb2 tdb3 twb3 tdb4 twb4
P1 P2 P3 P4 T1 T2 T3 T4 t1 t2
bar bar bar bar °C °C °C °C sec sec
2. A blower to set up air flow through the duct along with a speed control to vary the
velocity of air.
3. A heater to raise the air temperature with regulator and energy meter.
5. Wet and dry bulb bi-metallic dial type thermometer at stations 1, 2, 3&4.
(i.e., before heater, after heater or before sprayer, after sprayer or before cooling coil,
after cooling coil).
FORMULAE USED:
1. Corresponding to the dry and wet bulb temperature at all the stations, obtain the
specific enthalpy and specific humidity values from psychrometric chart.
MODEL CALCULATION:
3. Heat added,Q1 = ma (h2-h1) kW
PROCEDURE:
1. Fill water in the wet bulb temperature probe trays.
2. Start the main.
3. Start the blower and run it at the required speed.
4. Start the spray pump and open the gate valve suitably.
5. Start the heater.
6. Select the expansion device (capillary tube/thermostatic expansion valve).
7. Start the compressor.
8. Note down the following readings:
a) Dry bulb temperatures tdb1, tdb2, tdb3, t db4.
b) Wet bulb temperatures twb1, twb2, twb3, twb4.
c) Time taken for 10 revolutions of energy meter disc for compressor.
d) Mean velocity of air at outlet duct using digital anemometer.
e) Switch OFF all the mains.
Pre Lab Questions:
1. Define the term air conditioning.
2. Classify air conditioning systems
3. Define psychometry.
4. What do you mean by comfortable air conditioning?
5. What is the chemical name of R-12, R22 and R-134a ?
RESULT:
The load test on the air conditioning test was conducted and the results are as follows.
1. Actual C.O.P. of the system =
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
Delivery
pressure Manometric Reading Temperature Time taken
Input
Speed for 10 rev of Vol Cooling
power
(N) energy meter Eff factor
.
S No h1 h2 h1- h2 T1 T2 T3 T4 disc
AIM:
To determine the volumetric efficiency of the cylinder at normal temperature conditions
and to draw various performance characteristics curves.
APPARATUS REQUIRED:
Two stage reciprocating air compressor.
SPECIFICATIONS:
Type = Two stage, single acting
Speed , N = 700 rpm
Type of cylinder cooling system = Air cooled
Low pressure cylinder (LP) bore dia, d1 = 89.5 mm
High pressure cylinder (HP) bore dia, d2 = 63 mm
Stroke length, L = 88.9 mm
Clearance l = 2.0 mm
Orifice diameter, do = 0.01m
Orifice Area, Ao = (π do2)/4=7.85 x 10-5 m2
Orifice flow constant, C = 0.6
FORMULAE USED:
Pa
1. Density of air, a , kg/m3
Ra .Ta
Where,
Pa – Atmospheric pressure = 1.013 x 105 N/m2
Ra – Universal gas constant = 287 J/kgk
` Ta – Room temperature, K
MODEL CALCULATION:
2. Pressure head in terms of air column, ha
w hw
ha ,m
T
Where,
w - Density of water = 1000 kg/m3
hw – Head of water column, m
ρT – ( ρa at STP x 273) / (Ta+273)
a - Density of air = 1.145 kg/m3
Va 2 gha , m/sec
4. Area of orifice, Ao
Ao d o2 , m2
4
Where,
do – Orifice diameter, m
d12 LN 3
Qth , m /s
4 60
Where,
L – Stroke length of LP cylinder, m
N – Speed, rpm
d1 – Diameter of LP cylinder, m
7. Input power, Pi
K 3600
Pi , kw
t c
Where,
K – No. of revolution of energy meter disc = 10
t – Time taken for K revolution of energy meter disc,
secs
c – Energy meter constant
8. Volumetric efficiency of LP cylinder, (ηvol)
Qa
vol 100 , %
Qth
9. Cooling factor, (Cf)
T2 T3
Cf
T2 T1
Where,
T1 – Temperature of the air before entering the LP cylinder
T2 – Temperature of the air after LP cylinder and before inter
Cooler
T3 – Temperature of the air after inter cooler and before HP
Cylinder
T4 - Temperature of the air at HP cylinder outlet.
PROCEDURE:
1. Connect the three pin plug to the 230V, 50Hz, 15 amps main supply and switch on the Unit
2. The valve is provided at the top of LP and HP cylinders, water drain cock and the air outlet
valves are closed after the motor has gained its speed. The increase in pressure of air in the
receiver tank is indicated by pressure gauge.
3. The pressure of air is maintained constant to the desired valve say (2kgf/cm2) by adjusting
at the opening of the compressed air outlet valve in the reservoir manually.
4. The following observations are to be made by keeping reservoir pressure constant (2
kgf/cm2)
a. Speed
b. Delivery pressure
c. Manometer reading (hw)(pressure difference across orifice)
d. Temperature T1, T2, T3, T4 after attaining the steady state
e. Time taken for 10 revolution of energy meter disc
5. The same procedure is repeated for the observations of other reservoir pressure (4, 6, 8, 10,
12 kgf/cm2).
6. Then the motor is switched off after releasing the valve provided at the top of LP and HP
cylinders.
7. The Volumetric efficiency, Input power and cooling factor of the cylinder has been
calculated from the given formula and the performance characteristic curves are drawn.
GRAPH:
Following graphs are plotted
1. Delivery pressure on X – axis Vs volumetric efficiency on Y – axis
2. Delivery pressure on X – axis Vs Input power on Y – axis
Pre Lab Questions:
1. Define air standard efficiency.
2. What is meant by highest useful compression ratio?
3. What is a reciprocating air compressor?
4. Classify the various types of air compressors
5. What is meant by double acting compressors?
RESULT:
The performance test on air compressor was conducted, the results were tabulated and
graphs are drawn for above parameters for different reservoir pressures.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
AIM:
To conduct a load test on HC refrigeration test and determine the Coefficient of
Performance of refrigeration system.
APPARATUS REQUIRED:
1. Four thermometers.
2. Stopwatch.
FORMULAE USED:
Let, State 1 indicates the entry of compressor.
State 2 indicates the exit of compressor.
State 3 indicates the exit from condenser.
State 4 indicates the entry to evaporator.
P= Pressure (bar)
T = Temperature (˚C)
h = Specific enthalpy (kJ/kg)
v =Specific volume (m3/kg)
n = Number of revolutions of energy meter disc
t1=Time taken for ‘n’ revolutions of energy meter disc for heater (sec.)
t2= Time taken for ‘n’ revolutions of energy meter disc for compressor (sec.)
K=Energy meter constant=1200 rev. /kW-hr
N=Speed of compressor=2850 rpm
h1=Specific enthalpy of vapour at Pe and T1 (kJ/kg)
h2=Specific enthalpy at Pc and T2 (kJ/kg) assuming isometric compression
i.e., s1 = s2
h3 =Specific enthalpy at Pc and T3 (kJ/kg)
h4 = h3
Stroke volume of compressor = (πd2l/4) = 12.58 x 10-6 m3
1. Average evaporator pressure, Pe = (P1+P4)/2 bar
2. Average condenser pressure, Pc = (P2+P3)/2 bar
MODEL CALCULATION:
3. Heater input,Qe = (n/t1) x(3600/K) kW
4. Compressor input, W = (n/t2) x(3600/K) kW
5. Actual C.O.P. =Heater input/Compressor input = (Qe/W) =(t2/t1)
6. Theoretical C.O.P. = (h1-h4)/(h2-h1)
PROCEDURE:
LOAD TEST WITH THERMOSTATIC EXPANSION VALVE AS EXPANSION
DEVICE:
Fill the chilled water calorimeter with pure water so that the evaporative coils are fully
immersed.
1. Select the thermostatic expansion valve line by opening the shut-off valve on this line
and closing the one on the capillary line. The solenoid switch is switched ON.
2. Start the compressor and run for some time so that the chilled water temperature is
lowered to the given test temperature.
3. Switch on the heater and slowly increase the power.
4. The temperature in water calorimeter is allowed to reach the equilibrium temperature.
5. Connect energy meter to motor and heater by the selector switch one after another and
note down the time taken for 5 revolutions of the energy meter disc.
6. Note down the pressure and temperature readings at locations 1, 2, 3 & 4 as mentioned.
7. Switch OFF the heater and the mains.
RESULT:
The load test on a HC refrigeration test was conducted and the results are as follows.
1. Actual C.O.P. of the system =
2. Theoretical C.O.P. of the system =
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100
TABULATION:
Outlet
Inlet water Inlet condition Outlet
water temp
temp. of air condition
Manometer readings
O of air
O C O O
C C C Time for 1 lit cm
S.No water
(sec)
T1 T2 h
T3 h1 h2
T4
Ex. No: 25 Date :
PERFORMANCE TEST IN A FLUIDISED BED COOLING TOWER (FBCT)
AIM:
To determine the efficiency of fluidized bed cooling tower.
APPARATUS REQUIRED:
1. Water heater
2. Temperature indicator
3. Blower
4. Water flow meter
5. Cooling tower
FORMULAE USED:
1) Overall efficiency of the tower = [T1-T2] / [T1-(wb*Tin)]
2) Humidification efficiency =(ω 2-ω 1)/(ω 3-ω 1)
3) Mass flow rate of air = [0.6 X a1a2X √(2gh)δa] / √[(a1)2- (a2)2]
4) Heat lost by water =mwcpwd
5) Heat gained by air =madho
6) Energy balance = (Heat gained by air)/(Heat lost by water)
PROCEDURE:
1. Connect the water and the power supply to the equipment.
2. Adjust the flow rate of water and oil just enough for fluidicing the medium.
3. Note the manometer reading. Note the water flow rate using water meter.
4. Note the inlet and outlet temperature of water and the condition of air at inlet and outlet
by nothing the reading on the wet and dry bulb temperature.
5. *Repeat the experiment for various from flow rates.
MODEL CALCULATIONS:
Pre Lab Questions:
1. The substance used in fluidised bed is _______
2. The maximum velocity of the turbulent regime is called the ___________ at which the
fast fluidization regime occurs.
3. Define humidification.
4. What are the types of Mechanical draft cooling towers?
5. Define the term cooling tower effectiveness?
Result:
Thus the efficiency of fluidized bed cooling tower =.
Marks Marks
Details
Allotted Awarded
Pre Lab Questions 10
Lab Conduction 40
Calculation & Graphs 30
Result 10
Post Lab Questions 10
Total 100