Assignment Chapter 5 Post For Students
Assignment Chapter 5 Post For Students
Assignment Chapter 5 Post For Students
Assignment Chapter 5
1 Total time for all work-elements at the certain assembly line is 7,8 minustes.
The average stopped time (break down time) is 5%, the required production
rate is 80 items per hour.
a) Determine the minimum theory number of workstations to optimize total
wastes time. [11 Ws]
b) Determine percentage of balance loss L%. [5,45%]
2 A certain electronic appliance that have total processing time for all work-
elements is 9,2 minutes. The acctual required volume is 80 items/hour
(actual productivity). The current operational information as follow: an 8-
hour shift per day, however, the actual operating time 6 hours, and the rest
time for stopping and waste.
a) Determine the minimum theory number of workstations to optimize total
wastes time.
b) Determine percentage of balance loss L%.
77 Chương 4
D < TC => optimum because you can arrange the other station => can’t improve
a. Determine the available time for each item to produce in this line (available
processing time for each item)?
b. The factory manager said that the actual cycle time of this item is TC = 0,70
minutes, and the percentage of balance loss L = 10%, respectively. Determine
the total processing time for all work-elements?
c. In this week, the factory manager reported that the actual volume is only meet
actual demand. Determine total stopped time if the cycle time is TC = 0,70
minutes?
d. The factory is employed over/under time policy. If the order from marketing
and sales is 48 0 units for next week, the stopped time percentage is 1% of
total operating time (both regular and over time). TC = 0,70 minutes.
Determine the neccessary over time for next week to meet this demand?
e. Acording to forecasting demand, the weekly demand for this item is increased
to 5,800 units/week. A new designed line including 4 stations is considered to
meet this demand. The yearly investment for the new line is 80,000,000 VNĐ.
The total volume of this line is 5,800 units/week without over time. The
hourly cost is 10,000 VNĐ for each worker in regular time, and 16,000 VNĐ
in over time, each station is run by one person, and working weeks are 50 per
year. The savage value of current line is zero. Do you think this new line is
feasible or not, why?
79 Chương 4
TC = 0.7 mins => time to produce 4000 products = 0.7 x 4000 / 60 = 46.66 hours
d/ The time to produce 5800 products => 0.7 x (1+.01) x 5800 / 60 = 68.34 hours
e/ current line (5 stations), because producing 5800 products so adding over time
Total cost =
(regular time x person x salary/hour) + (over time x person x salary/hour)
= (48 x 50) x 5 x 10000 + (20.34 x 50 x 5 x 16 000)
=
New line (4 stations)
Total cost = regular time x salary/hour x person) + investment
= (48 x 50 x 10000 x 5) + 80 000 000 =
5 (Case study and discussion) A certain electronic toy has total processing time
for all work-elements is 8,2 minutes, and the weekly demand for this item is 2000
units. The weekly operating time is 40 hours.
a) Suppose that the current line at this factory includes 6 stations, this
current line meets weekly demand or not? If not, propose a feasible
solutions without new machines investment?
b) Suppose new line investment, determine the theoretical minimum number
of stations to optimize total waste time?
c) Determine percentage of balance loss L%.
Hệ thống sản xuất khối lớn
80
d) According to factory report, the cycle time increased 10% in last week,
because of broken machines. Determine the actual volume and total
stopped time in last week?
b/ Actual TC = Max (0.9 1.2 1.02 0.86) => Actual TC = 1.12 (max in all)
Actual production rate = 60/1.12 = 53.57 (products/hour) ~ 54
Hệ thống sản xuất khối lớn
82
c/