Vmo22 FR Web

CAN-AM WINCH
OPERATOR’S
GUIDE
Includes Safety, Use and Maintenance Information
WARNING
Read this guide thoroughly. It contains important safety information.

Keep this Operator’s Guide in the vehicle at all times.
219002228 Original Instructions

WARNING
Disregarding any of the safety precautions and instructions contained in
the Operators’s Guide and on product safety labels could cause injury in-
cluding the possibility of death.
TM® Trademarks of BRP or its affiliates.

This is a non-exhaustive list of trademarks that are the property of Bombardier
Recreational Products Inc. or its affiliates:
Can-Am®
All rights reserved. No parts of this Manual may be reproduced in any form with-
out the prior written permission of Bombardier Recreational Products Inc.
©Bombardier Recreational Products Inc. (BRP) 2021
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1
OPERATOR’S GUIDE
Covered Winch Models

Can-Am HD 2500
Can-Am HD 3500
Can-Am HD 4500
In Canada, products are distributed and serviced by Bombardier Recreational

Products Inc. (BRP).
In the USA, products are distributed and serviced by BRPUS Inc.
In the European Economic Area (which is comprised of the member states of the
European Union plus the United Kingdom, Norway, Iceland and Liechtenstein),
the Commonwealth of the Independent States (including Ukraine and Turkmeni-
stan) and Turkey, products are distributed and serviced by BRP European Distri-
bution S.A. and other affiliates or subsidiaries of BRP.
For all other countries, products are distributed and serviced by Bombardier Rec-
reational Products Inc. (BRP) or its affiliates.
2
TABLE OF CONTENTS
SAFETY INFORMATION
G E N E R A L P R E C A U T I O N S .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . 1 0
Avoid Injuries .......................................................................................10
Accessories and Modifications...............................................................10
S A F E O P E R A T I O N - R E S P O N S I B I L I T I E S . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . 1 1
Owner - Be Responsible........................................................................11
Operator - Be Qualified and Responsible................................................11
I N S P E C T I O N B E F O R E E A C H U S E . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . 1 2
Inspection Check List ............................................................................12
P R E P A R E T O U S E Y O U R W I N C H . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . 1 3
Protective Gear ....................................................................................13
Rigging ................................................................................................13
A V O I D A C C I D E N T S .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . 1 4
Avoid Injuries .......................................................................................14
Avoid Winch Damage............................................................................14
Avoid Breakout of the Rope or the Cable ................................................15
Avoid the Release of the Rope or the Cable ............................................15
Avoid Hook Damage .............................................................................16
M O V I N G L O A D S A N D D O I N G W O R K . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . 1 7
Proper Rigging .....................................................................................17
Winching..............................................................................................17
I M P O R T A N T O N - P R O D U C T L A B E L S . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . 2 0
Safety Label .........................................................................................20
WINCH INFORMATION
C O M P O N E N T S .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . 2 4
Switch..................................................................................................25
Synthetic Rope or Wire Cable ................................................................25
Rope or Cable Guide ............................................................................25
Motor ...................................................................................................25
Brake...................................................................................................25
Free-spool ...........................................................................................26
Hook....................................................................................................26
Hand Strap...........................................................................................26
Hook Stopper .......................................................................................26
Winch Remote Control Switch (if equipped) ............................................26
Winch Solenoid ....................................................................................26
MAINTENANCE
W I N C H C A R E . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . 2 8
Post-Operation Care .............................................................................28
3
TABLE OF CONTENTS
S T O R A G E . . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . . 2 9
COMPLIANCE INFORMATION
E C - D E C L A R A T I O N O F C O N F O R M I T Y .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . . 3 2
U K - D E C L A R A T I O N O F C O N F O R M I T Y .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . . 3 3
D I S P O S A L R E Q U I R E M E N T S U N D E R W E E E R E G U L A T I O N S .. . . .. . . .. . .. . . . 3 4
For private households: Information on Disposal for Users of WEEE.........34
For professional users in the European Union .........................................34
For disposal in countries outside of the European Union ..........................34
TECHNICAL SPECIFICATIONS
S P E C I F I C A T I O N S . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . . 3 6
Can-AM HD 2500 .................................................................................36
Can-AM HD 3500 .................................................................................36
Can-AM HD 4500 .................................................................................36
TROUBLESHOOTING
T R O U B L E S H O O T I N G G U I D E L I N E S . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . . 3 8
Troubleshooting ...................................................................................38
WARRANTY
B R P L I M I T E D W A R R A N T Y U S A A N D C A N A D A : C A N - A M W I N C H . . .. . .. . . . 4 2
Factory Installed On Your New BRP Vehicle ...........................................42
Installed by Your Authorized Dealer / Distributor On Your New or Used BRP
Vehicle ................................................................................................42
Not Installed By Your Authorized Dealer / Distributor ...............................42
B R P I N T E R N A T I O N A L L I M I T E D W A R R A N T Y : C A N - A M W I N C H . .. . . .. . .. . . . 4 3
Vehicle ................................................................................................43
BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA,
THE COMMONWEALTH OF THE INDEPENDENT STATES AND TURKEY:
C A N - A M W I N C H .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . . 4 4
Vehicle ................................................................................................44
CUSTOMER INFORMATION
P R I V A C Y I N F O R M A T I O N .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . . 4 6
C O N T A C T U S .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . . 4 7
Asia .....................................................................................................47
Europe.................................................................................................47
North America ......................................................................................47
4
TABLE OF CONTENTS
Oceania ...............................................................................................47
South America......................................................................................47
C H A N G E O F A D D R E S S A N D O W N E R S H I P . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . 4 8
5
TABLE OF CONTENTS
This page is intentionally blank
6
General Information
Congratulations on your purchase of a new Can-Am® winch. It's backed by the
BRP limited warranty and a network of authorized Can-Am Off-road dealers
ready to provide the parts, accessories or service you may require.
Your dealer is committed to your satisfaction. If you need more information,
please ask your dealer.
Know Before you Go

To learn how to reduce the risk of accident for you or bystanders, read this Oper-
ator's Guide before you operate the winch.
Also, read all safety labels on your vehicle, winch or accessories.
Failure to follow the warnings contained in this Operator's Guide can result in
SERIOUS INJURY or DEATH.
WARNING
To avoid severe injury or death or important components damages.
– Never use the winch cable/rope to retain a vehicle during trailering.
– Never ride with the winch cable/rope attached to a load or another
vehicle.
– Only use the winch to help a stuck vehicle (snow, mud, etc.).
– Always refer to the winch manufacturer's instruction before pulling
loads.
Safety Messages
The types of safety messages, what they look like and how they are used in this
guide are explained as follows:
The safety alert symbol indicates a potential injury hazard.
WARNING
Indicates a potential hazard which, if not avoided, could result in serious
injury or death.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in mi-
nor or moderate injury.
NOTICE
Indicates an instruction which, if not followed, could result in severely
damaged vehicle components or other property.
About this Operator's Guide

This Operator's Guide has been prepared to acquaint the owner/operator of a
new winch with the various controls, maintenance and safe operating instruc-
tions. It is indispensable for the proper use of the product.
7
GENERAL INFORMATION
Keep this Operator's Guide in the vehicle as you can refer to it for things such as
maintenance, troubleshooting and instructing others.
Note that this guide is available in several languages. In the event of any discrep-
ancy, the English version shall prevail.
If you want to view and/or print an extra copy of your Operator's Guide, simply
visit the following website
www.operatorsguides.brp.com.
The information contained in this document is correct at the time of publication.
BRP, however, maintains a policy of continuous improvement of its products
without imposing upon itself any obligation to install them on products previously
manufactured.
Due to late changes, some differences between the manufactured product and
the descriptions and/or specifications in this guide may occur.
BRP reserves the right at any time to discontinue or change specifications, de-
signs, features, models or equipment without incurring any obligation upon itself.
This Operator's Guide should remain with the vehicle when it is sold.
8
SAFETY INFORMATION
Safety Information 9
GENERAL PRECAUTIONS
Avoid Injuries
All moving components may create hazardous situations, which can be avoided
when following proper usage of the winch.
Refer to all instructions in this guide to help you proceed in a safe manner, but al-
ways remain aware of dangers specific to your application.
Each situation has its own risks.
Accessories and Modifications

Any modifications or addition of accessories may affect the proper operation of
your winch.
Ask your authorized Can-Am Off-road dealer for suitable available accessories
for your winch.
WARNING
Never attempt to modify the winch electrical system. Risk of fires, or risk
of electrocution.
10 Safety Information
SAFE OPERATION - RESPONSIBILITIES
WARNING
Unsafe utilization of the winch without proper precautions may lead to an
accident, serious injuries, such as amputations, cuts or burns.
Owner - Be Responsible
Read this Operator's Guide.
Always inspect and confirm the safe operating condition of your winch prior to
winching.
Never allow anyone to operate the winch unless this person is responsible and
has experience with winching. Consider supervising new operators.
Discuss the safety information with anyone who will be using the winch. Be sure
that everyone understands the signs for proper winching.
Operator - Be Qualified and Responsible

Read this Operator's Guide.
Become completely familiar with the operational controls.
Never use this winch with drugs or alcohol, or if tired or ill. These slow reaction
time and impair judgment.
INSPECTION BEFORE EACH USE
Always inspect and confirm the safe operating condition of your winch before
usage.
WARNING
Perform a thorough inspection before each use to detect any potential
problem that could occur during operation. The inspection can help you
monitor component wear and deterioration before they become a prob-
lem. Correct any problem that you discover to reduce the risk of an
accident.
Inspection Check List

What to Do Before Using the Winch
ITEMS TO BE
INSPECTED
INSPECTION TO PERFORM ✔
Thoroughly clean all winch area,
Cleanliness including pulling rope or cable out for
cleaning. Avoid strong detergents.
Synthetic rope Verify if rope has any damage, replace if

damaged.
Wire cable Look for kinks, tight loops, or broken

wire strands
Ensure area is clean, remove any
Roller fairlead obstructions, verify there is no damage
or bends and that rollers run smoothly
Verify hook is not crooked or damaged,
Hook and that hook latch closes properly
Ensure hand strap is present. Always
Hand strap use hand strap to avoid injury.
Switch condition Ensure no cracks or exposed wires
Ensure the motor works properly, also
Motor operation verify free spool works properly
Ensure battery will have sufficient
charge for operating the winch. When
possible let engine idle while using the
Battery condition winch.
Ensure terminal screws are properly
tightened.
Ensure terminal nuts are properly
Solenoid condition tightened.
PREPARE TO USE YOUR WINCH
Protective Gear
Eye Protection
Use good quality safety goggles while operating the winch.
Do not use tinted glasses at night as they impair the ability to discern color.
Gloves
Full-fingered leather work gloves protect hands from cuts and lacerations. Gloves
that fit snugly will improve grip on the rope without binding to the rope while
winching.
Rigging
It is important to carry the appropriate rigging at all times on your vehicle.
Sling
Use good quality sling rated for more than the maximum rating of the winch.
The sling eyelets must fit properly with the hook, with the hook latch closed.
Pulley Block
Use good quality pulley block rated for more than the maximum rating of the
winch.
Use pulley block to allow good angle of pull, or increase the pull capacity.
Tree Protection Strap
Use good quality tree protection strap rated for more than the maximum rating of
the winch.
Shackle
Use good quality shackles rated for more than the maximum rating of the winch.
Ensure the shackles close and lock securely.
AVOID ACCIDENTS
Avoid Injuries
This winch can produce a considerable amount of pulling force.
Never use the winch in a condition that will result in dangerous situations
– Always inspect equipment before usage. Replace defective components.
– Always respect the maximum load capacity of the winch, including a safety
factor.
– Always wear adequate protective gear.
– Never use the winch to lift objects or people.
– Always use the hand strap to manipulate the hook and rope/cable.
– Never put your hand on the rope/cable while winching.
– Ensure all components are in good working order.
– Never stay in the rope/cable trajectory area.
– Ensure good communication between workers and understand signs for
winch operation.
– The operator must be able to see the entire work zone at all times.
– The rigging accessories are in good condition and appropriate for the work to
be performed, including a safety factor.
– Always use rigging that is rated at least as much as the maximum load of the
winch.
– The rigging must be properly done.
– No bystanders should be allowed in the work zone.
WARNING
Always stay clear of the rope or cable trajectory.
A sweater or jacket suspended to the midpoint of the rope or cable will en-
sure the rope or cable will direct downwards in case of a rope breakout.
WARNING
Never put fingers in the hook or hand between hook and roller fairlead. A
convenient hand strap is installed onto the hook.
WARNING
Never use the winch as a lifting device or a hoist.
Avoid Winch Damage

This winch can produce a considerable amount of pulling force.
Never use the winch in a condition that will result in winch damage.
– Always respect the maximum load capacity of the winch, including a safety
factor
– Never install the winch on another location than the one described in the in-
struction sheet or as factory installed on your Can-Am vehicle.
– Never modify the original equipment
– Ensure all components are in good working order
– Do not use continuously as motor will overheat, or circuit breakers will trip.
– Listen and observe carefully when using winch, to prevent overloading the
winch
AVOID ACCIDENTS
– The operator must be able to see the entire work zone at all times
– The rigging must be properly done
– The use of a winch remote (if equipped) allows to stay out of the working zone
and have a better view of the situation
Avoid Breakout of the Rope or the Cable

This winch can produce a considerable amount of pulling force to the rope or
cable.
Any rope or cable breakout may become hazardous to you or bystanders.
Never use the winch in a condition that will result in rope or cable breakout.
– Always inspect the rope or the cable for any damage. Replace if required.
– The rope or the cable must be strong enough for the work to be performed, in-
cluding a safety factor.
– Never route the rope or the cable so it rubs against a surface.
– Never loop the rope or the cable and attach it to itself, always use a good con-
dition sling suited for the load.
– The rope or the cable must be in good working condition.
– The use of a winch remote (if equipped) allows to stay out of the working zone
and have a better view of the situation.
– The rigging accessories must be in good condition and appropriate for the
work to be performed, including a safety factor.
WARNING
Avoid the Release of the Rope or the Cable

When in tension, a release of the rope or the cable may become hazardous to
you or bystanders.
Never use the winch in a condition that will result in rope or cable release.
– The clutch spool must be completely engaged to ensure the winch will not re-
lease when loaded.
– Always ensure there is still at least eight turns of rope or cable around the
spool.
– The object to be winched must be safely immobilized once winching has been
done.
– Never disengage the spool lock while the rope or cable is under tension.
– The tension in the rope or cable must be released once the winched object
has been secured.
AVOID ACCIDENTS
WARNING
Avoid Hook Damage

Never use the winch in a condition that will result in hook damage.
– Always attach the sling to the hook so the load applied is in the center of the
hook.
– The hook latch must be closed.
– The load must be applied correctly for the hook and the rope or the cable.
– The rigging accessories must be in good condition and appropriate for the
work to be performed, including a safety factor.
MOVING LOADS AND DOING WORK
Proper Rigging
Your winch can help you perform a number of different tasks.
Rigging accessories are recommended to perform adequate and safe usage of
your winch.
To prevent possible injury, follow the instructions and warnings from the rigging
accessory manufacturer.
Always respect the load limits.
Always be aware that inappropriate rigging may result in serious injury or death.
Among all rigging equipment available, you should consider having at least the
following equipment on your vehicle.
– Winch remote
– Sling
– Pulley block
– Tree protection strap
– Shackles
WARNING
Adequate rigging helps avoid rope breaking out or releasing from anchor
point.
Pulling Your Vehicle From a Fixed Point

WARNING
The selection of an appropriate anchor point is critical to avoid an
accident.
Pulling an Object or Using Your Vehicle as a Recovery Vehicle

WARNING
Safely securing your vehicle to avoid movement is critical to avoid an
accident.
Winching
WARNING
Do not exceed the load limits of the winch.
Load Limit of the Winch

Can-Am HD 2500 1 134 kg (2,500 lb)
Can-Am HD 3500 1 587 kg (3,500 lb) Always allow a safety factor
Can-Am HD 4500 2 041kg (4,500 lb)
The following signs are a general guideline for safely communicating with the
person performing the winch controls. Most importantly avoid any confusion by
reviewing the signs you will use with your teammate before usage.
A B C
A. Winch-in. Index and arm up, making hand rotations

B. STOP. Arm up and closing fist
C. Winch-out. Index and arm down, making hand rotations
1. Observe the surrounding environment. Plan ahead for your safest strategy.
2. Ensure no bystanders are at risk.
3. Ensure good understanding of the plan and good communication between
teammates for winching.
4. Become familiar and use standard signs for winching.
5. Take up any slack in the rope or cable and also the rigging before winching.
6. Once all slack is removed, verify your installation for safety, and suspend a
sweater or a jacket in the middle of the rope or cable.
7. Proceed slowly and carefully.
8. Once winching is complete, secure the winched item, then remove the ten-
sion from the rope or cable and undo rigging.
9. After use, ensure to maintain a small tension on the rope or cable while
winching in.
– With the help of an assistant: have other person maintain a tension in the
rope or cable while staying at least 1.84 m (6 ft) away from the vehicle.
– Hold the rope or cable tight without letting it slide in your gloves
– Proceed by alternating one arm after the other.
– Once your rear hand gets close to the hook, have the operator stop, grab
the hand strap and continue until rope or cable is safely stowed.
– If proceeding alone, either pull a load to maintain tension in the rope or ca-
ble , or use the remote (if equipped) in one hand and the rope or cable in
the other, while staying as far from the hawse or fairlead as possible.
– Then activate-deactivate the winch one arm length at a time. Once you
get close to the hook, stop the winch, grab the hand strap and continue
until the rope is safely stowed.
10. When winching in, ensure the rope or cable loops are tight and sufficiently
spread on the drum to avoid jams, rope or cable damage or sudden release
of the rope or cable.
Vehicle Settings When Winching

It is recommended to maintain the pulling vehicle running at idle when winching
to prevent battery drainage.
Pulling vehicle has to be properly blocked to avoid movement during winching.
If driver is operating winch from the vehicle (inside switch), ensure vehicle is sta-
ble, then apply brakes to secure the vehicle in place.
IMPORTANT ON-PRODUCT LABELS
Safety Label HD 3500
Read and understand all the safety la-
bels on your winch assembly.
These labels are affixed for the safety
of the operator and bystanders.
The following labels should be consid-
ered permanent parts of the winch as-
sembly. If missing or damaged, they
HD 3500
12VDC
1587 kg (3500 lb)
can be replaced free of charge. See Steel rope 50 ft, 7/32" diameter
Gear ratio 140:1
an authorized Can-Am Off-road Fairlead : 4-way roller
dealer. BRP PN 710007072
NOTE:
In the event of any discrepancy be- 8235
tween this guide and the winch as-
sembly, the safety labels on the winch
have precedence over the labels in
this guide. HD 3500S
Winch Label
HD 2500
HD 3500 S
12VDC
1587 kg (3500 lb)
Synthetic rope 50 ft, 7/32" diameter
Gear ratio 140:1
Fairlead : 4-way roller
HD 2500
12VDC
BRP PN 710007362
1134 kg (2500 lb)

Steel rope 50 ft, 3/16" diameter
Gear ratio 140:1
Fairlead : 4-way roller 8614
BRP PN 710007071
8234
HD 4500S - Aluminum Hawse HD 4500 - 4-way Roller Fairlead,

Wire Cable
HD 4500 S
12VDC
2041 kg (4500 lb)
HD 4500
12VDC
Synthetic rope 50 ft, 1/4" diameter 2041 kg (4500 lb)
Gear ratio 191:1 Steel rope 43 ft, 15/64" diameter
Fairlead : Aluminium hawse Gear ratio 191:1
BRP PN 710006990 Fairlead : 4-way roller
BRP PN 710006993
8222
8221
HD 4500 - 4-way Roller Fairlead, OR

Synthetic Rope
HD 4500 HD 4500
12VDC
2041 kg (4500 lb)
12VDC
2041 kg (4500 lb)
Gear ratio 191:1
Gear ratio 191:1
BRP PN 710007979
BRP PN 710007030
8849
8239
Hawse or Roller Fairlead

Label
WARNING
Locate and read the operator's
guide. Improper use can result
in SEVERE INJURY or DEATH.
Follow all instructions and
warnings.
Never put your fingers into the
hook.
Always use the hand strap to
manipulate the hook and rope.
Avoid putting your hand be-
tween hook and hawse or roller
fairlead. You can crush your
fingers.
Never use the winch to lift ob-
jects or people.
Hand Strap Label
WARNING
Do not remove the hand strap
from the hook.
Always use the hand strap to
manipulate the hook and rope.
WINCH INFORMATION
23
COMPONENTS
1. Switch
2. Synthetic rope or wire cable
3. Rope or Cable Guide
4. Motor
5. Brake
6. Free-spool
7. Hook
8. Hand Strap
9. Hook Stopper
10. Remote control switch
11. Winch Solenoid
24
COMPONENTS
Switch NOTICE
The winch can be activated by a winch Never use wire cable with hawse
control switch on your vehicle. rope guide. It was designed to be
Depending the version of the kit, a re- used with roller fairlead.
mote control switch may be included
with the winch accessory kit. Rope or Cable Guide
The remote control switch can also be Aluminum Hawse
purchased separately if needed.
A synthetic rope is matched with the
aluminum hawse.
Synthetic Rope or Wire Cable
Roller Fairlead
WARNING
A wire cable is matched with the roller
A damaged rope or cable may fairlead.
break suddenly and project ob-
jects at high speed or release the
retaining force suddenly. Motor
Never use a damaged rope or a NOTICE
damaged cable.
Proper use and maintenance of
the winch will be determinant in
Synthetic Rope the life expectancy of your winch
motor.
Synthetic rope can be used in wet or
muddy applications.
CAUTION
If the rope has a large number of bro-
ken fibers, or shiny sections or com- The gear ratio of the motor deter-
pressed sections, replace it. mines the number of motor revo-
lutions for 1 spool revolution.
NOTICE Therefore the speed of the pull-in
or pull-out will vary with how much
Never use a synthetic rope with a rope is wound around the spool.
roller fairlead. It was designed to
be used with hawse rope guide.
Brake
Wire Cable The winch motor is equipped with a
brake to reduce the amount of pull-out
A wire cable can be used as general when the winch switch is not activated
purpose winching operations. anymore.
If the cable is kinked, has tight loops, Depending on winch usage the brake
or has broken wire strands, replace it. will wear out until the winch is out of
order.
Signs of brake fatigue is the decrease
of brake pull-out capacity. This is a
good indication of the end of life of the
winch.
1. Tight loop
2. Kinks BRP does not supply these internal
components. The winch assembly
needs to be replaced.
25
COMPONENTS
Free-spool Hook Stopper

Your winch comes equipped with a A hook stopper is installed to avoid
free-spool mechanism. damage to the winch, the hook, or the
guide when pulling rope or cable in.
Simply turn the free-spool knob lo-
cated at the end of the winch clock- Avoid pulling the rope or the cable fur-
wise to disengage the brake. This ther than necessary.
allows to pull the rope without using
the winch motor. The hook should just lean against the
stopper.
Winch Remote Control

Switch (if equipped)
The use of a winch remote control
helps staying out of the working zone
and have a better view of the
situation.
Depending the version of the kit, a re-
mote control switch may be included
with the winch accessory kit.
The remote control switch can also be
purchased separately if needed.
FREE-SPOOL LABEL
Always make sure to engage the Winch Solenoid

brake before winching in. The winch solenoid controls the cur-
rent supplied from the battery to the
Hook winch motor.
Your winch comes equipped with a
hook.
WARNING
Never exceed hook capacity. Al-
ways ensure strap is properly at-
tached to hook and hook latch is
closed. Never remove hand strap
from hook.
Hand Strap
Your winch comes equipped with a
hand strap for safe operation.
Use the hand strap to avoid hand
injuries.
WARNING
Always use the hand strap to pull
the rope or the cable.
26
MAINTENANCE
27
WINCH CARE
Post-Operation Care
Thoroughly clean the winch and its components after each ride.
Pull-out the rope or the cable to clean and inspect for damage.
Pull-in the rope or the cable for storage.
Verify all other components for damage. Replace as required.
28
STORAGE
If the vehicle is to be remain inactive for more than 21 days, disconnect the
BLACK (-) cable of the battery.
Clean winch before storage.
Store in a dry and/or well ventilated environment to avoid corrosion.
29
STORAGE
30
COMPLIANCE INFORMATION
31
EC - DECLARATION OF CONFORMITY
32
UK - DECLARATION OF CONFORMITY
33
DISPOSAL REQUIREMENTS UNDER WEEE
REGULATIONS
For private households: Information on Disposal for Users of
WEEE
This symbol on the product (s) and / or accompanying documents means that
used electrical and electronic equipment (WEEE) should not be mixed with gen-
eral household waste.
For proper treatment, recovery and recycling, please take this product(s) to des-
ignated collection points where it will be accepted free of charge.
Alternatively, in some countries, you may be able to return your products to your
local retailer upon purchase of an equivalent new product.
Disposing of this product correctly will help save valuable resources and prevent
any potential negative effects on human health and the environment, which could
otherwise arise from inappropriate waste handling.
Please contact your local authority for further details of your nearest designated
collection point. Penalties may be applicable for incorrect disposal of this waste,
in accordance with your national legislation.
For professional users in the European Union
If you wish to discard electrical and electronic equipment (EEE), please contact
your dealer or supplier for further information.
For disposal in countries outside of the European Union
This symbol is only valid in the European Union (EU). If you wish to discard this
product please contact your local authorities or dealer and ask for the correct
method of disposal.
34
TECHNICAL
SPECIFICATIONS
35
SPECIFICATIONS
Can-AM HD 2500
Weight 8.5 kg (19 lb)
Power 0.8 kW (1.1 hp)

Motor drive ratio 140:1
Load capacity (pulling) 1134 kg (2,500 lb)
Can-AM HD 3500
Weight 10 kg (22 lb)

Can-AM HD 4500
Synthetic rope 8.5 kg (19 lb)
Weight
Wire cable 10 kg (22 lb)

36
TROUBLESHOOTING
37
TROUBLESHOOTING GUIDELINES
Troubleshooting
1. MOTOR DOES NOT TURN OR DOES NOT TURN BOTH
WAYS
Poor connection
– Verify if there are loose connections both at the solenoid location and at the
winch itself.
– Check for broken wires.
– Check for corrosion.
Defective winch remote button.
– Contact an authorized Can-Am Off-road dealer to have switch replaced.
Contact breakers have tripped
– Allow several minutes to cool down before trying again.
Freespool is engaged
– Make sure to engage the brake so that the winch motor is coupled to the
drum.
2. MOTOR LACKS POWER
Weak battery
– Check fault message in cluster.
– Check battery connections and terminals condition.
– Have the battery checked by an authorized Can-Am Off-road dealer.
Motor is damaged
– Have the winch replaced.
3. MOTOR OVERHEATS
Winch was used for a long period.
– Allow motor and circuit breakers to cool down.
Motor is damaged
4. WINCH WILL NOT RETAIN THE LOAD APPLIED
Load is above capacity
– Reduce load as much as possible.
– Use a block to double the line with a pulley block.
Internal brake damage
38
39
40
WARRANTY
41
BRP LIMITED WARRANTY USA AND CANADA:
CAN-AM WINCH
Bombardier Recreational Products Inc. (“BRP”) warrants its Can-Am winch sold
by authorized Can-Am Off-road dealers and/or distributors in the United States of
America and in Canada from defects in material or workmanship for the period
and under the conditions described below.
Factory Installed On Your New BRP Vehicle

Normal vehicle warranty will apply to this accessory.
Please refer to your specific unit's BRP Operator's Guide for details.
Use other than which the product is designed for will void the product limited
warranty.
Installed by Your Authorized Dealer / Distributor On Your New

or Used BRP Vehicle
For a period of T W E L V E ( 1 2 ) m o n t h s (unless otherwise stipulated or required
by law) starting from the date of the retail sale, this limited warranty covers Parts,
Accessories, and labour. BRP will repair or replace genuine BRP Parts and Ac-
cessories found defective in material and/or workmanship - further to normal use
and service. Labour and collateral damages to the vehicle may be covered only if
the failed part or accessory was installed by a BRP authorized Off-road dealer /
distributor.
warranty.
Not Installed By Your Authorized Dealer / Distributor

by law) starting from the date of the retail sale, BRP will repair or replace BRP
genuine Parts and Accessories if found defective in material and/or workmanship
further to normal use and service. Labour and collateral damages to the vehicle
are not covered if the failed part or accessory was not installed by a BRP author-
ized dealer / distributor.
warranty.
42
BRP INTERNATIONAL LIMITED WARRANTY:
CAN-AM WINCH
by Can-Am Off-road dealers and/or distributors authorized to distribute Can-Am
winch outside of the United States of America, Canada, member states of the
European Economic Area (which is comprised of the states of the European
Union plus the United Kingdom, Norway, Iceland and Liechtenstein), Turkey,
member states of the Commonwealth of Independent States (including Ukraine
and Turkmenistan) from defects in material or workmanship for the period and
under the conditions described below.

warranty.

or Used BRP Vehicle
distributor.
warranty.

warranty.
43
BRP LIMITED WARRANTY FOR THE EUROPEAN
ECONOMIC AREA, THE COMMONWEALTH OF THE
INDEPENDENT STATES AND TURKEY: CAN-AM
WINCH
by Can-Am Off-road dealers and/or distributors authorized to distribute Can-Am
winch in member states of the European Economic Area (which is comprised of
the states of the European Union plus the United Kingdom, Norway, Iceland and
Liechtenstein), in member states of the Commonwealth of Independent States
(including Ukraine and Turkmenistan) and Turkey from defects in material or
workmanship for the period and under the conditions described below.

warranty.

or Used BRP Vehicle
distributor.
warranty.

warranty.
44
CUSTOMER INFORMATION
45
PRIVACY INFORMATION
BRP wishes to inform you that your coordinates will be used for safety and war-
ranty related purposes. Furthermore, BRP and its affiliates may use its customer
list to distribute marketing and promotional information about BRP and related
products.
To exercise your right to consult or correct your data, or to be removed from the
addressee-list for direct marketing, please contact BRP.
By E-mail:
[email protected]
By mail:
BRP Legal Service
726 St-Joseph
Valcourt QC
Canada
J0E 2L0
46
CONTACT US
www.brp.com 10101 Science Drive
Sturtevant, Wisconsin
Asia 53177
U.S.A.
Room 4609, Tower 2,
Grand Gateway 3 Hong Qiao
Road Shanghai, Oceania
China 200020 6 Lord Street
Lakes Business Park
21F Shinagawa East One Tower Botany, NSW 2019
2-16-1 Konan, Minatoku-ku, Australia
Tokyo 108-0075
Japan 3B Echelon Place, East Tamaki,
Auckland 2013,
Europe New Zealand
Oktrooiplein 1/402
9000 Gent South America
Belgium Rua James Clerck Maxwell, 230
TechnoPark Campinas SP 13069-380
Itterpark 11 Brazil
D-40724 Hilden
Germany
ARTEPARC Bâtiment B
Route de la côte d'Azur, Le Canet
13590 Meyreuil
France
Ingvald Ystgaardsvei 15
N-7484 Trondeim
Norway
Isoaavantie 7
PL 8040
96101 Rovaniemi
Spinnvägen 15
903 61 Umeå
Sweden
Avenue d’Ouchy 4-6
1006 Lausanne
Switzerland
North America
565 de la Montagne Street
Valcourt (Québec) J0E 2L0
Canada
Sa De Cv, Av. Ferrocarril 202
Parque Ind. Querétaro, Lote2-B
76220
Santa Rosa Jáuregui, Qro., Mexico
Sturtevant, Wisconsin, U.S.A.
47
CHANGE OF ADDRESS AND OWNERSHIP
If your address has changed or if you are the new owner of the vehicle, be sure
to notify BRP by either:
– Notifying an authorized Can-Am dealer.
– N o r t h A m e r i c a O n l y : calling at 1 888 272-9222.
– Mailing one of the change of address cards on the following pages at one of
the BRP addresses indicated in the Contact Us section of this guide.
In case of change of ownership, please join a proof that the former owner agreed
to the transfer.
Notifying BRP, even after the expiration of the limited warranty, is very important
as it enables BRP to reach the vehicle owner if necessary, like when safety re-
calls are initiated. It is the owner’s responsibility to notify BRP.
S T O L E N U N I T S : If your personal vehicle is stolen, you should notify BRP or an
authorized Can-Am dealer. We will ask you to provide your name, address,
phone number, the vehicle identification number and the date it was stolen.
48
49
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50
51
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52
NOTE:
53
NOTE:
54
NOTE:
55
NOTE:
56
Model No.
63
WARNING
TO REDUCE THE RISK OF SERIOUS INJURY PR DEATH, read this Operator’s Guide
and safety labels.
AVOID INJURIES
– All moving components may create hazardous situations, which can be avoided
when following proper usage of the winch. Refer to all instructions in this guide to
help you proceed in a safe manner, but always remain of dangers specific to your
application. Each situation has it own risks.
OPERATE RESPONSIBLY
– Always inspect and confirm the safe operation condition of your which prior to
winching.
– Never allow anyone to operate the winch unless this person is responsible and has
experience with winching. Consider supervising new operators.
– Discuss the safety information with anyone who will be using the winch. Be sure
that everyone understandings the signs for proper winching.
BE QUALIFIED AND RESPONSIBLE
– Become completely familiar with the operational controls.
– Never use this winch with drugs or alcohol, or if tired or ill. These slow reaction
time and impair judgment.
®TM and the BRP logo are trademarks of Bombardier Recreational Products Inc. or
its affiliates.
©2021 Bombardier Recreational Products Inc. All rights reserved.
www.brp.com
SKI-DOO® SEA-DOO® CAN-AM®
LYNX® EVINRUDE® ROTAX®
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CAN-AM WINCH

Read this guide thoroughly. It contains important safety information.

219002228 Original Instructions

TM® Trademarks of BRP or its affiliates.

Español Es posible que este manual esté disponible en su idioma. Consulte a su

Covered Winch Models

In Canada, products are distributed and serviced by Bombardier Recreational

This page is intentionally blank

Know Before you Go

The safety alert symbol indicates a potential injury hazard.

About this Operator's Guide

Accessories and Modifications

Operator - Be Qualified and Responsible

Inspection Check List

Synthetic rope Verify if rope has any damage, replace if

Wire cable Look for kinks, tight loops, or broken

Avoid Winch Damage

Avoid Breakout of the Rope or the Cable

Avoid the Release of the Rope or the Cable

– No bystanders should be allowed in the work zone.

Avoid Hook Damage

Pulling Your Vehicle From a Fixed Point

Pulling an Object or Using Your Vehicle as a Recovery Vehicle

Load Limit of the Winch

Can-Am HD 3500 1 587 kg (3,500 lb) Always allow a safety factor

Can-Am HD 4500 2 041kg (4,500 lb)

A. Winch-in. Index and arm up, making hand rotations

Vehicle Settings When Winching

1134 kg (2500 lb)

HD 4500S - Aluminum Hawse HD 4500 - 4-way Roller Fairlead,

HD 4500 - 4-way Roller Fairlead, OR

Hawse or Roller Fairlead

Hand Strap Label

Free-spool Hook Stopper

Winch Remote Control

Always make sure to engage the Winch Solenoid

This page is intentionally blank

Power 0.8 kW (1.1 hp)

Power 1.1 kW (1.5 hp)

Power 1.2 kW (1.6 hp)

– Have the winch replaced.

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Factory Installed On Your New BRP Vehicle

Installed by Your Authorized Dealer / Distributor On Your New

Not Installed By Your Authorized Dealer / Distributor

Factory Installed On Your New BRP Vehicle

Installed by Your Authorized Dealer / Distributor On Your New

Not Installed By Your Authorized Dealer / Distributor

Factory Installed On Your New BRP Vehicle

Installed by Your Authorized Dealer / Distributor On Your New

Not Installed By Your Authorized Dealer / Distributor

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