Ensacadora

AF-50K-103A
Operating instruction

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directory
Chapter 1 An overview of the ...................................................................... 6

1.1 Product parameters, functions and features .................................. 6

1.1.1 Product parameters ............................................................ 6

1.1.2 Product features ................................................................. 7

1.1.3 Product features ................................................................. 7

1.2 Main uses and application scope................................................... 7

Chapter 2 Precautions for safe use ............................................................... 8

Chapter 3 Structure characteristics and working principle .............................. 9

3.1 Structure that.............................................................................. 9

3.2 Transport Protection Restoration ................................................ 10

3.3 The working principle of ............................................................ 12

Chapter 4 Product size .............................................................................. 14

Chapter 5 Electrical connections ................................................................ 15

5.1 Air supply connection................................................................. 15

5.2 Panel connection ....................................................................... 15

Chapter 6 Menu description ....................................................................... 17

6.1 Login screen ............................................................................. 17

6.2 Description of touch screen login permissions ............................. 18

6.3 Main interface description .......................................................... 19

6.4 Parameter setting interface description ....................................... 20

6.5 Work parameter interface description ......................................... 23

6.6 Formulation parameters interface description .............................. 25

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 6.7 Calibration scale interface description ......................................... 28

6.7.1 Steps of weight calibration ................................................ 28

6.7.2 Material calibration steps................................................... 29

6.8 Switching quantity interface description ...................................... 30

6.9 Control parameter interface description ...................................... 33

6.10 Communication parameters interface description ...................... 33

6.11 Historical data interface description ......................................... 34

6.12 Description of the interface of automatic balance adjustment .... 35

6.13 User management interface description ................................... 36

6.14 System information interface description .................................. 37

6.15 System function ..................................................................... 40

6.15.1 Backup and restore ......................................................... 40

6.15.2 USB data export ............................................................... 40

6.15.3 U disk upgrade system ..................................................... 41

Chapter 7 Description of basic functions ..................................................... 42

7.1 Basic operating process ............................................................. 42

7.2 Excess and deficiency detection function ..................................... 43

Chapter 8 Common fault analysis and troubleshooting ................................ 44

Chapter 9Maintenance and warranty ......................................................... 46

Chapter 10 Product packaging and transportation protection ...................... 47

10.1 Production packing requirements ............................................. 47

10.2 Transport protection ............................................................... 47

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Chapter 11 Unpack and inspect ................................................................ 48

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 Shenzhen Jermaine Technology Co., Ltd. All Rights Reserved.
Without the permission of shenzhen German technology co., LTD., no
unit or individual shall copy, transmit, transcribe or translate into other
languages in any form or means.
Due to the continuous improvement and update of our products, our
company reserves the right to modify this manual at any time without
notice.To this end, please visit the company's website frequently for timely
information.
Company website http://www.gmweighing.com/

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 Chapter 1 Overview

AF-50K-103A is a kind of particle material quantitative weighing module,

which can carry out high-speed quantitative weighing by controlling the
feeding door and unloading door. Adopt servo motor two-stage fast and slow
speed feeding, so as to achieve the best accuracy and speed.

1.1 Product parameters, functions and features

1.1.1 Product parameters

The power AC220V plus or minus 10%, 50/60 hz

supply

Weighing 10 ~ 50 kg
scale

The weighing ±10g ~ ±25g(* Note 1)

accuracy

Weighing Maximum 900 packs/hour (* Note 1)

speed

Product size Length (LMM) * Width (CMM) * Height

(HMM)

Measuring 86L
bucket volume

Species to be Rice and small grains (such as millet,

tested mung beans, soybeans,sugar etc.)

Note Working 0 ~ 45 DHS C

1: temperature
Packaging
accuracy Maximum R is 90%.H dew is not allowed
and speed humidity
may
fluctuate Ultimate load Instantaneous ultimate load shall not
depending exceed 100kg
on
materials,
feeding materials and other environmental factors. The accuracy and speed are the
test data for using round grain rice in our circulating line.

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 1.1.2 Product features

1. Automatic quantitative measurement function

2. Two material speed (servo control, digital adjustment, automatic

adjustment).

3. Automatic reset function

4. Automatic correction

5. Counting and accumulating functions

1.1.3 Product features

1. Intelligent: only need to set the target value, automatically adjust the
optimal speed under the condition of ensuring accuracy.

2. Easy installation: standard external flange, quick installation.

3. Data export: USB interface, data record export is more convenient.

4. Simple operation: 7-inch / 10-inch touch screen, Chinese and English

display (optional).

5. Material: 304 stainless steel for contact material

6. High-speed and high-precision quantitative weighing: servo motor is

used to drive the gate feeding (free blanking), which is fast and
accurate.

The system has the characteristics of rapid and accurate weighing,

stable and reliable performance, convenient operation and complete
functions.

1.2 Main uses and application scope

This equipment is mainly designed for quantitative packaging of granular

materials under 50KG.The measurable materials are mainly rice and coarse
grains with small particles (such as millet, soybeans, mung beans, sugar, etc.)

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 2. Precautions for safe use

1. The power supply used conforms to the requirements of this

manual;

2. Equipment grounding meets the requirements;

3. Do not carry out mechanical or electrical maintenance when

charged;

4. The mounting frame connected with the product should be firm;

5. Please cut off the power supply and air source when installing
the metering bucket.

6. Weighing bucket, electromagnetic vibrator, sensor is not

allowed to knock. The sensor is not allowed to exceed the
range of use;

7. During the use of the equipment, no part of the body is

allowed to reach into the equipment, and the scale door has
been firmly installed before use;

8. Damage to the product is not allowed;

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Chapter 2. Structure characteristics and
working principle

1.3 Structure

FIG. 1

This product is mainly used for quantitative measurement of granular materials.

The material enters through the inlet. The quantitative process includes two-speed
feeding control, weighing quantitative control and unloading control.The control
system of the equipment can automatically correct the process parameters according
to the different materials and measuring range, which reduces the complexity of
equipment debugging and maintenance and facilitates the use of supporting

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customers.0 is required for use.4 to 0.6 mpa, 1.The air source of 2m³/h is connected to
the air terminal, and the power supply, signal communication and control port (such
as serial port connection end, USB connection and I/O control port) are located in the
electric control box.

1. Fee ding port: material enters through this.

2. Hoisting ring (*4): installation and hoisting.
3. Servo motor and reducer: drive the feeding gate to move, so that the feeding
gate can be opened at different angles to form feeding at different speeds.
4. Optical code panel: it is used for the detection of gate closing in place and
opening to the limit position.
5. Sensor and bracket: Install the sensor hoisting metering hopper.
6. Retain plate: Retards splashing material.
7. Feeding gate (not visible in this picture): driven by servo motor, open at
different angles, the material falls freely at different speed, open the baffle
plate to be visible.
8. Discharging solenoid valve: receiving the unloading signal of the main
control panel, controlling the action of the unloading cylinder.
9. Measuring bucket: hoisted by sensor, loaded with material weighing, volume
about 86L.
10. Discharging cylinder (*2): drive the unloading door to move.
11. Discharging door (*2 opposite): pneumatic control, discharging materials to
the lower institutions.
12. Dust removal interface: docking with dust remover.
13. Electric control box: equipped with main control board and other electrical
components to collect the weight of the measuring bucket and output control
signals.
14. Scale frame: outer frame, upper and lower flange interface and upper and
lower mechanism connection.

1.4 Transport Protection Restoration

This product in order not to damage the sensor in transit. The measuring
hopper is disassembled and inverted in the frame of the scale body. After
receiving the product, it is necessary to install the metering bucket.

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 This product metering bucket adopts quick loading and quick unloading
design. One person can complete the installation of the metering bucket in
10 minutes.

As shown in the figure below:

-> opens the scale rack door plate.

-> loosen the metering bucket fixing bolt.

-> takes out the measuring hopper from the frame of the scale body and
turns it upright (as shown in the figure below).

-> Insert the metering bucket horizontally into the metering bucket bracket
(as shown by the red arrow in the figure below).

Note that the beveled side of the metering bucket should be stuck on the
beveled side of the bracket.

Pay attention to prevent discharge door from opening.

- After > is inserted in place, align the holes and tighten the four lifting ring
bolts.

-> is connected to the discharge cylinder air pipe.

-> installed door panel.

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 1.5 The working principle of

First of all, the equipment starts the two-speed feeding

process, that is, fast and slow feeding. The switching of each speed
feeding is based on the corresponding amount of advance in the
formula as the control cut off point. In order to avoid the impact of
over punching on the measurement, the corresponding time of
prohibition is set. The second step, after the end of feeding, into
the fixed value process, the fixed value time can be set, after the
fixed value, the equipment through the switch output "feeding
complete" signal; In the third step, the device receives the external
"allowed discharging" effective switch signal, the device will drive
the cylinder to open the discharge door of the metering bucket, when
the weight of the material in the metering bucket is lower than the
zero zone value set before, the device drives the cylinder to close

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the discharge door, to complete a quantitative process; Before
starting the next quantification process, the device first carries
out a period of pre-feeding delay, and then carries out the next
feeding, and so on.

Please note that the standard product does not include the
function of clamping loose bag, which needs to be matched with
"clamping loose bag and double scale interlocking PLC" to realize.

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Product size

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 Electrical connections

1.6 Air supply connection

Air source access port Φ6 air pipe (air source standard: 0.4 to
0.5 mpa 1.2 m after/h)

1.7 Panel connection

The interface of the internal control panel of the electric control

box is shown in the figure below:

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1: Input port: 4 customizable switch input interfaces (IN1, IN2, IN3, IN4),
valid for low level, the definition of each port can be selected by
oneself.

2: Output ports: 6 customizable switching output interfaces (01, 02, 03, 04,
05, 06), the definition of each port can be selected by oneself.

3: Motor control port 1: the first group of motor control (M24+, PU1, DR1,
ZT1), used for feeding motor

4: Sensor wire port: sensor wiring port (EX+, EX-, DR1, ZT1).

5: Power line port: the instrument's 24V power port (24+, 24-).

6: Serial port: Serial port of two groups of instruments (A, B, GND).RS485

interface

Serial port 1 (A1/B1,GND): fixed for local HMI connection, communication

parameter is fixed value: protocol,Modbus RTU, slave number :1; Baud rate:
57600; Data format (start bit - data bit - check bit - stop bit) : 1-8-even-1.

Serial port 2 (A2/B2/GND), used by users, its communication parameters

can be set by serial port 1.

7: status indicator light: used to indicate the internal working status of the
instrument and the input/output status.

8: Motor control port 2: the second group of motor control (M24+, PU2, DR2,
ZT2), currently not in use, reserved, PU2, DR2, ZT2 can be used as ordinary
IO port.

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 Please note that the IO port's 24V+/- and the power 24V
terminals are not connected inside the control panel.IO ports can be
powered with either an internal or external 24V power supply.

Please note that the motor control port of 24V+/- is connected

inside the control panel and the power supply of 24V+/-.That is, the
motor control port must use the same 24V power supply as the
control board power supply.

Menu description

Login screen

Interface description: after the boot before the login interface.

Display information can be customized in the system information page, you
can set the automatic login in the user interface.

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 1.8 Description of touch screen login permissions

Interface description:

Login information: display the level of the logged user.

System date time: the date and time of the current system.

Packing status indicator: current packing status indicator.

Weight display area: display the current weight and weight unit. If
the weight overflows or the sensor overflows, there will be a
reminder in Chinese in this area, such as: positive weight overflow,
negative weight overflow, etc.

Login account selection area: display all accounts currently available

for selection.

User password input box: select the user account and enter the
corresponding user password

Note: As shown in the figure above, the initial password of the

three operators is "1"/" 2 "/" 3 ", the initial password of the
administrator is "0", and the password of the Engineer is "000",
which is the highest password provided to customers. The user is
reserved for the manufacturer and is not open to users. The top left
corner of the image will indicate the current login permissions.
Different user logins correspond to different operating permissions,
which are described in terms of engineer operating permissions below.

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[In order to ensure the security of the device, please change the
initial password in time.]

1.9 Main interface description

Interface description:

1. Identity box 1 indicates the status of the device:

① Communication status: The icon is green when
communication is normal.
② Zero mark: The icon is green when the current weight is
at zero.
③ Weight stability mark: when the current weight is stable,
the indicator icon is green.
④ Opening mark: the opening of the current material door.
In addition, the main interface also allows feeding and unloading,
current weight, running or stop state display.
2. Identification box 2 displays the current material number and
formula number, which can be set and replaced.
Click the recipe setting button on the right to modify the current
recipe parameters.
3. Label box 3 displays the packaging total and the total packaging

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total of the current formula respectively. Click the right button to
do so
Recorded data cleaning.
4. Identification box 4 shows the current state of the device at run
time, and the corresponding manual operation can be carried out when
the device is stopped
Action (Invalid run-time action).For example, in the stop state,
click "Quick Add" button to realize "Manual Quick Add"......
5. Identification box 5 represents the amount of advance that can be
set for the current formulation of the current material.
6. Identification box 6 represents the opening setting of the feeding
door for the current formulation of the current material.
7. Identification box 7 represents the time taken by each process of
the last packaging process and the results of the packaging.
8. Below the button, you can prompt the operation or enter the
corresponding page.

1.10 Parameter setting interface description

Interface description:

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Working parameters: the basic parameters of the product can be set on
the working parameters interface, such as the zero clearing
range, zero clearing time, discharging mode and so on.

Communication parameters: communication parameters of the product can

be set on the interface of communication parameters. The
serial port is used to communicate with the built-in touch
screen. The parameters can not be modified, but can be
adjusted automatically through the serial port. Serial
port 2 can be used as external serial port, communication
parameters can be set by themselves, but should be unified
with communication equipment (see 6 for detailed
introduction.10 Communication interface description).

Formulation parameters: the formula parameter interface can modify

the current formula number, and modify the parameter values
of the current formula, such as changing the advance
amount, opening degree, unloading time and so on.

Historical data: the historical data interface can query the previous
packaging records and export the packaging record data to
the U disk at the same time.

Calibration: Calibration interface can be zero calibration, weight

calibration, material calibration, and maximum range
setting.

Automatic adjustment scale: user in automatic callback interface can

be set up only the target and the number of runs, click the
start after the call button, equipment is up and running,
in the corresponding number to adjust the schedule of
values for a, completes the callback to call the number, if
meet the needs of users, the user can press the save

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 button, will automatically adjust the data as the current
formula value after the nc data, if you quit, debugging
data recovery as conservative data of factory.

Input/output: in this interface, users can define and set the input
quantity and output quantity according to their own needs.
Among them, this control board has 4 input switches and 6
output switches (for detailed introduction, please see
4).Switching quantity description).

User management: users can switch permissions in the user management

interface.

Control parameters: partial parameters of the motor can be set in the

user parameter interface.

System information: the current software version of the touch screen

and the software version of the control board will be
displayed in the system information interface. The control
board program can be updated by the USB flash drive in the
internal USB flash drive upgrade interface (see 6 for
details).14 U disk upgrade instructions).

Users can also reset the parameters, but also for the time
and screen display related Settings.

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 1.11 Work parameter interface description

Working parameters 1 Figure

Working parameters 2 Figure

Interface description:

（1）Cleaning range: Cleaning range (1%~99% of full scale).

（2）Automatic zero clearance interval: indicates that in the process
of packaging, the corresponding number of packaging times

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 will automatically clear to zero.

（3）Start additional zero clearance times: if the automatic zero

clearance interval is not set to 0, then the second balance starts
after starting.
Before feeding, zero clearance shall be performed continuously, and
the number of execution shall be equal to this parameter .For
example, attach
The number of zero clearing is equal to 2, then after starting, the
second and third scales are all zero clearing before feeding.
（4）Zero-clearing additional delay: the scale that needs to be reset
(either automatic reset interval to or additional reset) is reset
Before, add this delay. That is, the need to clear the scale, go
before feeding delay + this delay
After, the implementation of zero.
（5）Automatic reset: when the meter is powered on, whether the reset
operation is automatically performed.
（6）Zero tracking range/time: zero tracking range 0~9d is optional,
zero tracking is not carried out.
The zero tracking time is 0.001-9.999 can be set.
（7）Automatic clean - up failure processing: automatic clean up
after the failure of processing
（8）Stabilization time: Stabilization range 0~99d is optional
（9）Stabilization time: the weight is stable if the change amount of
the weight in the stabilizing time does not exceed the range of the
stabilizing time; otherwise, Instability.
（10）Running filtering level: the filtering level used in the
process of running, the larger the filtering effect is better, but
lag the greater the after.
（11）Stop filtering level: The filtering level used in the stopped
state. The larger the filtering effect, the better, but lag the
greater the after.
（12）Accumulation of manual unloading: whether the packing weight is
included in the accumulative switch during manual unloading.
（13）Constant weight maintenance: the weight display remains
unchanged after the end of the fixed value time until the discharge
is completed change.
（14）Adaptive Switch: If this switch is turned on while the device
is in operation, the device will be based on the adaptive level.
Automatically adjust the scale.
（15）Adaptive & Automatic Adjusting Level: It can be divided into
four levels in total. Level 0 is the fastest and the higher the level
The higher the speed is, the slower the time difference between
adjacent levels is 0.2 s.
（16）Discharging mechanism type: pneumatic and electric optional.

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（17）Unloading mode: time control Unloading: set the time, when the
discharge.
Delay discharge in zero zone: Delay discharge begins
after reaching zero zone.
（18）Over-range protection: when turned on, from the calibration
zero point (plus the zero cleared part), the weight is large
Is equal to specification *1.2, it is determined to be OFL,
regardless of whether the maximum range is exceeded.Prevent clearing
will be heavier
After the quantity is cleared to 0, it shows that the weight is
small, but the material has actually overflowed.
（19）Positive error mode: in the feeding process after opening, the
error band generated by the feeding result will be biased to
positive.
（20）Timing mode: discharge signal output continuous discharge time
(set in the formula parameters) and then off.discharge
After the end of the discharge of abnormal judgment;
Zero zone mode, signal signal output, until
The weight is lower than the zero zone value, then
start the unloading delay time, when the time is up, close the
unloading
The signal.After entering the discharge delay, there
is no need to judge the weight.

1.12 Formulation parameters interface description

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 Formula parameters 1 Figure

Formulation parameters 2 Figure

Interface description:

（1）Target : the weight to be weighed.

（2）Fast Remain: in the quantitative process, if the weighing value
is greater than the target value - fast adding advance, then close the
fast adding.
（3）Adding and adding advance: In the quantitative process, if the
weighing value is greater than the target value - adding and adding
advance, the adding and adding will be closed.
（4）Drop value: In the quantitative process, if the weighing value is
greater than the target value - drop value, the slow adding is closed.
（5）Zero zone value: in the quantitative process, if the weighing
value is less than or equal to zero zone value, then start the unloading
time delay timer.
（6）Recipe number: The number of the current recipe.
（7）Fast Step: The opening of the material door when the material is
quickly added.
（8）Medium step: the opening of the material door when the material
is added.
（9）Slow step: The opening of the material door when the material is
slowly added.
（10）Set time: Set time.
（11）Formulation independent opening: If this switch is on, the
independent opening of this formula is used; otherwise, the independent

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opening of this formula is used
The opening under a table.
（12）Number of combinations: This is a read-only item. If model 0350
is selected, set the target value to 7kg-Between 10kg, the equipment
will be set to the combination feeding mode, that is, the first weighing
only Rough packaging of 5kg, the second weight is packaged on the basis
of the target value - the first weight.
（13）Time-delay T1 before feeding: at the beginning of the
quantitative process, the feeding process starts after the time delay
T1.
（14）OSS switch: The switch with OSS detection enabled.
（15）Out of tolerance: In the quantitative process, if the weighing
value > target value + over tolerance value, it will be judged as out
of tolerance.
（16）Defect value: In the quantitative process, if the weighing value
is less than the target value - the defect value, it is judged as the
defect value.
（17）Over-under-error alarm time: The duration of the output of the
over-under-error alarm after the over-error and under-error are
detected
After this time, the automatic output of over and under error alarm is invalid.
（18）Pause switch: in case of overbalance or underbalance, the meter
will stop and wait for the user to deal with it. At this time, "clear
alarm" can be provided.
Then continue to run; It can also return to the stop state after "emergency
stop".

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 1.13 Calibration scale interface description

Interface specification

（1）Unit: fixed as Kg
（2）Minimum Division: 1 2 5 10 20 50 optional.
（3）Over capacity mode: the display on the screen after exceeding the
range.
（4）Decimal point: fixed to 0.000 decimal places.
（5）Maximum Division: 0 ~ 999.999 can be set.

1.13.1 Steps of weight calibration

1. Zero point calibration: empty the hopper and close the discharge door.After
the weight is stabilized, click [Zero Calibration]. During the calibration
process, the above weight display area will display the calibration results, and
stability will be displayed after successful calibration.

2. Gain calibration: add a weight to the weighing mechanism. After the weight
is stable, click the weight input box of the weight and input the weight of the
weight to conduct gain calibration.After successful calibration, the weight
displayed in the weight display area is the weight of the input
weight.Otherwise gain calibration fails, try again.

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 1.13.2 Material calibration steps

1, zero calibration: the method is the same as the zero calibration of the
weight calibration scale.

2. Gain calibration:

A, Use [Automatic Feeding] (automatically run a scale according to the

current formula target value) or [Manual Feeding] (click once to open fast
adding, click again to close fast adding). After the feeding stops and the
weight is stable, click [Record Weight] to save the current displayed value.

B. After the bag is put, click "Clamp Bag" to clip the bag, then click "Unload"
to unload all the physical material in the hopper into the bag, click "Clamp
Bag" again to loosen the bag and weigh the material in the bag (pay attention
to remove the weight of the bag).

C. Click the input box of "Double Balance Weight" and enter the material
weight obtained by Double Balance for calibration. Wait for the calibration to
be successful.After successful weight calibration is completed, exit the menu.

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 1.14 Switching quantity interface description

Switching quantity 1 figure

Switch quantity 2 figure

（1）Input port (IN01, IN02, IN03, IN04)

（2）Input ports (ZT1, ZT2) are fixed as the photoelectric signal of
the motor in place
（3）Output ports (OUT01, OUT02, OUT03, OUT04,OUT5, OUT6,) can be
customized by customers:
（4）The output ports (DR1, DR2, PU1, PU2) are fixed as the direction

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signal and pulse signal of the motor.
（5）Switching quantity test: after opening, it can test whether the
signal of the corresponding switching quantity is normal
Input side definition:

The default
The port number Custom list
definitions
0: No definition
1: start
IN1 0 no definition 2: stop
3: stop
4: reset
5: Feeding is allowed
6: Discharging is allowed
IN2 0 no definition 7: Clear the alarm
8. Reserves (not used)
9: Open/close the discharge
door
10: manual unloading
IN3 0 no definition 11: Manual slow add
12: manually add
13: manual fast add
14: Manual cleaning
15: Start/stop (double edge)
0 no definition
16: Start/Emergency Stop
IN4
(double edge)
17: Manual unloading (double
edge)
ZT1 0 no definition 18: manual slow adding
(double edge)
19: manually add (double
edge)
20: manual fast adding
ZT2 0 no definition (double edge)
21: Manual cleaning (double
edge)
22: reset
23: Emergency stop (level)
24: The feeding door is
closed in place
25: opening limit of feeding
door
26: The discharge door is
closed in place
27: discharge door closing
limit

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Output end definition:

The default
The port number Custom list
definitions
0: No definition
IN1
0 no definition 1: run
2: Feeding request
IN2 3: quick add
0 no definition
4: add
IN3 5: slow
0 no definition
6: fixed value
IN4 0 no definition 7: discharge
8: over and under difference
IN5 0 no definition 9: alarm
10. Reserves (not used)
IN6 0 no definition 11: The preset number of
DR1 0 no definition packages is complete
12. Complete the packaging at
one time
PU1 0 no definition
13: stop
14: Discharging motor is in
DR2 0 no definition positive rotation
15: Discharging motor reverse
PU2 0 no definition 16: feeding stepper motor DR
17: Discharging stepper motor
DR

PWM1 No definition 1: Universal switching

quantity
PWM2 No definition 2: feeding motor control
3: Unloading motor control

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 1.15 Control parameter interface description

Interface specification

（1）Time of fast, medium and slow prohibiting judgment: at the

beginning of quantification, in order to avoid overshooting, weight
judgment is not made at this time.
Fast plus, plus, slow plus always works
（2）Maximum opening of feeding motor (number of pulses).To protect
the motor, allow the maximum opening of the motor after starting.
（3）Feeding motor state: stop, open, origin and open four states can
be seen.
（4）Operating frequency of the feeding motor: the frequency of the
feeding motor when it is working normally.
（5）Feeding motor start frequency: the frequency at which the feeding
motor starts.

1.16 Communication parameters interface description

Interface description:

（1）Address number: slave number.That is, the ID number of the serial

port communication

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（2）Protocol type: communication protocol, select the protocol of
serial communication.
（3）Baud rate: Select the baud rate of the serial port.
（4）Byte format: data format.Initial value.1-8-E-1 (8-bit data bit -
parity - 1-bit stop;)
（5）Double register order: Modbus high and low word. The order of
high word first is ABCD, and low word first The order is CDAB.
（6）HMI current communication parameters: display the current
communication parameters of the touch screen.
（7）Current status of serial port 2: displays the current status of
serial port 2.

1.17 Historical data interface description

Interface description:

（1）Automatic/manual refresh: How data is refreshed.

（2）U disk export: can export packaging data.
（3）Clear data: Clear the wrapper data.

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 1.18 Description of the interface of automatic balance

adjustment

Interface description:

（1）Material number/name: You can set the material number and name.
（2）Recipe number/target value: Sets the recipe number and target
value.
（3）Adaptive & Automatic Adjustment Scale Grade: It can be divided
into four grades in total. Grade 0 is the fastest and the grade is
higher
The higher the speed is, the slower the
time difference between adjacent levels is 0.2 s.
（4）Open degree automatic adjustment: this function is not open.
（5）Feeding level: not set, display the current feeding level.

Steps and instructions for automatic balance adjustment

Schedule and opening is divided into two columns, as shown in

the above the oval box's data, automatically adjusting the said
value of rectangular box save the value of the data for the
current recipe, users only need to set the number of scales
(range 3-10), click the start after can be in the process of
automatic adjustment scale, equipment according to set

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 automatically adjustable scale level automatically adjustable
scale, the scale number of arrival device will automatically
stop, at the same time, the user can choose according to
automatic adjusting the scale value save or give up, keep will
automatically adjusting the scale of values stored to the current
formula, give up the automatic adjusting the scale of value
reduction is conservative values.If the scale adjustment fails to
meet the user's requirements, the customer can start the
automatic scale adjustment again, and the equipment will be
adjusted and corrected again on the basis of the previous scale
adjustment.Users can also modify parameters such as advance and
opening according to the current permissions.

1.19 User management interface description

Interface description:

Displays the current login user, can change the password and set the
automatic login.

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The user level of this system is divided into four levels, from high
to low: reserved user (used by manufacturers), engineer, administrator
and operator.

Taken the cancellation

After logging in, if you want to log out or switch users, you can
click User Log Out

To switch users, after logging out in the user management

interface, enter the corresponding user's number and password in the
login interface to enter the corresponding user

★ Change password
Path: Parameter Settings User Management Change Password Click the
password input box to follow the prompts

System information interface description

System information 1 diagram

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 System information 2 figure

System information 3 figure

Interface description:

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 System information 1 is the equipment information diagram.You can
see the name of the device, model, software version, manufacturer,
support phone number, and so on.

System information 2. The picture shows the recovery of factory

Settings.Engineers can perform formula parameter reset, switch
definition reset, peripheral parameter reset, working parameter
reset, calibration parameter reset, communication parameter reset,
adaptive parameter reset and so on.

System information 3 shows the setting diagram of the touch

screen.The engineer can set the parameters of the touch screen.

U disk upgrade figure

USB flash drive upgrade interface, click the USB flash drive
upgrade from the system information 1 diagram to enter the USB flash

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drive upgrade diagram, enter the USB flash drive upgrade interface to
upgrade the program USB flash drive. The steps are as follows. Please
check the chapter of USB flash disk upgrade system:

1.20 System function

1.20.1 Backup and restore

The interface of "System Information 2" includes the functions of

parameter reset, parameter backup, parameter restoration, parameter
import and export.The details are as follows:

Restore factory Settings -- reset all system parameters to default

Settings.
Operating parameter reset -- reset the system basic parameters to
the default configuration.
Calibration parameter reset - reset system calibration parameters
related to the default configuration.
Recipe Parameter Reset - Resets the system recipe parameters to
the default configuration.
Peripheral Parameter Reset - Resets system peripheral parameters
to the default configuration.
Adaptive Parameter Reset - Resets the system adaptive parameters
to the default configuration.
Communication Parameter Reset - Reset system communication
parameters to the default configuration.
On - off definition reset - reset system on - off definition to
default configuration.

1.20.2 USB data export

Can export HMI internal history data to USB drive.After the USB
flash drive is inserted in the back of the HMI, the controller
recognizes the USB flash drive normally, and the button "USB flash
drive export" will display black.Otherwise, the data path and
filename are exported as follows:

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 "USB flash character :\data_gm\ gmf01packdata_yyyymmdd.csv '"
(yyyymmdd: indicates the date of the export time).Excel software can
be opened to view and process.

Please note that the USB flash drive needs to be plugged into
the USB port at the back of the HMI.

1.20.3 U disk upgrade system

First plug in the USB flash drive, click the USB flash drive
upgrade from the system information 1 diagram to enter the USB flash
drive upgrade diagram, enter the USB flash drive upgrade interface
can be upgraded to the program USB flash drive. Here are the steps:

-> click ready to upgrade

-> inserts a USB disk with upgrade file into the USB interface of
the main control board. The path and file name of the upgrade file
are as follows:

"U disk identifier: \ up_gm \ GMF01C gm"

Please note that the USB disk needs to be inserted into the USB
interface of the main control board.

-> waits for the interface to show that the USB flash drive is
ready, and the upgrade file version number is displayed: if not
ready, please check whether the USB flash drive (USB2.0,FAT32 format)
and directory name and file name are correct.

-> input upgrade verification code "F01F01"

-> click to perform the upgrade

-> waits for upgrade to complete.

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 If the upgrade was successful, it will be shown as successful,
otherwise it will be shown as failed. The upgrade file stored on the
USB flash drive will look like the image above.

[If you do not have the upgrade file, you need to call the technical
support department of our company to get the USB disk upgrade file]

Description of basic functions

1.21 Basic operating process

When the external input operation signal is valid, the meter enters
the running state and starts the automatic packaging process.

The basic automatic packaging process is as follows:

1. Judgment before starting, whether the target value is set

reasonably, whether the size of the feeding door needs to be
adjusted, etc.

2. Determine whether the "allow plus" signal is valid.If not,

wait.If it works, start the next step.

3. Delay time before starting feeding.

4. Delay before feeding to after, start fast, medium and slow

signal feeding.(To set the relevant advance amount, you can
click on the interface of "Automatic Scale Adjustment" to get
the relevant parameters automatically).

5. After feeding, output fixed value signal and start fixed time.

8. Record the current weight value as the result of the scale

after the fixed time.

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 9. Over-under-error switch, if turned on, will be processed for
the over-under-error function.

10. Judge whether the signal of "allowable discharge" is

effective, and output discharge if it is effective.(If the allowable
discharge signal is not defined, the output discharge will start
directly.)

11. When the discharge time is up, turn off the discharge output
and output the completion signal.

12. After the completion of a basic packaging process, proceed to

the next packaging process and start the delay time before feeding.

1.22 Excess and deficiency detection function

After the over and under detection function is turned on, the
current feeding result will be judged after the completion of the
fixed value holding time in the operation process:

The target value - the under-difference value ≤ the feeding result

≤ the target value + the over-difference value, then it is
judged to be qualified.

The feeding result > target value + out of tolerance value is judged
as out of tolerance, and the out of tolerance alarm signal is
output.

If the feeding result is < target value - under-difference value, it

is judged to be under-difference, and the over-under-difference
alarm signal is output.

When the overage and underage situation occurs, if the overage and
underage pause switch is turned on, the controller will temporarily
determine the packaging process and prompt the overage and underage

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 pause and wait for the user to process. The user can input clear
alarm signal to continue the packaging process or input emergency
stop signal to enter the stop state and no further packaging.

Common fault analysis and troubleshooting

Common fault features, possible locations, causes, inspection and elimination

methods in the process of use.

The The fault why To deal with

seri phenomenon
al
numb
er

1.The storage bin is 1.Feed the storage bin

out of stock
The 2.Open the door

equipment 2.The bin door is not

3.Connected to air
starts open
1 4.Increase the pressure or turn on
without 3.Air leakage after
the pressure switch
dropping
4.Air source pressure
material
is too low or no
pressure

No 1. Equipment failed to 1. Check and exclude

unloading receive pouch 2. Set the corresponding
2 after signal combination times according to
weighing 2. Number of the specific needs
combination of

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 single scale is not
set to 0
1. Equipment not 1. To a scale
calibrated 2. Fast ban than the appropriate
2. The fast disable is time to reduce
The actual
too large than the 3. Increase the pressure
weighing
time setting
3 has been
3. Air source pressure
out of
is too low,
tolerance
resulting in a long
closing time of the
feeding door
1.There are strong 1.Check and exclude
winds or strong 2.Check the sensor and replace it
Indicated vibrations in the if necessary
4 value is surrounding
not stable environment
2.Weight sensor
failure
1.Weight sensor 1.Check the sensor and replace it
failure if necessary
The
2.It was not cleared 2.Stop reset
weighing
before use 3.recalibrate
5 weight is
4. Equipment not 4.Increase discharge time
not up to
calibrated appropriately
standard
5. Incomplete
discharge
1.U disk is damaged 1.Replace the U disk
Data
2.Interface of U disk 2.Check the interface
6 cannot be
in electric control
exported
box is damaged

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 Maintenance and warranty

In order to ensure the weighing accuracy of the equipment, do not place the
equipment in a cold and wet environment. Clean the dust caused by materials
inside the equipment regularly according to the use situation. Remember to
close the door of the electric control box after daily use or maintenance.

● Warranty principle

In principle, the first installation and commissioning should be carried out

by our professional and technical personnel or by a company entrusted by our
company.

Equipment failure caused by the following conditions is not covered by our

warranty:

⚫ Fail to follow the instructions

⚫ Unauthorized installation without professional guidance
⚫ Make structural changes to the equipment
⚫ Unauthorized damage to equipment
⚫ Incorrect programming and operation
⚫ Natural damage of equipment

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 ⚫

Product packaging and transportation

protection

1.23 Production packing requirements

1 GB/T4857.3 Basic test for transportation package, Stacking test

method under static load.

2 Meet the anti-vibration requirements of long distance road

transportation, GB/T4857.7 basic test of transportation package,
sinusoidal vibration (fixed frequency) test method.

1.24 Transport protection

Adopt reverse measures for transport protection restoration. Here are the
steps:

1. The measuring bucket shall be disassembled and fixed upside down in

the frame of the scale body.

2. The lower flange of the equipment is fixed on the bottom plate of the
transport wooden box by bolts.

3. Wrap film around the surface of the equipment.

4. Seal the wooden box.

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 5.

Unpack and inspect

1.Accessories: equipment side panel open key, packing list, invoice, product
specification and quality inspection list

2.Open the box to check whether the accessories are complete and whether
the equipment packaging is damaged

3.If you have any questions, please feel free to contact us

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