Separator
Separator
positive and negative electrodes. Its primary role is to prevent direct contact between
these electrodes while enabling the flow of lithium ions during the charging and
discharging process.
Early separators were made of rubber, glass fiber mat, cellulose and polyethylene plastic.
Wood was the original choice but it deteriorated in the electrolyte. Nickel-based batteries
use separators of porous polyolefin films, nylon or cellophane. The absorbed glass mat
(AGM) in the sealed lead acid version uses a glass fiber mat as a separator that is soaked in
sulfuric acid.
Material for a separator: Commercially available Li-ion cells use polyolefin as a separator.
This material has excellent mechanical properties, good
chemical stability and is low-cost. A polyolefin is a class of polymer that is produced from
olefin by polymerizing olefin ethylene. Ethylene comes from a petrochemical source;
polyolefin is made from polyethylene, polypropylene or laminates of both materials.
The Li-ion separator must be permeable and the pore size ranges from 30 to 100nm. (Nm
stands for nano-meter, 10-9, which is one millionth of a millimeter or about 10 atoms thick.)
The recommended porosity is 30–50 percent. This holds enough liquid electrolyte and
enables the pores to close should the cell overheat.
The separator should be as thin as possible so as to not add dead volume and still provide
sufficient tensile strength to prevent stretching during the winding process and offer good
stability throughout life. The pores must be uniformly spread on the sheet to ensure even
distribution throughout the entire separator area. Furthermore, the separator must be
compatible with the electrolyte and allow easy wetting. Dry areas can create hot spots
through elevated resistance, leading to cell failure.
Separators are getting thinner. A thickness of 25.4μm (1.0 mil) is common but some go
down to 20μm, 16μm and now even 12μm without significantly compromising the properties
of the cell. (One micron, also known as µm, is one millionth of a meter.) The separator with
electrolyte in modern Li-ion only makes up 3 percent of the cell content.
Diff site: