3

Tower
Erection
index
3

HYDRAULIC winches
Standard Rope engine
CODE RANGE Configuration Diameter power

AMB101 10 kN Capstan 8 mm 5,1 kW 3.10

AMB200 12 kN Capstan / drum 8 mm 5,1 kW 3.15

2 capstans /
AMB206 / 1 capstan and
AMB207 15 kN 1 drum 8 mm 8,1 kW 3.20

AMC402 30 kN Drum 14 mm 25 kW 3.25

AMC501 50 kN Drum 18 mm 34 kW 3.30

ARS515 50 kN Bull-wheel 16,5 mm 16,5 kW 3.35

SHACKLES

CODE

ALG 3.40

SERVICE SNATCH BLOCKS

CODE

cza / czl 3.45

DERRICKS

CODE

fal 3.50

3
tower erection

The best match between

hydraulic winch
and derrick
Tesmec, worldwide well known for its stringing
technology is also proposing specialized complete
solutions for lifting works and tower erection.

Thanks to the continuous technical improvements,

Tesmec has realized the perfect match between
hydraulic winches and derricks, ensuring the top
level of safety and efficiency: all machines and tools
for lifting works are CE marked.

4
Tower erection: Our Value Proposition
3

Winches: time saving solution Derricks: easy and safe

Hydraulic Winches, that can be used for stringing Top European aluminium alloy and state of the art hand-
operations of low and medium voltage lines, are actually made weldings ensure the best quality and safety.
designed for lifting works, in particular for Tower Erection. Thanks to the modular design, all the models of derricks are
All range is engineered to be light and compact as much as easy to handle.
possible, in order to be easy for maneuvering and positioning. Each section is light and short and can easily be moved even in
The use of these machines reduces the execution time and tough conditions. Every model is designed with a special base
ensures a high level of safety: to simplify the derricks tilting.
+ Closed hydraulic circuit allows to adjust speed while lifting Furthermore, the head of those structures, being swivel,
loads. makes the anchorage process easy.
+ Negative self-active hydraulic brake stops the machine in The standard Tesmec is supplied with external rope passage,
case of overload. typically used hooked to the towers.
+ Integrated Gear-box in the drum structure maximizes However on demand each model can be provided with
efficiency.* internal rope passage, usually preferred for the suspension of
the derricks inside the tower shape.
The machines performances declared are referred to the
medium drum diameter.
Consequently, the max pull value is higher than the pull
declared if taken at the internal drum diameter. Similarly, the
max speed value would be higher than the declared data, if
taken at the external drum diameter.

* only on some models.

5
 tower erection

amb101
HYDRAULIC
winch

MAX MAX ROPE

PULL SPEED DIAMETER

10 kN 1,9 km/h 8 mm
Detachable in 3 parts
Light design

PERFORMANCE * ENGINE AVAILABLE DEVICES

Max pull 10 kN Gasoline 5,1 kW (7 hp) Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Speed at max pull 1 km/h Cooling system AIR market).
Max speed 1,9 km/h Starting system by handle Rigid axle and towing bar detachable,
ALL105
* at 20°C and at sea level for manual towing.
CONFIGURATION
ALL113 Handbarrow.
HYDRAULIC TRANSMISSION Capstan winch.
Negative self-acting hydraulic brake. Drum with automatic level wind
Closed hydraulic circuit for stepless speed
variation in both rotating directions. External diameter 350 mm
Internal diameter 200 mm
Characteristics adt001
Width 390 mm
Capstan diameter 225 mm
Rope diameter 8 mm
Weight 100 kg
Max capacity 280 mm
Weight with ADT001 130 kg

amb101 with all105 amb101 with ADT001 and all105 amb101

760

760

750

980 1360

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amb200
HYDRAULIC
winch

MAX MAX rope

pull SPEED DIAMETER

12 kN 2,1 km/h 8 mm
Big rope capacity
Compact design

PERFORMANCE * ENGINE AVAILABLE DEVICES

Max pull 12 kN Gasoline 5,1 kW (7 hp) ALL100 Conical drum, one side detachable.
Speed at max pull 0,8 km/h Cooling system AIR Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Max speed 2,1 km/h Starting system by handle market).
Pull at max speed 3 kN Torque bar with set-point and
CONFIGURATION ALL103
* at 20°C and at sea level automatic control of maximum pull.
Capstan and drum with automatic level wind.
Negative self-acting hydraulic brake. Trailer 80 km/h. EC type-approved
HYDRAULIC TRANSMISSION Mechanical device to idle the drum. all112 for road circulation with hook Ø 40
Rigid axle for manual towing. mm and lighting system.
Closed hydraulic circuit for stepless speed
variation in both rotating directions.

Characteristics
Drum Specifications
External diameter 495 mm
Internal diameter 273 mm
Width 509 mm
Rope diameter 8 mm
Max capacity 900 mm
Capstan Specifications
Diameter 220 mm
Weight 350 kg
1080
815

1330

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 tower erection

amb206/amb207
Hydraulic
Winches

MAX MAX rope

pull SPEED DIAMETER

15 kN 2,4 km/h 8 mm
LIFTING 2 loads contemporary
Detachable design

PERFORMANCE * ENGINE AVAILABLE DEVICES

Max pull 15 kN Gasoline 8,1 kW (11 hp) Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Speed at max pull 0,35 km/h Cooling system AIR market).
Max speed 2,4 km/h Electrical system 12 V Rigid axle and towing bar detachable,
ALL105
Pull at max speed 5 kN for manual towing.
CONFIGURATION AMB206
* at 20°C and at sea level
Two side capstans.
Negative self-acting hydraulic brake.
HYDRAULIC TRANSMISSION
Closed hydraulic circuit for stepless speed CONFIGURATION AMB207
variation in both rotating directions.
1 side capstan.
1 side drum with automatic level wind.
Characteristics Negative self-acting hydraulic brake.
Drum Specifications
External diameter 378 mm
Internal diameter 220 mm
Width 200 mm
Rope diameter 8 mm
Max capacity 185 mm
Capstan Specifications
Diameter 250 mm
Weight (Mod. AMB206) 300 kg
Weight (Mod. AMB207) 320 kg

amb206 with all105 amb206 with all105 amb207 with all105

1110

1110
1000

1450

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amc402
HYDRAULIC
WINCH

MAX MAX ROPE

PULL SPEED DIAMETER

30 kN 5 km/h 14 mm
Top performance
Available for road use

PERFORMANCE * ENGINE AVAILABLE DEVICES

Max pull 30 kN Diesel 25 kW (34 hp) Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Speed at max pull 1,5 km/h Cooling system water market).
Max speed 5 km/h Starting system 12 V Trailer 80 km/h. EC type-approved for
Pull at max speed 8,5 kN all112 road circulation with hook Ø 40 mm
CONFIGURATION and lighting system.
* at 20°C and at sea level
Drum with automatic level wind. Capstan for lifting operations
Negative self-acting hydraulic brake.
HYDRAULIC TRANSMISSION Hydraulic dynamometer with set-point and Max pul 10 kN
all107
Closed hydraulic circuit for stepless speed automatic control of maximum pull. Max speed 1,5 km/h
variation in both rotating directions. Rigid axle 30 km/h.
Towing shaft with adjustable height. Capstan diameter 220 mm
Mechanical front stabiliser.
Characteristics
Drum Specifications
External diameter 530 mm
Internal diameter 355 mm
Width 700 mm
Rope diameter 14 mm
Max capacity 400 m
Weight 1000 kg

amC402 with all112

1500
1350

1850

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 tower erection

amc501
HYDRAULIC
winch

MAX MAX conductor

pull SPEED DIAMETER

50 kN 6 km/h 18 mm
Top performance
Compact design

PERFORMANCE * ENGINE AVAILABLE DEVICES

Max pull 50 kN Diesel 34 kW (46 hp) Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Speed at max pull 1,3 km/h Cooling system WATER market).
Max speed 6 km/h Electrical system 12 V Capstan for lifting operations
Pull at max speed 10,5 kN Max pul 10 kN
all107
* at 20°C and at sea level CONFIGURATION Max speed 1,5 km/h
Drum with automatic level wind. Capstan diameter 220 mm
HYDRAULIC TRANSMISSION Negative self-acting hydraulic brake.
Closed hydraulic circuit for stepless speed Hydraulic dynamometer with set-point and Trailer 80 km/h. EC type-approved for
variation in both rotating directions. automatic control of maximum pull. all112 road circulation with hook Ø 40 mm
Rigid axle 30 km/h. and lighting system.
Towing shaft with adjustable height.
Characteristics Mechanical front stabiliser.
Drum Specifications
External diameter 700 mm
Internal diameter 457 mm
Width 700 mm
Rope diameter 18 mm
Max capacity 400 mm
Weight 1600 kg
1720
1750

2280

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ars515 / cpa204
Hydraulic
Mini Winch

MAX MAX conductor

pull SPEED DIAMETER

50 kN 1 km/h 16,5 mm
Detachable in 2 parts
Bull-wheel design

PERFORMANCE * ENGINE AVAILABLE DEVICES

Max pull 50 kN Gasoline 16,5 kW (22,1 hp) Rigid axle and towing bar detachable,
ALL105 for manual towing available for
Speed at max pull 0,5 km/h Cooling system AIR ARS515, CPA204 and CPA205.
Max speed 1 km/h Electrical system 12 V CPK206 Power unit connection kit.
Pull at max speed 25 kN Double Power Unit Performance
CONFIGURATION
* at 20°C and at sea level Max pul 50 kN
Working Unit ARS515.
Single power unit CPA204. CPA205 Speed at max pull 1 km/h
HYDRAULIC TRANSMISSION Negative self-acting hydraulic brake.
Closed hydraulic circuit for stepless speed Overcenter valve to control load movement. Max speed 2 km/h
variation in both rotating directions. Hydraulic dynamometer with graduated scale
Pull at max speed 25 kN
to check pulling load.
Characteristics Pulling rope locking device when
all102 capstan is used (compulsory for EC
Bull-wheel diameter 256 mm market).
Bull-wheel material STEEL
Max rope diameter 16,5 mm
Working unit weight 300 kg
Power unit weight (dry) 295 kg
Layout Single

ars515 CPA204
965
980

800
615

750 1100

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 tower erection

alg
Shackles

PIN TYPE ACCORDING TO FEDERAL

SPECIFICATION RRC-271D TYPE IVA, GRADE A,
CLASS 2.
BOLT TYPE ACCORDING TO FEDERAL
SPECIFICATION RR-C-271D TYPE IVA, GRADE A,
CLASS 3.

pin type 209 bolt type 2130

MODEL Al AIB Nominal DIMENSIONS WEIGHT

working shakle Inside Inside Diameter Tolerance
load limit size length width plus of minus
H A B ØD ØE minus Width Screw pin Bolt type
type 209 2130
ALG050 5 kN 1/4 in 28,6 mm 12,7 mm 19,8 mm 7,94 mm 17,5 mm 1,59 mm 1,59 mm 0,05 kg
ALG051 7,5 kN 5/16 in 31 mm 13,5 mm 21,4 mm 9,53 mm 20,6 mm 1,59 mm 1,59 mm 0,08 kg
ALG052 10 kN 3/8 in 36,5 mm 16,7 mm 26,2 mm 11,1 mm 24,7 mm 3,18 mm 1,59 mm 0,14 kg
ALG053 15 kN 7/16 in 42,8 mm 18,3 mm 29,4 mm 12,7 mm 27 mm 3,18 mm 1,59 mm 0,20 kg
ALG054 20 kN 1/2 in 47,6 mm 20,6 mm 33,3 mm 15,9 mm 30,2 mm 3,18 mm 1,59 mm 0,29 kg
ALG055 32,5 kN 5/8 in 60 mm 27 mm 42,9 mm 19,1 mm 39,7 mm 3,18 mm 1,59 mm 0,60 kg
ALG056 47,5 kN 3/4 in 71 mm 31,8 mm 51 mm 22,2 mm 47,6 mm 6,35 mm 1,59 mm 1,05 kg
ALG057 65 kN 7/8 in 84 mm 36,5 mm 58 mm 25,4 mm 54 mm 6,35 mm 1,59 mm 1,54 kg
ALG058 85 kN 1 in 95 mm 42,9 mm 68 mm 28,6 mm 60 mm 6,35 mm 1,59 mm 2,35 kg
ALG059 15 kN 7/16 in 42,8 mm 18,3 mm 29,4 mm 12,7 mm 27 mm 3,18 mm 1,59 mm 0,36 kg
ALG060 32,5 kN 5/8 in 60 mm 27 mm 42,9 mm 19,1 mm 39,7 mm 3,18 mm 1,59 mm 0,73 kg
ALG061 47,5 kN 3/4 in 71 mm 31,8 mm 51 mm 22,2 mm 47,6 mm 6,35 mm 1,59 mm 1,23 kg
ALG062 65 kN 7/8 in 84 mm 36,5 mm 58 mm 25,4 mm 54 mm 6,35 mm 1,59 mm 1,79 kg
ALG063 85 kN 1 in 95 mm 42,9 mm 68 mm 28,6 mm 60 mm 6,35 mm 1,59 mm 3,75 kg
ALG064 120 kN 1 1/4 in 119 mm 52 mm 83 mm 34,9 mm 76 mm 6,35 mm 1,59 mm 5,31 kg
ALG065 135 kN 1 3/8 in 132 mm 57 mm 89 mm 38,1 mm 84 mm 6,35 mm 3,18 mm 7,18 kg

b
h
Ød

a Øe

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cza / czl
Service
Snatch Blocks

Available open or closed types

Wheels mounted on ball bearings
Special models can be designed on
demand

cza czl

STEEL SERVICE SNATCH BLOCKS Mod. CZA

Swivel connection Dimensions Working Weight
load
Safety hook Eye A B C D E Safety hook Eye
connection connection connection connection
(Open type)
Closed type Open type
CZA370 CZA010 CZA001 108 mm 40 mm 15 mm 20 mm 17 mm 18 kN 5 kg 4,9 kg
CZA033 CZA030 CZA020 138 mm 40 mm 15 mm 27 mm 21 mm 36 kN 8 kg 8,5 kg
CZA141 CZA140 CZA280 185 mm 55 mm 30 mm 30 mm 26 mm 50 kN 12 kg 12 kg

ALUMINIUM ALLOY SERVICE SNATCH BLOCKS Mod. CZL

Swivel connection Dimensions Working Weight
load
Safety hook Eye A B C D E Safety hook
connection connection connection or
(Open type) (Open type) Eye connection
CZL050 CZL040 100 mm 30 mm 22 mm 14 mm 18 mm 6 kN 1,6 kg
CZL080 CZL070 140 mm 40 mm 25 mm 16 mm 18 mm 12 kN 2,8 kg

cza czl

Safety
hook
Safety
hook
Eye Eye
b

connection Connection

d d
b
e

e
a

c c

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 tower erection

fal
Aluminium
Derricks

LIGHT DESIGN
SWIVEL HEAD AND BASE
SPECIAL MODELS CAN BE DESIGNED ON
DEMAND 45°
35
°
C

C C

L
20° 20°

L2
T
T T

Pos. 1 Pos. 2 Pos. 3

Model Total Section Max Lifting Load Weight Snatch Blocks aNCHORING
letngth lengths (not included) rOPES

Pos. 1 Pos. 2 Pos. 3 Upper service Lower service (n° 4 for each)
0° 20° 20° snatch blocks snatch blocks
FAL001 8m 4+4 m 6,5 kN 5 kN 1,5 kN 40 kg CZA010 CZA010 ALT046
FAL010 12 m 4+4+4 m 6,5 kN 5 kN 1,5 kN 65 kg CZA010 CZA010 ALT047
FAL020 8m 4+4 m 10 kN 8 kN 2 kN 45 kg CZA010 CZA010 ALT046
FAL030 10 m 4+2+4 m 10 kN 8 kN 2 kN 60 kg CZA010 CZA010 ALT046
FAL040 12 m 4+4+4 m 10 kN 8 kN 2 kN 70 kg CZA010 CZA010 ALT047
FAL050 8m 3+2+3 m 12,5 kN 10 kN 2,5 kN 50 kg CZA030 CZA010 ALT046
FAL060 12 m 4+4+4 m 12,5 kN 10 kN 2,5 kN 80 kg CZA030 CZA010 ALT047
FAL070 16 m 5+6+5 m 12,5 kN 10 kN 2,5 kN 110 kg CZA030 CZA010 ALT048
FAL080 12 m 4+4+4 m 19 kN 15 kN 3,5 kN 100 kg CZA140 CZA030 ALT043
FAL090 16 m 5+6+5 m 19 kN 15 kN 3,5 kN 130 kg CZA140 CZA030 ALT044
FAL100 18 m 6+6+6 m 19 kN 15 kN 3,5 kN 180 kg CZA140 CZA030 ALT045
FAL110 20 m 5+5+5+5 m 19 kN 15 kN 3,5 kN 200 kg CZA140 CZA030 ALT045
FAL120 12 m 4+4+4 m 25 kN 20 kN 4 kN 120 kg CZA140 CZA030 ALT156
FAL130 16 m 4+4+4+4 m 25 kN 20 kN 4 kN 160 kg CZA140 CZA030 ALT147
FAL140 20 m 5+5+5+5 m 25 kN 20 kN 4 kN 220 kg CZA140 CZA030 ALT015
FAL150 12 m 6+6 m 31 kN 25 kN 5 kN 150 kg CZA380 CZA140 ALT156
FAL160 16 m 5+6+5 m 31 kN 25 kN 5 kN 200 kg CZA380 CZA140 ALT147
FAL170 18 m 6+6+6 m 31 kN 25 kN 5 kN 230 kg CZA380 CZA140 ALT015
FAL180 20 m 5+5+5+5 m 31 kN 25 kN 5 kN 250 kg CZA380 CZA140 ALT015
FAL190 16 m 5+6+5 m 50 kN 40 kN 8 kN 300 kg CZA350 CZA340 ALT155
FAL200 18 m 6+6+6 m 50 kN 40 kN 8 kN 330 kg CZA350 CZA340 ALT155
FAL210 22 m 5+6+6+5 m 50 kN 40 kN 8 kN 400 kg CZA350 CZA340 ALT017

Standard derricks with external rope passage, available on demand with internal rope passage.

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aluminium derricks
3

Fig. 1 Fig. 2

Fig. 3 Fig. 4

ERP - external rope passage IRP - internal rope passage

The derricks with ERP have the lifting rope outside the In case of use inside the tower it is preferable to use a
body structure. derrick with IRP.
This kind of derricks are suitable for every use, even if for In this case the base (Fig. 3) and the head (Fig. 4) are different
center pole use it is suggested the IRP type. in order to guide the rope internally.
The base (Fig. 1) which is a structure manufactured in welded Furthermore, the base has a basket to support the structure,
steel, allows the inclination of the derrick and the use on the with 4 holes for the connection of 4 guy ropes to the tower.
ground. The hook allows the use of the derricks anchored on
the support trestles of the towers.
The head (Fig. 2), also made from a welded steel structure ,
has a swivel plate with 4 holes for the connection of the guy
ropes to the ground.
In case of ERP it is always required to have on top and on the
base a suitable snatch block or hackle.

3.55
03.19_SE_S3_EN_R00