SM 15100
SM 15100
com
DC POWER SUPPLIES Zierikzee, the Netherlands Tel. +31 111 413656
SM1500-series
• SM 15-100
• SM 35-45
• SM 52-30
• SM 52-AR-60
• SM 70-22
• SM 120-13
• SM 300-5
• SM 400-AR-8
PRODUCT MANUAL
Contents:
1 - Datasheet
2 - Safety Instructions
3 - General
4 - Installation
5 - Trouble Shooting
6 - Maintenance & Calibration
7 - EU Declaration
SM1500 SAFETY INSTRUCTIONS
2 Installation Category
The Delta Elektronika power supplies have been evaluated to installation category II (Over voltage category II).
Warning:
When the positive DC power terminal can exceed 60VDC in respect to the negative DC power terminal, additional
external measures must be taken to ensure safety isolation of the DC power terminals and sense connections.
Warning:
When the negative power output of the unit can exceed 60VDC / 42.4Vpk in respect to ground, additional
external measures must be taken to ensure safety isolation of the following:
- power outputs and sense connections
- programming/monitor/status-signals, Interlock, Master/Slave-connections, ACF/DCF-relay
- interfaces with operational isolation
- non-isolated interfaces.
Caution 1: If a low voltage unit has both DC power terminals floating, or if the DC terminals are in series with an
external high AC or DC voltage, the lower DC power terminal can exceed the safe value in respect to ground as
specified in the above warning!
Caution 2: Although a high voltage unit is set to a safe voltage below 60VDC, for safety it must always be considered as
a high voltage unit! Wrong operation, a programming error or an external defect can result in an unsafe high DC output
voltage.
Caution 3: When programming a high voltage unit directly via a PC or via a network connection, either ground the
negative power output or use a safety isolated interface!
For more information and schematics regards Grounding and Safety, see the special application note "Safe operation of
a power supply" on the Delta Elektronika website.
5 Fuses
Fuses must be changed by authorized Delta Elektronika service personnel only, for continued protection against risk of
fire.
6 AC Input Ratings
Do not use an AC Supply which exceeds the AC input voltage and frequency rating of this unit. The AC input voltage
and frequency rating of the Delta Elektronika power supply series are stated in the accompanying datasheet.
7 Live Circuits
Operating personnel should not remove the unit covers. No internal adjustment or component replacement is allowed by
non Delta Elektronika qualified personnel. Never replace components with the power cable connected. To avoid injuries,
always disconnect power, remove external voltage sources and discharge circuits before touching components.
• Indoor use
• Ambient temperature : −20 to 50 °C
• Maximum relative humidity : 95%, non condensing, up to 40 °C
: 75%, non condensing, up to 50 °C
• Altitude : up to 2000 m
• Pollution degree :2
! Instruction manual symbol. The unit will be marked with this symbol when it is
necessary for the user to refer to the instruction manual
o Off (supply)
I On (supply)
11 Canada
This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1, second edition, including
Amendment 1, or a later version of the same standard incorporating the same level of testing requirements
12 cTUVus
This marking shown on the product, its packing or its literature indicates that
it should not be disposed with other wastes at the end of its working life, but
should be collected separately to recycle it responsibly to promote the
sustainable reuse of material resources.
1) OUTPUT
The SM15-100, SM35-45, SM52-30, SM52-AR-60, SM70-22, SM120-13,
SM300-5 and the SM400-AR-8 can either be used as a constant voltage
source with current limiting or as a constant current source with voltage limit-
ing. The change of mode occurs sharply at the crossing of the voltage and
current settings. Fig. 3 - 1 shows the output ranges.
The SM52-AR-60 and the SM400-AR-8 feature an AUTORANGING facility SM 52-30 SM 52-AR-60
where the power supply automatically switches over between two current
ranges. This switching, which is unnoticeable for the user, results in a versa-
tile power supply with twice the output voltage range. This means that for
the SM52-AR-60 the maximum output power of 1560 W is available at both
26 V and 52 V. For the SM400-AR-8 this is 1600 W at both 200 V and 400 V.
° OVERLOAD PROTECTION
The power supply is fully protected against all overload conditions, including
short circuit.
2) INPUT VOLTAGE
The power supplies have a wide input voltage range. SM 300-5
° At line voltages below about 120 V AC the output power has to be derated,
see page 1-2, "Input".
SM 400-AR-8
3) INPUT CURRENT
The unit has active power factor correction (PFC). The input current will
therefore almost be a sine wave. This means that the RMS-value and the
harmonic distortion of the input current will be relatively low.
fig. 3 - 1
4) STANDBY INPUT POWER Output ranges. Every point in hatched
The unit consumes very little power when in standby. This makes it possible area can be used.
to leave the input power on when the output is disabled using the Output
On/Off function (push button on front panel) or the Remote ShutDown input
(pin 5 on connector CON E on the rear panel).
5) EFFICIENCY
The efficiency is very high and constant over a wide output current range.
High efficiency means low power loss and low heat generation.
6) CV REGULATION
The CV-load regulation should be measured directly on the output terminals
because a few cm of cable can have a voltage drop of several mV (at high
current!).
fig. 3 - 2
7) CC REGULATION Measuring ripple voltage
WRONG !
For accurate CC-load regulation, do not use external voltage sensing.
A voltage between S- and minus output will create an error of about 0.04 %
per volt.
A voltage between S+ and + is not critical.The CC-stability is also affected by
external voltage sensing.
Note: when the unit operates in CC-mode, the DCF-LED will be on. When
the unit is in CC-mode most of the time, it is possible to disable the LED with
DIP switch 3 on SW1 (rear panel).
9) ANALOG PROGRAMMING
The output voltage and current can be programmed by an external analog
voltage. This programming is very accurate and linear. The levels are all
standardized on 5 V.
The inputs have a protection circuit formed by a series resistor and a
parallel zenerse (see fig. 3 - 4). The capacitor limits the speed to a safe
value. Note that the analog inputs (and outputs) are not floating, but the
common is connected to the negative output terminal. Wrong con-
nection of Ø can cause earth loops which can trip the fuse. After removing
the fault, the fuse will reset (PTC-fuse). For isolated programming see
next paragraph 10).
pin6
...
...
pin2
pin1
fig. 3 - 8 Location of output terminals and analog programming connector Connector D numbering
18) INTERLOCK
The Interlock connector (CON A) has 2 inputs which have to be fig. 3 - 11 Settings of DIP switch Sw1.
connected together to enable the unit.As soon this connection is in-
terrupted, the output of the unit shuts down.It can be used in combi-
nation with door contacts (safety precaution) or as an emergency
stop.
In case the connection is interrupted the RSD LED will light. In con-
trast with Remote ShutDown, also the DCF LED will be on, DCF
status will be high and the relay contact will change. Once the in-
puts are reconnected, the output will be on again.
The interlock circuit is at the same level as the analog ground , the
S- and the - output.The interlock circuit needs voltage free contacts
and can not be connected in parallel or series with other interlocks .
21) INSULATION
For safety the insulation of the separating components (transform- fig. 3 - 15
ers) between input and output is tested at 3750 Vrms during 1 min- Insulation test voltages
ute. This is tested before assembly.
The voltage limit reads the voltage directly at the output termi-
nals. The setting for the limit must therefore be increased by the
total voltage drop across the load leads.
The voltage display on the front panel and the voltage monitor
output on CON E are connected to the sense leads and there-
fore read the voltage across the load and not the voltage on the
output terminals.
The sense leads are protected against accidental interrup-
tion. The maximum voltage between the output terminals and
the sense inputs is limited at 2.5 V.
fig. 3 - 19
For sensing on a pulsating load, see par. 20) of this chapter.
Master / Slave series operation
fig 3 - 22
Use standard UTP cables
(RJ45) for Master / Slave
operation.
Master unit:
Connect CON B
to Slave1.
Slave unit:
Connect CON C
to Master.
Connect CON B
to Slave2.
Warning:
Never connect CON C
to CON C !
34) COOLING
A low noise blower cools the unit. The speed of the fan depends on the temper-
ature of the internal heatsink. Normally at 50 °C ambient and full load the fan
will not work at full speed.
A special feature is that the fan blows through a tunnel where the heatsink is
situated, the delicate control circuitry is separated and will not be in the airflow fig. 3 - 24
path (see fig. 3 - 24). The fan blows through the tunnel,
Because the air enters at the left and exits at the right side, it is possible to stack where the heatsink is situated
the power supplies, no distance between the units is required. Only the ventila-
tion openings at the left and right side should be free.
For long life the temperature of the air entering on the left side, should be
below 35 °C under normal conditions. Under extreme conditions it should be
below 50 °C.
Note: The control circuit makes the fan start in a pulsating mode, during which
period it can produce a high pitched sound. This is normal.
35) DIMENSIONS
4 INSTALLATION
Warning: carefully read the chapter "Safety Instructions"
in this manual before operating the unit!
5) KEYLOCK
• If the function KEYLOCK is activated, it is no longer possible
to operate the REMOTE/LOCAL button and the OUTPUT
ON/OFF button. This function can be useful to protect the out-
put from accidental shutdown. The function KEYLOCK does
not influence the operating of the CV, CC, CV-limit and
CC-limit potentiometers.
• Units with digital encoders:
For units with Option P220 also the digital encoders for CV fig. 4 - 4
and CC are disabled with the Keylock function. This means Remote control
settings of the voltage and current do not change when the
encoders are operated. It is still possible to operate the analog
CV-limit and CC-limit potentiometers.
• Activate Keylock:
Pressing the buttons DISPLAY SETTINGS and DISPLAY
LIMITS at the same time for more than 3 seconds, activates
the function KEYLOCK. The moment this function is acti-
vated, the LED’s for REMOTE CV / CC and for OUTPUT ON
will blink a few times.
• Disable Keylock:
Pressing the same buttons again for 3 seconds, disables the
Keylock function. The LED’s for REMOTE CV / CC and for
OUTPUT ON will blink again to indicate the new setting.
6) ANALOG PROGRAMMING
• Set DIP switch 1 of SW1 in position RIGHT to select CON E fig. 4 - 5
for programming. Local sensing
• Disable Keylock.
• Set the unit in REMOTE CV for voltage programming and/or in
REMOTE CC for current programming.
Use the REMOTE/LOCAL button and push this button several
times until the right setting is activated.
Note that pushing the REMOTE/LOCAL button will shutdown
the output to avoid accidental damage to the load.
• Connect the programming voltage source(s) (0 - 5 V) to the
analog programming connector CON E on the rear panel (see
fig. 4 - 2 and fig. 4 - 3). Always use a shielded cable (max. 30
meter) for programming.
• Turn the output on again with the OUTPUT ON/OFF button
• If only the voltage is programmed, the maximum current can
still be set with the CC knob on the front panel and vice versa.
If this is not desirable the unit can be ordered with Option P001
or Option P220 in order to have a fixed setting for the CV and fig. 4 - 6
the CC knob on the front panel, see also par. 33) in previous Remote sensing with shielded wires
chapter "Descriptions".
• To avoid hum or noise, the programming cable may have to
be twisted in some cases.
• To program the unit by current instead of voltage, simply use a
parallel resistor as a current to voltage converter.
• Pressing the DISPLAY SETTINGS button will show the pro-
grammed values for CV and CC.
• CAUTION: The analog inputs are not isolated from the output.
The Ø of the prog. input (pin 1) is internally connected to the
S–, the S– is connected to the negative output. To protect the
internal wiring a 650 mA self-resetting fuse is connected in se-
ries (F27_1 on P647). To avoid earth loops, use an isolated
programming source. If this is not possible see next para-
graph 7), for using the optional ISO AMP CARD.
8) Ethernet / IEEE488 / RS232 PROGRAMMING Suggested circuit breakers for protection power supply
• Set DIP switch 1 on SW1 in position OFF for programming Model Type number Brand Remarks
with the PSC-ETH, the PSC-488 or the PSC-232. circuit breaker
With DIP switch 1 in this position, the signals Vprog (pin 11) SM15-100 HTI101 B 100 GE -
and Iprog (pin 3) are disabled on CON E. All the other sig-
nals can still be used. For Ethernet programming CON H SM35-45 S281 UC-Z 50 ABB -
must be used, CON F and G can be used for the user in- SM52-30 S281 UC-Z 32 ABB extra parallel diode
and outputs. on output needed
For IEEE488 also CON H must be used for programming. BYV255V-200
For RS232 programming CON F and G must be used. SM52AR60 S281 UC-Z 63 ABB extra parallel diode
• Set the unit in REMOTE CV for voltage programming on output needed
and/or in REMOTE CC for current programming using the BYV255V-200
SCPI commands (see manual PSC) or using the RE- SM70-22 S281 UC-Z 25 ABB -
MOTE/LOCAL button on the unit. Push this button several SM120-13 S281 UC-Z 16 ABB extra parallel diode
times until the right setting is activated. Setting the unit in on output needed
REMOTE or LOCAL will cause the output to shutdown to BYV255V-200
avoid accidental damage to the load. Turn it on again using
SM300-5 S282 UC-Z 6 ABB extra parallel diode
the SCPI command or with the OUTPUT ON/OFF button.
use with 2 poles on output needed
• Set DIP switch 1 on SW1 in position ON to enable CON E in series 2xBYT261PIV400
again for analog programming.
In this position voltage and current programming on CON F SM400AR8 S282 UC-Z 10 ABB extra parallel diode
and H is disabled. The other functions and signals can still use with 2 poles on output needed
be programmed and read back. in series 2xBYT261PIV1000
5 TROUBLE SHOOTING
1 GENERAL
• In case you need assistance for repairing a unit, please contact
our en gi neers us ing the ad dress "S up-
[email protected]".
• In case you want us to repair the unit, please first fill out the
RMA-form before sending the unit to us. Adding a detailed fault
description will help us to repair the unit as soon as possible.
On our website www.DeltaPowerSupplies.com the RMA-form
can be found under 'Support'.
4 PROGRAMMING OFFSETS
• Unwanted offsets in the programming can be caused by
earth loops.
Fig. 5 - 2 shows a typical earthing problem. In case the load has a
connection to earth and the programming source as well, prob- fig. 5 - 2
lems could occur. Improper choice of the earthing point of the Unwanted programming offsets
load can give a voltage drop of ∆V1. Connecting the minus or
zero to a separate earth connection can give a voltage drop of
∆V2. Because the internal wires of the programming input are
thin, the voltage drops ∆V1 and ∆V2 will be across the internal
wiring as well. Resulting in an error voltage in series with the pro-
gramming voltage.
• The best solution for this is to use a floating programming
source, a floating load or the optional internal ISO AMP CARD
(δ-product).
8 OT LED on
• The temperature of the internal heat sink is too high,
the output has been shutdown to avoid overheating.
• Check if the cooling fan is running.
• Check if the air temperature of the air inlet (left) is below 50 °C and
the airflow is not obstructed.
10 ACF LED on
• The input voltage is too low or was intermittent because of a bad
connection. Disconnect the mains, wait a few minutes and try
again.
As soon as the ACF LED Iights, the settings for Remote CV, Re-
mote CC and Keylock will be saved. If the unit turns back on, it will
have the same settings. For the setting of Output On/Off after
turning the unit back on, the position of DIP switch 2 on SW1 is de-
termining.
If the ACF situation lasts a few seconds, the output will shutdown.
The ACF problem has to be solved first, before the output can be
turned on again.
• Internal error, send unit for repair. See previous paragraph 1).
11 DCF LED on
• The output voltage is below the set voltage. This automatically
happens when the unit is in CC-mode (CC LED is on).
Also with an interrupted Interlock connector, the DCF LED will be
on.
• Internal error, send unit for repair. See previous paragraph 1).
12 PSOL LED on
• The Power Sink is in overload or the temperature of the Power
Sink is too high. See datasheet of the Power Sink option for fur-
ther details.
13 NO LEDS on
• Check input.
• Do not try to repair, but send for repair. See previous paragraph
1).
15 OTHER
• If the problem persists, please fill out the RMA-form on our
website www.DeltaPowerSupplies.com. See previous paragraph
1).
2 COOLING FAN
• The built up of dust on the impeller of the fan and the heat sink fins
depends on the environment. Since the fan has over-capacity,
dust will not present a problem very quickly.
• The internal construction of the power supply is such that no dust
will reach the sensitive control circuitry, only the heat sink in a tun-
nel will be cooled by forced air (see fig. 6 - 1).
• The thermal protection will shutdown the output in case of over-
heating, so the power supply will not be damaged.
• It is advisable to inspect the fan and the heat sink regularly.
3 GALVANIC INDUSTRY
• For using the power supplies in the galvanic industry it is strongly fig. 6 - 1
recommended to take precautions against an aggressive envi- The fan blows through an internal tunnel,
ronment. where the heatsink is situated.
• An aggressive environment with acid, salt, etc. can harm the elec- Always take care to have the air outlet unob-
tronic components. Sometimes even the copper tracks on the structed.
printed circuit boards dissolve.
• To avoid problems, the power supplies should be mounted in a
relatively clean room, or mounted in a cabinet receiving clean air
with over pressure, or a cabinet with a heat exchanger.
4 CALIBRATION
• The power supplies are factory calibrated and normally need no
further calibration.
• Only in special situations, for example after repairing a unit, cali-
bration can be necessary.
5 METER CALIBRATION
• DIGITAL METERS
The full scale indication can be calibrated with R25_31 and fig. 6 - 2
R25_36 on P596 (see fig. 6 - 2).
Meter calibration with 25-turn potmeters on
P596
6 SPECIAL CALIBRATIONS
• The following calibrations must be done by qualified personnel
only. Wrong calibration causes malfunction. These calibrations
are only needed after special repairs.
Warning ! Damage caused by a wrong calibration is not
warranted.
• CALIBRATING THE CURRENT
MONITOR OFFSET.
With R26_73 on P650 the offset of the CC monitor voltage can be
calibrated (see fig. 6 - 3). The unit has to be unloaded, the output
voltage has to be turned off using the OUTPUT ON/OFF button.
Measure the offset voltage of the CC monitor on the programming offset
connector. Calibrate the offset on a negative value between –1
mV and zero mV.
full scale
Warning! wrong calibration can damage the unit.
• CALIBRATING MAX. CURRENT RANGE or CALIBRATING CC
MONITOR FULL SCALE.
Short the output using a low resistive cable. Measure the output
current with an accurate shunt. The maximum output current can
be calibrated with R26_41. R26_41 is located on P650 (see
fig. 6 - 3).
Compliance was demonstrated to the following specification as listed in the official Journal
of the European Communities:
EN 61000-6-3:2007 Generic Emissions (residential, light industrial)
EN 61000-3-2:2014 Power Harmonics
EN 61000-3-3:2013 Voltage fluctuation and flicker
EN 61010:2010 Safety of electrical equipment for measurement, control and laboratory use
EN 50581:2012 Assessment of electrical and electronic products with respect to RoHS
Managing director,
Zierikzee, August 2018