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NMV5000 DCG
High-Precision, 5-Axis Control Vertical Machining Center
NMV5000 DCG HSC

NMV5000 DCG / NMV8000 DCG

NMV8000 DCG
NMV8000 DCG HSC
Three cutting-edge technologies
for outstanding performance
The NMV Series 5-axis control vertical machining center, equipped with DMG MORI SEIKI’s original
technologies: DDM (Direct Drive Motor), which achieves zero backlash and is produced in-house for
maximum reliability, DCG (Driven at the Center of Gravity), which controls vibration and improves acceleration,
and ORC (Octagonal Ram Construction), which offers high-speed, high-precision feed. It can complete all
the machining in one clamping, except for the part being gripped, and achieves high-efficiency, high-quality
machining of complex-shaped workpieces. This state-of-the-art 5-axis control machine is equipped with all
our cutting-edge technologies, to respond to the need for the increasingly complex workpieces.

Awarded the "37th Machine Design Award

(Minister of Economy, Trade and Industry Prize)" The 2009 (39th) Machine Design Award (Distinctive Merit Award)

Received the "2007 (the 3rd) JSME Excellent Product Award"

NMV5000 DCG NMV8000 DCG/40 NMV8000 DCG/50

NMV5000 DCG HSC NMV8000 DCG/40 HSC
Working surface Working surface

φ 500 mm (φ19.7 in.) φ 800 mm (φ31.5 in.)

Max. workpiece swing diameter Max. workpiece swing diameter

φ 700 mm (φ27.5 in.) φ 1,000 mm (φ39.3 in.)

Max. workpiece height Max. workpiece height

450 mm (17.7 in.) 500 mm (19.6 in.) HSC: High Speed Cutting
Outstanding operability
We have reviewed the NMV Series to achieve far better access and operability than earlier 5-axis machines.
The excellent access to the spindle and table allows setup such as fixture adjustment and tool change to proceed smoothly,
reducing machine down time. Maintenance inside the machine is also easier.

With the tilting table on a conventional machine, which is supported at both sides,
the workpiece is at the back when the table is tilted forwards. This makes it hard to
access the workpiece and hard to check the machining status. With the NMV Series,
access to the workpiece is excellent even when the table is turned, giving easier
setup and better visibility.

● Automatic opening/closing protector is standard

-180˚ +160˚

Conventional machine

Workpiece

NMV SERIES

Workpiece

● The photo/diagram show the NMV5000 DCG

Top Box-in-Box Construction
The machine uses the top Box-in-Box Construction that guides and drives the center of gravity of the moving parts with excellent
balance. It also improves servo motor’s responsiveness, making unprecedented speed and acceleration possible.
Also, since the guide parts are fully protected by a cover, they are not affected by temperature changes caused by chips or coolant.
What's more, unlike other 5-axis control machines, there is no overhang. This achieves stable feed even at high speeds, and excellent
thermal stability thanks to its heat-symmetrical design.

Spindle’s center of gravity

Stable accuracy due to the
heat-symmetrical structure

Support structure with

no overhang

Conventional machine NMV SERIES

Guide positions Guide positions

Machine side Machine side

● The photo/diagram show the NMV5000 DCG

Direct Drive Motor B-axis C-axis

The world’s fastest rotary axis drive system, with zero backlash
Transmitting the drive power directly to the rotary axes without using gears eliminates backlash.
Compared with conventional worm gear systems, this dramatically improves transmission efficiency and offers high-speed feed.
And DMG MORI SEIKI makes them in-house, so if they ever do break down, we can fix them quickly, significantly reducing recovery time.

Compared with conventional worm gear systems,

transmission efficiency is dramatically improved
and high-speed feed is possible.

B-axis C-axis B-axis

C-axis

Conventional machine NMV SERIES

Worm gears Direct Drive Motor

Table-in-Table Construction B-axis table Table rigidity

B
C
The Table-in-Table Construction, We used dynamic analysis to design a table with even
in which the C-axis table is placed higher rigidity.
within the B-axis table, has been
Displacement
adopted. Its highly rigid structure
allows stable machining accuracy. NMV5000 DCG

C-axis table
2.0 µm
（F=1,200 N）
NMV5000 DCG NMV8000 DCG
NMV8000 DCG
φ740 ×φ 560 mm φ 980 ×φ760 mm
4.0 µm
B B-axis bearing
diameter (φ29.1×φ22.0 in.) (φ38.6×φ29.9 in.)

C
C-axis bearing φ 435 ×φ 265 mm φ740 ×φ 560 mm （F=4,000 N）
diameter (φ17.1×φ10.4 in.) (φ29.1×φ22.0 in.)

DDM: Direct Drive Motor

●The photo/diagram show the NMV5000 DCG
 Driven at the Center of Gravity X-axis Y-axis Z-axis

Minimizing vibration, the greatest enemy of machining,

and maximizing acceleration
Our DCG technology controls vibration, which is one of the main enemies of high speed and high precision, by driving structural parts
at their center of gravity.

Z-axis

Restricting vibration

For positioning, machines with DCG virtually eliminate vibration, while machines without DCG
continue to vibrate for a long time. It controls the rotational vibration which appears at every
X-axis
acceleration start point, and which is proportional to the distance between the drive point and
the center of gravity. This prevents deterioration of the quality of the machined surface.

■ Residual vibration comparison

10
8 Z-axis forward feed at 100% suddenly stopped
6
Vibration amplitude (µm)

Y-axis 4
2
0
-2
-4
-6
-8 Machining by DCG Advanced Technology
-10 Machining by a Conventional Machine
0.4 0.45 0.5 0.55 Time (sec.)

Outstanding acceleration performance Improves surface quality

Machining by advanced DCG technology Curved machined surfaces are actually made up of many very
generates little vibration at the beginning of short straight lines, which means the moving component has
acceleration, and it is possible to accelerate to change direction ever so slightly at every angle. In order to
with maximum force from the very start. do this without dropping speed requires very fast acceleration.

Machining by DCG Machining by DCG Advanced Technology Machining by a Conventional Machine

Advanced Technology
Speed

Time
The effect of DCG

Machining by a
Conventional Machine
Speed

Time

DCG: Driven at the Center of Gravity

● The photo/diagram show the NMV5000 DCG
Octagonal Ram Construction Z-axis

A revolutionary structure which controls thermal displacement

and offers outstanding straightness
The 4 guideways are located diagonally from each other, so they distort symmetrically in response to the heat generated by high-speed travel.
This means that the center stays in the same position, offering high-speed, high-precision feed.

One of the advantages of conventional square guides is their superior Square guides’ excellent damping Thermal displacement caused by
damping characteristics. The lubricating oil in the oil pockets which were characteristics high-speed travel of square guides
made by scraping is forced in and out through the gaps because of the Travel
contact pressure caused by vibration, and converted into heat. However,
Heat generation
when the moving part travels at high speed, the lubricating oil in the oil Lubricating oil Vibration on the slideway
pockets acts as a wedge, creating sliding resistance. Since the moving
part is travelling against this, heat is generated in proportion to the speed.
As a result, only the flat surface heats up, and the slideways warp. Lubricating oil outflow During high-speed travel, the lubricating oil
in the oil pockets creates sliding resistance,
DMG MORI SEIKI's ORC has solved this problem generating heat in proportion to the speed.
Thermal displacement
of thermal displacement. The slideways, Heat generation
Heat generated by friction
which are located diagonally from each other,
The lubricating oil in the oil pockets which
offset each other's thermal displacement, were made by scraping is forced in and out
because their distortion in response to heat is through the gaps because of the contact
pressure caused by vibration, generating heat.
symmetrical. For this reason, the center of the
＝

moving part can be maintained in the same Vibration is reduced by converting

Only the flat surface (slideway) heats up,
position, achieving high-precision machining vibrational energy into heat energy. This
and the guideways warp, affecting the
helps control chattering caused by vibration.
during high-speed travel. The center remains the same
machining accuracy.

ORC: Octagonal Ram Construction

● The photo/diagram show the NMV5000 DCG
Automatic operation support
We have prepared many variations which offer the ideal systems for all shapes of material.

The turning specifications (option) can be selected even with the APC or pallet pool system.

Material IN
Shape System

Square material 5-station side access

turn-type APC

Shape System Transfer

Round material 2-station side access turn-type APC CPP (Carrier Pallet Pool)
+ Pallet pool system specifications

Shape System Transfer

Unusually shaped workpieces 2-station side access turn-type APC Workpiece transfer robot
+ Robot specifications

Transfer conveyor
Robot

● The photo/diagram show NMV5000 DCG

 Option

Finished product OUT Finished product

Transfer Workpiece: Housing

5-station APC Material: Aluminum

Workpiece: Cam

LPP (Linear Pallet Pool) Material: Cast iron

Unloading Workpiece: Knuckle

Transfer conveyor Material: Cast iron

Workpiece transfer
conveyor

Chuter

● The photo/diagram show NMV5000 DCG

 Z-axis

Basic structure
X-axis

Y-axis

Working area
NMV5000 DCG NMV8000 DCG

X-axis travel 730 mm (28.7 in. ) 1,200 mm (47.2 in. ) B-axis

C-axis
Y-axis travel 510 mm (20.1 in. ) 920 mm (36.2 in. )
Z-axis travel 510 mm (20.1 in. ) 610 mm (24.0 in. )
B-axis travel +160̊– −180̊
C-axis travel 360̊

● The photo/diagram show the NMV5000 DCG

Max. workpiece size

NMV5000 DCG NMV8000 DCG
φ1,000 mm (φ39.3 in.)
φ700 mm (φ27.5 in.)

500 mm (19.6 in.)

450 mm (17.7 in.)

C4
0

B-axis +60̊ – +70̊ B-axis +120̊ – +160̊ B-axis −120̊ – −180̊

0º 0º 0º

+60º

+70º

C40

C50
+120º -120º

C100
+160º C100 -180º

● When the B-axis rotation is greater than +60°−+70°, C50 or more is necessary. ● When the B-axis rotation is greater than ±120°, C100 or more is necessary.

Table loading capacity 300 kg (660 lb.) Table loading capacity 1,000 kg (2,200 lb.)

Table working surface φ500 mm (φ19.7 in.) Table working surface φ800 mm (φ31.5 in.)

F31iA 35 min-1, 50 min-1 OP F31iA 25 min-1

B-axis B-axis
Table Max. F31iA5 50 min-1 Table Max. F31iA5 25 min-1
rotational speed rotational speed
Table mode 120 min-1 Table mode 50 min-1
C-axis C-axis
Turning mode 500 min-1 OP , 1,200 min-1 OP Turning mode 300 min-1 OP

● When the C-axis rotates, unbalanced weight of the workpiece (including fixtures) on the table causes vibration, so it may not be possible to rotate at the required speed.
In that case, it is necessary to adjust the balance of the workpiece by adding weights to the fixtures.
● For the max. workpiece size for a machine with the APC/pallet pool system, please see page 27.
 Option

Spindle
The DDS motor extracts full power across a wide range, from
high-speed machining to heavy-duty cutting.
DDS：Direct Drive Spindle

Milling specifications Turning specifications

NMV5000 DCG NMV5000 DCG HSC

NMV8000 DCG/50
Spindle variations NMV8000 DCG/40 NMV8000 DCG/40 HSC
Standard High output Standard High output High speed

Max. spindle speed 12,000 min -1

20,000 min -1
10,000 min -1
15,000 min-1
-1 -1
● When using spindle No. 40 taper at 15,000 min or higher, or spindle No. 50 taper at 10,000 min or higher, please use two-face contact tool. HSC: High Speed Cutting

Spindle lubrication

【Oil-air lubrication】
For bearing lubrication, we have adopted a oil-air lubrication system, which
supplies minimum amount of lubricating oil and reduces heat generation caused
Oil-air
by resistance to stirring. Air enables effective cooling, and the air purge which lubrication
オイルエア
increases
潤滑 air pressure for bearings prevents foreign matter from getting inside.

オイル冷却
【Spindle cooling】
Stator coil in DDS motor: Oil jackets are placed around the stator coil, allowing Milling specifications
forced circulation of coolant and prevents heat from spreading. Oil jacket cooling

Inverter-type oil cooler

Contact face Contact face

Two-face contact
By using two-face contact tool holders, we have improved rigidity, allowing high-precision machining and extending tool life.
Please use these tool holders which DMG MORI SEIKI has prepared for turning specifications. BT specifications HSK specifications

Milling specifications Turning specifications

Contact face Contact face Contact face Contact face

Contact face Contact face

BT specifications HSK specifications BT specifications HSK specifications

Turning specifications
●If you select turning specifications, the through-spindle coolant system is a center-through type only.
Please note that to attach turning tools, BT or HSK tool holder (two-face contact), which DMG MORI SEIKI has prepared according to machine specifications, is required.
● When
 selecting the two-face contact tool specification, be sure to use a two-face contact tool.

Contact face Contact face

Basic structure

ATC
Uses a highly-reliable double-arm ATC, reducing non-
cutting time and offering high-efficiency machining.
We have also simplified the tool clamping mechanism,
improving reliability and ease of maintenance.

ATC

■ Chain-type ● Chain-type

NMV5000 DCG NMV8000 DCG/40 NMV8000 DCG/50

Tool storage capacity 31 [61] [91] [121] [181] 31 [61] [91] [121]
With adjacent tools mm (in.) φ90 (φ3.5) φ120 (φ 4.7) 3,253 mm
Max. tool diameter (128.1 in.)
Without adjacent tools mm (in.) φ125 (φ 4.9) φ145 (φ5.7) φ240 (φ9.4)
Max. tool length mm (in.) 300 (11.8) 450 (17.7)
Max. tool mass kg (lb.) 8 (17.6) 20 (44.0)
Max. tool moment N･m (ft·lbf) 11 (8.1) 18.5 (13.6) 46.5 (34.3)
Tool-to-tool sec. 1.8 2.2 3.1 Depth

900 mm (35.4 in.)

■ Rack-type ● Rack-type (240, 320 tools)

NMV5000 DCG

Total [240] [300]＊ [320}

φ70×300 mm (φ2.8×11.8 in.) － 284 －
Tool storage φ90×150 mm (φ3.5×5.9 in.) 135 － 185
capacity φ90×300 mm (φ3.5×11.8 in.) 81 － 111
φ125×150 mm (φ4.9×5.9 in.) 15 － 15 3,015 mm
(118.7 in.)
φ125×300 mm (φ4.9×11.8 in.) 9 15 9
Max. tool mass kg (lb.) 8 (17.6)
Depth mm (in.) 5,019 (197.6) 2,279 (89.7) 6,069 (238.9)
Tool-to-tool sec. 1.8 Depth
1,854 mm (73.0 in.)
[ ] Option
＊A pot transfer type magazine is used. The tool storage capacity includes a tool mounted in the spindle. ● Rack-type (300 tools)

Double-anchor support Rollers guideway

Prevents expansion and contraction caused by heat. And by Compared with balls, rollers have far less elastic deformation under load.
Rollers
connecting the ball screw directly to the servo motor, it ensures By placing many rollers inside the slide unit, we have achieved high rigidity.
sufficient rigidity.

Servo motors Rollers Balls

Balls

Ball screw

Ball screw support bearing

● The photo/diagram show the NMV5000 DCG

 Option

Improved workability, Maintenance

Access to the spindle Access to the table

The excellent access to the spindle allows tool replacement and The access to the table is good, offering superior operability and setup.
maintenance to be done easily.

Swivel-type operation panel

Machine Top

135̊

The operation panel which swivels from 0 to 135 degrees improves

visibility during operation.

● The photo/diagram show the NMV5000 DCG

Improved workability, Maintenance

Automatic opening/closing protector

The Y-axis can move further beyond the work envelope.

This allows workpieces to be loaded easily using a crane.

NMV5000 DCG NMV8000 DCG

A Automatic opening/closing protector travel 860 mm (33.9 in.) 1,170 mm (46.1 in.)
B Door opening width 926 mm (36.5 in.) 1,106 mm (43.5 in.)

In-house production of DDM (Direct Drive Motor) Centralized layout of devices

Because DMG MORI SEIKI makes them in-house, if they ever do Devices are placed together at the side of the NMV5000 DCG, and the
break down we can fix them quickly. MTTR (Mean Time To Repair) is rear of the NMV8000 DCG for easier maintenance.
greatly reduced.

● The photo/diagram show the NMV5000 DCG

● The machine shown in the photo is equipped with a separate manual pulse handle as an option.
 Option

Transfer systems

APC

The NMV Series boasts outstanding operability, allowing smooth setups which do not interfere with 2-station side access turn-type APC
operation with the standard specifications, and offers excellent access to the spindle and the table
even with the APC specifications.

The turning specifications (option) can be selected even with the APC or pallet pool system.

5-station side access turn-type APC

NMV5000 DCG
● For the NMV8000 DCG, 2-pallet and 4-pallet turn-type, side access APC are available as options.
● The machine shown in the photo is equipped with a separate manual pulse handle as an option.

【Max. workpiece size】

■ APC ＜NMV5000 DCG＞ ■ CPP/LPP ＜NMV5000 DCG＞
Viewed from above the machine
85 mm (3.3 in) 85 mm (3.3 in)
55 mm
85 mm (3.3 in) Change time
(2.2 in.)

38 sec.
85 mm (3.3 in)
C15 in.)
m (φ 24.8
φ 630 m

400 mm (15.7 in.)

C50 55 mm (2.2 in.)

Pallet working surface

(15.7 in.)
400 mm

400 mm×400 mm
(15.7 in.×15.7 in.)
R350
250 mm 01
01 (9.8 in.)
Pallet loading capacity
500 mm 500 mm (19.6 in.)
The picture shows the orientation of
(19.6 in.) 350 mm
(13.7 in.)
250 kg (550 lb.) ●

a workpiece in the setup station.

■ APC/CPP/LPP ＜NMV8000 DCG＞

850 mm Change time B-axis +120̊ー+160̊ B-axis −120̊ー−180̊

(33.4 in.)
65 sec. 0º 0º
450 mm (17.7 in.)

Pallet working surface

630 mm× 630 mm
(24.8 in.×24.8 in.)
+120º -120º

Pallet loading capacity C200

C200
φ1,000 mm +160º
-180º
(φ39.3 in.) 700 kg (1,540 lb.) ●When the B-axis rotation is greater than ±120°, C200 or more is necessary.

● For details about workpiece shapes, please consult with our sales representative.
For details of the edge locater, please refer to the pallet dimension diagrams.
Peripheral equipment

In-machine measuring system (spindle)

Optical type Optical type ■ Centering

Automatic
Sensor Receiver Sensor Receiver
■ Measurement

The workpiece setter function

can be added
Manual
Workpiece zero point setting and
Renishaw m&h centering are possible
● The NMV8000 DCG can use Renishaw only.

In-machine measuring system (table)

Touch sensor ■T
 ool length measurement Touch sensor ■T
 ool length measurement
Automatic Automatic
Z Z: Tool length ■T
 ool breakage detection Z: Tool length ■T
 ool breakage detection
Z

The tool setter function can be added The tool setter function can be added

Manual Manual
Allows tool length offset and tool
Allows tool length offset
diameter offset

Metrol Renishaw

In-machine measuring system (table) <turning specifications>

Touch sensor ■T
 ool length measurement Touch sensor
Automatic Manual Allows tool geometry offset
■T
 ool breakage detection
Z Z: Tool length
● The tool setter function is attached.

Allows tool length offset and tool

Manual
diameter offset

Renishaw Renishaw

Through-spindle coolant system

Recommended equipment
Coolant cooling system (separate type)
The through-spindle coolant system effectively eliminates chips,
The high-pressure coolant system generates a lot of heat because it discharges coolant at high
cooling the machine point and lengthening the lives of your tools. pressure. The coolant cooling system controls the temperature of the coolant and suppresses
temperature increases in the workpiece, tools and table, ensuring stable machining accuracy.
This is essential equipment when using high-pressure coolant. A unit with a heater will be
customized.

＋ Coolant cooling system (separate type)

Side through Center through High-pressure coolant system High-pressure coolant system
(separate type) (unit on coolant tank)

Coolant tank
 Option

Peripheral equipment

External chip conveyor

Workpiece material and chip size ◎：Optimum ○：Possible ×：Not suitable
Available specifications Steel Cast iron Aluminum, non-ferrous metal
Long Short Powdery Short Long Short Powdery
Hinge type + Drum filter type ○ ○ ○ ○ ○ ○ ○
○ Chip bucket
Scraper type + Drum filter type × Please use a ○ ○ × ○ ○
steel filter (Option)

Magnet scraper type + Drum filter type × ◎ ◎ ◎ × × ×

Chip size guidelines
Short: Chips shorter than 50 mm (2.0 in.), blocks of chips shorter than φ40 mm (φ1.6 in.).
Long: Chips larger than those indicated above.

● The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant,
compatibility with machines, or the specifications required.
● Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher),

please consult with our sales representative.

● Chip conveyors are available in various types for handling chips of different shape and material. For details, please consult with our sales representative.

Chip disposal

【Table】 【Shower coolant】

By rotating the table, chips fall As well as preventing chips from
straight down into the center scattering during machining, this
conveyor. makes them fall smoothly into the
flush coolant system.
● Recommended APC specifications.

Eco-friendly design

Reduced consumption of lubricating oil

【Oil-free type roller guides】 【Oil-bath ATC】
Uses oil-free type roller guides to reduce the amount of lubricating oil. Uses an oil bath for the
ATC unit, which uses less
Conventional machine NMV5000 DCG lubricating oil than the
Consumption of lubricating oil 11.87 mL/h 6.08 mL/h conventional oil-drip type.

Consumption of lubricating oil per hour

Compared with
conventional machine Approx. 1/2
Reduced consumption of electricity
【Automatic machine light function】 【Automatic sleep function】
If the operating panel is not touched for a certain If the keyboard is not touched for a certain amount of
amount of time, the interior light turns off. This saves time and NC operation is not being performed, power
energy and lengthens the life of the machine lights. is cut off to the servo motor, the spindle, the coolant
pump and the chip conveyor, thereby saving energy.

Power-saving settings screen

 MAPPS Ⅳ

A New High-Performance Operating System

for Machining Centers

A new high-performance operating system that pursues ease of use, and combines the
best hardware in the industry with the advanced application/network systems.

▶ Outstanding operability thanks to upgraded hardware

▶ Enhanced functionality by using CAM software
▶ New functions for easier setup and maintenance
▶ Various types of monitoring, including internal monitoring,
are possible on the screen (option)
▶ In the event of trouble, DMG MORI SEIKI’s remote maintenance
service solves it smoothly MORI-NET Global Edition Advance OP

Outstanding operability
Vertical soft-keys
Vertical soft-keys are arranged on the left and right sides of the
screen. The vertical soft-keys can be used as option buttons or
shortcut keys to which you can assign your desired screens and
functions, allowing you to quickly display the screen you want.

Keyboard
A PC-type keyboard is used as standard, making key input easy.
A keyboard with a conventional key layout is also available as an
● 19-inch operation panel option.

Functions for multi-axis machining Improved ease of setup

3D interference checking function File display and Memo function
Checks for interference in 3D for spindles, tables, tools, workpieces Data necessary for setups such as operating instructions, drawing data and
and fixtures. If interference is detected, the machine will stop operation text data can be viewed on MAPPS. Text data is editable.
regardless of whether it is in the automatic or manual mode, providing the
highest level of protection against interference.
Interference detected
Viewable file types
・PDF ・TXT (Editable)
Machine stops automatically
・Any file that can be displayed
with Internet Explorer is
Collisions can be avoided not only during available
program operation but also during setup.
● The 3D interference checking function will check for interference accurately as long as
the 3D model exactly matches the actual configuration of the spindles, tables, tools,
workpieces and fixtures.
● Customized design is required for special shape. For details, please refer to the
description of “3D interference checking function” in the NC control unit specifications.
● A cutting simulation that shows how material is removed as machining proceeds cannot
be carried out during a 3D interference check.

Improved ease of maintenance Improved work efficiency

Alarm help function Fixed-point in-machine camera OP Consultation is required

When an alarm occurs, MAPPS identifies the cause of the trouble and provides Images taken by cameras installed inside/outside the machine can be viewed
solutions. on the programming screen. This function is useful for maintenance.

Examples of camera
locations
・Inside machine
(to check machining)
・Tool magazine
(to check cutting tools)
・Chip bucket
(to check chip accumulation)

MAPPS: Mori Advanced Programming Production System

 OP Option

Option

Conversational automatic programming

This function allows users to create programs simply by following the guidance on the screen.
Much of the programming process has been simplified due to the minimal key entry required for even the most complex shapes.

■ Machining menu ■ List display function ■ Contour input ■ Islands, open pockets OP

■ MORI-POST advanced mode OP ■ DXF import function OP MORI Automatic Programming System for Machining Center
OP

Application systems which let you create machining

programs easily on your PC.
● Easy operation, simply by entering the
product shapes while following the
instructions on the screen.
● Its functions, data and operability are
fully compatible with the conversational
programming system of the MAPPS Ⅳ operating systems.

CAM software #
ESPRIT® allows you to create complex 3D programming with high-added value. By just installing the software on your
PC with connection to LAN, you will be able to use it. (Once the software is started on the computer, it can be used for
up to 7 days without LAN connection)

● Postprocessor as standard
● CAM software will be ready to use once your machine is installed
● Cost for introducing CAM software can be saved
● ESPRIT® data can be modified on the machine
(through Remote Desktop connection＊)
● The software can be installed on multiple PCs on the network
(It cannot be simultaneously started up on more than one PC)
● 2-year warranty support (including free update)

■ Remote Desktop <Patent pending> ■ License borrowing system ■ Support system

ESPRIT® installed on your PC can be operated By borrowing the ESPRIT® license from the machine Distributors/Trading companies, DMG MORI SEIKI
from your machine via LAN. (It cannot be over LAN, ESPRIT® can be run on the PC up to 7 days Technical Centers and ESPRIT® Support Team will
simultaneously started up on more than one PC) without LAN connection (or turning on the machine). answer inquiries about the CAM software.

LAN
LAN

ESPRIT® ESPRIT®
License
License
Remotely operate Borrow license
the PC screen PC ESPRIT® is available
from MAPPS Machine PC
up to 7 days with no
LAN connection
Machine

＊ Applicable Operating Systems: Windows® Vista Business/Ultimate, Windows® 7 Professional/Ultimate

● A PC is required to use ESPRIT®. Please prepare PCs by yourself.

● The photo shown may differ from actual machine.

● Information about the screen is current as of July 2013.
MAPPS Ⅳ

Network Application Systems

MORI-NET, MORI-SERVER, MORI-MONITOR

For shorter total production time for all our customers

DMG MORI SEIKI’s software Line-up

【Internet】
This network system application achieves fast information sharing and increased production efficiency. 【LAN】

Remote Maintenance/Machine Operation Monitoring Service 【DMG MORI SEIKI’s Service Center】【Outside the office】
Server View operating
OP status report
Receive e-mail
■ Features notification

● Remote maintenance service by DMG MORI SEIKI Store operating Conduct remote
Service Center status reports diagnosis

● Internet-based, high speed (max. 1 Gbps),

large capacity network
Router
● No server installation is required ― 【Plant】 【Office】
reduction in initial cost Send alarm notification View operating
● Download various data from the server located status report
Receive remote diagnosis
at DMG MORI SEIKI Hub Receive e-mail
Download data notification
Download data

■ Remote alarm support

When an alarm goes off, 【Plant】 【DMG MORI SEIKI’s Service Center】 【Plant】
an alarm notification will be sent to
the DMG MORI SEIKI Service Center
simply by pressing the “Send e-mail”
③Provide appropriate solutions for
button on MAPPS.
the problem, such as conducting
DMG MORI SEIKI service personnel will remote operation, delivering
remotely diagnose the cause of Problem Recovery replacement parts and sending
the problem, and quickly provide ①E-mail describing the details of ②Remotely diagnose the service personnel.
solutions for machine recovery. the alarm is sent to the Service cause of the problem.
Center from MAPPS.
If recovery is not possible by remote
operation, service personnel will quickly
● This service may not be available in some Upon receiving the alarm, the Service Center will contact the customer
visit the customer’s factory.
areas. Please contact our sales by phone. (Manual or Automatic alarm sending is selectable)
representative for details.

Machine Operation Monitoring System

【Outside the office】

OP 【Company’s own server】 Receive e-mail

notification
Store operating
■ Features status reports
● Intra-corporate network system
● Up to 30 machines can be connected with one server
● The operating status of your machines can be centrally
managed in real time
Hub
【Plant】 【Office】
Send alarm notification <Real time>
Check operating status
Receive e-mail
notification

Application for Data Transmission MAPPS Screen Remote Control and Browsing Application

[Standard features] OP

This enables high-speed transfer of programming data between your office This is an application which allows you to remotely operate and view the
computer and machine, reducing the lead time of pre-machining processes. MAPPS screens from your office computer.
 OP Option
OP

Option

Advanced Communication Technology

Advanced Communication Technology (ACT) connects machine tool and peripheral devices
DMG MORI SEIKI’s new proposal, ACT, is designed to strengthen connections between machine tools and peripheral
equipment by standardizing communication and software of the entire system. With ACT, standardization of interfaces 【Internet】
of peripherals, simplified wiring, and labor saving can be achieved. 【LAN】

Industrial Network for Peripheral Equipment Control

MAPPS EtherNet/IP I/F OP

This industrial network using the standard Ethernet (TCP/IP) offers high speed and reliable connection. Simple Plug and Play
connections, which are made available just by connecting to the hub through MAPPS, enable you to build a system easily.
The use of standard cables also helps to reduce costs.

■ Features
● Connections between a machine and peripheral equipment become easy
because standard LAN cables are used
● Thanks to increased versatility, your peripheral equipment can be used even
when the machine tools are replaced by new ones
● Reliability is significantly increased by reducing the number of I/O cables

■ Easy system construction

Robot Measuring equipment Tool presetter
■ Connection with existing devices
■ Inexpensive devices
Hub

Machine Other devices

Communication Interface for Monitoring Machine Operation

MAPPS MTConnect I/F

MTConnect, which was introduced by the Association for Manufacturing Technology (AMT) in 2008, is a new XML (Extensible Markup
Language) based communication protocol that offers an open interface. This interface allows you to build a system to monitor the
operating status of your machines.

■ Features ■ Application examples

● Open communication interface allows you to access to your company’s system
● This makes it possible for you to build a system to monitor the operating status
of your machines via the Internet

■ System examples

Your machines are displayed all at Operating status can be checked

Adapter 1 once, allowing you to quickly call in real time.
Agent 1
Other terminal device up the machine you wish to check.

Application
Adapter 2 Server Router
Outside the office

You can check the operating history

on the Gantt chart screen.

Adapter 3 Agent 2 Office

● A server and application must be prepared by the customer.
● For introduction of MTConnect, separate consultation is required.
Machine specifications

Item NMV5000 DCG NMV5000 DCG HSC

X-axis travel <longitudinal movement of spindle head> mm (in.) 730 (28.7)

Y-axis travel <cross movement of saddle> mm (in.) 510 (20.1)
Z-axis travel <vertical movement of ram> mm (in.) 510 (20.1)
Travel
Distance from table surface to spindle gauge plane <horizontal table position> mm (in.) 130 – 640 (5.1 – 25.2) [APC: 50 – 560 (2.0 – 22.0)]
B-axis travel +160̊ – −180̊
C-axis travel 360̊
Height from the floor to the upper face of the table mm (in.) 870 (34.3) [APC: 950 (37.4)]
Table working surface mm (in.) φ500 (φ19.7)
Table loading capacity kg (lb.) 300 (660) [APC: 250 (550)]
Table surface configuration 14 mm (0.6 in.) T-slot ×5
Table
Max. workpiece swing diameter mm (in.) φ700 (φ27.5)
Max. workpiece height mm (in.) 450 (17.7) [APC: 400 (15.7)]
B-axis min-1 35 [50]
Rotational speed of the table
C-axis min-1 120 [500] [1,200]
Max. spindle speed min-1 12,000 [20,000]
Spindle
Type of spindle taper hole No.40 [HSK-A63]
Rapid traverse rate mm/min (ipm) X, Y：50,000 (1,968.5) Z：40,000 (1,574.8)
mm/min (ipm) X, Y：50,000 (1,968.5) Z：40,000 (1,574.8)
With AI contour control
min-1 B：13.88 [33.33] C：120
Cutting feedrate
Feedrate mm/min (ipm) X, Y, Z：6,000 (236.2)
Without AI contour control
min-1 B：5.55 C：16.66
mm/min (ipm) X, Y, Z: 0 – 5,000 (0 – 196.9)
Jog feedrate
min-1 B, C：0 – 13.88
Type of tool shank BT40＊ [CAT40] [DIN40] [HSK-A63]
DMG MORI SEIKI 90° type
Type of retention knob
[45°(MAS-Ⅰ)] [60°(MAS-Ⅱ)] [DIN] [Special (center through)]
31 [61] [91] [121] [181] (Chain-type)
Tool storage capacity
[240] [300] [320] (Rack-type)
With adjacent tools mm (in.) φ90 (φ3.5)
ATC Max. tool diameter
Without adjacent tools mm (in.) φ125 (φ4.9)
Max. tool length mm (in.) 300 (11.8)
Max. tool mass kg (lb.) 8 (17.6)
Method of tool selection Fixed address, shorter route access
Tool changing time Tool-to-tool s 1.8
Max. tool moment (from spindle gauge line) N·m (ft·lbf) 11 (8.1)
12,000 min-1 kW (HP) 18.5/15 (24.7/20) <30 min/cont> -
[12,000 min-1] kW (HP) [22/18.5 (30/24.7) <15 min/cont>] -
Spindle drive motor
[20,000 min-1] kW (HP) - [22/11 (30/15) <15 min/cont>]
[20,000 min-1] kW (HP) - [22/18.5 (30/24.7) <15 min/cont>]
Feed motor kW (HP) X: 4 (5.3) Y: 4 (5.3)×2 Z: 3 (4.0)×2
Motors 35 min-1 kW (HP) 14.9/10.3 (19.9/13.7) <max/cont>
B-axis table
[50 min-1] F31iA5 is standard kW (HP) [15.0/14.6 (20/19.5) <max/cont>]
120 min-1 kW (HP) 5.4/5.2 (7.2/6.9) <max/cont>
C-axis table [500 min-1] kW (HP) [15.1 (20.1) <cont>]
[1,200 min-1] kW (HP) [28.2 (37.6) <cont>]
Coolant pump motor kW (HP) 1.2 (1.6)
Electrical power supply <cont> I94101A05 kVA 42.4
Power sources
MPa (psi), 0.5 (72.5), 500 (132) <ANR>
(Standard) Compressed air supply
L/min (gpm) <A compressed air supply may be needed, depending on options and peripheral equipment.>

Tank capacity Coolant tank capacity L (gal.) 750 (198.0)

Machine height <from floor> mm (in.) 3,264 (128.5) <at shipment: 3,175.5 (125.0)>
Machine size Floor space <width × depth> mm (in.) 2,771×3,948 (109.1×155.4) <excluding chip conveyor>
Mass of machine kg (lb.) 12,400 (27,280)
Noise data A-weighted, time-average radiated sound pressure level dB 65 – 82 (measurement uncertainty is 4 dB)
[ ] Option HSC: High Speed Cutting NMV5000 DCG (130619)

＊ When selecting the two-face contact tool specification, be sure to use a two-face contact tool.
● Max. spindle speed: Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
-1
● Please use a two-face contact tool when using a No. 40 taper spindle at 15,000 min or higher.

● A tool with a mass moment greater than the maximum tool mass moment may cause problems during ATC operations even if it satisfies other conditions.
● Compressed air supply: Please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10°C (50°F) or below>.
● A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kW (1 HP). However, this figure may differ depending on the type of compressors and options attached.

For details, please check the compressor specifications.

● When the tool tip air blow is regularly used, air supply of more than 300 L/min (79.2 gpm) is separately required.
● ANR: ANR refers to a standard atmospheric state; i.e., temperature at 20°C (68°F); absolute pressure at 101.3 kPa (14.7 psi); and relative humidity at 65%.

● Power sources, machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment.
● If you select the turning specification, the through-spindle coolant system is a center-through type only.

Please note that to attach turning tools, either a BT or HSK tool holder (two-face contact), which we have prepared according to machine specifications, is required.
● When the C-axis rotates, unbalanced weight of the workpiece (including fixtures) on the table causes vibration, so it may not be possible to rotate at the required speed.

In that case, it is necessary to adjust the balance of the workpiece by adding weights to the fixtures.
-1
● Noise data: the measurement was performed at the front of the NMV5000 DCG machine with a maximum spindle speed of 12,000 min .

For details, please consult with our sales representative.

● The information in this catalog is valid as of July 2013.
 Item NMV8000 DCG/40 NMV8000 DCG/40 HSC NMV8000 DCG/50

X-axis travel <longitudinal movement of spindle head> mm (in.) 1,200 (47.2)

Y-axis travel <cross movement of saddle> mm (in.) 920 (36.2)
Z-axis travel <vertical movement of ram> mm (in.) 610 (24.0)
Travel
Distance from table surface to spindle gauge plane <horizontal table position> mm (in.) 200 – 810 (7.9 – 31.9) [APC: 100 – 710 (3.9 – 28.0)]
B-axis travel +160̊ – −180̊
C-axis travel 360̊
Height from the floor to the upper face of the table mm (in.) 1,100 (43.3) [APC: 1,200 (47.2)] 1,150 (45.3) [APC: 1,200 (47.2)]
Table working surface mm (in.) φ800 (φ31.5)
Table loading capacity kg (lb.) 1,000 (2,200) [APC: 700 (1,540)]
Table surface configuration 18 mm (0.7 in.) T-slot ×5
Table
Max. workpiece swing diameter mm (in.) φ1,000 (φ39.3)
Max. workpiece height mm (in.) 500 (19.6) [APC: 450 (17.7)]
B-axis min-1 25
Rotational speed of the table
C-axis min-1 50［300］
Max. spindle speed min-1 12,000 ［20,000］ 10,000［15,000］
Spindle
Type of spindle taper hole No.40［HSK-A63］ No.50［HSK-A100］
Rapid traverse rate mm/min (ipm) X, Y, Z: 40,000 (1,574.8)
With AI mm/min (ipm) X, Y, Z: 40,000 (1,574.8)
contour control min-1 B: 25 C: 50
Cutting feedrate
Feedrate Without AI mm/min (ipm) X, Y, Z: 6,000 (236.2)
contour control min-1 B: 15 C: 5
mm/min (ipm) X, Y, Z: 0 – 5,000 (0 – 196.9)
Jog feedrate
min-1 B, C: 0 – 13.88
Type of tool shank BT40＊［CAT40］
［DIN40］
［HSK-A63］ ［CAT50］
BT50＊ ［DIN50］
［HSK-A100］

DMG MORI SEIKI 90° type DMG MORI SEIKI 90° type
Type of retention knob
［45°（MAS-Ⅰ）
［
］60°（MAS-Ⅱ） ［
］DIN］ ［Special（center through）
］ ［45°
（MAS-Ⅰ） ［60°
］ （MAS-Ⅱ） ［DIN］
］

Tool storage capacity 31［61, 91, 121, 181］ 31［61, 91, 121］
With adjacent tools mm (in.) φ90 (3.5) φ120 (4.7)
ATC Max. tool diameter
Without adjacent tools mm (in.) φ145 (5.7) φ240 (9.4)
Max. tool length mm (in.) 450 (17.7)
Max. tool mass kg (lb.) 8 (17.6) 20 (44.0)
Method of tool selection Fixed address, shorter route access
Tool changing time Tool-to-tool s 2.2 3.1
Max. tool moment (from spindle gauge line) N·m (ft·lbf) 18.5 (13.6) 46.5 (34.3)
10,000 min-1 kW (HP) - 30/25 (40/33.3) <30 min/cont>
［10,000 min-1］ kW (HP) - [30/25 (40/33.3) <30 min/cont>]
12,000 min-1 kW (HP) 18.5/15 (24.7/20) <30 min/cont> - -
Spindle drive motor
［12,000 min-1］ kW (HP) [22/18.5 (30/24.7) <15 min/cont>] - -
［15,000 min-1］ kW (HP) - 30/25 (40/33.3) <30 min/cont>
［20,000 min-1］ kW (HP) - [22/18.5 (30/24.7) <15 min/cont>] -
Motors
Feed motor kW (HP) X: 7 (9.3) Y: 7 (9.3)×2 Z: 7 (9.3)×2
B-axis table 25 min-1 kW (HP) 22.2/14.8 (29.6/19.7) <max/cont>
50 min-1 kW (HP) 8.3/6.5 (11.1/8.7) <max/cont>
C-axis table ［300 min-1］ kW (HP) ［19.3 (25.7) <cont>］
［300 min-1 High-torque］ kW (HP) 38.5 (51.3) <cont>
Coolant pump motor kW (HP) 1.2 (1.6)
Power Electrical power supply <cont> I94125A05 kVA 59.6 71.2
sources 0.5 (72.5), 500 (132) <ANR>
Compressed air supply MPa (psi), L/min (gpm)
(Standard) <A compressed air supply may be needed, depending on options and peripheral equipment.>
940 (248.2): Hinge type + Drum filter type
Tank capacity Coolant tank capacity L (gal.)
1,130 (298.3): Scraper type + Drum filter type
Machine height <from floor> mm (in.) 3,768 (148.3) (at shipment: 3,377 (133.0) <without scale>，
3,541.5 (139.4) <with scale>)
3,346×4,993 (131.7×196.6) 3,606×4,993 (142.0×196.6)
Machine size Floor space <width × depth> mm (in.)
<excluding chip conveyor> <excluding chip conveyor>
Mass of machine kg (lb.) 20,000 (44,000) 21,000 (46,200)
Noise data A-weighted, time-average radiated sound pressure level dB 55 – 74 (measurement uncertainty is 4 dB)
NMV8000 DCG (130619)
[ ] Option HSC: High Speed Cutting
＊ When selecting the two-face contact tool specification, be sure to use a two-face contact tool.
● Max. spindle speed: Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
-1 -1
● When using spindle No. 40 taper at 15,000 min or higher, or spindle No. 50 taper at 10,000 min or higher, please use two-face contact tool.

● A tool with a mass moment greater than the maximum tool mass moment may cause problems during ATC operations even if it satisfies other conditions.
● Compressed air supply: Please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10°C (50°F) or below>.
● A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kW (1 HP). However, this figure may differ depending on the type of compressors and options attached.

For details, please check the compressor specifications.

● When the tool tip air blow is regularly used, air supply of more than 300 L/min (79.2 gpm) is separately required.

● ANR: ANR refers to a standard atmospheric state; i.e., temperature at 20°C (68°F); absolute pressure at 101.3 kPa (14.7 psi); and relative humidity at 65%.
● Power sources, machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment.
● If you select the turning specification, the through-spindle coolant system is a center-through type only.

Please note that to attach turning tools, either a BT or HSK tool holder (two-face contact), which we have prepared according to machine specifications, is required.
● When the C-axis rotates, unbalanced weight of the workpiece (including fixtures) on the table causes vibration, so it may not be possible to rotate at the required speed.

In that case, it is necessary to adjust the balance of the workpiece by adding weights to the fixtures.
-1
● Noise data: the measurement was performed at the front of the NMV8000 DCG/ 50 machine with a maximum spindle speed of 10,000 min .

For details, please consult with our sales representative.

● The information in this catalog is valid as of July 2013.
 For machines delivered outside of Japan, parts relating to machine breakdown

2-year warranty, twice the peace of mind. will be guaranteed free for 2 years from the date of installation, and labor costs to
repair will be free for 1 year. Please contact our sales representative for details.

<Precautions for Machine Relocation>

EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation
of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not
export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that
threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be
re-enabled by contacting DMG MORI SEIKI or its distributor representative. DMG MORI SEIKI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an
unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI SEIKI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI SEIKI
and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled.

●  CG, DDM, BMT and ORC are trademarks or registered trademarks of DMG MORI SEIKI CO., LTD. in Japan, the USA and other countries.
D
● If you have any questions regarding the content, contact our sales representative.
● The information in this catalog is valid as of October 2013. Designs and specifications are subject to changes without notice.

● The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be

attached to some machines.

● DMG MORI SEIKI is not responsible for differences between the information in the catalog and the actual machine.

DMG MORI SEIKI CO., LTD.

Nagoya Head Office □ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: +81-52-587-1811

Tokyo Branch □ 18th floor, Shinagawa Intercity Tower A, 2-15-1 Konan Minato-ku, Tokyo 108-6018, Japan Phone: +81-3-5460-3570
Nara Campus Nara No. 1 Plant □ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan Phone: +81-743-53-1121
Nara No. 2 Plant □ 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, Japan Phone: +81-743-53-1125
Iga Campus □ 201 Midai, Iga City, Mie 519-1414, Japan Phone: +81-595-45-4151
Chiba Campus □ 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan Phone: +81-47-410-8800

NMV-EC01ABV(N)
V.1310.CDT.0000
Created in Japan