Lecture 1 Oil Recovery Mechanisms

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Reservoir Engineering 2

OIL RECOVERY MECHANISMS AND THE MATERIAL BALANCE EQUATION


Each reservoir is composed of geometric form, geological rock properties, fluid
characteristics, and primary drive mechanism. Although no two reservoirs are
identical, they can be grouped according to the primary recovery mechanism by
which they produce. Each drive mechanism has certain performance characteristics
in terms of:

• Ultimate recovery factor


• Pressure decline rate
• Gas-oil ratio
• Water production
The recovery of oil by natural drive mechanisms is called primary recovery. The
term refers to the production of hydrocarbons from a reservoir without external
source of energy

Primary Recovery Mechanisms:


The overall performance of oil reservoirs is determined by the nature of the energy,
i.e., driving mechanism, available for moving the oil to the wellbore.
There are six driving mechanisms that provide the natural energy necessary for oil
recovery:
• Rock and liquid expansion drive
• Depletion drive
• Gas-cap drive
• Water drive
• Gravity drainage drive
• Combination drive

Rock and Liquid Expansion:


When an oil reservoir initially exists at a pressure higher than its bubble-point
pressure, the reservoir is called an under-saturated-oil reservoir. At pressures
above the bubble-point pressure, crude oil, connate-water, and rock are the only
materials present. As the reservoir pressure declines, the rock and fluids expand
due to their compressibility.
The reservoir rock compressibility is the result of two factors:
• Expansion of the individual rock grains
• Formation compaction

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Both factors are the results of a decrease of fluid pressure within the pores, and
tend to reduce the pore volume and porosity.
As the expansion of the fluids and reduction in the pore volume occur with pressure
decline, the crude oil and water will be forced out of the pore space to the wellbore.
Because liquids and rocks are only slightly compressible, the reservoir will
experience a rapid pressure decline. Such oil reservoir is characterized by a
constant gas-oil ratio that is equal to the gas solubility at the bubble point pressure.
In the case of a volumetric reservoir with a heavy oil that is characterized by a low
gas solubility, the reservoir driving mechanism for this type of reservoirs is
considered the least efficient driving force and usually results in the recovery of
only a small percentage of the total oil in place ranging between 3-5%.

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The Depletion-Drive Mechanism


This driving form may also be referred to by the following various terms:
• Solution gas drive
• Dissolved gas drive
• Internal gas drive
The principal source of energy is a result of gas liberation from the crude oil and
the subsequent expansion of the solution gas as the reservoir pressure is reduced.
As pressure falls below the bubble-point pressure, gas bubbles are liberated within
the pores. These bubbles expand and force the crude oil out of the pore space as
shown in the Figure.
A depletion-drive reservoir can be identified by the following characteristics:
• Reservoir pressure: The reservoir pressure declines rapidly and continuously,
because no extraneous fluids or gas caps are available to provide a replacement of
the gas and oil withdrawals.
• Water production: The absence of a water drive means there will be little or no
water production with the oil during the entire producing life of the reservoir.
• Gas-oil ratio: A depletion-drive reservoir is characterized by a rapidly increasing
gas-oil ratio. After the reservoir pressure has been reduced below the bubble-point
pressure, gas evolves from solution and once the gas saturation exceeds the critical
gas saturation, free gas begins to flow and the gas-oil ratio increases. The gas will
also begin a vertical movement due to the gravitational forces, which may result in
the formation of a secondary gas cap. Vertical permeability is an important factor
in the formation of a secondary gas cap.
• Ultimate oil-recovery: Oil production by depletion drive is usually the least
efficient recovery method (5% - 30%). This is a direct result of the formation of gas
saturation throughout the reservoir. This low recovery suggests that large
quantities of oil remain in the reservoir and, therefore, depletion-drive reservoirs
are considered the best candidates for secondary recovery applications.

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Production data of a solution-gas-drive reservoir.

The Figure shows characteristic trends occurring during the production life of
depletion-drive reservoirs and are summarized below:

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Characteristics Trend
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Reservoir pressure Declines rapidly and continuously
Gas-oil ratio Increases to maximum and then declines
Water production None
Well behavior Requires pumping at early stage
Oil recovery 5% to 30%

Gas-Cap Drive
Gas-cap-drive reservoirs can be identified by the presence of a gas cap with little
or no water drive as shown in Figure below.
These reservoirs are characterized by a slow decline in the reservoir pressure due
to gas cap expansion. The natural energy available to produce the crude oil comes
from:
• Expansion of the gas-cap gas
• Expansion of the liberated solution gas

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The characteristic trends of the gas-cap-drive reservoirs are summarized below:


• Reservoir pressure: The reservoir pressure falls slowly and continuously. Pressure
tends to be maintained at a higher level than in a depletion-drive reservoir. The
degree of pressure maintenance depends upon the volume of gas in the gas cap
compared to the oil volume.
• Water production: Absent or negligible water production.
• Gas-oil ratio: The gas-oil ratio rises continuously in up-structure wells as the
expanding gas cap reaches the producing intervals. The gas-oil ratio from the
affected wells will increase to high values.
• Ultimate oil recovery: Oil recovery efficiency by gas-cap expansion is
considerably larger than that of depletion-drive reservoirs.
This larger recovery is attributed to the fact that no gas saturation is being formed
throughout the reservoir.
Figure below shows the relative positions of the gas-oil contact at different times
in the producing life of the reservoir. The expected oil recovery ranges from 20% to
40%.

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• Well behavior: Because of effects of gas-cap expansion on maintaining reservoir


pressure and the effect of decreased liquid column weight as it is produced out of
the well, gas-cap-drive reservoirs tend to flow longer than depletion-drive
reservoirs.
The ultimate oil recovery from a gas-cap-drive reservoir will vary depending on:
Size of the Original Gas Cap
As shown in Figure, the ultimate oil recovery increases with increasing the size of
the gas cap.
Vertical Permeability
Good vertical permeability will permit the oil to move downward with less
bypassing of gas.
Oil Viscosity
As the oil viscosity increases, the amount of gas bypassing will also increase which
leads to a lower oil recovery.
Degree of Conservation of the Gas
In order to conserve gas, and thereby increase ultimate oil recovery, it is necessary
to shut-in the wells that produce excessive gas.
Oil Production Rate
As the reservoir pressure declines, solution gas evolves and the gas saturation
increases continuously.
If the gas saturation exceeds the critical gas saturation, the gas begins to flow in
the oil zone. As a result of creating a mobile gas phase in the oil zone, the following
may occur:
• The effective permeability to oil will be decreased as a result of the increased gas
saturation.
• The effective permeability to gas will be increased, thereby increasing the flow of
gas.
The formation of the free gas saturation in the oil zone cannot be prevented
without pressure maintenance operations. Therefore, in order to achieve
maximum benefit from a gas-cap-drive mechanism, gas saturation in the oil zone
must be kept a minimum.
As the gas saturation is formed in the oil zone it must be allowed to migrate
upstructure to the gas cap. Lower producing rates will permit the maximum
amount of free gas in the oil zone to migrate to the gas cap. Therefore, gas-cap-
drive reservoirs are rate sensitive, as lower producing rates will usually result in
increased recovery.

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Dip Angle
The size of the gas cap, a measure of energy to produce the oil, will in large part
determine the recovery percent to be expected (20 – 40% OOIP).
If some other features are present to assist, such as a steep angle of dip that allows
good oil drainage to the bottom of the structure, higher recoveries (up to 60% or
greater) may be obtained. Conversely, extremely thin oil columns may limit oil
recovery to lower figures regardless of the size of the gas cap.
Figure below shows a typical production and pressure data for a gas-cap-drive
reservoir.

The Water-Drive Mechanism


Many reservoirs are bounded by water bearing rocks called aquifers. The aquifers
may be so large compared to the reservoir to appear infinite, and they may range
down to those so small as to be negligible in their effects on the reservoir
performance.
The aquifer itself may be entirely bounded by impermeable rock so it forms with
the reservoir together a closed (volumetric) unit. On the other hand, the reservoir
may be outcropped and may be replenished by surface water as shown in the
Figure.

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It is common to speak of edge water or bottom water in discussing water influx into
a reservoir. Bottom water occurs directly beneath the oil and edge water occurs off
the flanks of the structure at the edge of the oil as illustrated in Figure below.
Regardless of the source of water, the water drive is the result of water moving into
the pore spaces originally occupied by oil, replacing the oil and displacing it to the
producing wells.

The water-driving mechanism can be identified from the following characteristics:


Reservoir Pressure
The reservoir pressure decline is usually very gradual. Figure below shows the
pressure-production history of a typical water-drive reservoir.
It is common to produce thousands of barrels of oil for each pound per square inch
drop in reservoir pressure. The reason for the small decline in reservoir pressure is
that oil and gas withdrawals are replaced by water encroaching into the oil zone.

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Several large oil reservoirs in the United States have active water drives that the
reservoir pressure has declined only about 1 psi per million barrels of oil produced.
Total reservoir fluid withdrawals are the important criteria in the maintenance of
reservoir pressure.

Pressure-production history for a water-drive reservoir

Since the principal income production is from oil, if the withdrawals of water and
gas can be minimized, then the withdrawal of oil from the reservoir can be
maximized with minimum pressure decline. Therefore, it is extremely important to
reduce water and gas production to an absolute minimum by shutting in wells
producing large quantities of these fluids.
Water Production
Early excess water production occurs in structurally low wells. This is characteristic
of a water-drive reservoir, and nothing should be done to restrict water
encroachment, as the water will provide the most efficient displacing mechanism.
If the reservoir has one or more lenses of very high permeability, the water may
move through this permeable zone. In this case, it may be useful to shut off this
permeable zone producing water. It should be realized that in most cases the oil
that is being recovered from a structurally low well will be recovered from wells
located higher on the structure and any expenses involved in remedial work to
reduce the water-oil ratio of structurally low wells may be needless expenditures.
Gas-Oil Ratio
There is normally little change in the producing gas-oil ratio during the life of the
reservoir. This is especially true if the reservoir does not have an initial free gas cap.
Pressure is maintained as a result of water encroachment and there will be little
gas released from solution.

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Ultimate Oil Recovery


Ultimate recovery from water-drive reservoirs is usually much larger than recovery
under any other producing mechanism. Recovery is dependent upon the efficiency
of the flushing action of the water as it displaces the oil. Recovery decreases as the
reservoir heterogeneity increases, due to the uneven advance of the displacing
water.
The rate of water advance is faster
in the zones of high permeability.
This results in earlier high water-oil
ratios. Where the reservoir is more
or less homogeneous, the
advancing waterfront will be more
uniform, and when the economic
limit, due to high water-oil ratio,
has been reached, a greater
portion of the reservoir will have
been contacted by the advancing
water. Production data for a water-drive
reservoir.

Ultimate oil recovery is also affected by the degree of activity of the water drive. In
very active water drive (good pressure maintenance), the role of solution gas in the
recovery process is reduced to almost zero, with maximum advantage of the water
as a displacing force. This should result in maximum oil recovery from the reservoir
(35 – 75% of OOIP).
The characteristic trends of a water-drive reservoir are shown in Figure above and
are summarized below:
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Characteristics Trends
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Reservoir pressure Remains high
Surface gas-oil ratio Remains low
Water production Starts early and increases to appreciable amounts
Well behavior Flow until water production gets excessive
Expected oil recovery 35% to 75%

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The Gravity-Drainage-Drive Mechanism


The gravity drainage mechanism occurs as a result of differences in densities of the
reservoir fluids. The effects of gravitational forces can be illustrated by placing
quantities of crude oil and water in a jar and agitating the contents. After agitation
and rest the denser fluid (water) will settle to the bottom of the jar, while oil (less
dense) will rest on top of water due to the gravitational forces acting on them.
The fluids in petroleum reservoirs are subjected to the gravity forces, as evidenced
by their relative positions (gas on top, oil underlying the gas, and water underlying
oil). It is generally assumed that the reservoir fluids are in equilibrium, therefore
the gas-oil and oil-water contacts are essentially horizontal.
Gravity segregation of fluids is probably present in all reservoirs, but it may
contribute to oil production in some reservoirs.

Reservoirs operating largely under a gravity drainage producing mechanism are


characterized by:
• Reservoir Pressure
Variable rates of pressure decline, depending on the amount of gas conservation.
Where the gas is conserved and pressure is maintained, the reservoir would be
operating under combined gas-cap drive and gravity-drainage mechanisms. A
reservoir would show a rapid pressure decline if it is operating solely as a result of
gravity drainage. This would require the upstructure migration of the gas and later
be produced from structurally high wells, resulting in rapid loss of pressure.

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• Gas-Oil Ratio
Low gas-oil ratio from structurally low wells. This is caused by migration of the
evolved gas upstructure due to gravitational segregation of the fluids. On the other
hand, the structurally high wells will experience an increasing gas-oil ratio as a
result of the upstructure migration of the gas released from the crude oil.
• Secondary Gas Cap
Formation of a secondary gas cap in (initially undersaturated reservoirs). Obviously,
the gravity-drainage mechanism does not become operative until reservoir
pressure declines below the saturation pressure, since above the saturation
pressure there will be no free gas in the reservoir.
• Water Production
Little or no water production. Water production is indicative of a water drive.
Ultimate Oil Recovery
Ultimate recovery will vary widely, due to the extent of depletion by gravity
drainage alone. Where gravity drainage is good, or where producing rates are
restricted to take maximum advantage of the gravitational forces, recovery will be
high.
There are reported cases where recovery from gravity-drainage reservoirs has
exceeded 80% of the OIIP. In other reservoirs where depletion drive also plays an
important role, the ultimate recovery will be less.
In a gravity-drainage reservoir, the oil saturation in the vicinity of the wellbore must
be maintained as high as possible because:
• A high oil saturation means a higher oil flow rate
• A high oil saturation means a lower gas flow rate

If the evolved gas migrates upstructure, high oil saturation in the vicinity of the
wellbore can be maintained. In order to take maximum advantage of the gravity-
drainage-producing mechanism, wells should be located as structurally low as
possible. A typical gravity-drainage reservoir is shown in Figure above.
Factors that affect ultimate recovery from gravity-drainage reservoirs are:
• Permeability in the direction of dip
• Dip of the reservoir
• Reservoir producing rates
• Oil viscosity
• Relative permeability characteristics

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Permeability in the Direction of Dip


Good permeability in the direction of oil migration of the oil is essential for efficient
gravity drainage. A reservoir with shale “breaks” could not be operated by gravity
drainage because the oil could not flow to the base of the structure.
Dip of the Reservoir
In most reservoirs, the permeability in the direction of dip is larger than the
permeability transverse to the direction of dip. Therefore, as the dip of the
reservoir increases, the oil and gas can flow along the direction of dip.

Reservoir-Producing Rates
The reservoir-producing rates should be limited to the gravity-drainage rate to
reach maximum recovery. If the reservoir-producing rate exceeds the gravity
drainage rate, the depletion-drive mechanism will become more significant and
ultimate oil recovery will reduce.

Oil Viscosity
The gravity-drainage rate is dependent upon the viscosity of the oil. In the fluid flow
equations, the flow rate increases as the viscosity decreases. Therefore, the gravity-
drainage rate will increase as the reservoir oil viscosity decreases.

Relative Permeability Characteristics


For an efficient gravity-drive mechanism to be operative, the gas must flow
upstructure while the oil flows downstructure. This situation involves counterflow
of the oil and gas, therefore, relative permeability characteristics of the formation
are very important.

The Combination-Drive Mechanism


The driving mechanism most commonly encountered is a combination-drive
mechanism, one in which both water and free gas are available to displace the oil
toward the producing wells (Figure).
Two combinations of driving forces can be present:
(1) depletion drive and a weak water drive and;
(2) depletion drive with a small gas cap and a weak water drive.
The gravity segregation can play an important role in any of the two drives.

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Combination-drive reservoirs can be recognized by some of the following factors:


a. Relatively rapid pressure decline. Water encroachment and/or external gas-cap
expansion are insufficient to maintain reservoir pressures.
b. Water encroaching slowly into the lower part of the reservoir. Structurally low
producing wells will exhibit slowly increasing water producing rates.
c. If a small gas cap is present the structurally high wells will exhibit increasing gas-
oil ratios, provided the gas cap is expanding. If the gas cap is shrinking due to
production of excess free gas, the structurally high wells will exhibit a decreasing
gas-oil ratio. This condition should be avoided, as large volumes of oil can be lost
as a result of a shrinking gas cap.
d. A substantial percentage of the total oil recovery may be due to the depletion-
drive mechanism. The gas-oil ratio of structurally low wells will also continue to
increase due to evolution of solution gas, as pressure is reduced.
e. Ultimate recovery from combination-drive reservoirs is usually greater than
recovery from depletion-drive reservoirs but less than recovery from water-drive
or gas-cap-drive reservoirs. Actual recovery depends upon the degree to which it is
possible to reduce the recovery by depletion drive. In most combination-drive
reservoirs, it will be economically feasible to run a pressure maintenance
operation, either gas injection, water injection, or both.

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