ExReg-V en
ExReg-V en
Description Highlights
The ExReg-V... flow controller is an indispensable integrant in Building ►For all type of gas, mists, vapours and dust for use in zone 1, 2, 21 and 22
Management Control Equipment for Chemical, Pharmaceutical, Industrial
►Power supply 24 VAC/DC
and Offshore plants for use in hazardous areas of zones 1, 2 (gas) and
21, 22 (dust). ►Sensor and controller in one housing
Highest protection class (ATEX) and IP66 protection, small dimensions, ►Direct connection of actuator to the controller’s integrated Ex-e terminal box
universal functions and technical data as well as an optional stainless ►No addional Ex-i module in panel required
steel housing guarantee safe operation even in harsh environments.
►No intrinsically safe wiring/installation between sensor and panel required
ExReg-V... is used directly in hazardous areas for control of air flows in
ventilation systems. To complete the technical solution an additional ►No intrinsically safe wiring/installation and no space in the panel required
damper actuator type ExMax-...-CY or ExMax-...-CYF (with Fail Safe ►Relay output with adjustable alarm monitoring
spring return) is required and also a ventilation damper with orifice plate ►Scalable analogue input and output (selectable für setpoint, actual value, et al.)
and a known shield factor (called k-factor).
►Optional analogue output for controller feedback
All controllers are programmable on site with menu guide. The internal
PID control structure is simple to use and automatically configured for ►Adjustable k-factor, universially applicable for any dampers
standard applications. The display shows the current status during ►Display with backlight, can be switched off
operation for the actual value, setpoint and actuator position (can be ►Password locking
disabled if required).
►Down to −20 °C ambient temperature applicable
...Reg-V...-OCT and ...-OVA offshore versions are equipped with stain-
less steel tubing Ø 6 mm. ►Compact design and small dimension
►Robust aluminium housing (optional with seawater resistant coating) or in stainless steel
►IP66 protection
►Offshore versions with pressure tube connection for clamping ring Ø 6 mm
ExMax-...-CY... – see additional data sheet
ExReg-V_en
V02 – 23-Sep-2016
Schischek GmbH Germany, Mühlsteig 45, Gewerbegebiet Süd 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]
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ExReg-V...
Special options ...-CT ...-OCT ...-VA ...-OVA E X P L O S I O N P R O O F
Technical data
Supply voltage / frequency 24 VAC /DC ± 15 % (20,4...27,6 VAC /DC), frequency 50...60 Hz
Current, power consumption 150 mA, ~ 3 W, internal fuse 500 mAT, without bracket, not removable
Galvanic isolation Supply for analogue in- and outputs min. 1,5 kV, supply for relay output min. 1,5 kV
Electrical connection Terminals 0,14...2,5 mm² at integrated Ex-e terminal box, stripping length 9 mm, torque 0,4…0,5 Nm, equipotential bonding 4 mm²
Cable glands 2 × M16 × 1,5 mm, Ex-e approved, for cable diameter ~ Ø 4...10 mm
Cable glands ...-CT 2 × M16 × 1,5 mm, Ex-e approved, brass nickel-plated, for cable diameter ~ Ø 6...10 mm
...-VA, ...-OCT, ...-OVA
2 × M20 × 1,5 mm, Ex-e approved, brass nickel-plated, for cable diameter ~ Ø 6...13 mm
Protection class Class I (grounded)
Display LCD matrix display with backlight, display for configuration, user guidance, parameter and actual value indication
Control elements 3 buttons for configuration
Housing material Aluminium die-cast housing, coated. Optional with seawater resistant coating (...-CT/...-OCT) or stainless steel housing,
№ 1.4581 / UNS-J92900 / similar AISI 316Nb (...-VA /...-OVA)
Dimensions (L × W × H) Aluminium housing ~ 180 × 107 × 66 mm, stainless steel housing ~ 195 × 127 × 70 mm (each without connectors)
Weight ~ 950 g aluminium housing, stainless steel version ~ 2,5 kg
Ambient temperature −20...+50 °C, storage temperature −35...+70 °C
Ambient humidity 0...95 % rH, non condensing
Sensor circuit Internal intrinsically safe circuit
Sensor Piezo pressure transmitter
Pressure connection P+ / P− sleeves Ø 4...6 mm. OCT and OVA versions have 2 stainless steel (316L) tube connections for clamp ring fittings Ø 6 mm
Measuring range 0…300 Pa, minimum measuring range is 2 % of full scale
Sensor damping (filter) 1...50 seconds, adjustable
Accuracy of pressure ± 2,5 % full scale ± 1 Pa
Setting zero point Via menu. Short-circuit mechanically both tube connectors P+ / P− for the moment of zero point setting
Air flow Calculation via k-factor (”shield factor”); adjustable parameters: V max, V min, V rated, k-factor
Regulation Adaptive PID controller (automatic or manual mode selectable)
Control tolerance 1...5 % adjustable
Delay time 3s
Alarm monitoring Monitoring the volume flow; adjustable functions: tolerance limit (fixed and variable value), alarm delay
Alarm contact (terminal 3) Relay; max. values: 0.1 A (30 VAC/DC), min. values: 10 mW / 0.1 V / 1 mA
Life time mechanically 10 × 106
electrically (rated) 100 × 103
Current output (terminal 6) Range 4...20 mA, invertible, basic accuracy ± 1.0 % of full scale, load < 500 Ω, influence < 0.1 %, open circuit voltage 24 V
Voltage input (terminal 8) Range 0...10 V, invertible, basic accuracy ± 1.0 % of full scale, over-voltage up to 30 V
Voltage input (terminal 9) Range 0...10 V, adjustable, basic accuracy ± 1.0 % of full scale, over-voltage up to 30 V
Voltage output (terminal 11) Range 0...10 V, adjustable, basic accuracy ± 1.0 % of full scale, load > 10 kΩ, influence < 0.1 %, short circuit proof (type ...Reg-V300-A)
Voltage input (terminal 13) Range 0...10 V, adjustable, basic accuracy ± 1.0 % of full scale, over-voltage up to 30 V (type ...Reg-V300-A)
Wiring diagram SB 1.0 / 1.1 / 1.2
Scope of delivery Sensor, 3 self-tapping screws 4,2 × 13 mm resp. in stainless steel (with ...CT and ...VA versions), short circuit tube
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ExReg-V...
Special options ...-CT ...-OCT ...-VA ...-OVA E X P L O S I O N P R O O F
Electrical Connection
The controller requires a 24 VAC/DC power supply on terminal 1(−/~) and 2 (+/~). Terminals distance between the controller and the actuator, the actuator may be connected directly
1 and 2 are internally connected to terminals 4 and 5 and supplies the control actuator. without the use of an additional terminal box. Otherwise please order terminal box (see ac-
(Note the actuator needs to initialize about 2 A starting current for max. 1 s). The actuator cessories).
is connected directly to the controller over terminals 4 – 8. If there is less than 1 meter Attention: Before opening the terminal box cover, the supply voltage must be shut off !
ExReg-V300 SB 1.0
ND / 2. V
The ExReg-V300 is the basic version and can be used for the control of constant volumetric
0V
0
mA
d Y lle ...1
24 VAC/DC
..1
flow rates (CAV) and variable flow rates of (VAV). The alarm contact (terminal 3) is used
tor
un ntro or 0
ND 20
− + tua
ctu , G 4...
as a feedback for normal operation, an analog feedback signal is not provided for these
,G r0
t
: G nt c tua
ac
~ ~
o r
devices.
tpo pply
Ga tpoi e ac
t
tua
ct
nta
o
Se valu
ac
The setpoint is adjusted via terminal 9. The voltage range for the minimum and maximum
:S
:a dY
co
int
DC
al
Uu un
flow rate is defined by a 2...10 V signal. A voltage value of about 12 V opens the damper
m
C/
lar
ro
ro
PE
Se
:G
VA
below 0.2 V the damper closes completely. During these forced control functions (damper
:A
S:
Yi:
AK
Ga
24
ExReg-V300-A SB 1.1
ExReg-V300-A is the standard version for the control of variable volume flow (VAV). The
Gr val GND 0... V
0V
V
tor 10
mA
24 VAC/DC
...1
10
alarm contact (terminal 3) is used as feedback for normal operation and, in addition, the
ctu nd ctua r 0..
tor
2.. t co ntro 0 / 2
U tual GND ..20
− +
tua
U Gro ck a uato
device has an analog output (terminal 11), which outputs the actual value as a continuous
ac
ac d Y, r 4.
~ ~
lle
r
t
lle
c
signal, and an analog feedback of the actuator position (terminal 9). This feature is primarily
ly
Se und ntro
ato
Ga edb e a
pp
ct
r
V olle
nta
u
Su
Fe valu
U Gro e co
o
al Y,
co
: G nt a
r
tpo c
t
C:
.10 n
u
The setpoint is adjusted via terminal 13. The voltage range for the minimum and maximum
m
U un
/D
u
tpo
lar
ro
0 / in
PE
VA
:A
U:
U:
:
AK
:
24
Ga
Y:
i:a
i
In addition, the positive control function can be used depending on the setting in menu
S:
6 “set point”. When the voltage value of about 12 V is exceeded the damper opens, when
Actuator it drops below 0.2 V the damper is completely closed. When utilising these force control
(damper open / close) the controller is without function. If the input is not connected, the
PA flow control defaults to the set value in menu 7.2.
1 2 3 4 5 6 7 8 9 10 11 12 13
ExReg-V300-B SB 1.2
V
.10
mA
24 VAC/DC
tor
0..
al ND 20
tua
− +
tor
ctu , G ...
Bus-Topologie
ac
tua
:a dY r4
~ ~
ply
ac
ato
t c
up
lue
nta
ro ctu
:S
va
co
:G ta
DC
Ga oin
m
Uu un
C/
ar
etp
Bu 1
2
1
PE
Al
VA
sA
sB
sB
sA
S
:
AK
24
Bu
Yi:
Bu
Bu
Actuator
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ExReg-V...
Special options ...-CT ...-OCT ...-VA ...-OVA E X P L O S I O N P R O O F
Important information for installation and operation Display, buttons and parameters
A. Installation, commissioning, maintenance
All national and international standards, rules and regulations must be complied with.
For electrical installations design, selection and erection, EN /IEC 60079-14 can be Display for
used. programming
and indication
Attention: Apply all Ex rules and regulation before opening the internal terminal
! box. Do not open cover when circuits are live! Push button
ENTER
Draw the wiring cables through the cable glands. For connection use the internal Ex-e
approved terminal box and connect equipotential bonding. Push button for
After connection install the cables in a fixed position and protect them against mechanical level selection
and thermical damage. Close all openings and ensure IP protection (min. IP66).
Avoid temperature transfer and ensure not to exceed max. ambient temperature! For
Change operation – parametrisation mode
outdoor installation a protective shield against sun, rain and snow should be applied.
To change from operation to parametrisation mode and vice versa, push ENTER
After mounting and installation a zero point compensation must be done to ensure
button for minimum of 3 seconds. Back over the menu “Save” and exit.
correct measurement results (see description).
Sensors are maintenance free. An annual inspection is recommended. For electrical Display in operating mode
installations inspection and maintenance, EN /IEC 60079-17 can be used. In operating mode the current set value, the actual value and the set value are dis-
Clean with damp cloth only. played. The red and the green LED indicate the current operating status.
Ex sensors must not be opened and repaired by the end user. When the green LED is illuminated continuously, the system is in a stable state and
indicates correct operation. If the limits of the actuator’s position are reached or an
B. Long cabling internal fault is detected, the red LED lights up.
We recommend using shielded signal wires and to connect one end of the shield to the A flashing red LED indicates that the set point can not be achieved. The alarm func-
...Reg-... terminal box. tion is active in this case. The yellow LEDs indicate during adjusting phase the direc-
C. Separate ground wires tion of movement of the actuator. The upper LED denotes the actuator opens, the
lower LED indicates the actuator closes. The yellow LED does not flash when the
For supply and signal wires use separate grounds. system is within the defined tolerance field (menu 12 “Controller / tolerance”).
Control configuration
Power supply / ...Reg-V300 and ...-V300-A are designed for the control of volume flows. The control mode
signal wires can be set in menu 8 “Controller”. Normally, the fully automatic determination of the control
ExBox parameters (select “Auto”) is sufficient. In addition, an adaptive PID (proportional component
is calculated automatically) and a standard PID controller can be selected. These settings
should only be used by trained personnel.
In certain cases – especially in severe pressure fluctuations in the air duct – the gain of the
control loop (menu 8.2) and the control tolerance (menu 8.6) should be adjusted.
Control speed
The control speed can be determined directly over the motor running time of the actuator.
The control parameters in this case must not be changed. The controller recognizes the
change automatically via the feedback signal of the actuator (terminal 7). This applies to
all controller settings. The control speed depends only on the used motor running time.
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ExReg-V...
Special options ...-CT ...-OCT ...-VA ...-OVA E X P L O S I O N P R O O F
ExReg-V_en
V02 – 23-Sep-2016
Schischek GmbH Germany, Mühlsteig 45, Gewerbegebiet Süd 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]
www.schischek.com 5/8
ExReg-V...
Special options ...-CT ...-OCT ...-VA ...-OVA E X P L O S I O N P R O O F
www.schischek.com 6/8
ExReg-V...
Special options ...-CT ...-OCT ...-VA ...-OVA E X P L O S I O N P R O O F
ExReg-V_en
V02 – 23-Sep-2016
Schischek GmbH Germany, Mühlsteig 45, Gewerbegebiet Süd 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]
www.schischek.com 7/8
ExReg-V...
Special options ...-CT ...-OCT ...-VA ...-OVA E X P L O S I O N P R O O F
Dimensions [mm ]
Aluminium housing ...Reg-V...-OCT
Ø 4,5
117
138
157,5
166
170
~ 180
213
Ø 4,5 68 Ø 4,5
55
80
107 66
123.3
181.7
182.7
~ 194
~ 226
21.5
59
102
69 ~ 61
81.3 70
126.3
ExReg-V_en
V02 – 23-Sep-2016
Schischek GmbH Germany, Mühlsteig 45, Gewerbegebiet Süd 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]
www.schischek.com 8/8