OPERATION & MAINTENANCE MANUAL

RELIANT ENERGY
OSCEOLA
OSCEOLA COUNTY, FLORIDA
FRAME 7FA PEECC

GE JOB NUMBER: 510Z0010 (GR0560)

MDL: F901
MLI: A059

GENERAL ELECTRIC COMPANY

POWER PLANT ENGINEERING
GLOBAL POWER PLANT SYSTEMS
SCHENECTADY, NY

Manufactured by:
KOONTZ-WAGNER ELECTRIC
SOUTH BEND, IN
W.O. #110000068
JANUARY 2001
 SECTIONS INDEX

DESCRIPTION SECTION

Bill of Materials 1

Equipment Operation and Maintenance Instructions 2

Field Installation Instructions 3

Motor Control Center 4

 SECTION 1

BILL OF MATERIAL

ITEM QTY MANUFACTURER CATALOG NO. DESCRIPTION

1 2 BARD WA602-C15BXXXXJ HVAC UNIT, 5-TON A/C, 15KV HEAT WITH
2 SG-5 SUPPLY GRILLE
2 RG-5 RETURN REGISTER
32 - SPARE FILTERS
2 2 AMERI-FLOW 372W14X14 (3CC43) 14” X 14” RETURN AIR GRILLE
1 HOFFMAN A-6AXFN FAN, 240 CFM
1 HOFFMAN A-6BRKT6 MOUNTING BRACKET
2 WHITE-RODGERS 1A10-651 (2E734) THERMOSTAT
3 8 LITHONIA LB240-120-ES FLUORESCENT LIGHT FIXTURE, 120VAC
32 - - SPARE FLUORESCENT LAMPS
4 2 PASS & SEYMOUR 20AC3 3-WAY LIGHT SWITCH, 120VAC, 20A
2 RACO 231 4” SQUARE UTILITY BOX
2 RACO 800 SINGLE TOGGLE SWITCH COVER
5 2 LITHONIA ELU-2 LD EMERGENCY LIGHT W/SHUT-OFF SW.
6 5 PASS & SEYMOUR 5352 DUPLEX RECEPTACLE, 20A, 120V
5 RACO 231 4” SQUARE UTILITY BOX
5 RACO 802 DUPLEX RECEPTACLE COVER
7 2 CERBERUS MS-151 FIRE ALARM MANUAL PULL STATION
2 PYROTRONICS SB-15 SURFACE MOUNTING BOX
8 2 MONARCH 19R(K1K CONTROL) PANIC BAR
9 4 SYSTEM SENSOR 1451 IONIZATION SMOKE DETECTOR, 120VAC
4 SYSTEM SENSOR B404B W/ FORM A & C CONTACTS; MTG. BASE
10 1 KOONTZ-WAGNER KW200-05 STATIC VENT
1 AMERI-FLOW 150DW6 (3CC47) 6” ROUND CEILING DIFFUSER
11 4 SUNNE TF115 (4E636) THERMOSTAT, SPDT, 40-110°F
12 1 KIDDE 5T903 FIRE EXTINGUISHER, 20LB, A:B:C
13 1 PASS & SEYMOUR 5252 DUPLEX RECEPTACLE, 15A, 120V, “UPS”
1 RACO 231 4” SQUARE BOX
1 RACO 802 DUPLEX RECEPTACLE COVER
 SECTION 2

This section includes the following:

BOM ITEM # COMPONENTS DESCRIPTION DOCUMENT

1 HVAC Unit, BARD Air conditioner owners manual 2100-034C

1 BARD Model WA602 Air conditioner installation instructions 2100-218I

1 BARD Model WA602 Air conditioner replacement parts 2110-413I

1 BARD Heater replacement parts manual 2110-605C

1 BARD Servicing procedure – Leak test evacuation charging 2100-002Q

2 HOFFMAN Fan installation instructions 56764D

WHITE-RODGERS Type 1A10 thermostat instructions 37-3911

3 LITHONIA LB240A Fluorescent lighting fixtures, installation LB 240

instructions, dimensions and ratings. (bulbs)

5 LITHONIA ELU-2 Emergency Lighting unit installation EMCSA00602A

7 CERBERUS PYROTRONICS Manual fire alarm instructions P/N 315-088520

9 SYSTEM SENSOR Smoke detector installation and maintenance instructions I56-278-02

11 SUNNE CONTROLS Thermostat installation & operating instructions 3220-0725

SECTION 3

FIELD INSTALLATION INSTRUCTIONS

GENERAL SCOPE

IMPORTANT NOTE:
"ENCLOSURE CLEANING" - Wash each enclosure with water at low pressure as soon as possible upon arrival at
the job site. Direct the water downward and do not exceed an angle of 45° (degrees). Do not directly apply water
pressure to louvers, hoods, gaskets, etc. Do not direct water pressure under the base frame.
"ENCLOSURE STORAGE" - Install two 1000 watt space heaters in each enclosure one week after arrival at the job
site. Energize the electric heaters inside each enclosure (if so equipped) as an alternative.
1. General
1.1. The enclosure contains all the equipment needed at start-up.
1.2. The exterior mounted equipment (air conditioners and vents) ship separately with the enclosures. Disposable
sheet metal caps cover all openings. Install all the exterior equipment after the enclosures are set in place on
the foundations.
2. Equipment Recommendations
2.1. Use a crane with enough lifting capacity to set an enclosure in place. (See the General Arrangements and
Outline Dimensions drawing for approximate weight of each enclosure.)
2.2. HAND TOOLS: Socket sets, pop rivet tool, drill motors and bits, wrenches, tape measures, chalk lines,
caulking gun, masking tape, paint roller and brushes.
3. FOUNDATION
3.1. The enclosure mounts on various types of foundations. Some examples are concrete slab, piers, or over open
pits. The foundation must be level within 1/4 inch.
 INSTALLATION INSTRUCTIONS

1. Lifting
1.1. Lift the enclosure with the attached lifting lugs (See drawing A-500-07 for details. NOTE: This requires
grade 8 hardware for lifting lug installation.)
2. Installation
2.1. Anchor the enclosure by bolting along the perimeter of the base. (See drawing 11000068-100, sheet 6 for
mounting hole locations.)
3. Wall Components
3.1.1. The PEECC enclosure will have wall mounted pre-wired and tested air conditioner units. Before
installing the units, remove the shipping cover from the wall openings and discard. For proper
installation, refer to the BARD Installation Manual located in Section 2 of this manual.
3.1.2. A conduit protruding through the wall supplies electrical power to the air conditioners. Make the
termination inside the enclosure junction box, located on the wall inside the enclosure.
4. Roof Components
4.1. Static Vents
4.1.1. The battery section has a static vent on the roof. The vent ships inside the enclosure. To install the
vent, remove the shipping cap. Place the vent on the curb and fasten it with sheet metal screws and
washers.
5. Roof
5.1. Inspect the roof for proper water seals. If any seals are broken due to shipping vibrations, apply tube caulk
type Schnee-Morehead S-M 5522, or equal, to insure watertight seals.

6. Grounding
7.1 After installation, ground all of the enclosures to the station ground grid. Use the ground pads located in each
enclosure shown on drawing 11000068-100, sheet 2, and drawing KW400-A14.

DRAWING TITLE
A-500-07 LIFTING DETAIL
KW400-A14 GROUND PAD CONNECTION
11000068-100, SHEET 2 SKID
11000068-100, SHEET 6 FOUNDATION
SECTION 4

MOTOR CONTROL CENTER

THE FOLLOWING DRAWINGS HAVE `AS BUILT’ INFORMATION ADDED BY KOONTZ-WAGNER TO
GENERAL ELECTRIC MCC DRAWINGS #336B9120 AND #336B9122. WHEN CALLING WITH QUESTIONS,
PLEASE REFERENCE GE REQUISITION #95580797-A AND -B AS WELL AS GE DRAWINGS #336B9120,
#336B9122, AND KOONTZ-WAGNER DRAWINGS #11000068-200 TO EXPEDITE YOUR INQUIRIES.

KOONTZ-WAGNER DRAWINGS TITLE

11000068-200, SHEET:
001 SCHEMATIC INDEX
010A STARTER SIZE REFERENCE CHART
040B 23FS-3: LIQUID FUEL SKID SPACE HEATER FS3
050AA 23HG-1 GENERATOR COMPARTMENT SPACE HEATER HG1
050B 23KE-1/23HG-2: GENERATOR COLLECTOR HEATER/ SPACE
HEATER KE1HG2
060B 23HL-3: LUBE OIL SKID HUMIDITY PROTECTION HEATER HL3
070CC 23HT-3A, 3B: TURBINE COMPARTMENT HUMIDITY PROTECTION
HEATER HT3
075AA 23QT-1, 2 and 3: LUBE TANK IMMERSION HEATER QT
080A 23TE-1: GENERATOR TERMINAL ENCLOSURE SPACE HEATER TE1
085B 23VS-3: GAS VALVE COMPARTMENT HUMIDITY PROTECTION
HEATER VS3
095B 88AC-1A, 2A: TURBINE AIR INLET EVAP. COOLER PUMP AC
095C 88AC-1B, 2B: TURBINE AIR INLET EVAP. COOLER PUMP AC
110A 88BL-1: LUBE OIL SKID COOLING AIR FAN #1 BL1
110B 88BL-2: LUBE OIL SKID COOLING AIR FAN #2 BL2
115A 88BN-1: #2 BEARING AREA COOLING FAN BN1
115B 88BN-2: #2 BEARING AREA COOLING FAN BN2
120A 88BT-1: TURBINE & ACCESSORY COMPARTMENT COOLING AIR
FAN #1 BT1
120B 88BT-2: TURBINE & ACCESSORY COMPARTMENT COOLING AIR
FAN #2 BT2
140A 88ES-1: EMERGENCY SEAL OIL PUMP ES1
185A 88FV-1: LIQUID FUEL SKID COOLING AIR FAN #1 FV1
185B 88FV-2: LIQUID FUEL SKID COOLING AIR FAN #1 FV2
190AA 88HQ-1: AUXILIARY HYDRAULIC SUPPLY PUMP #1 HQ1
190B 88HQ-2: AUXILIARY HYDRAULIC SUPPLY PUMP #2 HQ2
230AC 88QA-1: AUXILIARY LUBE OIL PUMP #1 QA1
230C 88QA-2: AUXILIARY LUBE OIL PUMP #2 QA2
240AD 88QE-1: EMERGENCY LUBE OIL PUMP QE1
250AA 88QS-1: GENERATOR SEALING PUMP QS1
255AA 88QV-1A: LUBE MIST SEPARATOR QV1A
255BB 88QV-1B: LUBE MIST SEPARATOR QV1B
265B 88TG-1: TURNING GEAR MOTOR TG1
270A 88TK-1: EXHAUST FRAME BLOWER #1 TK1
270B 88TK-2: EXHAUST FRAME BLOWER #2 TK2
285AA 88VG-1: LOAD COMPARTMENT VENT FAN #1 VG1
285BB 88VG-2: LOAD COMPARTMENT VENT FAN #2 VG2
350D 125VDC PANELBOARD DC PNL
351A PEECC BATTERY/BATTERY CHARGER PEECC BAT
354D 240/120VAC, 60HZ, 1∅ PANELBOARD 240/120 VAC
355C 3-PHASE FEEDER
355CA 3-PHASE FEEDER
356C DC STANDBY LIGHTING
357B AC LIGHTS & RECEPTACLES
358A AIR CONDITIONER/HEATER CIRCUIT
360C AC & DC POWER DISTRIBUTION
361E AUXILIARY RELAY TERMINATION PANEL
KOONTZ-WAGNER DRAWINGS TITLE
11000068-200, SHEET:
362D AUXILIARY RELAY TERMINATION PANEL
363B OVERLOAD ALARM CIRCUIT
370E JB298 TERMINAL BOARD LOADING
370EA JB298 TERMINAL BOARD LOADING
500A FIRE DETECTORS

MCC INSTRUCTION BOOKS: DOCUMENT

MCC (8000-Line) Installation & Maintenance Instructions GEH-4961D

MCC (8000-Line) Renewal Parts Bulletin GEF-4628

Contactor, General purpose, DC (DS2800) GEH-1496G

Contactor, Heavy duty, DC (DS303), NEMA Sizes 1-5 GEK-83756A

Contactor and starter, magnetic, AC (CR305/CR306 NEMA size 1) GEH-5190A

Contactor and starter, magnetic, AC (CR305/CR306 NEMA size 2) GEH-4774B

Relay, DC (DS2820A100/B200) GEH-1941C

Relay, Thermal Overload (CR124E/F) GEH-2543A

Relay, Thermal Overload (CR324) GEH-4821

Panelboard (A series) GET-6592

Molded Case Circuit Breakers GET-7002A

Molded Case Circuit Breakers-Application and Selection GET-2779J

DC Field loss relay (DS2820D300) GEH-3005

 GEH 5190A
Reformatted, October 1999

GE Power Systems
Gas Turbine

NEMA Size 00, 0, & 1 – CR305, CR306, CR309

Magnetic Contactors, Starters, and Reversers

CAUTION

Before installing in a nuclear application, determine that the product is in-

tended for such use.

WARNING

Disconnect power before installing or servicing.

I. DESCRIPTION

GE 300-Line full-voltage motor starters include a magnetic contactor and a three-leg block overload relay,
providing motor protection against running and stalled motor overloads. The overload relay is provided with
a yellow trip indicator located to the right of the reset arm, and is visible when the overload relay is tripped.

Coil
A
B

Magnet
Assembly
Weld Check
Operator
A

Overload
Relay

Adjustment Dial Heater Slots

Figure 1. Typical 300-Line Magnetic Starter

These instructions do not purport to cover all details or variations in equipment nor to provide for every possible
contingency to be met in connection with installation, operation or maintenance. Should further information be desired or
should particular problems arise which are not covered sufficiently for the purchaser’s purposes the matter should be
referred to the GE Company.
 1999 GENERAL ELECTRIC COMPANY
GEH 5190A NEMA Size 00, 0, & 1 – CR305, CR306, CR309 Magnetic Contactors, Starters, and Reversers

II. RATINGS — 600 V MAXIMUM

Starter Contactor Maximum Hp

Maximum Maximum AC For AC Motors
Current Rating Current Rating Volts Single-phase Poly-phase
Size 00
9 ampere 10 ampere 115 1/ —
3
(open and (open) 200 — 1 1 /2
enclosed) 9 ampere 230 1 1 1 /2
(enclosed) 460–575 — 2
Size 0
18 ampere 20 ampere 115 1 —
(open and (open) 200 — 3
enclosed) 18 ampere 230 2 3
(enclosed) 460–575 — 5
Size 1
27 ampere 30 ampere 115 2 —
(open and (open) 200 — 7 1 /2
enclosed) 27 ampere 230 3 7 1 /2
(enclosed) 460–575 — 10

Motor branch circuit and control circuit overcurrent protection should be supplied in accordance with the
National Electrical Code. CR305 contactors are suitable for use on a circuit capable of delivering not more
than 5,000 RMS symmetrical amperes, 600 volts maximum when protected by H, J, K1, RK1, RK5 class
fuses, or a circuit breaker having an interrupting rating not less than 5,000 RMS symmetrical amperes.

III. INSTALLATION

Before connecting controller to power supply:

1. Remove all packing.

2. Clean magnet mating surfaces of any dirt or foreign matter.

3. Select and install heaters in accordance with heater table.

4. Operate movable magnet and operating arm by pressing on the nameplate to assure free movement.

5. Mount on a sturdy vertical support.

6. Make the electrical connections.

7. The starter overload relay may be reset manually by depressing and releasing the reset arm.

IV. COIL REPLACEMENT

1. Remove power from device.

2. Press against coil while pulling up slightly on coil retainers (A–Figure 1) and move retainers away
from coil.

2
NEMA Size 00, 0, & 1 – CR305, CR306, CR309 Magnetic Contactors, Starters, and Reversers GEH 5190A

3. Withdraw magnet assembly, coil, molded cover, and movable arm from device.

4. Withdraw spring clip (B–Figure 1) and remove armature from movable arm.

5. Remove coil from magnet.

6. Replace coil.

7. Reassemble device by reversing procedure.

V. CONTACT REPLACEMENT

1. Perform steps 1 through 5 under Coil Replacement.

2. Remove magnet from molded cover and movable arm.

3. Remove return spring from center of movable arm.

4. Remove molded cover from movable arm.

5. Depress and slide movable contact and spring from movable arm.

6. Remove screws holding stationary contacts in place and remove stationary contacts.

7. Reassemble device by reversing procedure.

NOTE
For starters with one or more normally closed contacts, perform steps 1 and 2
shown under Coil Replacement. Withdraw spring clip (B–Figure 1) and remove
armature, coil, and magnet from device. Remove return spring from center of mov-
able arm. Remove molded cover and stationary contacts before lifting movable
arm from device.

Stationary Stationary
Contact Contacts
Screws
Movable
Contact
Molded Cover

Return
Spring
Movable
Spring Spring Arm
Seat

Figure 2.

3
GEH 5190A NEMA Size 00, 0, & 1 – CR305, CR306, CR309 Magnetic Contactors, Starters, and Reversers

VI. NORMALLY CLOSED CONTACTS

The contacts may be converted from normally open to normally closed with no additional parts. Perform
steps 1 through 4 shown under Coil Replacement. Lift coil and magnet from movable arm. Remove return
spring from center of movable arm. Depress movable contact spring and spring seat against movable contact
and rotate these parts 1/2 turn without removing them from window. Remove the stationary contacts. Install
the movable arm in the device. Install the stationary contacts so that their silver pads face the movable contact
silver pads.

Reassemble the device. To change contacts from normally closed to normally open position, reverse the
above procedure.

VII. CHECK FOR WELDED CONTACTS IN OVERLOAD RELAY

With power disconnected, disconnect the control wiring from the relay terminals. Place a bell set or resis-
tance measuring instrument across the relay terminals. Depress and release reset arm to insure relay is reset.
In this condition there should be continuity between the terminals. Depress white manual check operator to
trip the relay. In the tripped condition the circuit between the terminals should be open indicating the contacts
are operating normally. Rewire the terminals and reset the relay for normal operation.

Molded Base Coil Retainers

Cross
Electrical
Interlock
Cross
Mechanical Electrical
Interlock Interlock

Armature
Coil

Overhead Relay Spring Clip

Figure 3. Typical CR309 Magnetic Reversing Controller

When reassembling, note that the magnet and movable arm

assembly (Items 5 thru 10) will ft only one way. The Magnet
item 8, and movable arm, arm 7, will fit either way but will be
quieter if reassembled the same way they were taken apart.
5
1

7
9
10

2
3
6
4
8

Figure 4.

4
NEMA Size 00, 0, & 1 – CR305, CR306, CR309 Magnetic Contactors, Starters, and Reversers GEH 5190A

VIII. MAINTENANCE

1. Always remove power from device before performing any maintenance.

2. Keep magnet mating surface free of accumulated dirt or dust.

3. Do Not Oil or Grease the magnet mating surfaces.

4. Contacts are carefully designed for maximum life. They need only be replaced when nearly all the
silver tip is gone and the contact tip support is exposed. Do Not File the contacts. Filing or dressing
the contacts only results in lost tip material and reduces life.

5. The ultimate tripping current of the installed relay heater can be adjusted +10% by using the adjust-
ment dial, shown in Figure 1.

6. On reversing and two-speed starters, the mechanical interlock has been factory adjusted and normal-
ly should never have to be readjusted. If readjustment is ever needed, these steps should be followed:

a. Close one contactor by hand by pushing down on armature.

b. Using the other hand, loosen the nut on opposite contactor interlock arm and slide it towards
the top of the elongated slot until all gap is taken up between the two arms. Follow the same
procedure with the opposite contactor and interlock arm.

c. Best adjustment is usually obtained when both mechanical interlock arm assemblies are as far
up in the elongated slot as possible.

d. With both arms adjusted, there should be a very slight gap (approximately 1/16-inch) between
the arms with both contactors open. Neither arm should overlap the other with both contactors
open.

CAUTION

Before adjusting or operating reverser, make sure the mechanical interlock arm
is engaged with movable contact arm.

*** Coil Suffix Table

(Order 15D21G plus coil suffix number below)

115– 200– 230– ––– 460– 575–

60 Hertz 120V 208V 240V 480V 600V
50 Hertz 110V ––– 220V 380V 440V 550V
Coil Suffix 002 023 003 064 004 005

5
GEH 5190A NEMA Size 00, 0, and 1 – CR305, CR306, CR309 Magnetic Contactors, Starters and Reversers

Accessory Kits

First NO aux. cont. for CR305, CR306 . . . . . . . . . . . . . . . . . . . . . CR305X100A

First NC aux. cont.. for CR305, CR306 . . . . . . . . . . . . . . . . . . . . . CR305X100B
First NO–NC aux. cont. for CR305, CR306 . . . . . . . . . . . . . . . . . . CR305X100C
Additional NO aux. cont. for all forms . . . . . . . . . . . . . . . . . . . . . CR305X100D
Additional NC aux. cont. for all forms . . . . . . . . . . . . . . . . . . . . . . CR305X100E
Push button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CR305X120N
Selector switch, H–O–A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CR305X130N
Selector switch, OFF–ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CR305X130P
Indicating light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CR305X150N
Fifth pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CR305X111B
Control circuit fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CR305X141A,B,C,D

Principle Renewal Parts

Quantity Required
Ref. No. Catalog
Figure 4 Description Number CR309, CR309,
CR305 CR306 Left Cont. Right Cont.
1 Coil retainer assembly 546A301G050 2 2 2 2
2 Overload relay (3-heater, non-compensated form, 1 NC contact) CR324C310F — 1 1† ‡
3 Overlaod relay (3-heater, non-compensated form, 1 NO-1 NC contact) CR324C360F — 1 1† ‡
4 Set of stationary and movable contacts with springs and screws for
four-poles: ––– 1 1 1 1
NEMA Size 00 55-152313G009 1 1 1 1
NEMA Size 0 546A300G002 1 1 1 1
NEMA Size 1 546A301G053 1 1 1 1
5 Molded cover for stationary and movable contacts 188D711P001 1 1 1 1
6 Return spring for movable contact support 541A278P001 1 1 1 1
7 Molded movable contact support for 2-, 3-, 4-pole 187D350P001 1 1 1 1
8 Armature and frame (magnet) 546A301G054 1 1 1 1
9 Operating coil 15D21G *** 1 1 1 1
10 Spring retainer for armature 546A588P001 1 1 1 1
11 Overload relay for 2-speed single-winding controller (1 NC contact) CR324C310G — — 1 —
12 Overload relay for 2-speed single-winding controller (1 NO-1 NC con- CR324C360G — — 1 —
tact)

*** Add coil suffix number from above table to complete the catalog number. Example: Cat. No. 15D21G002 has ratings of 115-120V, 60 Hz and 110V, 50
Hz.
† Omitted on 2-speed single-winding controller.
‡ Quantity one for multi-speed controller.

GE Power Systems

General Electric Company

One River Road, Schenectady, NY 12345
518 • 385 • 2211 TX: 145354