Final Aero Proj Report

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UAE University

College of Engineering

Project:
Vibrations Isolator

Section Number: L63

Prepared by:
Student name Student ID
Shouq Alzaabi 2021115493
Hanaa alhanaee 202115411
Alisar Kamal Alsbeihi 700038403
Amna Omer 700013884
Mahra Abdulla Eisa 202113466

contents:
1
Introduction: 3
Purpose and application: 3
Types in the market: 4
Importance in the aerospace industry: 4
Procedure: 3
Our Product: 5
Final Result: 4
Conclusion: 6

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Introduction:

Vibration insulation, also known as vibration isolation or damping, is a crucial aspect of


experimental setups in laboratory environments. It involves the implementation of
mechanical systems designed to minimize the transmission of vibrations from external
sources or within the experimental apparatus itself. These vibrations, originating from various
sources such as nearby machinery, foot traffic, or internal components, can adversely affect
the accuracy and reliability of experimental measurements. Thus, effective vibration
insulation is essential to ensure the integrity of experimental data and the validity of scientific
conclusions.

Vibration isolators play a crucial role in the aerospace industry, providing essential protection
against the damaging effects of shock and vibration on critical equipment. As aircraft operate
in dynamic and demanding environments, ensuring the reliability and longevity of onboard
systems is paramount. This report delves into the significance of vibration isolators in
aerospace applications, exploring their diverse types, functionalities, and application
scenarios. By understanding the pivotal role of vibration isolators, aerospace professionals
can implement effective solutions to mitigate vibration-related risks and enhance the
performance and safety of aerospace systems.

Purpose and other applications:

The utility of vibration isolators extends beyond the aerospace sector, finding widespread
applications in various industries where precision, reliability, and safety are paramount. In the
automotive industry, for instance, vibration isolators play a pivotal role in reducing noise and
enhancing ride comfort, while also safeguarding sensitive electronic components from the
rigors of road-induced vibrations. Similarly, in the manufacturing sector, vibration isolators
are employed to mitigate the impact of machinery vibrations, thereby minimizing equipment
wear, improving product quality, and ensuring worker safety. Furthermore, in the defense
sector, vibration isolators are integral to the protection of sensitive military equipment,
ensuring optimal performance and mission readiness in demanding operational environments.
Across these diverse industries, the versatility and effectiveness of vibration isolators
underscore their indispensable role in enhancing operational efficiency, prolonging
equipment lifespan, and mitigating the risks associated with vibration-induced damage.

3
Types of isolators in the market:

There are many types of vibration isolators available. Some common types include spring mounts,
rubber mounts, air mounts, and Rope isolators. Each type has its own unique characteristics and is
suitable for different applications.
- Spring mounts: Use springs to absorb and dissipate vibrations.
- Rubber mounts: Utilize rubber materials for vibration isolation.
- Air mounts: Use compressed air to provide cushioning and vibration reduction.
- Rope vibration isolators (cable isolators): Use flexible ropes or cables to dampen and reduce
vibrations. These isolators consist of multiple strands of wire or synthetic material, typically
arranged in a helical or spiral configuration.
Some of our most popular rope isolation products include:

The M Series stands out for its tough construction and fail-safe design, making it a versatile and cost-
effective choice for a variety of applications. Engineered to resist extreme environments, these isolators
ensure dependability and performance, making them a popular choice across sectors.

The SB Series is ideal for settings when space is limited, as it features shorter bars. Despite their compact
size, these isolators deliver reliable performance, making them excellent for applications with limited
space.

The SM Series, featuring a revolutionary S-shaped form, establishes a new benchmark for support,
balance, and vertical stability. With better load-bearing capabilities, these isolators excel in sensitive
applications requiring precision and dependability.

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The XM Series has a symmetrical X-shaped design that provides superior vertical strength and torsional
resistance, making it ideal for lighter weights. These isolators, designed to achieve peak performance,
provide dependable vibration mitigation in aircraft, maritime, and industrial situations.

We choose to produce the prototype for M series in our project

Below are some of the more common alternate materials used in the manufacture of Cable
Isolators.

Cable: 305 series SS (low magnetic permeability), 316 series SS (improved


corrosion resistance), Galvanized steel (more economical), Inconel, Copp

Screws: 305 series SS, 316 series SS, Cad plated alloy steel, Zinc plated alloy steel,
400 series SS, etc…

Inserts: Key lock inserts per MS51830 & MS51831, etc…

Retainer 305 series SS, 316 series SS, 400 series SS, Titanium, Copper, Aluminum
Bars: alloys (2024, 5052, 7075), Alloy steel, etc…

Finishes: Zinc plate, Cad plate, Hard anodize, CARC paint, Epoxy paint, Enamel,
Polysulfide sealant (corrosion protection), etc…

Here is the relationship between deflection (in) and force in (Ibs) for the

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M series which is the isolator we choose to manufacture . (Isolation Dynamics Corp, 2023)

Importance in the aerospace industry:

Vibration insulation is crucial in aerospace engineering. It ensures safety,


reliability, and passenger comfort. By minimizing unwanted vibrations; it
prevents structural fatigue, optimizes system performance, as well as complies
with industry standards. An example of companies, like ABLE and LORD
Corporation develop specialized solutions to enhance aircraft
durability and efficiency.

Our project:

In our project, we faced the challenge of material availability, as the original


materials used in the market-available product were not accessible to us in the
university lab. To overcome this obstacle, we opted to utilize wood for the two
bases due to its ease of handling and suitability for drilling. Additionally, we
purchased an aluminum wire with a 3mm diameter.
Our manufacturing process involved drilling eight holes into the wooden base
and assembling the aluminum wire through these holes to create a helical shape
with a diameter of 7mm. To ensure proper spacing and alignment, we
maintained a distance of 2cm between each hole. While our dimensions closely
mirrored those of the actual product, it's important to note that variations in size
exist based on specific application requirements.

Although our prototype does not incorporate a reduction ratio, this was not
necessary given the similarity in dimensions to the original product. It's worth
mentioning that in practical applications, both smaller and larger isolators may
be utilized depending on the application.

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Procedure:

1- Get two wooden plates of suitable thickness and quality, ensuring they are

sturdy enough to support the weight of


the equipment.
2-Obtain aluminum cable or rods of appropriate length and diameter to serve as
the connecting elements between the wooden plates.
3-Use a ruler or measuring tape to mark and measure the positions for drilling
on both wooden plates.
4-Ensure symmetrical placement of holes on each plate to maintain balance and
stability in the final assembly.
5-Secure one wooden plate firmly to a stable work surface.
6-Use the drill to create holes at the marked points on the wooden plate,
ensuring they are slightly larger than the diameter of the aluminum cable.
7-Repeat the drilling process for the second wooden plate, ensuring alignment
with the holes in the first plate.

Final Results:

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Conclusion:

Finally, vibration isolators are essential components in the aircraft industry, providing critical
protection against the damaging effects of shock and vibration. From fixed-wing airplanes to
rotary-wing helicopters and spacecraft, the requirement for dependable vibration mitigation
technologies remains throughout a wide range of aerospace applications. Aerospace workers
may protect vital equipment, improve operating efficiency, and ensure mission success by
utilizing modern isolator technology and bespoke solutions. As the aerospace industry
evolves, vibration isolators remain critical to improving safety, reliability, and performance in
aerospace systems.

References :
Isolation Dynamics Corp. (2023, November 29). Aerospace Vibration Isolators | Isolation Dynamics Corp.
IDC. https://isolator.com/aerospace-industry/#:~:text=AEROSPACE%20VIBRATION%20ISOLATION%20APPLICATIONS&text=Wire%20rope%20isolators
%20are%20practical,potential%20hazards%20in%20challenging%20environments.]

Yang, B. (2005). Vibration and control of Multiple-Degree-of-Freedom systems. In Elsevier eBooks (pp. 437–518). https://doi.org/10.1016/b978-012787767-
9/50012-x

Scarpa, H. (2024, February 19). What is Vibration Isolation? Acoustical Solutions. https://acousticalsolutions.com/what-is-vibration-isolation/

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