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SRPSKI SRPS EN 12899-4

STANDARD Jun 2008.


Identičan sa EN 12899-4:2007

Fiksni, vertikalni saobraćajni znakovi na


putevima —
Deo 4: Kontrola proizvodnje u fabrici

Fixed, vertical road traffic signs —


Part 4: Factory production control

I izdanje

Referentna oznaka
INSTITUT ZA STANDARDIZACIJU
INSTITUT SRBIJE
ZA STANDARDIZACIJU SRBIJE SRPS EN 12899-4:2008 (en)
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AUTORSKA PRAVA ZAŠTIĆENA

Autorska prava za srpske standarde i srodne dokumente pripadaju Institutu za standardizaciju Srbije. Umnožavanje, u
celini ili delimično, kao i distribucija srpskih standarda i srodnih dokumenata, dozvoljeni su samo uz saglasnost
Instituta za standardizaciju Srbije.

© ISS
Izdaje Institut za standardizaciju Srbije

INSTITUT ZA STANDARDIZACIJU SRBIJE


11030 Beograd, Stevana Brakusa 2, p.f. 2105

Telefoni: (011) 35-41-260, 35-41-261


Telefaks: (011) 35-41-257
Prodaja: (011) 25-47-496
Informacioni centar: (011) 25-47-293
[email protected]
prodaja @ jus.org.yu
www.jus.org.yu INSTITUT ZA STANDARDIZACIJU SRBIJE
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© ISS SRPS EN 12899-4:2008

Ovaj standard doneo je direktor Instituta za standardizaciju Srbije rešenjem br. 1218/23-52-01/2008
od 19. juna 2008. godine

Saopštenje o proglašavanju

Evropski standard EN 12899-4:2007, Fixed, vertical road traffic signs — Part 4: Factory production
control, prihvata se bez ikakvih modifikacija kao srpski standard SRPS EN 12899-4 na engleskom jeziku.
Evropski standard može se nabaviti u Institutu za standardizaciju Srbije.

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EUROPEAN STANDARD EN 12899-4
NORME EUROPÉENNE
EUROPÄISCHE NORM November 2007

ICS 93.080.30

English Version

Fixed, vertical road traffic signs - Part 4: Factory production


control

Signaux fixes de signalisation routière verticale - Partie 4 : Ortsfeste, vertikale Straßenverkehrszeichen - Teil 4:
Contrôle de la production en usine Werkseigene Produktionskontrolle

This European Standard was approved by CEN on 4 February 2007.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION


COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: rue de Stassart, 36 B-1050 Brussels

© 2007 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 12899-4:2007: E
worldwide for CEN national Members.
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EN 12899-4:2007 (E)

Contents Page

Foreword ............................................................................................................................................................. 3
Introduction ........................................................................................................................................................ 4
1 Scope...................................................................................................................................................... 5
2 Normative references ........................................................................................................................... 5
3 Terms, definitions, symbols and abbreviations ................................................................................ 5
4 System requirements............................................................................................................................ 6
4.1 General ................................................................................................................................................... 6
4.2 Production control system .................................................................................................................. 6
4.3 Records ................................................................................................................................................ 12
4.4 Treatment of nonconforming products ............................................................................................ 12
4.5 Traceability and marking.................................................................................................................... 12
4.6 Personnel ............................................................................................................................................. 13
4.7 Equipment............................................................................................................................................ 13
4.8 Design process ................................................................................................................................... 13
4.9 Raw materials and components ........................................................................................................ 13
4.10 Controls and tests during manufacturing ........................................................................................ 14
4.11 Handling, storage and packaging ..................................................................................................... 14
5 Final quality testing ............................................................................................................................ 14
Annex A (informative) Examples of test forms for registering the results of a conformity
review ................................................................................................................................................... 15

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EN 12899-4:2007 (E)

Foreword
This document (EN 12899-4:2007) has been prepared by Technical Committee CEN/TC 226 ''Road
equipment'' the secretariat of which is held by AFNOR.

This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by May 2008, and conflicting national standards shall be
withdrawn at the latest by August 2012.

No existing European Standard is superseded.

This European Standard consists of the following parts under the general title:

Fixed, vertical road traffic signs —

Part 1: Fixed signs

Part 2: Transilluminated traffic bollards (TTB)

Part 3: Delineator posts and retroreflectors

Part 4: (This part) Factory production control

Part 5: Initial type testing

It is based on performance requirements and test methods published in CEN, CENELEC, CIE
(International Commission on Illumination) and ISO documents together with standards of the CEN
member organizations.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,
Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

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EN 12899-4:2007 (E)

Introduction
The following products are covered under Mandate M/111 Circulation Fixtures: Road Equipment.
[Council Directive relating to construction products 89/106/EEC(CPD)]

Fixed vertical road traffic signs, either as products or unassembled as kits, and components of signs:

sheeting, (glass bead technology), supports, sign plates including lighting and fixings together with
any combination of these components.

Also included are transilluminated traffic bollards, delineator posts and fixed retroreflectors.

This standard specifies which sorts of parameters and tests have to be taken into consideration within
the FPC system, but leaves the precise test methods to be applied to be chosen depending on the
manufacturer's facilities and production methods. The precise parameters and methods will be found
in the manufacturer's written FPC procedures.

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EN 12899-4:2007 (E)

1 Scope
This Part of EN 12899 describes the requirements for Factory production control (FPC), for Parts 1, 2 and
3 of EN 12899.

2 Normative references
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.

EN 12767, Passive safety of support structures for road equipment — Requirements and test
methods

EN 12899-1:2007, Fixed, vertical road traffic signs — Part 1: Fixed signs

EN 12899-2:2007, Fixed, vertical road traffic signs — Part 2: Transilluminated traffic bollards (TTB)

EN 12899-3:2007, Fixed, vertical road traffic signs — Part 3: Delineator posts and retroreflectors

EN ISO 9000:2005, Quality management systems — Fundamentals and vocabulary (ISO 9000:2005)

EN ISO 9001:2000, Quality management systems — Requirements (ISO 9001:2000)

ISO 2859, Sampling procedures for inspection by attributes

3 Terms, definitions, symbols and abbreviations


For the purposes of this document, the terms and definitions given in EN ISO 9000:2005, EN 12899-
1:2007, EN 12899-2:2007, EN 12899-3:2007 and the following apply.

3.1
factory production control (FPC)
permanent internal control of production exercised by the product manufacturer

3.2
batch
quantity of a product manufactured from one (or more, in so far as the performance of the product is
not adversely affected) traceable delivery of raw material or components and for which there has been
no change in the manufacturing process (in so far as the performance of the product is not adversely
affected by any such change)

NOTE Production that is interrupted does not imply a new batch provided that there is no change in the raw
material and component properties or in the manufacturing process.

3.3
manufacturer
person or organization with legal responsibility for placing the product on the market

3.4
supplier
producer of raw materials and components (e.g. sign faces, fixing devices etc.) of the product

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EN 12899-4:2007 (E)

4 System requirements

4.1 General

The manufacturer shall establish, document and maintain a FPC system to ensure that the products
placed on the market conform to the declared performance characteristics. The FPC system shall
consist of written procedures (works manual), regular inspections and tests and/or assessments and
the use of the results to control raw and other incoming materials or components, equipment, the
production process and the product. Records shall remain legible, readily identifiable and retrievable
and reviewed for effectiveness at least once per year which shall be recorded. This shall include testing
of samples in accordance with a prescribed test plan defined in this European Standard.

A FPC system conforming to the requirements of EN ISO 9001, and made specific to the
requirements of this standard, is considered to satisfy the above requirements.

In each factory, the manufacturer may delegate action to a person having the necessary authority to:

a) monitor procedures to demonstrate conformity of the product at appropriate stages;

b) identify and record any instance of nonconformity;

c) monitor procedures to correct instances of nonconformity.

All FPC systems shall achieve and maintain an adequate level of confidence that the product is in
conformity with the requirements of this European Standard.

The results of inspections, tests or assessments requiring action shall be recorded, as shall any action
taken. The action to be taken when control values or criteria are not met shall be recorded and
retained for the period specified in the manufacturer’s FPC procedures.

Components having the necessary performance levels already demonstrated (e.g. by conformity to an
appropriate European Standard or by CE marking in accordance with an appropriate ETA) may be
considered to have the declared performance levels and do not require any further testing for the
purposes of conformity with this European Standard, providing the component's performance is not
detrimentally affected by the manufacturing process when it is incorporated into the product.

In the case of new factories, new production lines or units, if the FPC system is temporarily unable to
meet requirements that apply for normal production, as specified in this standard, the provisions of
Table 1 shall apply to final quality testing. This shall continue until the FPC system is capable of
meeting the other requirements of this standard.

4.2 Production control system

4.2.1 The manufacturer shall establish procedures to ensure that the production tolerances allow
the product performances to conform to the declared values, demonstrated by initial type testing.

The production control system shall at least include the necessary procedures for the:

a) relevant constituents;

b) controls and tests to be carried out during manufacture;

c) verifications and tests carried out on finished products in accordance with the test regime
specified in Clause 5;

d) control of the necessary installations, equipment and trained personnel to execute the tests on
the raw materials, the tests during production and the final quality control tests as specified in
Clause 5;

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EN 12899-4:2007 (E)

e) operation maintenance and calibration of appropriate testing and manufacturing equipment by


qualified personnel.

NOTE 1 This does not preclude the manufacturer from concluding a sub-contracting agreement with one or
more organizations or persons having the necessary skills and equipment in order to perform the above tasks.

The test methods to be applied and the tolerances for the results of all the tests used shall be
documented in the FPC system.

The minimum frequency of testing shall be in accordance with the test plan of the manufacturer, or as
specified in Table 1, whichever is the more rigorous.

NOTE 2 These methods would normally be direct methods. In the case of certain characteristics, indirect test
methods could be appropriate if a relationship can be established between the specific characteristic (the one to
be verified) and another characteristic which is more practicable to measure such that conformity to this standard
is demonstrated.

Samples that have been subjected to destructive testing cannot be used. Other samples may be
returned to the production line.

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EN 12899-4:2007 (E)

Table 1a — Minimum frequency of testing during production for product testing and evaluation
as part of FPC for fixed signs and components (complete sign assemblies, signs, sign plates,
supports and retroreflective sheeting materials)

Characteristics Minimum number of Frequency and documentation


samples

Fixed signs and components

Resistance to horizontal loads – One Verify conformity to raw material specification and
standard design design per batch

Resistance to horizontal loads – One Verify conformity to raw material specification per
non standard design batch and design per unit

Resistance to impact of sign face One Per batch of sign face material
material

Resistance to impact of supports One (if not NPD) Verify conformity to raw material specification and
(EN 12767) design per batch of supports

Chromaticity co-ordinates and Five per colour and type All samples in each batch shall meet the requirements
luminance factors –retroreflective of EN 12899-1
sheeting materials

Coefficient of retroreflection – Five per colour and type All samples in each batch shall meet the requirements
retroreflective sheeting materials of EN 12899-1

Chromaticity co-ordinates and In accordance with All samples in each batch shall pass the test in the
luminance factors – signs Table 2 manufacturer’s FPC procedures

Coefficient of retroreflection – In accordance with All samples in each batch shall pass the test in the
signs Table 2 manufacturer’s FPC procedures. The following
geometry shall be used:
α = 20’ and β1 = +5° (β2 = 0° and ε = 0°)

Mean luminance, uniformity of In accordance with All samples in each batch shall pass the test in the
luminance and luminance Table 2 manufacturer’s FPC procedures
contrast – transilluminated signs

Resistance to weathering – One per colour and type Continuous by reference to validation of other
retroreflective sheeting materials performance characteristics, plus the weathering test
specified in the manufacturer’s FPC procedures

Resistance to weathering – One per colour and type Continuous by reference to validation of other
screen–printed, retroreflective performance characteristics, plus the weathering test
sheeting materials specified in the manufacturer’s FPC procedures

Tests for the purpose of FPC may not necessarily be the same as those for ITT.

The above testing may not be necessary for any raw material or component which bears CE marking, but see
EN 12899-5:2007, 4.1.

Characteristics shall be selected and applied as appropriate to the product or component.

For sampling purposes, the batch size referred to in Table 2 shall not exceed one year’s production.

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EN 12899-4:2007 (E)

Table 1b — Minimum frequency of testing during production for product testing and
evaluation as part of FPC for transilluminated traffic bollards (TTB)

Characteristics Minimum number of Frequency and documentation


samples
Transilluminated bollards

Verify conformity to raw material


Resistance to horizontal loads One
specification and design per batch

Per substrate material and design per


Resistance to impact One
year

Chromaticity coordinates – All values shall lie within the limits


retroreflective sheeting Five per colour and type specified in EN 12899-1, per batch of
materials sheeting material

All values shall lie within the limits


Chromaticity coordinates – In accordance with
specified in EN 12899-1, per batch of
screen-printed materials Table 2
signs

All values shall lie within the limits


Mean luminance, uniformity of In accordance with
specified in EN 12899-1, per batch of
luminance Table 2
signs

Measurement of protective coating


Resistance to corrosion In accordance with thickness or verify conformity to raw
(metallic parts only) Table 2 material specification and design per
batch

Resistance to natural
weathering – retroreflective One per colour and type Every 3 years
sheeting materials

Resistance to natural
weathering – retroreflective, One per colour and type Every 3 years
screen-printed materials

Tests for the purpose of FPC may not necessarily be the same as those for ITT.

The above testing may not be necessary for any raw material or component which bears CE marking, but see
EN 12899-5:2007, 4.1.

Characteristics shall be selected and applied as appropriate to the product or component.

For sampling purposes, the batch size referred to in Table 2 shall not exceed one year’s production.

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EN 12899-4:2007 (E)

Table 1c — Minimum frequency of testing during production for product testing and evaluation
as part of FPC for delineator posts

Characteristics Minimum number of Frequency and documentation


samples
Delineator posts

Verify conformity to raw material


Resistance to horizontal loads One
specification and design per batch

Per substrate material and design per


Resistance to impact One
year

Chromaticity coordinates – All values shall lie within the limits


retroreflective sheeting Five per colour and type specified in EN 12899-1, per batch of
materials sheeting material

Coefficient of retroreflection – All values shall lie within the limits


retroreflective sheeting Five per colour and type specified in EN 12899-1, per batch of
materials sheeting material

Measurement of protective coating


Resistance to corrosion In accordance with thickness or verify conformity to raw
(metallic parts only) Table 2 material specification and design per
batch

Resistance to natural
weathering – retroreflective One per colour and type Every 3 years
sheeting materials

Tests for the purpose of FPC may not necessarily be the same as those for ITT.

The above testing may not be necessary for any raw material or component which bears CE marking, but see
EN 12899-5:2007, 4.1.

Characteristics shall be selected and applied as appropriate to the product or component.

For sampling purposes, the batch size referred to in Table 2 shall not exceed one year’s production.

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EN 12899-4:2007 (E)

Table 1d — Minimum frequency of testing during production for product testing and
evaluation as part of FPC for retroreflectors

Characteristics Minimum number of Frequency and documentation


samples
Retroreflectors

In accordance with
Resistance to impact Test per batch
Table 2

Chromaticity co-ordinates In accordance with All values shall lie within the limits
(type R1 only) Table 2 specified in EN 12899-1, per batch

In accordance with All values shall lie within the limits


Coefficient of retroreflection
Table 2 specified in EN 12899-1, per batch

Resistance to corrosion In accordance with


Per batch
(metallized retroreflectors only) Table 2

Resistance to natural
One per colour and type Every 3 years
weathering

Tests for the purpose of FPC may not necessarily be the same as those for ITT.

The above testing may not be necessary for any raw material or component which bears CE marking, but see
EN 12899-5:2007, 4.1.

Characteristics shall be selected and applied as appropriate to the product or component.

For sampling purposes, the batch size referred to in Table 2 shall not exceed one year’s production.

The manufacturer shall record the results of the tests specified above. These records shall at least
include the following information:

 identification of the fixed vertical sign tested;

 date of sampling and testing;

 test methods performed;

 test results.

The testing regime for FPC shall be at the discretion of the manufacturer in so far as it shall provide
adequate assurance that the product conforms to the characteristics of the product specification as
demonstrated by the initial type testing.

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EN 12899-4:2007 (E)

Table 2 — Control sample related to batch size


Number of articles Minimum number of articles
in the batch in the control sample

1 to 3 All
4 to 500 3
501 to 1 200 5
1 201 to 3 200 8
3 201 to 10 000 13
>10 000 20

4.2.2 Statistical conformity control

If a manufacturer wishes to use statistical conformity control, the following shall apply.

The numbers in Table 2 shall be taken as a basis and the recommended starting point. The use of
analytical quality assurance techniques such as statistical process control is recommended to
reassess sample size and sample frequency on an ongoing basis using historical test results.
Statistical conformity control shall be applied in accordance with methodology described in ISO 2859.

4.3 Records

Records shall include everything that is necessary to demonstrate control of the raw materials and
components, the production process and the final product. Records shall be kept for at least the
manufacturer’s warranty period of the product, the period specified in the FPC or 5 years from the
date on which the product was placed upon the market, whichever is the greater.

The identification of the product tested, the date of sampling and testing, the test methods performed,
the test results, date of manufacture and acceptance criteria shall be entered in a register under the
signature of the person responsible for the control and who carried out the verification.

The results of inspections, tests or assessments requiring action shall be recorded, as shall any action
taken. In case of nonconformity, the corrective actions taken to rectify the situation shall be recorded in
the register.

4.4 Treatment of nonconforming products

If control or test results show that the product does not meet the requirements, the necessary corrective
action shall be taken in sufficient time to prevent defective products being released into the market.
Products (or batches) not conforming shall be quarantined and properly identified. Once the
nonconformity has been corrected the product shall be re-tested. If it is not practicable to correct the fault
the product shall be rejected unless the customer accepts it in a repaired or uncorrected form. The
customer’s acceptance shall be verified in writing.

For any product delivered before the test results are available, a procedure and record shall be
maintained for notifying customers. A recall procedure shall be provided for any product which is found
not to be in conformity with the harmonized part of the respective European Standard.

4.5 Traceability and marking

The manufacturer shall establish and maintain documented procedures for identifying the product or
the constituent by suitable means during all stages of production. The manufacturer shall establish
documented procedures for unique identification of individual product or batches. This identification
shall be recorded. The manufacturer shall have procedures ensuring that processes related to

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EN 12899-4:2007 (E)

affixing traceability codes and/or markings are inspected regularly. Conformity to EN ISO 9001:2000,
7.5.3 shall be deemed to satisfy the requirements of this subclause.

4.6 Personnel

The responsibility, authority and the relationship between personnel that manages, performs or
verifies work affecting product conformity, shall be defined. This applies in particular to personnel that
need to initiate actions preventing product nonconformity from occurring, actions in the case of
nonconformity and to identify and register product conformity problems. Personnel performing work
affecting product conformity shall be competent based on appropriate education, training, skills and
experience for which records shall be maintained.

This subclause shall also apply when certain tasks are subcontracted.

4.7 Equipment

All weighing, measuring and testing equipment necessary to achieve, or produce evidence of,
conformity shall be calibrated or verified and regularly inspected according to documented procedures,
frequencies and criteria. Control of monitoring and measuring devices shall conform to the
appropriate clause of EN ISO 9001.

NOTE The manufacturer may arrange sub-contracting agreements with one or more organizations or
persons having the necessary skills and equipment in order to perform the necessary tasks, provided the above
subclause is followed.

All equipment used in the manufacturing process shall be regularly inspected and maintained to
ensure use, wear or failure does not cause inconsistency in the manufacturing process.

Inspections and maintenance shall be carried out and recorded in accordance with the manufacturer’s
written procedures and the records retained for the period defined in the manufacturer's FPC
procedures.

4.8 Design process

The factory production control system shall document the various stages in the design of the products,
identify the checking procedure and those individuals responsible for all stages of design.

During the design process itself, a record shall be kept of all checks, their results, and any corrective
actions taken. This record shall be sufficiently detailed and accurate to demonstrate that all stages of
the design phase, and all checks, have been carried out satisfactorily. Conformity to
EN ISO 9001:2000, 7.3 shall be deemed to satisfy the requirements of this subclause.

4.9 Raw materials and components

The specifications of all incoming raw materials and components shall be documented, as well as the
inspection scheme for ensuring their conformity. The verification of conformity of the raw material with
the specification shall be in accordance with EN ISO 9001:2000, 7.4.3.

Raw materials and components shall have the same performance characteristics as those used for
initial type testing. In the FPC system, the manufacturer shall define procedures for the verification of
raw materials and components from suppliers with a less rigorous FPC system. If this is not the case,
the inspection scheme should be raised to obtain that level. In the event that supplied kit components
are used, the attestation of conformity level for components should at least coincide with that of the kit.
If this is not the case, the inspection scheme should be raised to obtain that level.

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EN 12899-4:2007 (E)

4.10 Controls and tests during manufacturing

The manufacturer shall have defined, documented and implemented a production control system
conforming to this European Standard in order to plan and carry out production under controlled
conditions. Conformity to EN ISO 9001:2000, 7.5.1 and 7.5.2 shall be deemed to satisfy the
requirements of this subclause.

4.11 Handling, storage and packaging

Whilst the product is on the manufacturer’s premises, the manufacturer shall ensure that packaging
prevents damage during handling and storage and that the product remains in accordance with the
applicable technical specification.

5 Final quality testing


The FPC system shall provide for final quality control testing.

NOTE It is suggested that the annual production be used for the batch size in Table 2 to determine the
sampling rate.

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EN 12899-4:2007 (E)

Annex A
(informative)

Examples of test forms for registering the results of a conformity


review

Conformity Fixed traffic sign


review (Name of test subject)

Relevant EN
Product identification
Drawing no.
1)
Supplier
1)
Lot no.
1)
Supplier's document no.
1)
Date of supply
1)
If raw material is tested

Form for test results: actual values and specified values

Note: Use a new record sheet for each fresh sample.

Storage sample Yes/no


Stock identification code

Corrective and preventive action necessary Yes/no


nd
2 test necessary Yes/no
Nature of defect

Action needed

Signature of responsible person


Deadline for action

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EN 12899-4:2007 (E)

Bibliography

List of references used in the text and of useful test methods.

1. Construction Products Directive of 22 December 1988 (89/106/EEC), published in the O.J. of the
E.C. No. L40 of 11 February 1989, modified by the Directive of 22 July 1993 (93/68/EEC) published
in the O.J. of the E.C. No. L220 of 30 August 1993.

2. Guide for the definition of Factory Production Control in technical specifications relating to
Construction Products. Construct 95/135 Rev.1, European Commission DG-III, Brussels, 6.7.1995.

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ICS 93.080.30 Klasifikaciona grupa Z.S2
Deskriptori: provere, konstrukcija, definicije, projektovanje, elementi za pričvršćivanje, obeležavanje, oznake,
proizvodnja, kontrola proizvodnje, svojstva, zahtevi za kvalitet, saobraćajni znakovi
Descriptors: checks, construction, definitions, design, fixings, marking, marks, production, production control,
properties, quality requirements, road signs
Ukupno strana 16
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