Testman Pro User Manual

Diagnostic Tool for WLD & ADT

2011.11.17
Doosan Infracore CE, AP/E
Product Support
Eddy Kim([email protected])
Table of Contents

• Major Function available with Testman Pro

• Kit Components
• Wiring Connection
• DPA05 Setting
• System Prerequisites
• Installation
• Operation
• Screen Shot
• Run Testman Pro
• 1. Documentation
• 3. Diagnosis
• 4. Test Inputs - Outputs
• 5. Vehicle Configuration
• 6. ZF Service telephone list
• 7. Settings
• Side menu
• Tips

Presentation title and date Doosan Infracore 1

Major Function available with Testman Pro

• Read ZF documentation
• Check input & output signal (switch operation, actuator operation, temp. & pressure & current, etc.)
• Diagnostic for error codes
• AEB
• ZF service contact list

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Kit Components (P/N: K9003701)

DPA05 is also used for other applications. Some of the

wires in the package are not used for Doosan Machines.
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Wiring Connection (Mega)

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DPA05 Setting

Connect to machine Connect to computer

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System Prerequisites

Hardware:
• Prosessor: 1 GHz / or higher
• RAM: 512 MB / or higher
• Free hard disk memory: minimum 1 GB

Software:
• Windows 2000 SP4
• Windows XP SP2
• Windows Vista (only 32 Bit)*
• Windows 7 (only 32 Bit)*
• Internet Explorer 5.01 or newer
• Windows Installer 3.0 or newer
• MDAC 2.8 Sp1

• Note: The hardware system prerequisites may differ from above and must be correspond to the
prerequisites of the operating system!
• * DPA05 USB driver currently only in combination with 32 bits systems possible!

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Installation (XP)

MENU DESCRIPTION

1. Find setup file in your Installation DVD

and Double Click the Setup Icon.
2. Select language
3. Click [Next]

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Installation (XP)

MENU DESCRIPTION

4. Click [Install]
5. Select Preferred language
6. Click [Next]

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Installation (XP)

MENU DESCRIPTION

7. License Agreement, Click [Next].

8. Select the hard disk to install,
normally C:
9. Click [Next]

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Installation (XP)

MENU DESCRIPTION

10. Now the installation is in progress.

11. Click [Next]

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Installation (XP)

MENU DESCRIPTION

12. Now Setup is complete,

Click [확인, confirm, or approve]
13. You can find the Run file, Double Click
14. Testman pro is running.

Installation Complete !!

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Operation

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Operation

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Screen Shot

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Screen Shot

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Run Testman Pro

MENU DESCRIPTION

1. Click [Run…]
2. Click [Select]

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Run Testman Pro

MENU DESCRIPTION

3. Select [Gds3000]
4. Select [apps]

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Run Testman Pro

MENU DESCRIPTION

5. Select [wg_est37.app]
6. Click [Run]

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Run Testman Pro

MENU DESCRIPTION

Now being installed

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Run Testman Pro

MENU DESCRIPTION

7. Click

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Run Testman Pro

MENU DESCRIPTION

Now you see the menus.

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1. Documentation

MENU DESCRIPTION

You can read ZF Documentation in this

menu

1. Click [1]

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1. Documentation

MENU DESCRIPTION

Transmission used for Doosan WLD.

MODEL ZF T/M
MEGA/DL160 4WG130
MEGA/DL200 4WG160
MEGA/DL250 4WG190
MEGA/DL300 4WG210
DL350 4WG230
MEGA/DL400 4WG260
DL450 4WG260
MEGA/DL500 4WG310

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1. Documentation

MENU DESCRIPTION

Transmission used for Doosan WLD.

MODEL ZF T/M
MEGA/DL160 4WG130
MEGA/DL200 4WG160
MEGA/DL250 4WG190
MEGA/DL300 4WG210
DL350 4WG230
MEGA/DL400 4WG260
DL450 4WG260
MEGA/DL500 4WG310

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1. Documentation

MENU DESCRIPTION

1. General direction for use

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1. Documentation

MENU DESCRIPTION

1. General direction for use

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1. Documentation

MENU DESCRIPTION

2. Repair Manual

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1. Documentation

MENU DESCRIPTION

2. Repair Manual

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1. Documentation

MENU DESCRIPTION

3. Electronic Circuit Diagram

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1. Documentation

MENU DESCRIPTION

3. Electronic Circuit Diagram

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1. Documentation

MENU DESCRIPTION

5. Inch Instructions

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1. Documentation

MENU DESCRIPTION

5. Inchpedal calibration user manual

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1. Documentation

MENU DESCRIPTION

Return to Menu
To the previous page

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1. Documentation

MENU DESCRIPTION

Return To Menu
To the previous Page

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1. Documentation

MENU DESCRIPTION

5. Documentation for Testman

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1. Documentation

MENU DESCRIPTION

5. Documentation for Testman

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1. Documentation

MENU DESCRIPTION

Return To Menu
To the previous Page

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1. Documentation

MENU DESCRIPTION

Now back to the main menu

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3. Diagnosis

MENU DESCRIPTION

Click [Diagnosis]

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3. Diagnosis

MENU DESCRIPTION

Connect DPA05 to laptop and Click

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3. Diagnosis

MENU DESCRIPTION

In progress

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3. Diagnosis

MENU DESCRIPTION

Vehicle Information
Click

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3. Diagnosis

MENU DESCRIPTION

This menu is to see error codes.

Click [Read Error Memory]

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3. Diagnosis

MENU DESCRIPTION

You can see error history

Click to see the details

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3. Diagnosis

MENU DESCRIPTION

Error Details,
Click to see more.

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3. Diagnosis

MENU DESCRIPTION

Error Details,
Click to see more.

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3. Diagnosis

MENU DESCRIPTION

Error Details,
Click to see more.

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3. Diagnosis

MENU DESCRIPTION

Error Details,
Click to see more.

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3. Diagnosis

MENU DESCRIPTION

This menu is to delete error codes.

Click [Delete Error Memory].

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3. Diagnosis

MENU DESCRIPTION

To delete, Click [yes]

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3. Diagnosis

MENU DESCRIPTION

This menu is to see identification Block.

Click [Read Identification Block]

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3. Diagnosis

MENU DESCRIPTION

Identification Data

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3. Diagnosis

MENU DESCRIPTION

This menu is to see Logbook.

Click [Logbook].

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3. Diagnosis

MENU DESCRIPTION

Logbook

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3. Diagnosis

MENU DESCRIPTION

Click [Return to menu]

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4. Test Inputs - Outputs

MENU DESCRIPTION

This menu is to test input and output

signal from and to TCU.
Click [Test inputs - Outputs]

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click [Check Inputs]

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4. Test Inputs - Outputs

MENU DESCRIPTION

Checking Conditions read closely and

follow the instruction.

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Menu 1

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check gear selectior

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4. Test Inputs - Outputs

MENU DESCRIPTION

Doosan WLD Gear Selector: DW-3

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4. Test Inputs - Outputs

MENU DESCRIPTION

Set neutral

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Set forward

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Set Neutral

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Set Reverse

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Set Neutral

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Set Gear 1

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Set Gear 2

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Set Gear 3

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Set Gear 4

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check change-over manual automatic

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4. Test Inputs - Outputs

MENU DESCRIPTION

Set gear selection to Manual

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check down-shift push button

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4. Test Inputs - Outputs

MENU DESCRIPTION

Push kick-down switch

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check further functions

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check transmission pressure cut-out

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4. Test Inputs - Outputs

MENU DESCRIPTION

Turn on T/M cut-off switch

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check parking brake pressure switch

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4. Test Inputs - Outputs

MENU DESCRIPTION

Turn on parking brake switch

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Return to previous menu

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4. Test Inputs - Outputs

MENU DESCRIPTION

Return to previous menu

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4. Test Inputs - Outputs

MENU DESCRIPTION

Menu 2. same menu in Menu 1

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4. Test Inputs - Outputs

MENU DESCRIPTION

Same Menus.

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4. Test Inputs - Outputs

MENU DESCRIPTION

Return to previous menu

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check extra functions.

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check extra function 1

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4. Test Inputs - Outputs

MENU DESCRIPTION

No function for Doosan

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4. Test Inputs - Outputs

MENU DESCRIPTION

Return to previous menu

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4. Test Inputs - Outputs

MENU DESCRIPTION

Return to previous menu

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4. Test Inputs - Outputs

MENU DESCRIPTION

Stationary system test

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4. Test Inputs - Outputs

MENU DESCRIPTION

Test condition

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check Outputs

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Click

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check result

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check Inputs

Instructed previously

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4. Test Inputs - Outputs

MENU DESCRIPTION

Return to previous menu

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4. Test Inputs - Outputs

MENU DESCRIPTION

Test device

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4. Test Inputs - Outputs

MENU DESCRIPTION

Engine speed & turbine speed

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4. Test Inputs - Outputs

MENU DESCRIPTION

Engine speed & turbine speed

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4. Test Inputs - Outputs

MENU DESCRIPTION

Turbine speed & mid-range gear train

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4. Test Inputs - Outputs

MENU DESCRIPTION

Turbine speed & mid-range gear train

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4. Test Inputs - Outputs

MENU DESCRIPTION

Mid-range gear train & Output speed

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4. Test Inputs - Outputs

MENU DESCRIPTION

Mid-range gear train & Output speed

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4. Test Inputs - Outputs

MENU DESCRIPTION

Engine speed & load signal

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4. Test Inputs - Outputs

MENU DESCRIPTION

Engine speed & load signal

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4. Test Inputs - Outputs

MENU DESCRIPTION

Return to previous menu

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4. Test Inputs - Outputs

MENU DESCRIPTION

Check sensors

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4. Test Inputs - Outputs

MENU DESCRIPTION

Oil sump temp.

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4. Test Inputs - Outputs

MENU DESCRIPTION

Oil sump temp.

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4. Test Inputs - Outputs

MENU DESCRIPTION

Speeds

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4. Test Inputs - Outputs

MENU DESCRIPTION

Engine Speed
Turbine Speed
Mid-range gear train Speed
Output Speed

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4. Test Inputs - Outputs

MENU DESCRIPTION

Speeds & temperature

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4. Test Inputs - Outputs

MENU DESCRIPTION

Transmission Temp.
Engine speed
Turbine speed
Output speed

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4. Test Inputs - Outputs

MENU DESCRIPTION

Return to previous menu

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4. Test Inputs - Outputs

MENU DESCRIPTION

Power outputs

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4. Test Inputs - Outputs

MENU DESCRIPTION

Clutch K1
Clutch K2
Clutch K3
Clutch K4
Clutch KV
Clutch KR

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4. Test Inputs - Outputs

MENU DESCRIPTION

Return to previous menu

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5. Vehicle Configuration

MENU DESCRIPTION

Vehicle configuration (AEB)

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5. Vehicle Configuration

MENU DESCRIPTION

Vehicle configuration

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5. Vehicle Configuration

MENU DESCRIPTION

Vehicle configuration

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5. Vehicle Configuration

MENU DESCRIPTION

Vehicle configuration

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5. Vehicle Configuration

MENU DESCRIPTION

Start calibration

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5. Vehicle Configuration

MENU DESCRIPTION

Ignition switch off

Click

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5. Vehicle Configuration

MENU DESCRIPTION

Test condition

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5. Vehicle Configuration

MENU DESCRIPTION

Set gear in neutral

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5. Vehicle Configuration

MENU DESCRIPTION

Interruption adjustment
Clutch K1

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5. Vehicle Configuration

MENU DESCRIPTION

Indicate K1, K2, K3

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5. Vehicle Configuration

MENU DESCRIPTION

AEB pressure and time for K1, K2, K3

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5. Vehicle Configuration

MENU DESCRIPTION

Indicate K4, KV, KR

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5. Vehicle Configuration

MENU DESCRIPTION

AEB pressure and time for K4, KV, KR

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5. Vehicle Configuration

MENU DESCRIPTION

Save EEPROMVCD in Hexfile

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5. Vehicle Configuration

MENU DESCRIPTION

EST 37

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5. Vehicle Configuration

MENU DESCRIPTION

Type file name and click save

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5. Vehicle Configuration

MENU DESCRIPTION

EST37 A

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5. Vehicle Configuration

MENU DESCRIPTION

Type file name and click save

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5. Vehicle Configuration

MENU DESCRIPTION

Return to previous menu

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6. ZF Service List

MENU DESCRIPTION

ZF service telephone list

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6. ZF Service List

MENU DESCRIPTION

Select your country

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6. ZF Service List

MENU DESCRIPTION

ZF service contact

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6. ZF Service List

MENU DESCRIPTION

ZF service contact

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7. Setting

MENU DESCRIPTION

Settings

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7. Setting

MENU DESCRIPTION

Address code

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7. Setting

MENU DESCRIPTION

Address code?

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7. Setting

MENU DESCRIPTION

Change baud rate

No need to change

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7. Setting

MENU DESCRIPTION

Change baud rate

No need to change

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7. Setting

MENU DESCRIPTION

Release

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7. Setting

MENU DESCRIPTION

Release

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7. Setting

MENU DESCRIPTION

Return to previous menu

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Side Menu

MENU DESCRIPTION

Print

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Side Menu

MENU DESCRIPTION

Click

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Side Menu

MENU DESCRIPTION

You can make it as PDF or print out.

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Side Menu

MENU DESCRIPTION

Return to very first page

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Side Menu

MENU DESCRIPTION

Return to very first page

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Side Menu

MENU DESCRIPTION

Select

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Side Menu

MENU DESCRIPTION

Resume to main menu

Abort to exit
Fault override

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Side Menu

MENU DESCRIPTION

Fault Override

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Side Menu

MENU DESCRIPTION

information

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Side Menu

MENU DESCRIPTION

information

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Tips – never click update DPA05

MENU DESCRIPTION

Do not click [update DPA05]

USB will not be possible to connect

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Tips – if you clicked update DPA05

MENU DESCRIPTION

We’ve learned that serial port may still be

possible to connect.

Select Com port and click [Load DPA] with

serial cable.

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