CONTROL PLAN

Prototype Pre-Launch Production Date (Origin) : Date (Review) & Rev No Prepared By Shubham
Key Contact/Phone :Mr. Suraj Soni
Contact Number : +918109092470
Control Plan Number : BEL/CP/78670517/C04 20.12.2023 05-04-2024 C04 Approved By Devendra Patil

Part No./ Latest change Core Team Members : Suraj Soni, Devendra Patil, Rohit Mandkriya, SB
Level : 78670517_C04 Chaurasia, Shailendra Dubey, Shubham Customer Engineering Approval Date (If Required) :

Part Name/Description. : BRACKET FMD, FLR, WILDBAR Customer Quality Approval Date (If Required) :

Supplier Plant : Pithampur Supplier Code : 45841 Other Approval Date (If Required) : Other Approval Date (If Required) :

Characteristic Methods
Process Name/ Machine, Special Control Method
Part/ Operation Device, Jig, characte Reaction Plan including
Process No. description Evaluation Sample corrective action
Tools for Mfg. ristics Product/ Process Measurement
No. Product Process Specification Tolerances Techniques Error Proofing/
Size Freq. Prevention Detection

As per RQC sampling plan Receipt inspection

1 Material grade --- BSK 46 Mill TC verification Mill TC from supplier
RQC Section:03 report

2 Sheet thickness --- 3 ±0.2 Micro meter " " Nill " 1. Inform to Supervisor
RM reciept and
2. Containtment of RM.
incoming RQC
10 3. Reject and send back to
inspection of Inspection 3 Length --- 2500 ±10 Measuring tape " " " " supplier. (or)
sheet
4. Scrap
4 Width --- 1250 ±10 Measuring tape " " " "

Free from rust, damage &

5 Appearance --- Visual " " " "
burr

Inprocess Insp.
1 Length --- 195 ±1.5 mm M.Tape 2nos. First and last Stopper in M/c
Report

2 Width --- 216 ±0.5 mm Vernier caliper " " " " 1. Inform to Supervisor
Laser 2. Material sorting
20 Laser cutting
Machine 3. Rework if excess size.
3 Sheet thickness --- 3 ±0.2 Micro meter " " Nill " 4. Reject if undersize

Free from rust, damage &

4 Appearance --- Visual " " " "
burr

Inprocess Insp.
1 Strip length --- 127 ±1.5 Vernier caliper 2nos. First and last Nill
Report

2 Zoggle height --- 10 ±0.5 Vernier caliper " " " "

3 Dim 19.2 ±0.3 " " " " "

1. Inform to Supervisor
Tonnage- 2. Material sorting
30 1st Forming
Min. 400T 4 Radius 7 ±1.0 R/G " " " " 3. Rework or duberring
4. Scrap

Free from rust, damage &

5 Appearance --- Visual 100%-for O Per Lot " "
Tool Mark,Burrs.
 30 1st Forming
Min. 400T 3. Rework or duberring
4. Scrap
Characteristic Methods
Process Name/ Machine, Special Control Method
Part/ Operation Device, Jig, characte Reaction Plan including
Process No. description Evaluation Sample corrective action
Tools for Mfg. ristics Product/ Process Measurement
No. Product Process Specification Tolerances Techniques Error Proofing/
Size Freq. Prevention Detection

6 Shut height --- AS PER PRESS SHOP OS 78670517-OS1 NA NA

Inprocess Insp.
1 Flange Length --- 44 ±0.5 Visual 2nos. First and last Nil
Report

Inprocess Insp.
2 Width --- 30.6 ±0.5 Vernier caliper 2nos. First and last " 1. Inform to Supervisor
Report
2. Material sorting
3. Rework or duberring
40 2nd Forming 4. Reject
Tonnage- 3 Radius --- 9 ±1.0 R/G 100%-for O Per Lot " "
Min. 200T

Free from rust, damage &

4 Appearance --- Visual 100%-for O Per Lot " "
Tool Mark.

Shut height --- AS PER PRESS SHOP OS 78670517-OS2 NA NA

Flange height at Inprocess Insp.

1 --- 54 ±0.5 Vernier caliper 2nos. First and last Nil
Top side Report

Flange height at Inprocess Insp.

2 --- 59±0.5 Vernier caliper 2nos. First and last Nil
Top side Report
1. Inform to Supervisor
Restrike and 2. Material sorting
50 3 Radius --- 6 ±1.0 R/G 100%-for O Per Lot " "
forming 3. Rework or duberring
Tonnage-
4. Reject
Min. 200T
Free from rust, damage &
Appearance Visual 100%-for O Per Lot " "
Tool Mark.

4 Shut height --- AS PER PRESS SHOP OS 78670517-OS3 NA NA

Inprocess Insp.
1 Slot size --- 102 ±0.5, 38.8 ±0.5. DHG 2nos. First and last Nil
Report

Inprocess Insp.
2 Slot size 21 ±0.5 , 14 ±0.5. DVC 2nos. First and last Nil
Report
1. Inform to Supervisor
1st Piercing
Tonnage- Inprocess Insp. 2. Material sorting
60 Slot & Pocket 3 No of Punch --- 2 Nos Visual " " "
Min.160T Report 3. Rework or duberring
Cutting
4. Reject

4 Appearance --- Free from burr & damage. Visual 100%-for O Per Lot " "

5 Shut height --- AS PER PRESS SHOP OS 78670517-OS4 NA NA

Hole dia & no of ø19.5±.3 & 4 NOS Inprocess Insp.

1 --- Vernier caliper 2nos. First and last Nil
holes Report

Slot diameter at
Inprocess Insp.
2 w/o slot length --- 180 ±0.5 mm Vernier caliper 2nos. First and last "
Report
and width
1. Inform to Supervisor
Tonnage- 2. Material sorting
70 2nd Piercing
 Characteristic Methods
Process Name/ Machine, Special Control Method
Part/ Operation Device, Jig, characte Reaction Plan including
Process No. description Evaluation Sample corrective action
Tools for Mfg. ristics Product/ Process Measurement
No. Product Process Specification Tolerances Techniques Error Proofing/
Size Freq. Prevention Detection
1. Inform to Supervisor
Tonnage- Slot diameter at Inprocess Insp. 2. Material sorting
70 2nd Piercing 3 --- 21±0.5. Vernier caliper 2nos. First and last "
Min.80T w/o hole dia Report 3. Rework or duberring
4. Reject

4 Appearance --- Free from burr Visual 100%-for O Per Lot " "

5 Shut height --- AS PER PRESS SHOP OS 78670517-OS5 NA NA

Hole dia & no of 4 x ø6.5±.5 ,ø6.2±.5 & Inprocess Insp.

1 --- Vernier caliper 2nos. First and last Nil
holes 8.4±.5 6.2±.5 Report
1. Inform to Supervisor
Tonnage- 2. Material sorting
80 3rd Piercing 4 Appearance --- Free from burr Visual 100%-for O Per Lot " "
Min.80T 3. Rework or duberring
4. Reject

5 Shut height --- AS PER PRESS SHOP OS 78670517-OS6 NA NA

Part should be as
1 --- Inspection check sheet IMTE 5 X Part Before dispatch " Layout inspection
per checksheet
1. Inform to Supervisor
Inspection 2. Material sorting
100 Manual
before welding 3. Rework or duberring
Checking 100% gauge 4. Reject
2 --- All pin should be qualified SOP All quantity " "
fixture qualification

Sr no Rev. No. Revision Date `

Prepared by Shubham Approved by - Devendra Patil

LEGEND FOR INSPECTED BY :E-ENGINNER; O - OPERTOR;I - INSPECTOR;L-LINER LEADER; TPG-THREAD PLUG GAUGE;VC-VERNIER
LEGEND FOR CLASS :CC - CRITICAL ; SC - SIGNIFICANT ; A - A CLASS ;P-PLP; B- B CLASS CALIPER;F.M-FLAT MICROMETER;PM-POINT MICROMETER;M.T;MEASURING TAPE;DVC; DIGITAL VERNIER CALIPER:

Note - After power failure,Machine break down & fixture break down check suspeced part as well as first part of Production batch

Note=* indicate that Nut torque Check by putting bolt/stud in nut & applying mallet on bolt/nut-in that case nut should not detach from part