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Experiment No.

Aim :- To prepare business project on Regulated D C Power Supply


Theory :- A regulated DC power supply is an electronic circuit designed to
provide a constant and stable DC voltage output regardless of variations
in input voltage or load current. It plays a crucial role in various
electronic devices and applications by ensuring consistent and reliable
power delivery.

Introduction :- In the world of electronics, where precision and stability


reign supreme, regulated DC power supplies are the unsung heroes. They
quietly and efficiently ensure that our devices receive the consistent,
clean power they need to function flawlessly. Imagine a world without
them. Computers would crash, smartphones would die unexpectedly, and
medical equipment would malfunction. The reliability and performance of
our electronic systems would be compromised, hindering progress in
countless fields.

Market Potential :- The market for regulated DC power supplies is


experiencing robust growth, fueled by a confluence of factors across
various industries. In conclusion, the market potential for regulated DC
power supplies is bright and steady, driven by the ever-growing reliance
on electronics, technological advancements, and a global shift towards
energy efficiency and sustainability. This essential component will
continue to play a critical role in powering our world and enabling
technological progress across various sectors.

Basic & Presumptions : -

1. Constant Voltage Output: The primary objective is to maintain a constant


DC voltage at the output, regardless of variations in input voltage or load
current. This ensures proper operation of the connected devices and
protects them from potential damage caused by voltage fluctuations.

2. Ideal Components: The design often assumes ideal behavior of


components, such as perfect diodes with zero voltage drop and capacitors
with infinite capacitance.
While real-world components deviate from ideal characteristics, these
assumptions simplify calculations and provide a starting point for design.

3. Linearity: Linear regulators assume a linear relationship between input


and output voltage, making analysis and control straightforward. However,
switching regulators, while more efficient, introduce non-linearity due to
their switching behavior.
The major activity in the implementation Period (in month) (suggestive)
of project is listed and average time for
implementation of project is estimated
as 12 months .

1. Preparation of project report 1

2. Registration & other formalities 1

3. Sanction of loans by financial institutions 3

4. Plant & Machinery

a) Placement of orders 1

b) Procurement 2

• Power connection/ Electrification 2


• Installation/Erection of machinery/

Test Equipment 1

5. Procurement of raw material 2

6. Recruitment of technical personnel etc 1

7. Trial production 11

8. Commercial Production 12

Note
1. Many of the above activities shall be initiated concurrently
2. Procurement of raw materials commences of the 8th month onwards.
3. When imported plant and machinery are required, the implementation period of project may
vary from 12th to 15 months.
Technical Aspects

I. Process of Manufacture :-
The manufacturing process of a regulated DC power supply involves several stages, from
design and component selection to assembly, testing, and quality control. The specific steps
may vary depending on the complexity and type of power supply, but the general process
follows a similar flow.

II Quality Standards:- As per BIS standards.

III Production Capacity Per Annum :-

Quantity Value (Rs.)


1,200 Nos. (5V, 5A) 18,00,000
1,200 Nos.(30V, 2A) 24,00,000

IV. Motive Power :-

V. Pollution Control :-
The manufacturing of DC power supplies, like any electronic device, has the potential to
generate various forms of pollution. Implementing pollution control measures is crucial for
minimizing environmental impact and promoting sustainable practices. Here's a look at key
areas of concern and potential solutions.

1. Hazardous Materials: * Lead-Free Solder: Traditional solder contains lead, a toxic heavy
metal. Adopting lead-free solder alternatives eliminates lead exposure risks for workers and
prevents lead contamination in the environment. * Restriction of Hazardous Substances
(RoHS) Compliance: Adhering to RoHS regulations ensures that hazardous substances like
mercury, cadmium, and hexavalent chromium are not used in the manufacturing process. *
Proper Disposal of Hazardous Waste: Batteries, electronic components, and chemicals used
in manufacturing must be disposed of responsibly through authorized waste management
facilities to prevent soil and water contamination.

2. Air Emissions: * Soldering Fume Extraction: Soldering processes generate fumes


containing potentially harmful particles and gases. Implementing local exhaust ventilation
systems and fume extractors helps capture and filter these emissions, protecting worker
health and air quality. * Volatile Organic Compounds (VOCs) Control: Some cleaning
solvents and materials used in manufacturing may release VOCs, contributing to air
pollution. Opting for low-VOC or VOC-free alternatives and ensuring proper ventilation
minimizes these emissions.
VI. Energy conservation :-

Energy conservation plays a crucial role in the design and operation of regulated DC power
supplies. By implementing various techniques and choosing appropriate components,
engineers can significantly improve energy efficiency and reduce power consumption. Here
are some key strategies:

1. Choosing the Right Topology: * Switching Regulators: Switching regulators are generally
more efficient than linear regulators, especially at higher power levels. They utilize
switching transistors to control the output voltage, minimizing energy losses as heat.
Various topologies like buck, boost, and buck-boost converters offer different voltage
conversion capabilities and efficiency characteristics. * Linear Regulators: While less
efficient than switchers, linear regulators offer lower noise and simpler designs. They are
suitable for low-power applications where efficiency is not the primary concern. Low-
dropout (LDO) linear regulators can improve efficiency when the input and output voltage
difference is small.

2. Component Selection: * High-Efficiency Transformers: For AC-DC power supplies, using


high-efficiency transformers with low core losses minimizes energy wasted as heat during
the conversion process. * Low-Loss Rectifiers: Schottky diodes offer lower forward voltage
drop compared to standard silicon diodes, reducing power losses during rectification. * Low-
ESR Capacitors: Capacitors with low equivalent series resistance (ESR) minimize energy
losses due to internal resistance, improving overall efficiency

Financial Aspects :-

A. Fixed Capital

(I). Land and Building :-

Build up area 200 sq meters

Office /Stores 50 sq. meters

Factory 150 sq. meters


(II). Plant and Machinery :-
Sr.no Description Quantity (Nos) Rate Amount
1 Bench Grinder 1 5,000 5,000
2 Digital Multimeter ( 4 digit ) 1 8,500 8,500
4
3 Dimmer stats (4 and 8 amps) 2,000 8,000

4 Drilling machine (1/2') 1 5,000 5,000


5 H V tester 1 6,000 6,000
6 Megger 1 4,500 4,500
7 Multimeter Analog 3 1,000 3,000

8 Oscilloscope dual trace (20 MHz) 2 20,000 40,000

9 Panel meters 4 250 1,000


10 True RMS meter (4 digit) 1 8,000 8,000
11 Installation and electrification @ 8,900
10% of machinery and
equipments
12 Office furniture and equipments 30,000
13 Tools Dies and equipment's 20,000
(iii) Pre-operative Expenses 10,000
Total 1,57,900
or Say 1,58,000

B. Working Capital Per Month :-

(i) Staff and Labour :-


Experiment No
:- PRN no :- 2132221
(II). Plant and Machinery :-

B. Working Capital Per Month :-

(i) Staff and Labour :-

Sr.no Designation No.of persons Salary/Month(Rs) Total Salary


(Rs)
1 Skilled workers 2Nos 3500 7,000
2 Unskilled workers 1Nos 2000 2,000
+Perquisites @15% of 1350
salary
10,350
Total
(ii) Raw material requirement per month :-
(III) Utilities and Power :-

(IV) Other Contingent Expenses Per Month :-

C. Total Capital Investment :-

D. Financial Analysis :-

(I). Cost of Production Per Annum


(II). Turnover Per Annum

(III). Profit Per Annum (Before Taxes)

D. Break Even Point Fixed Cost per annum :


Additional Information :-

Name and address of Machinery & Equipment Suppliers :-


Machinery

1. M/s. Quality Machine Tools 34, JC Road, VISL Building,


Bangalore - 2.

2. M/s. Swastic Machine Tools 4, Lata Chambers, Nasik -


422002.

Testing Equipment
1. M/s. Applied Electronics Ltd. A - 5, Wagle Indl. Estate, Thane -
4. Experiment No :- PRN no :- 2132221

2. M/s. Peico Electronics & Electrical Ltd. Shivasagar Estate,


Block - A, Dr.Annie Besant Road, Bombay - 12.

3. M/s. Agronic Instruments (P) Ltd 201, Shiva Shakti Indl.


Estate, Bombay - 86.

4. M/s. Systronics 89 - 92, Indl. Area Naroda - 382330.


5. M/s. Noble Electronic 354, Lajpat Rai Market, Delhi - 6.

6. M/s. Meco Instruments Pvt. Ltd. Bharat Industrial Estate, T.J.


Road, Sewree, Bombay - 400 015.

Soldering Equipment & Circuit Aids

1. M/s. Sysco Associates, 30/106, (New No. 234) 11 th Main,


Malleswaram, Bangalore - 3.

2. M/s. Navanidhi Electronics (P) Ltd., 1 - 60/1, Shehapuri,


Nacharam, Hyderabad - 7.

3. M/s. Inde Associates 16, Rest House Crescent, off Church St.
Bangalore - 1.

4. M/s. Bergen Associates P. Ltd. 1082, Sector 27B, Chandigarh


- 19.

5. M/s. Techtronics B - 70, End Cross, I Stage, Peenya Indl.


Estate, Bangalore - 560058.

6. M/s. Sumitron Marketing A - 46, Naraina Industrial Area,


Phase - I, P.O.Box 10227, New Delhi - 28.

7. M/s. Scientific Mes - Technic Pvt. Ltd. B - 4, Industrial Estate,


Pologround, Indore - 452 003
Raw Materials Suppliers

1. M/s. Electronics Trade & Technology Dev. Corp. Ltd. New


Delhi - 21.

2. M/s. Amar Radio Corpn. 11/1, Thiglar Poriyanna Lane, SPP


Road, Bangalore - 560002.

3. M/s. Southern Electronics No. 113, Sadarpatrappa Road


Bangalore - 2.

4. M/s. Bharat Electronics Ltd. Jalahalli Post, Bangalore -


560013.

5. M/s. Continental Devices India Ltd. C - 120 Naraina Indl. Area


N ew Delhi - 28.

6. M/s. Hiprint Corporation 29 New Okhla Indl. Complex, Phase -


1 New Delhi - 20.

7. M/s. Precision Electronics Ltd. Unit I, 1 - 9E, DLF Industrial


Area, Faridabad - 121003

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