R15 - 2 CO, 3 CO

industrial relays of small dimensions

162

• Relays of general application • For plug-in sockets: on 35 mm rail mount

acc. to EN 60715; on panel mounting; with terminals for soldering
• Coils AC and DC, insulation class F: 155 °C • WT (mechanical indicator +
lock­able front test button) - standard features of relays in cover, for plug-in
sockets. Relays may be provided with the test buttons (no latching) and
plugs - page 380 • Have obtained LR Type Approval Certificate (Lloyd’s
R15 - 2 CO R15 - 3 CO Register) • Recognitions, certifications, directives: RoHS, AUCOTEAM
GmbH Berlin - railroad standard,
Contact data
Number and type of contacts 2 CO, 3 CO
Contact material AgNi, AgNi/Au flash gold plating, AgNi/Au hard gold plating
Rated / max. switching voltage AC 250 V / 440 V
Min. switching voltage 10 V AgNi, 10 V AgNi/Au flash gold plating
INDUSTRIAL

5 V AgNi/Au hard gold plating

Rated load (capacity) AC1 10 A / 250 V AC 10 A / 277 V AC UL 508
AC15 3 A / 120 V 1,5 A / 240 V (B300)
DC1 10 A / 24 V DC (see Fig. 3)
DC13 0,22 A / 120 V 0,1 A / 250 V (R300)
Motor load acc. to UL 508 1/2 HP 240 V AC, 4,9 FLA, single-phase motor ❶
AC3 acc. to IEC 60947-4-1 0,37 kW 240 V AC, single-phase motor
Min. switching current 5 mA
Max. inrush current 20 A
Rated current 10 A
Max. breaking capacity AC1 2 500 VA
Min. breaking capacity 0,3 W AgNi, 0,3 W AgNi/Au flash gold plating
0,05 W AgNi/Au hard gold plating
Contact resistance ≤ 100 mΩ
Max. operating • at rated load AC1 1 200 cycles/hour
frequency • no load 12 000 cycles/hour
Coil data
Rated voltage 50/60 Hz AC 6, 12, 24, 48, 60, 115, 120, 220, 230, 240 V
DC 6, 12, 24, 48, 60, 110, 120, 220 V
Must release voltage AC: ≥0,15 Un DC: ≥ 0,1 Un
Operating range of supply voltage see Tables 1, 2
Rated power consumption AC 2,8 VA 50 Hz 2,5 VA 60 Hz
DC 1,5 W
Insulation according to EN 60664-1
Insulation rated voltage 250 V AC
Rated surge voltage 2 500 V 1,2 / 50 µs
Overvoltage category III
Insulation pollution degree 3
Dielectric strength
• between coil and contacts 2 500 V AC type of insulation: basic
• contact clearance 1 500 V AC type of clearance: micro-disconnection
• pole - pole 2 000 V AC type of insulation: basic
Contact - coil distance • clearance ≥ 3 mm
• creepage ≥ 4,2 mm
General data
Operating / release time (typical values) AC: 12 ms / 10 ms DC: 18 ms / 7 ms
Electrical life • resistive AC1 ≥ 2 x 105 10 A, 250 V AC
• cosφ see Fig. 2
Mechanical life (cycles) ≥ 2 x 107
Dimensions (L x W x H) 35 x 35 x 54,4 mm
Weight 83 g
Ambient temperature • storage -40...+85 oC
(non-condensation and/or icing) • operating AC: -40...+55 oC DC: -40...+70 oC
Cover protection category IP 20 (with socket PZ8, PZ11) EN 60529
Environmental protection RTI EN 61810-7
Shock resistance 10 g
Vibration resistance 5 g 10...150 Hz
Solder bath temperature max. 270 oC
Soldering time max. 5 s
The data in bold type relate to the standard versions of the relays. ❶ For single phase motors for 110-120 V AC do not use motors with higher FLA
than given for 240 V AC.

www.relpol.com.pl Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected]
 R15 - 2 CO, 3 CO
industrial relays of small dimensions
163

Dimensions - plug-in version (WT), Dimensions - plug-in version, with test button
with lockable front test button type T (no latching) or with plug (no manual operation)

2 CO 2 CO

35
35

INDUSTRIAL
35 13 54,4 35 13 54,4

3 CO 3 CO
35

35
35 13 54,4 35 13 54,4

Test buttons R15-M404 and plugs R15-M203 need

to ordered saparately. They substitute buttons type T.
To exchange by Customer themselves. Information
on test buttons (no latching) and plugs - page 380.

Mounting, sockets and accessories for relays

Relays R15 - 2 CO, 3 CO are designed for mounting in plug-in sockets. With WT features as standard (W - mecha-
nical indicator + T - lockable front test button). In these relays is possibility self-exchange of button type T for test
button R15-M404 (no latching) or on plug R15-M203 (no manual operation). The buttons R15-M404 and the plugs
R15-M203 need to ordered saparately.

Accessories
Sockets Sockets Spring Description Additional
for R15 - 2 CO for R15 - 3 CO wire clips plates features
Screw terminals sockets, 35 mm rail mount (EN 60715) or on panel mounting (two M3 screws)
PZ8 PZ11 PZ11 0031 – –
GZP8 GZP11 GZP-0054 GZP-0035 time modules ❷
Screw terminals sockets, 35 mm rail mount (EN 60715)
GZU8 GZU11 GZU 1052 – –
Screw terminals sockets, on panel mounting (two M3 screws)
GZ8 GZ11 GZ 1050 – –
Solder terminals sockets
GOP8 GOP11 R159 1051 ❸ – –
❷ Time modules COM3 - see page 324 ❸ Set R159 1051: spring wire clip and two spring clamps.

Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected]

 R15 - 2 CO, 3 CO
industrial relays of small dimensions
164

AC1
INDUSTRIAL

N - electrical life
at AC1

2 CO 3 CO

Note: the indicated polarity of the supply refers to the relays

with extra equipment D - surge suppression element (diode)
- for DC coils only.

R15T, PIR15.T
Relays for
railroad industry
- see
www.relpol.com.pl

www.relpol.com.pl Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected]
 R15 - 2 CO, 3 CO
industrial relays of small dimensions
165

Coil data - DC voltage version Table 1

Coil resistance Coil operating range

Rated voltage Acceptable
Coil code at 20 °C V DC
V DC resistance
Ω min. (at 20 °C) max. (at 70 °C)
1006 6 28 ± 10% 4,8 6,6
1012 12 110 ± 10% 9,6 13,2
1024 24 430 ± 10% 19,2 26,4
1048 48 1 750 ± 10% 38,4 52,8
1060 60 2 700 ± 10% 48,0 66,0

INDUSTRIAL
1110 110 9 200 ± 10% 88,0 121,0
1120 120 11 000 ± 10% 96,0 132,0
1220 220 37 000 ± 10% 176,0 242,0
The data in bold type relate to the standard versions of the relays.

Coil data - AC 50/60 Hz voltage version Table 2

Coil resistance Coil operating range

Rated voltage Acceptable
Coil code at 20 °C V AC
V AC resistance
Ω min. (at 20 °C) max. (at 55 °C)
5006 6 4,3 ± 15% 4,8 6,6
5012 12 18,5 ± 15% 9,6 13,2
5024 24 75 ± 15% 19,2 26,4
5048 48 305 ± 15% 38,4 52,8
5060 60 475 ± 15% 48,0 66,0
5115 115 1 840 ± 15% 92,0 126,5
5120 120 1 910 ± 15% 96,0 132,0
5220 220 6 980 ± 15% 176,0 242,0
5230 230 7 080 ± 15% 184,0 253,0
5240 240 7 760 ± 15% 192,0 264,0
The data in bold type relate to the standard versions of the relays.

Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected]

 R15 - 2 CO, 3 CO
industrial relays of small dimensions
166

Ordering codes

Cover protection
category
Type Contact Number and type Connection Coil code Additional
material of contacts mode features

R 1 5 — — — —
INDUSTRIAL

Contact material
see Tables 1, 2 page 165
20 - AgNi
21 - AgNi/Au flash gold plating
23 - AgNi/Au hard gold plating Connection mode

3 - for plug-in sockets

Number and type of contacts

12 - 2 CO
Cover protection category
13 - 3 CO
2 - in cover, IP 40 version

Additional features ❹

WT - mechanical indicator + lockable front test button

WTL - mechanical indicator + lockable front test button + light indicator (LED diode)
WTD - mechanical indicator + lockable front test button + surge suppression element (diode)
WTLD - mechanical indicator + lockable front test button + light indicator (LED diode) + surge suppression element (diode)
WTV - mechanical indicator + lockable front test button + surge suppression element (varistor)
WTLV - mechanical indicator + lockable front test button + light indicator (LED diode) + surge suppression element (varistor)

❹ WT - standard features of relays for plug-in sockets. WTD, WTLD - only for DC coils, WTV, WTLV - only for AC coils
Test buttons (no latching) and plugs need to ordered saparately. They substitute buttons type T. To exchange by Customer themselves.
Information on test buttons (no latching) and plugs - page 380.
• Button R15-M404-A - orange colour (AC coils)
• Button R15-M404-D - green colour (DC coils)
• Plug R15-M203-A - orange colour (AC coils)
• Plug R15-M203-D - green colour (DC coils)

Note:
While the relay operates, the test button of the T type becomes heated. In order to push the test button manually, you
should first turn the supply voltage off, and wait some time until the button becomes colder (or push the button imme-
diately using a protective glove or an insulated tool). The button shall be pushed smoothly and quickly. The normally
open contacts are closed with the button for the time during which the button is pushed. Releasing the button opens
the normally open contacts. Normally open contacts may be closed with the blocking function of the button (it shall be
turned by 90°). When the button is turned back, the normally open contacts are opened.
For relays with additional features D - surge suppression element (diode) (versions WTD and WTLD) - fixed supply
polarity compulsory for the DC load of coils: +A1(2) / -A2(7) for R15 - 2 CO and +A1(2) / -A2(10) for R15 - 3 CO.
The polarity is indicated on the relay cover. For other versions of the relays with DC coils any polarity is possible.

Examples of ordering codes:

R15-2012-23-1024-WT relay R15, for plug-in sockets, two changeover contacts, contact material AgNi, coil
voltage 24 V DC, with mechanical indicator and lockable front test button, in cover IP 40
R15-2013-23-5230-WTL relay R15, for plug-in sockets, three changeover contacts, contact material AgNi, coil
voltage 230 V AC 50/60 Hz, with mechanical indicator and lockable front test button and
light indicator (LED diode), in cover IP 40

www.relpol.com.pl Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected]
 R15 - 4 CO
industrial relays of small dimensions
167

• Relays of general application

• For plug-in sockets: on 35 mm rail mount acc. to EN 60715;
on panel mounting; with terminals for soldering
• Coils AC and DC, insulation class F: 155 °C
• Recognitions, certifications, directives: RoHS,

Contact data
Number and type of contacts 4 CO
Contact material AgNi, AgNi/Au flash gold plating, AgNi/Au hard gold plating, AgCdO ❶
Rated / max. switching voltage AC 250 V / 440 V
Min. switching voltage 10 V AgNi, 10 V AgNi/Au flash gold plating

INDUSTRIAL
5 V AgNi/Au hard gold plating, 10 V AgCdO
Rated load (capacity) AC1 10 A / 250 V AC 10 A / 277 V AC UL 508
AC15 3 A / 120 V 1,5 A / 240 V (B300)
DC1 10 A / 24 V DC (see Fig. 3)
DC13 0,22 A / 120 V 0,1 A / 250 V (R300)
Motor load acc. to UL 508 1/2 HP 240 V AC, 4,9 FLA, single-phase motor ❷
AC3 acc. to IEC 60947-4-1 0,37 kW 240 V AC, single-phase motor
Min. switching current 5 mA AgNi, 5 mA AgNi/Au flash gold plating
5 mA AgNi/Au hard gold plating, 10 mA AgCdO
Max. inrush current 20 A
Rated current 10 A
Max. breaking capacity AC1 2 500 VA
Min. breaking capacity 0,3 W AgNi, 0,3 W AgNi/Au flash gold plating
0,05 W AgNi/Au hard gold plating, 0,5 W AgCdO
Contact resistance ≤ 100 mΩ
Max. operating • at rated load AC1 1 200 cycles/hour
frequency • no load 12 000 cycles/hour
Coil data
Rated voltage 50 Hz AC 6, 12, 24, 48, 60, 115, 120, 220, 230, 240, 400 V basic version
60 Hz AC 6, 12, 24, 48, 60, 110, 120, 220, 230, 240 V special version
DC 6, 12, 24, 48, 60, 110, 120, 220 V
Must release voltage AC: ≥0,15 Un DC: ≥ 0,1 Un
Operating range of supply voltage see Tables 1, 2, 3
Rated power consumption AC 2,8 VA
DC 1,5 W
Insulation according to EN 60664-1
Insulation rated voltage 250 V AC
Rated surge voltage 2 500 V 1,2 / 50 µs
Overvoltage category III
Insulation pollution degree 3
Dielectric strength • between coil and contacts 2 500 V AC type of insulation: basic
• contact clearance 1 500 V AC type of clearance: micro-disconnection
• pole - pole 2 000 V AC type of insulation: basic
Contact - coil distance • clearance ≥ 3 mm
• creepage ≥ 3,2 mm
General data
Operating / release time (typical values) AC: 12 ms / 10 ms DC: 18 ms / 7 ms
Electrical life • resistive AC1 ≥ 105 10 A, 250 V AC
• cosφ see Fig. 2
Mechanical life (cycles) ≥ 2 x 107
Dimensions (L x W x H) / Weight 35 x 42,5 x 54,5 mm / 95 g
Ambient temperature • storage -40...+85 oC
(non-condensation and/or icing) • operating AC: -40...+55 oC DC: -40...+70 oC
Cover protection category IP 20 (with socket GZ14U, GZ14) EN 60529
Environmental protection RTI EN 61810-7
Shock / vibration resistance 10 g / 5 g 10...150 Hz
Solder bath temperature / Soldering time max. 270 oC / max. 5 s
The data in bold type relate to the standard versions of the relays. ❶ AgCdO contact material in electrical contacts is only for use in electrical
and electronic equipment (EEE) in compliance with directive RoHS2 2011/65/EU in restricted categories of EEE covered by this directive. Relpol S.A.
is not responsible for usage relays with AgCdO contact material in categories of EEE where it is prohibited by the directive RoHS2 2011/65/EU.
❷ For single phase motors for 110-120 V AC do not use motors with higher FLA than given for 240 V AC.

Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected]

 R15 - 4 CO
industrial relays of small dimensions
168

AC1
INDUSTRIAL

N - electrical life
at AC1

4 CO

Note: the indicated polarity of the supply refers to the relays

with extra equipment D - surge suppression element (diode)
- for DC coils only.

GZ14Z
Screw terminals
plug-in sockets
for R15 - 4 CO
to be mounted behind
the assembly panel
- see page 373

www.relpol.com.pl Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected]
 R15 - 4 CO
industrial relays of small dimensions
169

Coil data - DC voltage version Table 1

Coil resistance Coil operating range

Rated voltage Acceptable
Coil code at 20 °C V DC
V DC resistance
Ω min. (at 20 °C) max. (at 70 °C)
1006 6 28 ± 10% 5,1 6,6
1012 12 110 ± 10% 10,2 13,2
1024 24 430 ± 10% 20,4 26,4
1048 48 1 750 ± 10% 40,8 52,8
1060 60 2 700 ± 10% 51,0 66,0

INDUSTRIAL
1110 110 9 200 ± 10% 93,5 121,0
1120 120 11 000 ± 10% 102,0 132,0
1220 220 37 000 ± 10% 187,0 242,0
The data in bold type relate to the standard versions of the relays.

Coil data - AC 50 Hz voltage version, basic Table 2

Coil resistance Coil operating range

Rated voltage Acceptable
Coil code at 20 °C V AC
V AC resistance
Ω min. (at 20 °C) max. (at 55 °C)
3006 6 4,8 ± 15% 5,1 6,6
3012 12 20 ± 15% 10,2 13,2
3024 24 72 ± 15% 20,4 26,4
3048 48 360 ± 15% 40,8 52,8
3060 60 520 ± 15% 51,0 66,0
3115 115 2 100 ± 15% 97,7 126,5
3120 120 2 300 ± 15% 102,0 132,0
3220 220 7 000 ± 15% 187,0 242,0
3230 230 7 900 ± 15% 195,5 253,0
3240 240 8 300 ± 15% 204,0 264,0
3400 400 21 500 ± 15% 340,0 440,0

Coil data - AC 60 Hz voltage version, special Table 3

Coil resistance Coil operating range

Rated voltage Acceptable
Coil code at 20 °C V AC
V AC resistance
Ω min. (at 20 °C) max. (at 55 °C)
6006 6 4,8 ± 15% 5,1 6,6
6012 12 17 ± 15% 10,2 13,2
6024 24 65 ± 15% 20,4 26,4
6048 48 310 ± 15% 40,8 52,8
6060 60 490 ± 15% 51,0 66,0
6110 110 1 760 ± 15% 93,5 121,0
6120 120 2 000 ± 15% 102,0 132,0
6220 220 6 900 ± 15% 187,0 242,0
6230 230 7 000 ± 15% 195,5 253,0
6240 240 7 100 ± 15% 204,0 264,0

Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected]

 R15 - 4 CO
industrial relays of small dimensions
170

Mounting, sockets and accessories for relays

Relays R15 4 - CO are designed for mounting in plug-in sockets.

Sockets Accessories Additional

for R15 - 4 CO Spring wire clips features
Screw terminals sockets, 35 mm rail mount (EN 60715)
GZ14U GZ14 0737 –
Screw terminals sockets, on panel mounting (two M3 screws)
GZ14 GZ14 0737 –
INDUSTRIAL

GZ14Z ❸ GZ14 0737 –

Solder terminals sockets
GOP14 R15 0736 spring clamps ❹
❸ Sockets GZ14Z: to be mounted behind the assembly panel - see page 373. ❹ Spring clamps R15 5922 for spring wire clips.

Ordering codes

Cover protection
category

Type Contact Number and type Connection Coil code Additional

material of contacts mode features

R 1 5 — — — —
Contact material

10 - AgCdO
20 - AgNi
21 - AgNi/Au flash gold plating see Tables 1, 2, 3 page 169
23 - AgNi/Au hard gold plating

Number and type of contacts

14 - 4 CO

Cover protection category

2 - in cover, IP 40 version

Connection mode

3 - for plug-in sockets

Additional features ❺

without marks - without additional features

K - test button without block function
L - light indicator (LED diode)
D - surge suppression element (diode)
KL - test button without block function + light indicator (LED diode)
KD - test button without block function + surge suppression element (diode)
LD - light indicator (LED diode) + surge suppression element (diode)
KLD - test button without block function + light indicator (LED diode) + surge suppression element (diode)

❺ D, KD, LD, KLD - only for DC coils

Note:
For relays with additional features D - surge suppression element (diode) (versions D, KD, LD, KLD) - fixed supply
polarity compulsory for the DC load of coils: -A1(13) / +A2(14). The polarity is indicated on the relay cover. For other
versions of the relays with DC coils any polarity is possible.

Examples of ordering codes:

R15-2014-23-1024-KD relay R15, for plug-in sockets, four changeover contacts, contact material AgNi, coil
voltage 24 V DC, with test button without block function and surge suppression ele-
ment (diode), in cover IP 40
R15-2114-23-3230-KL relay R15, for plug-in sockets, four changeover contacts, contact material AgNi/Au
flash gold plating, coil voltage 230 V AC 50 Hz, with test button without block function
and light indicator (LED diode), in cover IP 40

www.relpol.com.pl Export Sales Department phone +48 68 47 90 832, 951 • e-mail: [email protected]