Planning and Design of Aleap Green Industrial Park A Grip Nandigama

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ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA




Planning and Design of


ALEAP Green Industrial Park (A-GRIP),
Nandigama
March 2015

Prepared by:
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



PROJECT PARTNERS

Association of Lady Entrepreneurs of Andhra Pradesh


H.No. 8-3-677/6, Sri Krishna Devaraya Nagar Yousufguda,
Hyderabad, INDIA
T: +91-040-23732733, 23735439, 8978988004
F: +91-40-23732733
Ind. Est. T: +91-40-23151322, +91-8978988003
E: [email protected]
I: www.aleap.org

The Indo-German Environment Partnership Programme

Deutsche Gesellschaft für


Internationale Zusammenarbeit (GIZ) GmbH
B-5/2, Safdarjung Enclave
New Delhi 110029
I: www.igep.in, www.ecoindustrialparks.net

Programme Director: Dr. Dieter Mutz


Programme Co-ordinator: Mr Raghu Babu Nukala
Project Team: Ms. Anshika Gupta
Mr. Hrishikesh Mahadev

SUPPORTED BY

Auroville Consulting
Saracon, Kottakarai, Irumbai
Auroville, Tamil Nadu 605111 India.
Email: [email protected]
T: +91 (0) 413 262 2571
I: www.aurovilleconsulting.com

Project Team: Auroservice


Auroville Botanical Services
Auroville Collaborative
Auroville Consulting
Auroville Design Consultants
Center for Scientific Research
EcoPro

BuroHappold Engineering | Cities


Pfalzburger Str. 43-44
10717 Berlin
Germany
T: +49 (0)30 860 906 0
I: www.burohappold.com

Project Director: Jochen Rabe


Project Leader: Thomas Kraubitz

German Green Building Council


Tübinger Str. 43
70178 Stuttgart
Germany
T: +49.711.72 23 22 45
I: www.dgnb.de

Project Team: Stephan Anders


Ursula Schehrer-Kammler
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



Planning and Design of


ALEAP Green Industrial Park (A-GRIP),
Nandigama
March 2015

Prepared by:
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA


About GIZ
GIZ has been implementing Indo-German co-operation for over 60 years. It supports change
processes for sustainable development, mutually agreed by the two Governments and other funding
partners. GIZ uses a bouquet of customised, innovative solutions, backed by tested German
methods. GIZ India has staff strength of over 300 people, and handles an annual business volume of
about € 50 million (INR 400 crores).

India belongs to the G20 and BRICS, and is fast emerging as an industrial and nuclear power.
Despite the country’s rapidly growing economy, poverty and social issues remain a challenge. The
burgeoning population and accelerated urbanisation in the country has resulted in an environment
that is at risk, and greenhouse gas emissions that continue to spiral upwards. India aspires for
sustainable and inclusive growth.

GIZ India is studying how it can participate in new initiatives of the Government of India, e.g.
Rejuvenation of Ganga, Clean India, Skill Development, or Agricultural Innovation. GIZ currently
works in areas where needs and strengths of India and Germany are in alignment.

ƒ Energy efficiency and renewable energies:

x Introduce German technologies and reform institutional set ups;


x Mitigation of greenhouse gas emission;
x More efficient power generation and industrial production;
x Propagation of new business models for solar energy and improved cook stoves; and
x Green energy corridors for power distribution.

ƒ Environment:

x Support green cities and industries;


x Strengthen resilience to climate change;
x Enhance productivity in agriculture;
x Protect green spaces and biological diversity;
x Support sustainable forests; and
x Introduce economic incentives for a green economy.

ƒ Sustainable economic development:

x Access to rural finance;


x Social security and insurance for the poor;
x Small and medium enterprises;
x Responsible business management, and
x Vocational training and skill development based on the german model.

GIZs funding partners are the German Federal Ministry for Economic Cooperation and Development
(BMZ), the Federal Ministry for the Environment, Nature Conservation, Building and Nuclear Safety
(BMUB), and Indian public sector clients, multilateral organisations (e.g. EU), foundations, and non-
governmental organisations.

About IGEP

The Indo-German Environment Partnership (IGEP) programme focuses on pilot measures and policy
decisions of national level relevance for the enhancement of resource efficiency, reduction of
environmental stress, improved service delivery in urban infrastructure services and mitigation of
greenhouse gas emissions. The programme aims at responding to some key challenges identified in
the policy framework of the Ministry of Environment and Forests, Government of India. The overall
objective of IGEP is that the decision makers at national, state and local level use innovative solutions
for the improvement of urban and industrial environmental management and for the development of
an environment and climate policy that targets inclusive economic growth de-coupled from resource
consumption.

Page 4
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



Foreword


Dr. Dieter Mutz
Director
Indo German Environment Partnership (IGEP) Programme
Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH
New Delhi

The industrial sector is an important sector for the Indian economy. From the growth of industries
individually or in small clusters to more organised industrial estates the trend today is development by
way of special industrial zones, investment regions, manufacturing zones, and even mega industrial
corridors.

The industrial parks and the industrial investment regions in their new form have started assuming
important role in the country’s development. However, if not properly planned, industrial development
has potential to pose tremendous risks on natural resources, environment and people. Proper
planning of the industrial parks and investment zones can result in increased overall competitiveness
and profitability of the residing businesses lower emissions and pollution raised resource and energy
efficiency, and offers an overall healthier working environment that helps in meeting the targeted
investment and employment goals.

Properly prepared development plans or master plans for industrial parks and investment zones could
support not only the industries in these zones, but also go a long way in supporting Sustainable
Development of the region and country as a whole. There is a need to make sure that these
Development Plans and Master Plans are environment-friendly. Clean, green, and energy efficient
technologies should be integrated at the planning stage itself into these industrial parks and
investment zones. This requires integration of clean/green/energy efficient and environment-friendly
technologies. This requires further clarification on what are such clean/green/energy efficient and
environment-friendly technologies and what are the guidelines and standards that are to be
considered while preparing the development plans or site master plans.

Within the context of the Indo-German Environment Partnership (IGEP) programme of the Indo
German Development Cooperation, GIZ provided technical support to the Association of Lady
Entrepreneurs of Andhra Pradesh (ALEAP) for site master planning of the Green Industrial Park
(GRIP) project at Nandigama catering to women entrepreneurs. Several aspects of environment,
resource efficiency and gender aspects were integrated into to the planning of the industrial park,
besides using the benchmarks set by the German Sustainable Building Council (DGNB). A team of
national and international experts with several years of standing experience in applied research and
collaboration services were brought together for this task.

With the enthusiastic and active cooperation of ALEAP for taking forward this initiative of gender
inclusive and environment friendly site master planning, we are sure that the Green Industrial Park
would become a new landmark and set an example for other industrial parks in the country and the
region.

New Delhi (Dr. Dieter Mutz)


February 19, 2015 Director, GIZ (IGEP)
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



CONTENTS

ABOUTALEAPGREENINDUSTRIALPARK,NANDIGAMA

A. ABOUTTHEPROJECT...................................................................................................................7
B. ABOUTTHESITE.......................................................................................................................... 7
C. PROCESSFOLLOWED...................................................................................................................8
‘GREEN’RATINGSYSTEMSANDSTANDARDS

A. DGNBRATINGSYSTEM..............................................................................................................15
B. IGBCRATINGSYSTEM...............................................................................................................21
C. ZONINGREGULATIONSFORDEVELOPMENTOFGREENLAYOUTS(HMDA):............................28
D. SITELAYOUTSTANDARDS.........................................................................................................31
E. STATUTORYREQUIREMENTSOFBUFFERZONE.......................................................................35
F. VARIOUSPROGRAMMES..........................................................................................................36
SITEMASTERPLANNINGOFAͲGRIP

A. PROJECTENVISIONINGEXERCISE:.............................................................................................45
B. SITEANALYSIS:.......................................................................................................................... 46
C. INFRASTRUCTURENEEDSASSESSMENT...............................................................................Ͳ48Ͳ
D. CONCEPTDEVELOPMENT.....................................................................................................Ͳ51Ͳ
E. BASICINFRASTRUCTURE.......................................................................................................Ͳ55Ͳ
F. TECHNICALINFRASTRUCTURE..............................................................................................Ͳ72Ͳ
G. ENVIRONMENTALINFRASTRUCTURE...................................................................................Ͳ79Ͳ
H. SOCIAL&FUNCTIONALINFRASTRUCTURE...............................................................................87
INFRASTRUCTUREPROVISIONSANDQUALITYBENCHMARKS

A. HIGHLIGHTSOFTHESITEMASTERPLANOFAͲGRIP.................................................................90
B. BASICINFRASTRUCTUREPROVIDED...........................................................................................1
C. TECHNICALINFRASTRUCTUREPROVIDED..................................................................................3
D. ENVIRONMENTALINFRASTRUCTUREPROVIDED........................................................................4
E. SOCIALINFRASTRUCTUREPROVIDED.........................................................................................5
F. GREENRATINGOFAͲGRIPATNANDIGAMA...............................................................................6
G. USPsOFTHESITEMASTERPLANOFAͲGRIP,NANDIGAMA.....................................................12


ANNEXURE I
ANNEXURE II (MAPS)

Page 6
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



CHAPTER 01

ABOUT ALEAP GREEN INDUSTRIAL PARK,


NANDIGAMA

A. ABOUT THE PROJECT



The Association of Lady Entrepreneurs of Andhra Pradesh (ALEAP) was established in
1993. It is a state level organization with an objective of upliftment of women and
empowerment through establishing small and medium enterprises. To promote women
entrepreneurship, ALEAP is now developing ‘ALEAP – Green Industrial Park’ (A-GRIP) at
Nandigama near Hyderabad in the newly formed State of Telangana.

A-GRIP at Nandigama is envisioned to provide an environment conducive for women


entrepreneurs and employ state-of-the-art technologies, including clean technologies,
renewable energy technologies, environmental technologies and cost-effective common
infrastructure.

B. ABOUT THE SITE

ƒ Location, accessibility and site surroundings:

A-GRIP is located in Nandigama village, part of Patancheru Taluka/Mandal in Medak


District of Telangana. A-GRIP extends over 82.55 acres (3,34,094 m2) of land area
outside the settlement area of Nandigama village. (Refer to image no. 1-1).

Image no. 1-1: Location of site in Telangana


[Source: http://en.wikipedia.org/, GIZ-IGEP]

The delineated site is situated approximately 8 km south west of Patancheru lake in


Hyderabad, Telangana. The national highway (NH- 9) passing through Patancheru is the
nearest highway to the site. The site is about 5.06 km from the outer ring road (ORR) of
Hyderabad. (Refer image no. 1-2) The site has good connectivity to the Hyderabad
international airport and the Vattinagulapally railway station. The nearest bus station
state transport is at Nandigama with bus route connectivity to many major cities of
Telangana.

Page 7
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



The site is mainly surrounded by different villages on all sides, except for the industrial
area in its north-west direction. (Refer image no. 1-3) The industrial site lies outside the
settlement area of Nandigama village.

Image no. 1-2: Site proximity to outer ring road,Hyderabad


[Source: Murty and Manyam Architects and Engineers Ltd.]

Image no. 1-3: Surrounding settlements and activities


[Source: Murty and Manyam Architects and Engineers Ltd.]

C. PROCESS FOLLOWED

This section elaborates the process that was followed during the project involving multiple
stakeholders. (Refer image no. 1-4).
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



Image no. 1-4: Process of arriving at site master plan for A-GRIP
[Source: GIZ-IGEP]
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



ALEAP hired the services of Murty and Manyam Architects and Engineers Ltd. (Murty and
Manyam) as consultants for preparing the site master plan of A-GRIP. GIZ provided
technical support under the Indo-German Environment Partnership (IGEP) programme of the
Indo German Development Cooperation. Auroville Consulting from Auroville was associated
in providing technical assistance on different aspects. BuroHappold Engineering, Berlin and
DGNB, Stuttgart was associated in reviewing the master plan and providing
recommendations for green rating of the industrial park as per international standards.

Details of the process followed are given below.

ƒ The 1st stakeholder meeting was organized by ALEAP on March 23, 2012. It was
attended by women entrepreneurs, GIZ-IGEP and Murty and Manyam. The discussion
mainly focused on chalking out the key requirements for the project covering the
following points:

x Plots;
x Services;
x Infrastructure; and
x Other facilities.

The requirements were listed through preparation of a mind map. It was decided that
Murty and Manyam would prepare a concept plan understanding requirements through
more consultations with women entrepreneurs.

ƒ The 2nd stakeholder meeting on “Site Master Planning” for A-GRIP was organized by
ALEAP on June 30, 2012 (Refer image no. 1-5). The meeting mainly focused on
presentation on conceptualization of the site master plan by GIZ -IGEP and Murty &
Manyam. The presentation included details of:

x Applications of renewable energy;


x Landscaping concepts;
x Different industry sectors proposed for A-GRIP;
x Social infrastructure particularly catering to women employees;
x Alternative sizing of plots as per needs of the industries proposed;
x Roads/accessibility, parking plan for cars and loading/unloading of trucks;
x Concepts for building design including building ventilation, orientation etc.;
x Concepts of environmental infrastructure, viz. common effluent treatment plant, storm
water management, solid waste management;
x Fencing and security for the industrial park; and
x System of signages.

At the end of the meeting, it was decided that the consultants would prepare a master
plan based on discussed components.

Image no. 1-5: Glimpses of 2nd stakeholders meeting


ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



ƒ Exposure visit:

An exposure visit to Auroville was organised for ALEAP by GIZ-IGEP during February 5-
7, 2013. (Refer image no. 1-7). The exposure visit to Auroville provided opportunity to
the team to recognise various concepts elements that could potentially be integrated
while preparing site master plan of A-GRIP. These include:

x Green buildings;
x Ecological landscapes;
x Organic/urban farming;
x Waste water management;
x Environment friendly building materials;
x Waste to products – composting, handmade paper units; and
x Solar energy – roof top photo voltaic, solar thermal, solar power plant, solar street
lamps.

Image no. 1-7: Glimpses of exposure visit

Based on the learnings from the exposure visit, ALEAP decided to include the following
elements in A-GRIP:

x Efficient circulation system;


x Environment friendly site master plan;
x Rainwater harvesting;
x Proper signages;
x Green factory buildings;
x Standard fencing design;
x Solid waste treatment, reuse;
x Waste water treatment, recycle/reuse;
x Environment friendly building materials;
x Green rating for buildings and industrial park ;
x Efficient industrial plot layout and building layout;
x Concept based landscaping (eg. green spine, organic farms);
x Green energy master planning (eg. PV roof tops; solar street lamps);
x Women employee friendly services (e.g., crèche, toilets, rest rooms for extended
work, first aid, centralised catering/canteens, kiosks, common toilets, battery
operated internal shuttle service, external connection to public transport, water
dispensers, guest house, ladies room);
x Safety measures (eg. secured fencing, access control, CC cameras, fire alarms &
fighting systems etc.);
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA


x Cost Effective common services, e.g. common effluent treatment plant, vermi-
compost plant (for organic waste), handmade paper unit (for paper waste), incubator
facilities etc.; and
x Micro entrepreneurships for common services, e.g., Business centres, warehousing,
manning access control entry/exit, canteens/ cafeteria, outdoor functions / events,
Battery operated vehicles for internal transport, cafeteria, telephone booth,
horticulture/floriculture, space for outdoor events etc.

ƒ After the exposure visit, the 3rd stakeholder meeting was organized by ALEAP on
February 28, 2013. (Refer image no. 1-6)

A draft design concept and site master plan was presented jointly by GIZ–IGEP and
Murty & Manyam. The presentation included details of vision, objective, site location,
design concepts, green spine, green building concepts, internal and external fencing,
storm water management, wastewater management, energy management and building
design of administrative and services blocks. Apart from the technical planning aspects,
the discussions also focused on entrepreneurship opportunities in the green spine, waste
management, safety and security measures etc.

Image no. 1-6: Glimpses of 3rd stakeholders meeting

The draft design concept and master plan was generally accepted by the entrepreneurs.
A few queries from entrepreneurs that came are listed below:

x Entrepreneurs accepted the uniform exterior building design, but said that the
interiors would have to change as per their line of activity and requirements.
x Entrepreneurs asked about the reason for restriction of the building height to G+2.
They were explained that to generate solar power ALEAP proposed to restrict the
height of the buildings.
x Entrepreneurs asked ALEAP to provide the training on handmade paper making.
x Entrepreneurs asked ALEAP to include cold storage and banking facilities.
x Some entrepreneurs expressed need to align the layout with vastu1 parameters.

The result of these stakeholders meetings were decisions to pursue following aspects in
the site master panning of A-GRIP:

x Zoning for a mix of industries, including:


» paper, packaging, engineering, warehousing (no waste water discharges, no
emissions).
» textiles, food, juices, herbal products (easily biodegradable waste waters,
emissions from boilers only).


1
Source: http://en wikipedia org/wiki/Vastu shastra
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA


» paints, pharma formulations, solvents, glass (easily biodegradable waste waters,
emissions from boilers only).
x Provision of environmental infrastructure (eg. common effluent treatment plant, storm
water management, solid waste management);
x Provisions for infrastructure catering to women entrepreneurs (eg. crèche);
x Installations for harnessing renewable energy;
x Sizing of plots as per needs of the industries;
x Landscaping;
x Efficient circulation and parking for cars ;
x Provision for spaces for loading/unloading of trucks;
x Climate responsive building design;
x Fencing and other security installations;
x Proper signages;
x Common facilities at appropriate location; and
x Construction guidelines for industrial buildings.

ƒ Training Programme for Consultants:

A two-day training programme was organized by GIZ on “Planning of New Green


Industrial Parks Investment Zones” for the site master planning consultants on October
3-4, 2013. (Refer image no. 1-8).

The training was conducted by GIZ and the principal resource persons for training were
from BuroHappold Consulting. Teams from Murty and Manyam, ALEAP, Auroville
Foundation, Confederation of Indian Industry etc. participated in the programme. The
training focused on providing awareness about innovative and environment friendly site
master planning practices for industrial areas.

Image no. 1-8: Illustrations of the activities of the training programme


[Source: GIZ-IGEP]

ƒ Design Charette

A two-day working charette was conducted at Auroville during November 19-20, 2013
wherein the teams of ALEAP, GIZ-IGEP, Murty & Manyam and Auroville Consulting
brainstormed on the alternative concepts for the site. The objective was to achieve
environmental and social goals for the project, while keeping the industrial park
development it economically viable.

The assembled team of experts reviewed the initial proposal by applying different layers
of the functional areas identified in previous phases. The key recommendations of the
experts were focussed on the attention to be given to the site’s natural features and
overall drainage patterns.

At the end of the visit, the design team formulated a revised layout plan with road
alignment as per the contours and also detailed provisionin of all kinds of infrastructure.
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA


The site master plan was further refined by Murty & Manyam based on the inputs of
design charette and the site profile. It was then sent back to GIZ-IGEP and Auroville
Collaborative team for review and comments.

ƒ Workshop on Site Master Plan of ALEAP Green Industrial Park

A one-day workshop was conducted for finalisation of the site master plan of A-GRIP at
Murty and Manyam, Hyderabad on October 11, 2014. Experts from BuroHappold
Engineering, Berlin and DGNB, Stuttgart attended the workshop to review the site
master plan for certification.

Image No. 1-9: Site master plan rating workshop

The workshop focused on pre assessment of the site master plan of A-GRIP as per
DGNB rating system taking into consideration provisions such as the basic and technical
infrastructure in the Site Master Plan, including following aspects:

x Storm water management;


x Waste water management;
x Solid waste management;
x Transportation/circulation systems;
x Renewable energy systems;
x Safety systems for women in industrial park; and
x Common infrastructure and services.

It was concluded that several aspects of the DGNB rating system were complied by the
site master plan of A-GRIP and a formal process for DGNB pre-certification could be
initiated targeting ‘Gold’ rating.

^^^
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



CHAPTER 02

‘GREEN’ RATING SYSTEMS AND STANDARDS

A. DGNB RATING SYSTEM2

The German Sustainable Building Council6 (DGNB) provides a certification system based on
international codes and standards making it easy to use in various countries while at the
same time providing high quality and transparency. The DGNB System is the first, and to
date only system worldwide, in which the procedure to rate buildings in different countries is
an integral part of the system itself. This adaptation takes into account different climatic
zones, associated cost-benchmarks, and a specific database for life-cycle assessment,
within which the datasets for all European countries are made available.

Its distinguishing feature is the integrated evaluation of economic and environmental aspects
as well as user comfort. The system is used internationally, whereby the DGNB pre-
certificate in particular makes it an ideal design tool and is the only one worldwide that is
applicable for industrial districts. The DGNB system covers all of the key aspects of
sustainable building: environmental, economic, sociocultural and functional aspects,
technology, processes and site. (Refer image no. 2-1) The DGNB has defined target values
for each criterion. The concrete score for the 5 quality sections is calculated from the
combination of the assessment points with the relevant weighting.

The main benefit of this system is that it provides assistance from initial concept to final
completion. This highlights potential errors and deficiencies at an early stage and makes
quality measurable and transparent. The certification process is done by the auditor. The
contractor selects a suitable DGNB auditor that he can trust; and enters into a contract with
the auditor and a certification contract with the DGNB. The auditor supports the contractor
and supervises the process from registration via the certification up to the conclusion. There
is no contractual relationship between the DGNB and the auditor in order to guarantee the
greatest possible degree of objectivity and independence.

Image no. 2-1: DGNB main criteria groups for rating of industrial parks
[Source: Buro Happold Engineering , Germany]


2
www.dgnbͲsystem.de
Page 15
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



Table no. 2-1: DGNB Parameters for Industrial Districts

A. ENVIRONMENTAL QUALITY
ENV1.1 LCA - emissions
ENV1.1.1 Global Warming Potential(GWP)
ENV1.1.2 Ozone depletion potential (ODP)
ENV1.1.3 Photochemical Oxidants potential (POCP)
ENV1.1.4 Acidification potential (AP)
ENV1.1.5 Eutrophication (EP)
ENV1.1.6 LCA New Building
ENV1.2 Pollutants and risk substances
Effects on the Global and Local Environment

ENV1.2.1 Risks of the new buildings


ENV1.2.2 Risks of the existing buildings
ENV1.4 Biodiversity
ENV1.4.1 Individual measures to protect species
ENV1.4.2 Biotope area factor
ENV1.5 Urban Climate Impact
ENV1.5.1 Urban Climate Index District Surface Area
ENV1.5.2 Measures therm. Effect complex
ENV1.5.3 Opinion therm. Effect complex
ENV1.5.4 Cold air production areas
ENV1.5.5 Fresh air corridors
ENV1.5.6 Regional ventilation
ENV1.5.7 Measures air exchange
ENV1.5.8 Opinion on air exchange
ENV1.6 Environmental risk
ENV1.6.1 Environmental risk 1
ENV1.6.2 Environmental risk 2
ENV1.6.3 Environmental risk 3
ENV1.7 Water and soil protection
ENV1.7.1 Groundwater vulnerability
ENV1.7.2 Biological and chemical water quality
ENV1.7.3 Water structure
ENV1.7.4 Degree of sealing
Resource use and waste generation

ENV2.1 Life cycle assessment - primary energy


ENV2.1.1 Non-renewable primary energy demand
ENV2.1.2 Total primary energy demand
ENV2.1.3 Share of renewable primary energy
ENV2.2 Demand for drinking water and wastewater
production
ENV2.2.1 Derivative u. Treatment process water
ENV2.2.2 Use of recycled process water in the production

ENV2.2.3 Use of biological treatment systems for operational


and process water

ENV2.2.4 Use of non-potable water in the production


ENV2.2.5 Use of non-potable water for irrigation factory
internal open spaces
Page 16
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



ENV2.2.6 Use of non-potable water in buildings


ENV2.2.7 Black water
ENV2.3 Land use
ENV2.3.1 Brownfield share
ENV2.3.2 Surface integration
ENV2.3.3 Contaminated Sites
ENV2.3.4 Ordnance
ENV2.4 Resource-saving infrastructure, Soil
management
ENV2.4.1 Resource-saving building material choice
ENV2.4.2 Recycling materials
ENV2.4.3 Materials from renewable raw materials
ENV2.4.4 Local and regional materials
ENV2.4.5 Certified Building products
ENV2.4.6 Plant material with regional origin
ENV2.4.7 Earth masses management
B. ECONOMIC QUALITY
ECO1.1 Life cycle costs
Life Cycle

ECO1.1.1 LCC Quantitative


Costs

ECO1.1.2 LCC Qualitative


ECO1.2 Socio economic effects on the community
ECO1.2.1 Quantitative effects
ECO1.2.2 Qualitative effects - local work force binding
ECO2.1 Flexibility and conversion ability
ECO2.1.2 Flexible location
ECO2.1.2 Mutability factory building
ECO2.1.3 Mutability factory site
Performance

ECO2.3 Space Efficiency


ECO2.3.1 Development efficiency
ECO2.3.2 Building density
ECO2.3.3 Production process
ECO2.4 Value stability
ECO2.4.1 Diversification
ECO2.4.2 Unemployment rate
ECO2.4.3 Purchasing power index
ECO2.4.4 Training mixture
C. SOCIAL QUALITY
SOC1.6 Open space
Health, comfort and user

SOC1.6.1 Identity-effect
SOC1.6.2 Thermal comfort of open spaces
SOC1.6.3 Spaces per employee per shift
SOC1.6.4 Accessibility of in-house clearances
SOC1.7 Safety
SOC1.7.1 Occupational Safety and Health
satisfaction

SOC1.7.2 Fire protection


SOC1.7.3 Occupational safety organization
SOC1.7.4 Plant protection
SOC1.7.5 Hazardous substances
Page 17
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



SOC1.7.6 Risks from transport and traffic


SOC1.8 Workplace comfort
SOC1.8.1.1 Planning Guidelines New - Other
SOC1.8.1.2 Planning Guidelines New - Office
SOC1.8.1.3 Planning Guidelines New - Labs
SOC1.8.1.4 Planning Guidelines New – Production
SOC1.8.1.5 Planning Guidelines New - Logistics
SOC1.8.2.1 Inventory Analysis
SOC1.9 Emissions
SOC1.9.1 Air Quality
SOC1.9.2 Noise levels at the certification limit
SOC1.9.3 Noise by additional traffic generation
SOC1.9.4 Noise within the industrial site
SOC1.9.5 Lighting quality
SOC2.1 Accessibility
Functi-
onality

SOC2.1.1 Accessibility of the open space


SOC2.1.2 Accessibility of the builing

SOC3.4 Urban integration


SOC3.4.1 Involvement in the mobility network
SOC3.4.2 Involvement in urban form u -. Structure
SOC3.4.3 Scenic integration
SOC3.4.4 Functional integration
SOC3.4.5 Involvement in plant development program
SOC3.5 Design quality
SOC3.5.1 Design of open space / amenity
SOC3.5.2 Design of architecture
SOC3.5.3 Art on Location
SOC3.5.4 Measures to implement
SOC4.2 Infrastructure
Design quality

SOC4.2.1 Kindergarden, Child Care


SOC4.2.2 Educational institution
SOC4.2.3 Culture (association, religion, museum, gallery)
SOC4.2.4 Restaurant, Bar
SOC4.2.5 Local supply and services
SOC4.2.6 Medical care
SOC4.2.7 Outlet, Factory Outlet, Factory Museum
SOC4.2.8 Customer Center
SOC4.2.9 Training building
SOC4.2.10 Factory sports club with sports grounds, gym
SOC4.2.11 Supply
SOC4.2.12 ATM
SOC4.2.13 Supported by work - child care / day care center
SOC4.2.14 Promoted by the factory - sports club, plant
SOC4.2.15 Promoted by the factory - Staff Housing
SOC4.2.16 Promoted by the factory - Miscellaneous
D. TECHNICAL QUALITY

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TEC1.5 Maintenance, care and cleaning

Quality of technical design


TEC1.5.1 Surface texture traffic areas
TEC1.5.2 Easy road and route guide
TEC1.5.3 Undeveloped green spaces
TEC1.5.4 Site-adapted native plants
TEC1.5.5 Easy-care water surfaces
TEC1.5.6 Technology and lighting
TEC2.1 Energy Technology
TEC2.1.1 Coverage rate of self-sufficiency
TEC2.1.2 Energy efficiency
TEC2.1.3 Flexibility and security of supply
TEC2.2 Recycling and waste management
TEC2.2.1 Waste management
Technical Infrastructure

TEC2.2.2 Waste avoidance in the factory


TEC2.2.3 Waste prevention product / packaging
TEC2.2.4 Waste recycling
TEC2.2.5 Waste disposal
TEC2.3 Storm water Management
TEC2.3.1 Field water balance
TEC2.3.2.1 Rainwater cisterns
TEC2.3.2.2 Use of discreet. RW measures
TEC2.3.2.3 Free areas as wetlands
TEC2.3.2.4 Channel storage tube with retention volume
TEC2.3.2.5 Ponds as storm water retention basin
TEC3.1 Mobility Infrastructure
TEC3.1.1 Traffic Connection
TEC3.1.2 Vehicle offer
TEC3.1.3 Quality of development
TEC3.1.4 Intermodal Platforms
TEC3.1.5 Timing of public transport
TEC3.1.6 Design of public transport stops
TEC3.1.7 Quality and management of the bicycle network
Mobility

TEC3.1.8 Stabling quantitatively


TEC3.1.9 Stabling qualitatively
TEC3.1.10 Guidance systems
TEC3.1.11 Pedestrian network
TEC3.1.12 Signalization
TEC3.6 Logistics concept
TEC3.6.1 Storage
TEC3.6.2 Turnover
TEC3.6.3 Material flow
TEC3.6.4 Gates and control centre
PRO1.2 Integrated Planning (New Buildings)
Quality of

PRO1.2.1 Integrated Planning team


planning

PRO1.2.2 Cooperation of the Planning Team


PRO1.2.3 Integration of sustainability criteria
PRO1.3 Optimization of planning (New Building)
PRO1.3.1 Goal planning

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PRO1.3.2 Preparatory work


PRO1.3.3 Planning (big scale)
PRO1.3.4 Planning (detailed)
PRO1.3.5 Implementation planning and execution
PRO1.6 Participation
PRO1.6.1 PP - Business development concept
PRO1.6.2 PP. - Social Spaces
PRO1.6.3 PP - Production facilities and Architecture
PRO1.6.4 PP - Using phase
PRO1.6.5 Ausw. PP – Business development concept
PRO1.6.6 Ausw. PP – Social Spaces
PRO1.6.7 Ausw. PP – Production facilities and Architecture
PRO1.7 Planning concepts
PRO1.7.1 Variant of LCA comparisons
PRO1.7.2 Soil protection concept with post-closure plan
PRO1.7.3 Biotope networking concept
PRO1.7.4 Integrated Water concept
PRO1.7.5 Variant comparisons life cycle cost planning
PRO1.7.6 Concept of functional mix of uses
PRO1.7.7 Integrated Energy concept
PRO1.7.8 Integrated Traffic concept
PRO1.7.9 Integral business development concept
PRO2.1 Construction site, construction process (new
construction)
PRO2.1.1 Logistics
PRO2.1.2 Waste
PRO2.1.2 Waste
Quality of construction

PRO2.1.3 Noise
PRO2.1.4 Dust
PRO2.1.5 Environmental and nature protection
PRO2.2 Quality Assurance and Monitoring
PRO2.2.1 Environmental Management
PRO2.2.2 Energy management and monitoring
PRO2.2.3 Water management and monitoring
PRO2.2.4 Facility management
PRO2.2.5 Corporate Social Responsibility
PRO2.4 Control (New Buildings)
PRO2.4.1 Project management
PRO2.4.2 Quality assurance
PRO2.4.3 Scheduling
PRO2.4.4 Cost control
Source: Buro Happold Engineering, Germany

The total score for the overall project is calculated from the five quality sections based on
their weighting. Based on the DGNB matrix, a rating can be derived for each industrial park.
(Refer table no. 2-2)

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Table no. 2-2: Weightage for DGNB certification

S.No. Certification Level Points


1 Bronze If the total score is at least 50 percent
2 Silver If the total score is at least 65 percent
3 Gold If the total score is at least 80 percent
Source: Buro Happold Engineering , Germany

B. IGBC RATING SYSTEM

The Green Building movement in India has been spearheaded by the Indian Green
Building Council3 (IGBC) since 2001. The rating programme is a tool which enables the
designer to apply green concepts and criteria, so as to reduce the environmental impacts,
which are measurable.

IGBC has five rating systems out of which two rating systems are in the context of industrial
parks:

» IGBC Green Factory Building Rating System


» IGBC Green SEZs Rating Systems

ƒ IGBC Green Factory Building Rating System:

IGBC Green Factory Building Rating System is a voluntary and consensus based
programme. The rating system is based on materials and technologies that are currently
available. This rating system facilitates the development of energy efficiency, water
efficiency, health and more productive, environmentally friendly factories. The rating
system evaluates certain credit points using a prescriptive approach and other credits on a
performance based method. The rating system is evolved so as to be comprehensive and
simultaneously user-friendly. The programme is designed to address national priorities
and quality of life for factory employees.

The IGBC Green Factory Building Rating addresses both new and existing factory
buildings. The existing factory buildings should address the following measures before
applying for certification:

x Soil erosion control measures in future;


x Changes in design to accommodate requirements of differently abled people, like easy
access to lifts, rest rooms etc.;
x Change to low flow water fixtures;
x Rainwater harvesting;
x Limit turf areas;
x Have policy for use of green materials in future;
x Minimum fresh air ventilation;
x Comfort conditions; and
x Use eco-friendly housekeeping materials.

The rating system is valid for three years. Upon completion of the three years, projects
can be validated/ renewed based on the prevailing latest version. The guidelines detailed
under each credit enable the design and construction of green factory building of all sizes
and types. IGBC Green Factory Building Rating addresses green features under the
following categories:


3
http://www.igbc.in/site/igbc/index.jsp
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x Site Selection and Planning


x Water Conservation
x Energy Conservation
x Material Conservation
x Indoor Environment Quality and Occupational Health

Different levels of green building certification are awarded based on the total credits
earned. However, every Green Factory Building should meet certain mandatory
requirements, which are non-negotiable. The various levels of rating awarded are:

x ‘Certified’ to recognize best practices;


x ‘Silver’ to recognize outstanding performance;
x ‘Gold’ to recognize national excellence; and
x ‘Platinum’ to recognize global leadership.

Green Factory Building rating can have tremendous benefits, both tangible and
intangible. The most tangible benefits are the reduction in water and energy
consumption right from the first day of occupancy. Energy savings could range from
30 – 40 % and water savings between 20 – 30%. Intangible benefits of a green
factory include enhanced indoor air quality, good day lighting, health, well-being, and
safety of the workforce.

ƒ IGBC Green SEZ Rating System:

The Special Economic Zones (SEZ) policy was announced in April 2000, with an
intention to make SEZs, supported by quality infrastructure, an engine for economic
growth. The Indian Green Building Council along with the Ministry of Commerce &
Industry prepared the Green SEZ guidelines. The IGBC Green SEZ Rating System is a
voluntary and consensus-based programme. The rating system has been developed
based on materials and technologies that are presently available. The objective of
IGBC Green SEZ is to facilitate the creation of energy efficient, water efficient, healthy,
comfortable, and environmentally friendly SEZs.

The rating system evaluates certain credit points using a prescriptive approach and
other credits on a performance-based approach (refer table no. 2-3). The rating
programme uses well accepted national standards and, wherever local or national
standards are not available, appropriate international benchmarks are considered.

Table no. 2-3: Weightage for IGBC Green SEZ Rating

S.No. Criterion Maximum Basis


Points
a Site Preservation & Restoration
a.i Mandatory Local Required » SEZ status from MoCI 4 ;
requirement 1 regulations and

» Approval of the plan from


the competent government
authority.
a.ii Mandatory Soil erosion Required » Soil erosion control
requirement 2 measures shall conform to
best management
practices highlighted in

4
MoCI stands for Ministry of Commerce and Industries, India
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National Building Code


(NBC) 2009 of India; and

» Reuse top soil for


landscaping.
a.iii Mandatory Nurseries Required » Developer/ co-developer
requirement 3 must set up their own
nurseries for plantation of
saplings.

a.iv SPR credit 1 Reduce site 4 » Preserve or transplant at


disturbance least 75%, 95% of existing
trees; and

» Protect or restore atleast


50%-95% of the existing
water bodies (by area) to
promote biodiversity.

a.v SPR credit 2 Landscape 4 » Landscape open areas to


open areas an extent of at least 50% of
,50%, 75% the zone area

a.vi SPR credit 3 Reduce 2 » For surface parking and


impact on other non-roof impervious
microclimate: areas (walk ways, etc.);
non-roof and

» Provide shade (within 5


years) and / or open grid
pavement for at least 30%
of such areas.
a.vii SPR credit 4 Reduce 4 » Install at least 50% of the
impact on roof area with green roof or
microclimate: high reflective materials
roof, 50%, (SRI > 78)
75%
a.viii SPR credit 5 Night sky 2 » Lighting power densities
pollution should not exceed 80% for
reduction exterior areas and 50% for
building facades.

16
b Site Planning & Design
b.i Mandatory Tobacco Required » Smoking should be
Requirement smoke prohibited in all common/
control public areas.
b.ii SPR credit 1 Basic 3 » Provide at least ten
amenities amenities within the zone
such as

Ͳ ATM/ Bank;
Ͳ Coffee shop;
Ͳ Community center;
Ͳ Day care;

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Ͳ Fire station;
Ͳ Fitness center;
Ͳ Hotel;
Ͳ Internet centre;
Ͳ Library;
Ͳ Medical clinic;
Ͳ Pharmacy;
Ͳ Place of worship;
Ͳ Post office;
Ͳ Restaurant; and
Ͳ Sports club, etc.

» Provide optical fiber


communications (OFC) for
efficient internet
connectivity to the
industrial units.

b.iii SPR credit 2 Vicinity to 1 » Provide access to public


public transportation such as
transport public bus station or
railway station, within a
distance of 1 km of any
access point to the zone.

b.iv SPR credit 3 Bicycle lanes 2 » Provide bicycle lanes (in all
primary and secondary
streets) to encourage
occupants to commute by
bicycles to and from the
work place.

b.v SPR credit 4 Footpaths 4 » Provide exclusive foot


and paths in primary streets for
pathways comfortable pedestrian
street access; and

» Provide pedestrian
pathways across various
blocks in the zone.

b.vi SPR credit 5 Eco-friendly 5 » Provide internal


transportatio transportation facilities in
n, 10%, 20% the zone to cater to at least
10% of the permanent
occupants through low
emission vehicles; and

» Provide alternate fuel


stations.

b.vii SPR credit 6 Parking 2 » Provide parking facilities to


facilities meet but not exceed the
local parking regulations;
and

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» Allocate at least 10% of the


parking capacity for carpool
vehicles.

b.viii SPR credit 7 Design for 2 » Design for easy access to


differently all the common spaces
abled
b.ix SPR credit 8 Green 6 » Design individual buildings
buildings within the SEZ in
within the accordance with the
SEZ, 25%, appropriate IGBC rating
50%, 75% system.

25
c Water Efficiency
c.i Mandatory Rainwater Required » Provide rainwater
requirement 1 harvesting, harvesting or a storage
25% system to capture at least
25% of 5-year average one
day rainfall from non-roof &
roof areas.

c.ii Mandatory Waste water Required » Provide an on-site waste


requirement 2 treatment, water treatment system to
100% treat 100% of waste water
generated (industrial &
non-industrial) in the zone.

c.iii WE credit 1 Lawn design, 2 » Limit the use of lawn to an


30%, 20% extent of 20 %( minimum)
of the landscaped area
(both ground and terrace).

c.iv WE credit 2 Drought 2 » Design landscape with


tolerant plant species which
species, consume less water, to an
25%, 50% extent of 25% of
landscaped area.

c.v WE credit 3 Efficient 2 » Provide highly efficient


irrigation irrigation systems
systems
c.vi WE credit 4 Rainwater 4 » Provide rainwater
harvesting, harvesting or storage
50%,75% system to capture at least
50% of 5-year average one
day rainfall from non-roof &
roof areas.

c.vii WE credit 5 Rain water 1 » Construct on-site storm


filtration water treatment systems
designed to remove 80% of
the average annual post-
development total
suspended solids (TSS).

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c.viii WE credit 6 Treated 4 » Reduce at least 50% of


waste water water requirement by using
reuse, 50%, treated waste water for
75% landscaping.

15
d Energy Efficiency
d.i Mandatory Minimum Required
requirement energy
efficiency
d.ii EE credit 1 Energy 12 » Optimize energy efficiency
efficiency, of the building and systems
10%, to reduce environmental
12.5%,15%, impacts from excessive
17.5%, 20%, energy use.
22.5%, 25%,
27.5%, 30%
d.iii EE credit 2 Onsite 5 » Install renewable energy
renewable systems to generate power
energy,5%, through solar, wind, bio-
7.5%, 10%, mass/ biogas, or any other
12.5%, 15% forms of renewable energy
for at least 5% of the
annual consumption (in
developer’s/ co-developer’s
scope).

d.iv EE credit 3 Energy 2 » Develop and implement, a


monitoring measurement & verification
system (M&V) plan to monitor
building performance.

d.v EE credit 4 HCFC 1 » Avoid the use of HCFC


(Hydro based refrigerants and
Chloro ozone depleting gases
Fluoro which negatively impact the
Carbon)-free environment.
air-
conditioning
systems
d.vi EE credit 5 Off-site 10 » Demonstrate the project
green power, has invested in off-site
25%, 50% green power for at least
25% of the annual energy
consumption in developer’s
scope for atleast 2 years.

30
e Materials & Resources
e.i Mandatory Segregation Required » Develop a waste
requirement of waste: management plan and
post identify methods to
occupancy segregate & dispose of the
waste efficiently.
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e.ii MR credit 1 Waste 2 » Avoid at least 50% of the


reduction5: waste generated during
during construction from being
construction, sent to landfills and
50%,75% incinerators.

e.iii MR credit 2 Organic 2 » Install on-site treatment


waste plant to treat at least 50%
management of organic waste generated
6
: post in the zone.
occupancy,
50%, 75%
e.iv MR credit 3 Materials 2 » Select materials having
with recycled recycled content such that
content, the total recycled content
10%, 20% constitutes at least 10% of
the material.

e.v MR credit 4 Local 2 » Ensure at least 50% of the


Materials, building materials (by cost;
50%, 75% civil & interior materials
only) are sourced locally
within a radius of 500km.

e.vi MR credit 5 Low volatile 2 » For adhesives and sealants


organic used within the interiors,
compounds ensure that the VOC 7
(VOC) content does not exceed
Materials: the limits as specified in the
Adhesives & table no. 2-4.
Sealants and
paints &
coatings
10
f Innovation and Design Process
f.i ID credit 1 Innovation & 3 » Provide design teams and
Design projects the opportunity to
Process be awarded points for
innovative performance in
Green Building categories
not specifically addressed
by the IGBC Green SEZ
rating system.

f.ii ID credit 2 IGBC 1 » At least one principal


Accredited participant of the project
Professional team shall be an IGBC
accredited professional.





6
Different point are awarded for different percentage levels
7
VOC means for volatile organic compound
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4
Total Points 100
Note: Different point are awarded for different percentage levels

Table no. 2-4: VOC8 for materials

VOC Limits in grams/liter


S.No. Type of material
(less water)
a Adhesives & Sealants:
1 Multipurpose construction adhesives 100
2 Pane; adhesives 50
3 Sheet applied rubber lining operations 850
4 Structural glazing adhesive 100
5 Tile adhesive 65
6 Wood Adhesive 30

b Paint coatings:
1 Anti-corrosive / anti-rust paints 250
2 Flat paints (Mat) 50
3 Non flat paints (Glossy) 150
4 Primers 50
5 Wood varnish 350

As shown above, the guidelines detailed under each mandatory requirement and credit
enables the design and construction of green SEZs of all sizes and types. IGBC Green
SEZ addresses green features under the categories namely site preservation &
restoration, site planning & design, water efficiency, energy efficiency, materials &
resources and innovation & design process.

Different levels of green building certification are awarded based on the total credits
earned. However, every Green SEZ should meet certain mandatory requirements, which
are non-negotiable. (Refer table no. 2-5).

Table no.2-5: Criterion for Certification – IGBC

S.No. Certification Level Points Recognition


1 Certified 51-60 Best Practices
2 Silver 61-70 Outstanding Performance
3 Gold 71-80 National Excellence
4 Platinum 81-100 Global Leadership


C. ZONING REGULATIONS FOR DEVELOPMENT OF GREEN LAYOUTS


(HMDA)9:

Under section B of Zoning regulations and master plan, following are the various
environmental planning and design measures that need to be adhered during the

8
VOC means for volatile organic compound
9
Zoning and development promotion regulations, (G.O. Ms. No.33), Metropolitan Development Plan-2031 for
Hyderabad Metropolitan Region, Government of Andhra Pradesh. (2013)
http://220.227.252.236/ehmr/PDFDownload/G.O.Ms.No.33,dt.24.1.2013%20(DMDP-2031).pdf

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sustainable development of layouts. The applicant opting for Development of Green Layout
and Green Development as per the norms prescribed below shall be entitled for 25%
concession in the processing fee.

ƒ Layout planning & design as per solar geometry –

Land assemblage and developments should follow solar geometry and lay plots with
longer dimension facing north and south (with a maximum deviation of 5 degree off
north) and shorter dimensions facing east and west.

ƒ Eco-friendly transportation on-site –

Adequate provision for bicycle tracks, shaded footpaths for sites equal to or more than
50 acres in size. Provide cluster layouts instead of linear layout to reduce vehicular
lengths. Provisions for battery charging facilities in sites over 50 acres @ one in 50 cars
parked.

ƒ Energy efficient street lighting –

50-100% of outdoor lighting should be met with solar photovoltaic or in combination with
other renewable sources of energy, i.e., bio-mass, fuel cell, wind etc. The outdoor
lighting must be provided with micro-controller based time switch.

ƒ Provision for minimum local amenities –

Basic amenities such as grocery store, pharmacy, ATM, park should be located within
500m radius of any large residential/commercial development. If basic amenities are not
available, space should be provided to include them within the site.

ƒ Conserving site vegetation –

Land assemblage and developments should conserve existing site vegetation and
pockets of microhabitats. Existing trees should be protected where ever possible.
Provisions should be defined to protect site vegetation retained on site during
construction as described in NBC and MoEF manuals.

ƒ Conserving site geology –

All rock formations on site need to be integrated into the layout design where ever
possible taking adequate measures for stabilization. Native flora, fauna and existing in
rock clusters should not be disturbed but integrated into the layout design where ever
possible.

ƒ Soil conservation and erosion control –

Measures need to be taken before the commencement of site preparation activities in


order to conserve topsoil, reduce erosion and soil pollution through site demarcation
measures, spill prevention measures and temporary drainage channels with
sedimentation basins.

ƒ Adherence to site contours –

No disturbance, grading of land or stripping of vegetation shall be permitted on slopes of


25% or steeper. Any proposed disturbance for roadway crossings or utility construction
shall require variance application and approval. Roads and driveways shall follow the
natural topography to the greatest extent possible to minimize the cutting and grading of
critical slope areas.
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ƒ Integrated approach for Sustainable Urban Drainage System (SUDS) –

Sites with areas less than 10000 m2 shall implement rain water harvesting and SUDS
source control and infiltration instruments such as infiltration trenches, infiltration basins,
green roofs, permeable paving, etc. Larger sites (site area greater than 10000 m2) shall
implement other SUDS techniques integrated with the smaller techniques wherever
applicable. Open sites, i.e., sites where construction development has not yet been
planned shall also implement SUDS/ storm water drainage so as not to allow water
logging.

ƒ Water conserving landscaping –

Land assemblage and developments with no grey water or waste water treatment or
rainwater collection, no more than 25% to be covered by lawns, exotic or ornamental
plants, lawn areas should not have a slope of greater than 25%. At least 50% of the total
landscaped area in the site should use water conserving vegetation such as native
species or xeriscape and at least 40% water savings should be achieved in all sites with
vegetated area > 50 m2 by using efficient irrigation equipment.

ƒ Water recycling & reuse –

If a site does not have access to a public sewer line and discharges waste water, an
appropriate waste water treatment system should be installed and at least 75% of the
total treated water should be reused on site. If a site has access to a public sewer line,
grey water re-use potential of the site need to be assessed. If potential savings on
potable water exceeds 20%, an appropriate grey water treatment system is
recommended and at least 80% of the total treated grey water should be reused on-site.

ƒ Provisions for rainwater harvesting on-site –

All land assemblage and developments with a water saving potential of less than 10% of
their potable water demand from rainwater collection should divert roof top and water
from open areas into a percolation pit. Percolation pits should be sized appropriately and
maintained regularly.

ƒ Zero discharge of waste water and storm water from site –

All large developments (>50 acres site area) must adhere to ‘Zero Discharge’ of treated
waste water and storm water outside site limits.

ƒ Operation & maintenance requirement for decentralized WWTS –

All decentralized waste water treatment systems (WWTS) should employ qualified
personnel to operate and maintain the system. The personnel involved in operation and
maintenance should be a full time employee and maintenance and operation (M&O)
contract should be signed with a waste water management company for its provision.

ƒ Provisions for safe disposal of unused treated waste water –

Treated unused waste water should be disposed directly on ground for ground water
recharge, used for irrigating nearby community parks, used for construction activities,
disposed into a sewer line or a storm water drain or a lake, stream, pond or other surface
water bodies.

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ƒ Reducing storm water runoff and heat island effect through permeable paving –

Total paved area of the site under parking, roads, paths, or any other use should not
exceed 25% of the un-built site area or net imperviousness of the un-built site should not
go beyond the imperviousness factor as prescribed by the NBC10, whichever is more
stringent.

ƒ Reduction of outdoor light pollution –

Fixtures and fittings used for external lighting should be a minimum of 4 stars BEE rated.
Provide for control devices on at least 50% of all the installed lighting fixtures. Use low
albedo and rough surfaces around the luminaire to ensure that less light is reflected in
the surroundings.

ƒ Provisions for waste management on-site –

Land assemblage and developments should have a place allocated for sorting domestic
waste and treating organic/biodegradable waste through composting. This space should
have vehicular access and protected from wind and rain.

D. SITE LAYOUT STANDARDS

Since the site is under Patancheru mandal, its layout plan would be approved by the
Hyderabad Metropolitan Development Authority of the Government of Andhra Pradesh.
Hence, the planning and design of A-GRIP should adhere to the relevant G.Os (Government
Orders) pertaining to the norms and standards for various components of the layout and its
components.

The relevant government orders11 of HMDA were reviewed, keeping a focus on the relevant
components for the Industrial area/ park. (Refer table no. 2-6). These components were:

ƒ Scale and components of drawings;


ƒ Layout and subdivision regulations;
ƒ Building activities restriction around water bodies;
ƒ Water bodies;
ƒ Electricity lines;
ƒ Road and Cul-de-sacs; and
ƒ Social infrastructure.

Table no. 2-6: Summary of Standards (Andhra Pradesh)

S.No. Category Norms and Standards Source

1 Scale and The application for permission of PART A, RULE 3


Components individual industries shall be
accompanied by, - The Andhra Pradesh
Gram Panchayat Land
» A site plan drawn to scale of not Development (Layout and
less than 1:1000 showing all building) Rules – 2002
physical details of the land,
boundaries of the land, the G.O. no. 67

10
NBCstandsforNationalBuildingCode
11
Zoning and development promotion regulations, (G.O. Ms. No.33), Metropolitan Development Plan-2031 for
Hyderabad Metropolitan Region, Government of Andhra Pradesh. (2013)

http://220.227.252.236/ehmr/PDFDownload/G.O.Ms.No.33,dt.24.1.2013%20(DMDP-2031).pdf
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surrounding existing layouts/lands,


and existing approach roads to the
land where the layout is proposed;

» A Layout Plan (in required number


of copies) drawn to a scale of not
less than 1:500 showing
boundaries of land, proposed
number of building plots with
dimensions and area of each plot,
and its uses as per these rules;
alignment and width of the
proposed streets/roads;
dimensions and areas of open
space, provided according to these
rules

2 Layout Sub- The Layout proposal shall conform to PART A, RULE 4


Division the following requirements:
Regulations The Andhra Pradesh
» Minimum width of proposed roads Gram Panchayat Land
in the layout shall be 10 meters for Development (Layout and
residential roads and 12 meters for building) Rules – 2002
all non-residential road layouts. G.O. no. 67
Notwithstanding the above
minimum width, the Executive
Authority may insist upon larger
road widths depending upon local
conditions or importance of any
particular road etc., as exhibited in
Table 2-10. The width of the roads
in the layouts shall be in conformity
with the General Town Planning
Scheme or the Indicative Land Use
Plan or Master Plan, if any in force;

» Minimum open space set apart in


the proposed layout for
playground/park/educational
institution or for any other public
purpose shall be at the rate of 10%
of the total site area.

» The minimum plot size for non-


residential layouts shall be 300 m2
except in cases of Commercial or
Mercantile buildings, for which the
minimum plot size shall be 18 m2.

3 Building » In water body zone no construction Section 1.9


activities is permitted.
restriction Zoning and development
around water » No building/ development activity promotion regulations,
bodies shall be allowed in the bed of water
bodies like river, or nala, and in the G.O. no. 33

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Full Tank Level (FTL) of any lake,


pond, cheruvu or kunta / shikam
lands.
4 Water Bodies » The water bodies and courses Section 1.9
shall be maintained as
recreational/Green buffer zone, Zoning and development
and no building activity other than promotion regulations,
recreational use shall be carried
out within G.O. no. 33
Ͳ 30 meters from the boundary of
Lakes of area 10 Ha and
above;
Ͳ 9 meters from the boundary of
lakes of area less than 10 Ha /
kuntas / shikam lands
Ͳ 9 meters from the boundaries
of Canal, Vagu, etc.
Ͳ 2 meters from the defined
boundary of Nala.

5 Electrical lines » In case of electricity power lines, RULE 3(c)


the land all along and below the
power line shall be developed as a ‘The Andhra Pradesh
green belt to an extent of the width Building Rules -
of the tower base; on either side of 2012’.Municipal
the green belt there shall be a Administration and Urban
minimum of 10m wide roads or Development Department
other thoroughfares, as defined in G.O. no. 168
the Master Plan.

6 Road (refer to Table 2-7) Section 1.9

Zoning and development


promotion regulations,

G.O. no. 33

7 Social (refer to Table 2-8) The Andhra Pradesh


Infrastructure Gram Panchayat Land
Development (Layouts
and Building) Rules –
2002 – Amendments –
Orders – Issued
G.O. no. 274
(Amendment to GO. 67)

Table no. 2-7: Street Standards

S.No Road length Width of the road for commercial, Other requirements
group housing, industrial, other
non-residential plot/ use or for
mixed use (in metre)
1 Up to 300 m 12 Utilities and services to be
underground and located
preferable under the
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ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



footpaths and not under


the main carriageway

2 Above 300 15 Utilities and services to be


and upto 500 underground and located
m preferable under the
footpaths and not under
the main carriageway

3 500 and less 18 Utilities and services to be


than 1000 m underground and located
preferable under the
footpaths and not under
the main carriageway and
mountable road divider
essential

4 1000 and 36 Median and service road


above development essential;
Utilities and services to be
underground and located
preferably on service
roads and under footpaths
and not under main
carriageway.

Table no. 2-8: Social Infrastructure

S. Type of Sub-Type Scale Minimum Area


No. Facility required
1 Educational Nursery School 0.1. Ha
Primary School 1 for 4000 Population 0.4 to 0.6 Ha
High School 1 for 4000 Population 1.6 to 2.0 Ha
Degree College 1 for 16000 Population 4 to 6 Ha
1 for 80000 to 1 Lakhs12
population
2 Health General 1 for every 16000 1.0 Ha
Hospital population
1 for 80000 to 1 lakhs 4 Ha for 200 beds
population and 4 Ha for
residential
quarters13
3 Commercial Shops Upto 10 shops for 4000 0.05 to 0.01 Ha
facilities population
Upto 20 Shops for 0.40 Ha
16000 population
Upto 80 to 100 Shops 2.05 Ha
for 80000 population
4 Communication Sub-Post 1 for 100000 population 1.0 Ha
facilities and Office, Post
Essential and Tele-Graph

12
1 Lakh stands for 0.1 million units
13
Quarter is a common term in India referring to Housing provided by an employer or by the government
Page 34
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



Services Office-cum-
Delivery and
booking
Telephone
Exchange for
1000 Lines
Electrical sub- 1 in all Shopping 12 X12 m
Station. Centres 0.8 Ha
Police Station 1 for every 50,000
population
Police Post 1 for every 20,000 0.4 Ha
population
Fire Station 1 every 5kms radial 0.8 Ha
distance
5 Social and Religious 1 for every 15,000 0.8 Ha (shall be at
Cultural building population 60 m. away from
facilities the street junctions)
Community 1 for every 25,000 0.30 Ha with
Hall and Library population parking location in
zonal shopping
centre; business
and commercial not
in residential zone.

E. STATUTORY REQUIREMENTS OF BUFFER ZONE

Under ”Technical EIA Guidance Manual for Industrial Estates” from the Ministry of
Environment and Forests, of the Government of India, the following guidelines have been
mentioned:

ƒ Planning and establishment: The State Industrial Development Corporations (SIDC) and
Development Authorities (DA) will identify the alternative sites and control the land use in
the region and within industrial complexes. Detailed master plans for the IE may be
prepared indicating the phases of development and also in defining the land use pattern
for the surrounding buffer zone. This would ensure controlled development in the future.
[Page no 3-20]

ƒ Under the section “steps involved in identification of a site” the following is mentioned:

‘The various steps involved in the identification of a suitable site for Industrial Estates
(IE) include: Providing appropriate buffer zones around IEs.’
[Page no 3-27]

ƒ Under the section of ”risk based land use planning”, following is mentioned:

‘The use of adequate buffer zones within such industrial parks is particularly important
and the use of site specific risk assessments is desirable.’
[Page no 3-32]

ƒ Under section of ”Emergency management”, the following is mentioned:

The four core elements of emergency management are:


‘Prevention/mitigation- land-use planning, dangerous goods corridors, buffer zones and
process safety management of industry.’

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ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



[Page no 3-38]

ƒ Under the section ”terms of reference for EIA studies”, the following is mentioned:

Anticipated environmental impacts are:


‘Odour mitigation plan may be described. Also make provision of green cover as a
measure for mitigation of dust and noise and buffer between habitation and industry.’
[Page no 4-20]

ƒ Under the section ”operational aspects of EIA”, the following is mentioned:

The EIA report will be typically examined for the following:


‘Project site description supported by topographic maps and photographs –detailed
description of topography, land use and activities at the proposed project site and its
surroundings (buffer zone) supported by photographic evidence’
[Page no 4-49]

Above excerpts reiterate the importance of buffer zones for industrial parks for both
functional as well as regulatory requirements.

F. VARIOUS PROGRAMMES

ƒ CLUSTER DEVELOPMENT PROGRAMME:

The Cluster Development Programme (MSE-CDP)14 of the Ministry of Micro, Small and
Medium Enterprises (MSME), of the Government of India provides for the following in
industrial clusters:

x Hard intervention/Common facility centers (CFCs):

» Creation of tangible ‘assets’ like testing facility;


» Design centre;
» Production centre;
» Effluent treatment plant,
» Training centre;
» Research and development centre;
» Raw material bank/sales depot;
» Product display centre;
» Information centre; and
» Any other need based facility.

x Infrastructure development:

» Development of land;
» Provision of water supply;
» Drainage;
» Power distribution;
» Non-conventional sources of energy for common captive use; and
» Construction of roads, common facilities such as First-aid Centre, Canteen, other
need based infrastructural facilities in new industrial (multi- product)
areas/estates or existing industrial areas/estates/clusters.


14
Modified Guidelines of MSE-CDP; Ministry of Micro, Small and Medium Enterprises (MSME), Government of
India (GoI)
Page 36
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



ƒ MEGA LEATHER CLUSTER DEVELOPMENT15:

The leather industry in India provides jobs to about 2.5 million people. The main
objective of developing Mega Leather Clusters is to create world-class infrastructure and
to integrate the production chain in a manner that caters to the business needs of the
leather industry so as to cater to the domestic market and exports. The suggested
planning approach includes:

x Extent: The cluster should have a minimum area of 25 acres (to be set up without
tanneries) and 40 acres (to be set up with tanneries) and the land development cost
will include a secured compound wall, wire fence, and site development.

x Core infrastructure: Road network, power supply including installation of captive


power plant, water supply system, water storage with rain harvesting facility, storm
water drainage and sewage lines, streetlights, secured compound wall/wire fence,
solid waste disposal plant/ common effluent treatment plant, signage, landscaping
and entry-exit gate and parking facilities.

x Social Infrastructure:

» Common facility centre which include warehouse, trade/ display/ exhibition/


convention/ information centre, design centre, craft based resources centre,
hostel with dormitory, raw material bank and additional common facilities like
communication network (including broadband service), administrative building,
firefighting station, infrastructure to ensure better environment for differently
abled.

» Provisions for a post office, health centre and primary school may be made by
dovetailing with other Government of India/State government schemes.

x Production Infrastructure: Ready-to-use factory sheds with plug-in facility for


machinery/ equipment.

x HRD 16 and Social Infrastructure: Training centres, recruitment centre, workflow


training centre, classroom with LCD projector, library, recreation centre, workers’
hostel, faculty room, crèche & canteen, labour restroom, and management
consultancy centre.

x R&D Infrastructure: Product design & development support centre, testing


laboratory, quality benchmark centre, material research, basic product technology
research, pre-competitive collaborative research and market research.

x Export services related infrastructure: Clearing agents, customs/ central excise/


service tax offices and DGFT17 liaison office.

ƒ HANDLOOM CLUSTER DEVELOPMENT18:

The objective of developing Mega Handloom Clusters is to improve infrastructure


facilities, with better storage facilities, technology up-gradation in pre-loom/ on-loom/
post-loom operations, weaving shed, skill up-gradation, design inputs, health facilities,

15
Mega Leather Cluster Sub-Scheme of the Indian Leather Development Programme, Department of Industrial
Policy & Promotion, Ministry of Commerce & Industry, GoI;
http://www.leatherindia.org/documents/pdf/guidelines_mega-leather-cluster.pdf
16 HRD stands for Human resource development
17
DGFT stands for Director General of Foreign Trade , Government of India
18
Handloom Cluster Development Scheme (CHCDS) – Mega Handloom Cluster; Office of the Development
Commissioner for Handlooms, Ministry of Textiles, GoI; www.handlooms.nic.in
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ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



etc. which would eventually be able to meet the discerning and changing market
demands both at domestic and at the international level. The development of mega
handloom clusters would also raise living standards of the millions of weavers engaged
in the handloom industry. The Handloom clusters would include:

x A common facility centre (CFC) to carry out warping, dyeing, pre and post loom
operations, for setting up of a water treatment plant, effluent treatment plant, testing
labs, common work shed for mass production, exhibition hall, display-cum-
showroom, conference hall, warehouse, etc.

x Common infrastructure such as road connectivity to the clusters where there are no
roads, repair of roads, street lighting, bore wells, renovation of primary school
building and primary health centres, etc.

ƒ INDUSTRIAL PARK SCHEME 200819:

x “Infrastructure facility” is defined as facilities required for development, operation, and


maintenance of the industrial park and include roads (including approach roads),
water supply, sewerage and effluent treatment facilities, solid waste management
facilities, telecom network, generation and distribution of power, and air conditioning.

x The area allocated or to be allocated to industrial units shall not be less than ninety
per cent of the allocable area.

x There shall be a minimum of thirty industrial units located in an industrial park.

x For the purpose of calculating the minimum number of industrial units; all units of a
person and his associated enterprises will be treated as a single unit.

x The minimum constructed floor area shall not be less than 50,000 m2.

x No industrial unit, along with the units of an associated enterprise, shall occupy more
than twenty five per cent of the allocable area.

x The industrial park should be owned by only one undertaking.

x Industrial units shall undertake only manufacturing activity as defined in section D of


the National Classification 2004 code, issued by the Central Statistical Organization,
Department of Statistics.

ƒ PETROLEUM, CHEMICALS, AND PETROCHEMICALS INVESTMENT REGION


(PCPIR)20 :

A Petroleum, Chemicals, and Petrochemicals Investment Region (PCPIR) would be a


specifically delineated investment region with an area of around 250 km2 planned for the
establishment of manufacturing facilities for domestic and export led production in
petroleum, chemicals, & petrochemicals, along with the associated services and
infrastructure.

x A PCPIR would be a combination of production units, public utilities, logistics,


environmental protection mechanisms, residential areas, and administrative services.
The minimum processing area for the PCPIR will be about 40% of the total

19
Industrial Park Scheme 2008, Department of Revenue, Ministry of Finance, GoI;
http://incometaxindia.gov.in/archive/IndustrialParkScheme_04072008.pdf
20
Policy Resolution for Promotion of Petroleum, Chemicals and Petrochemical Investment Regions (PCPIRs),
Ministry of Chemicals and Fertilizers, GoI; http://chemicals.gov.in/PCPIRPolicy.pdf
Page 38
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



designated area, i.e., around 100 km2. The processing area may or may not be
contiguous.

x The PCPIR may include one or more special economic zones, industrial parks, free
trade & warehousing zones, export oriented units, or growth centres, duly notified
under the relevant central or state legislation or policy.

x The master plan will consist of a regional development plan specifying land use for
processing and non-processing areas, as well as technical details regarding the
number and nature of downstream units that may come up in the PCPIR, based on
available feedstock.

x The site should have port connectivity/port condition

x Available draft, existing facilities, and natural calamity risk should be considered

x Ecological balance and sustainable development in the region should be ensured.


Also, conformity with environmental laws in force should be ensured.

x The basic infrastructure in PCPIR would include:

» Power connectivity and availability of reliable and good quality power. The units
may also seek open access as per the regulations of the state electricity regulator
commission;
» Provision of bulk requirements of water;
» Road connectivity (state roads); and
» Sewerage and effluent treatment linkages from the edge of the PCPIR to the final
disposal sites.

State level guidelines/standards: At the State level too, there are no explicitly defined
standards and guidelines for site master plans or development plans for industrial estates
and industrial investment zones.

ƒ GUJARAT:

The Government of Gujarat has “Guidelines for Planning of Industrial Parks”21. Highlights
are given below:

x Industrial Park should be provided link infrastructure, viz. such as such as road,
including toll road, bridges, runways, and other airport facilities; transmission or
distribution of power by laying a network of new transmission or distribution lines of
electricity; telephone lines telecommunications network; pipelines for water, crude oil,
slurry, waterways, port facilities; canal networks for irrigation, sanitation or sewerage,
and waste/solid waste, water pipe line; railway tracks, signaling system, stations; gas
pipe line.

x The overall planning and layout should provide a maximum of 70% processing area;
20% of allocable area is for development of roads, industrial infrastructure, and other
amenities. Subsequently, if the developer desires, 20 % area can be utilized for
utility, housing, and amenities.

x The overall planning and layout should provide a minimum of 20% of the land area
for the development of roads. Roads may be categorized as follows:


21
“Guidelines for Planning of Industrial Parks”, Scheme for Financial Assistance to Industrial Park’ Ref: GR No:
BJT/1008/626/Part-1/G, Dated 20/10/2011 of the Government of Gujarat
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ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



» Main entrance or approach road - width not less than 30 m;


» Trunk roads - width not less than 20 m; and
» Tertiary roads - width not less than 12 m.

x Cross section of the road should accommodate a storm water drain of adequate size,
shape, and cross section. Footpaths should be of flexible/replaceable material of
construction. Street light should be provided on either side of the road. In the case
that a central median is provided on the road, the street light should be set up there.

x Provision of common open space area, utility plots or public purpose areas shall be
governed by the General Development Control Regulation (GDCR) of the concerned
urban development authority or the competent authority approving the detailed
development plan.

x The developer should provide source and transmission of power within the park at
the planning stage. The developer should provide source of water, conveyance,
treatment, adequate storage and distribution within the park. The developer shall
design the waste water handling system for the capacity of 80% of the water quantity
to be supplied to the industries. The developer should make sufficient provision of
land for collection, treatment, and disposal of solid waste arising out of the park.

The “Guidelines for Preparing the Master Plan of SEZ Areas”22 of Gujarat details the
contents of the Master Plan:

x Proposals for designating the use of the land for residential, commercial, industrial,
and recreational purposes;

x Proposals for the designation of land for public purposes;

x Proposals for transport, communications, water supply, drainage, sewage disposal,


other public utility amenities, and services, including the supply of electricity and gas;

x Proposals for designation of sites for service industries, general industries, obnoxious
and hazardous industries;

x Provisions for preventing or removing pollution of water or air, caused by the


discharge of waste or other means as a result of the use of land;

x Provision of general development control regulation for controlling and regulating the
use and development of land within the development area, including imposition of
conditions and restrictions in regard to the open space to be maintained for buildings,
the percentage of building area for a plot, the locations, number, size, height, number
of storeys and character of buildings, and the density of the built up area allowed in a
specified area, etc.

These Guidelines also suggest percentages for land use under different categories in
non-processing area and categorization of road hierarchy, including arterial roads, sub-
arterial roads, collector streets and local streets.


22
Guidelines for preparing a master plan of SEZ area for the purpose of section 6(2)(b) and 13(1)(a) of the
Gujarat Special Economic Zone Act, 2004 , http://ic.gujarat.gov.in/wp-content/uploads/2011/03/sez_guideline.pdf
Page 40
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



ƒ GUJARAT PCPIR – DEVELOPMENT GUIDELINES23:

x Minimum plot size for layout & subdivision of land for industrial uses shall be
minimum 500 m2.

x Margins to be provided for industrial plots:

» Plot of more than 500 m2 and up to 1000 m2 – road side margin of 6.0 m and on
other sides margin of 3.0 m
» Plot of more than 1000 m2 and up to 2500 m2 – road side margin of 6.0 m and on
other sides margin of 4.5 m
» Plots of 2500 m2 to 5000 m2 – road side margin of 7.5 m and on other side
margin of. 4.5 m
» Plots above 5000 m2– road side margin of 9 m and on other side margin of 6 m

x Requirement of Road Width:

» Road width of 12 m for road a length of up to 150 m


» Road width of 15 m for a road length of 150 m to 300 m
» Road width of 18 m for road length of 300 m and above

x Curves for the roads should be:

» 4.5 m radius if the width of the road is 9 m or less


» 6.0 m radius if the width of the roads is more than 9 m but not more than 18 M
» 7.5 m radius if the width of the road exceeds 18 m

x The length of a building shall not be more than 150.00 m in any case.

x No development whatsoever whether by filling or otherwise shall be carried out within


30 m from the boundary of the bank of the a river where there is no river
embankment, and within 15 m such distance as may be prescribed under any other
general or specific orders of Government and appropriate authority whichever is
more, from river where there is river embankment but in case of nala, canal, talav,
lake, water-bodies etc. it shall be 9.00 m.

x Building unit having 1000 m2 and above need to plant at least 3 trees for every 200
m2 of the building; trees shall have to be shown on the site plan/layout plan and also
has to be maintained the same.

ƒ HARYANA:

The Estate Management Procedures (EMP), 2011 24 of the Haryana State Industrial &
Infrastructure Development Corporation Ltd. provides for:

x Primary level infrastructure: motorable roads for access to the site; water supply
system; electrical infrastructure comprising of the distribution system network, sewerage
system, and drainage system.

x Secondary level Infrastructure facilities: sewerage treatment/CETP 25 ; security/


policing; convenience shopping facilities; idle parking spaces; green cover and parks;

23
General Development Control Regulations, Gujarat Petroleum, Chemical & Petrochemical Special Investment
Regional Development Authority http://gujaratpcpir.org/pdf/general-development-control-regulations.pdf
24
Estate Management Procedures (EMP), 2011 of the Haryana State Industrial & Infrastructure Development
Corporation
25
CETP stands for Common effluent treatment plant
Page 41
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



and solid waste disposal sites.

x Tertiary Level Facilities: communications/telecom services; post office; banking;


provision for institutional sites; provision for financial market & insurance; R & D
centres; skill development centres; conferencing & entertainment; exhibition &
display facilities; cargo logistics centres/ custom-bonded warehousing; petrol &
service stations; social infrastructure: industrial housing; healthcare & medical
attendance services; dispensary/ hospital; schooling (if residential facilities are
provided); organized transport linkages.

ƒ PUNJAB:

The guidelines for the development of Industrial Parks/Estates/Agro Parks/IT Parks, by


Private Entrepreneurs/Agencies in the State of Punjab provide for:

x The minimum quantum of land for any such park shall be 10 acres. A minimum of 60% of
the area will have to be developed as industrial pocket, a maximum of 30% of the area
may be developed as a residential pocket, and 10% of the area can be developed as a
commercial pocket. Department of Industries may however reduce the permissible limits
for non-industrial use in particular cases.

x Permissible saleable area in the industrial pocket shall be 65% in the residential pocket
60% and for the commercial pocket 40%. Balance of area shall be used for common
facilities, open spaces, green belt etc. as per approved zoning plan and as per applicable
byelaws.

x Floor Area Ratio (FAR) and ground coverage will be as per applicable
byelaws/regulations in the area. The zoning and layout plan will be cleared by a
competent authority, declared by Director of Industries & Commerce, Punjab.

x Common facilities would include the facilities for air conditioning, roads (including
approach roads), water supply, sewerage facilities, common effluent treatment facilities,
telecom networks, generation and distribution of power, provided that the facilities are
used in more than 2 industrial units in the industrial park.

x The entrepreneurs shall have to first develop an industrial estate and at least 50% of
industrial plots will have to be ready for possession before the commercial and housing
facilities are allowed to be used/sold/allotted/ rented/leased etc. The minimum number of
units in the park will be five.

x Infrastructure development would include roads (including approach roads) water supply
and sewerage facilities, common effluent treatment facilities, telecom networks,
generation and distribution of power, parking facilities, parks, street light and such other
facilities as are of common use for industrial activities which are identifiable and are to be
commonly used.

x Industrial Parks with a residential component shall have only non-polluting units. The
distance between industrial area and other areas will be in accordance with guidelines
issued by PPCB (Punjab Pollution Control Board) from time to time.

x As per the Guidelines for Planning Mega Projects, Punjab 26 , the categorization of
Industrial parks on the basis of area is:

» Category A: 750 acres of land and above



26
http://puda.nic.in/img/uploads/NEW_formatted_Guidelines_of_Mega_Projects.pdf
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ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



» Category B: 500 acres of land and above


» Category C: 250 acres of land and above

ƒ TAMIL NADU27:

As per the Industrial Policy of the Government of Tamil Nadu (2007), the minimum area
for an industrial park is 250 acres, with provision of 5 major manufacturing units and 50
SMEs28. The percentage distribution of land for various uses in an industrial park shall
be:

x Processing area (industrial plots for manufacturing, ready built sheds for industrial
use, research and development centres, testing & certification centres, pathways and
roads): not less than 65 % of the total area.

x Non-Processing Area: not more than 35% area.

x Business related non-processing area (office space for business support to


processing area; customs bonded warehouses and ICD 29 ; convention centers;
Business centres- financial services; education and skill training centres related to
processing area; guest houses for use by businesses in processing area): not more
than 20% of total area

x Social Infrastructure (housing, schools, hospitals, general purpose education and


training institutions, entertainment & shopping centres, open spaces, roads and
pathways): not more than 15% of total area.

ƒ DELHI30:

As per the Master Plan for Delhi – 2021, the percentage distribution of land for various
uses in industrial parks is as follows:

Table no. 2-12: Percentage Distribution of Land Uses In Industrial Park

S.No. Land Use Percentage

1 Industrial plots (net area) 55-60


Recreational
2 Buffer zones, Parks, Water bodies, Green under High 10-12
tension electrical lines etc.
Commercial
Shopping Centre, Petrol Pumps, Guest House/ Budget
3 2-3
Hotels, Lodging and Boarding, Service and Repair shops,
Communication / Telephone Exchange etc.
Facilities
Public and semi – public: Fire Station/ Fire Post, Police
Station / Police Post, Hospital / Dispensary, Day Care
4 Centre Etc. 8-10
Utilities: Electric Sub-Station, CETPs, Pumping station,
Underground Reservoir / Fire Fighting tanks and other
utilities etc.


27
http://www.tidco.com/images/industrialpolicy_e_2007.pdf
28
SME stands for Small and medium Industries
29
ICD stands for Inland Container Depot
30
Master Plan for Delhi – 2021, Delhi Development Authority
https://dda.org.in/ddanew/pdf/Planning/reprint%20mpd2021.pdf
Page 43
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



Transportation
5 Circulation, Loading/Unloading Area, Parking, ideal truck 18-20
Parking, Goods Vehicle parking etc.
100

Page 44
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



CHAPTER 03

SITE MASTER PLANNING OF A-GRIP




This phase of the project delved into developing thematic layers and detailed site master
plan taking into consideration the competing goals of environment friendly master planning
as well as economic viability through maximization of saleable plots. A technical process has
been followed for spatial planning of A-GRIP wherein each stage served as a premise for the
stage succeeding it. (Refer image no. 3-1)

STAGE6
•DETAILED
STAGE5 MASTERPLAN
•PREPARATION
STAGE4 OFTHEMATIC
•CONCEPT PLANS&REPORT
STAGE3 DEVELOPMENT
•NEED
STAGE2 ASSESSMENT
•SITEANALYSIS
STAGE1
•PROJECT
ENVISIONING
EXERCISE

Image no. 3-1: Stages of Spatial planning followed


[Source: GIZ-IGEP]

The following sections of the chapter would detail out these stages.

A. PROJECT ENVISIONING EXERCISE:

A consultative process with all the stakeholders including ALEAP, future tenants of the
industrial park, GIZ and Murthy & Manyam was adopted since the inception of the project.
ALEAP expressed its self-motivation for sustainable development through following vision:

“The Green Industrial Park, Nandigama is envisioned to be a model Green Industrial Park that
provides an environment conducive for women entrepreneurs and employs stateͲofͲthe art
technologies, including clean technologies, renewable energy technologies, environmental
technologiesandcostͲeffectivecommoninfrastructure.”

This vision was further validated with the area programme for each individual functional area
and further refined by Auroville consulting31 as below:

“Empowering women by creating safe, supportive and replicable entrepreneurial environments
that foster integral sustainability, collective prosperity, innovation and adaptability to local
cultures.”

31
“Planning and design guidelines Green Industrial Park for ALEAP, Nandigama, Andhra Pradesh, India” by
Auroville Consulting, 2014.
ALEAP GREEN INDUSTRIAL PARK, NANDIGAMA



B. SITE ANALYSIS:

Site assessment was done to understand the context of site, topography, drainage pattern,
surface water, wind, radiation and rainfall to interpret the site profile to determine its impact
on spatial planning and design.

ƒ Surface water:

20 m wide nallah/drain (width varies across length) exists dividing the site into 2 parcels:
site 1 having an area of 68.29 acres and lying on the western side of the nallah/drain and
site 2 having an area of 14.25 acres and lying to the east of the nallah/drain. (Refer Map
no. 3-1).

ƒ Topography:

From contour analysis, it was observed that the site has 1:7 slope for the parcel of land
to the west of the nalah/drain and 1:4 slope for the parcel of land lying to the east of the
nalah32/ drain. Both the site parcels on either side slopes down towards the nalah/ drain.
(Refer Map no. 3-7). Hence, the natural drainage of the site is advantageous for
sewerage and drainage layout. The site is characterized by clayey soil with very less
porosity resulting in high surface run-off.


ƒ Wind:

In the climate study the wind rose pattern was studied to find out the prevailing wind
speed, direction and duration with respect to the site. The analysis revealed that the
predominant wind direction is along south-west and north-east channel. Also, the
temperature of the wind from the north-east and south-west is cooler compared to those
from other direction.

ƒ Temperature and radiation:

The climate of the area is characterized by hot dry season throughout the year and hot
and humid monsoon during June-July months of the year. May is the hottest month with
the mean daily temperature of about 40°C. December is the coldest month with a mean
daily temperature of about 29°C. (Refer table no. 3-1)

The average daily incident radiation on a vertical surface has been deduced from the sun
path diagram and utilized to decide the orientation of building blocks.

Table no. 3-1: Monthly maximum-minimum temperatures in Medak (2012)

Month Jan. Feb. Mar. Apr. May June Jul. Aug. Sep. Oct. Nov. Dec.

Minimum 14.4 16.5 17.2 23.3 25.0 23.8 22.1 21.3 NA 17.3 14.9 13.0
Maximum 30.9 35.0 38.0 39.8 42.7 36.0 30.6 29.8 NA 31.4 30.3 31.4

Source:http://www.telangana.gov.in/TelanganaStateProfile/3-Climate.pdf
An observation that emerged out of the analysis of temperature and radiation was that
on an average 5.22 KwH / m2/ day is received which could be a potential for harnessing
solar energy.

32
NallahmeansthedraininHindilanguage.

Page 46


ƒ Rainfall:

The area gets two monsoons in varying degrees, the southwest monsoon from June till
August, and northeast monsoon from September to November. The average annual
rainfall of the district is 910 mm33, which ranges from least rainfall in December, January
and February and March and highest in July. The monthly rainfall distribution over a
period of five years is given in Table no. 3-2.

Table no. 3-2: Arithmetic averages of rainfall in Medak district (2009-13)


Year Jan. Feb. Mar. Apr. May June Jul. Aug. Sep. Oct. Nov. Dec.

2009 0 0 0 6.6 21 52.3 64.3 157.6 142.7 41.2 13.8 4.6


2010 9.7 13.5 0 5.5 5.3 83.8 337.0 269.9 199.6 95.2 18.3 0.6
2011 0 0 3 30.5 1.9 48.9 283.7 245.9 64.3 14.2 2.4 0
2012 0 0 0 6.8 35.6 170.0 224.0 132.0 127.6 82.9 64.1 0

2013 4.1 18.6 0 27.1 13.2 135.3 348.5 130.5 179.6 178.0 32.5 0.7

Source: District rainfall (mm) for last five years, Hydro met division, India Meteorological Department
http://www.imd.gov.in/section/hydro/distrainfall/webrain/andhra/medak.txt

For Medak district in particular, it has been recommended by Central Ground Water
Board34 that large scale artificial recharge structures like percolation tanks, check dams,
farm ponds, embankment structures should be provided on watershed basis so as to
augment ground water storage. It is important to build the artificial recharge structures
based on the topography, soil, slope, surface run off available and hydrogeological
conditions.

Based on the observations from rainfall data as well recommendations from Central
Ground Water Board, following planning consideration were derived-

x The site can provide potential of rain water collection during the months of June, July,
August, September and October. (maximum rainfall is received during July to August
up to 400-450 mm/ month); and

x The environment infrastructure should include conservation of rain water and


adoption of techniques like recycle and reuse.

ƒ Spatial Planning considerations from site analysis:

Following analysis evolved out of analyzing different physical attributes of the site.

x The land use structure should be designed according to natural slope so that
minimum site disturbance happens and natural drainage is also retained.
x The longitudinal axis of the site is along north-west to south-east. This can be an
appropriate location for green lung space of the industrial park.
x The wind flow within the site moves mainly in the south-west to north-east direction
and vice versa and hence the siting of the STP should be done accordingly.

33 4
& Ground water brochure, Medak district, Andhra Pradesh, Central Ground Water Board, Ministry of Water
Resources, Government of India
http://www.cgwb.gov.in/District_Profile/Telangana/Medak.pdf


Page - 47 -




x Efficient onsite management of water resources and waste water should be done to
prevent the negative impact on the surroundings.
x The site has potential for solar energy which should be explored.
x Building design should be climate responsive so that the working environment is
comfortable for the employees as well as less dependence is given to the artificial
cooling etc.
x A large number of workers shall be most likely employed from the surrounding
villages, helping them acquire new skills. Hence, training facilities should be included.

Site analysis formed the basis of evolving structure plan and assessing the infrastructure
for A-GRIP.

C. INFRASTRUCTURE NEEDS ASSESSMENT

In this stage, the project team conducted two site visits (in April 2013 and July 2013) to gain
a better understanding of the physical conditions, transportation connections, access, nature
of the surrounding uses, and informal interviews with residents from nearby villages during
different seasons (pre-monsoon and monsoon).35 Future tenants of A-GRIP were given a
questionnaire to understand their needs and priorities. (Refer annex 3-4). The results
showed their priorities towards specific infrastructure as summarized below:

Table no. 3-3: Results from the survey conducted for infrastructure priorities

S.No. Common service Critical Important Minor Not Not Total


important important answered
1 Safe transport for 27 37 7 - - 71
workers from major
pickup points
2 Affordable canteen 24 38 5 4 - 71
for workers
3 Information desk 17 49 - 5 - 71

4 Common security 17 54 - - - 71
services
5 Courier and postage 17 47 7 - - 71
services
6 Common eating 16 29 16 10 - 71
spaces for workers
(home cooked food)
7 Financial and 13 40 13 4 1 71
accounting services
8 Common conference 13 43 13 2 - 71
rooms
9 HR helpdesk (for 10 52 2 7 - 71
recruitment support)
10 Exhibition hall for 9 30 21 11 - 71
fests
11 Housekeeping 9 54 4 2 2 71
services
12 Gardening and 9 39 21 2 - 71
landscaping services
13 Legal advisory 8 40 18 4 1 71
services


35
‘Planning and Design Green In13dustrial Park, ALEAP, Nandigama’, Auroville Consulting 2014

Page - 48 -




14 Centralized 6 31 21 13 - 71
packaging and
dispatching units
15 Printing and DTP - 38 19 14 - 71
services

Source: ‘Planning and Design Green Industrial Park, ALEAP, Nandigama’, Auroville Consulting 2014

Based on preliminary data analysis, site observations and interaction with stakeholders
(refer Chapter no. 1), estimations about demography, water demand, traffic generation etc.
were done. Details36 are given below.

ƒ Population

Table 3-4: Estimated population

S.No. Category Inhabitants Visitors

1 Industry 7,500 ~220 per acre 900~5 per plot

2 Service 1,500 10,000


Source: ‘Planning and Design Green Industrial Park, ALEAP, Nandigama’, Auroville Consulting

ƒ Water

Table 3-5: Estimated water requirement

Water
S.No. requirement Domestic Industrial Cooling
(litres/ day)
360000, (30lts
360k, 50% more 81k, 15% of
1 Industry ppd,
than domestic industrial
2 shifts)
72k, 30lts ppd,
2 Service - -
2 shifts
Source: ‘Planning and Design Green Industrial Park, ALEAP, Nandigama’, Auroville Consulting

ƒ Sewage


36
ALEAP Industrial Park at Nandigama: Baseline Data, Auroville Collaborative, 2013.

Page - 49 -




Table 3-6: Estimated sewage output

S.No. Sewage output Inhabitants Industrial Cooling


(litres/ day)
1 Industry 2,88,000 (80% of 3,24,000 (60% of 24,30,000 (60% of
water consumed) water consumed) water consumed)
2 Service 57.60,000 (80% of
water consumed)
Source: ‘Planning and Design Green Industrial Park, ALEAP, Nandigama’, Auroville Consulting

ƒ Solid waste generation

Table 3-7: Estimated Solid waste generation


S.No. Solid waste Bio-degradable Non-Hazardous Hazardous
generated (metric
ton/ day)
1 Industry 14 150 7.50
(field estimate) (field estimate)
2 Service 1.20 1.80 -
(200 gms per (200 gms per
person 2 shifts) person 2 shifts)
Source: ‘Planning and Design Green Industrial Park, ALEAP, Nandigama’, Auroville Consulting

ƒ Traffic generation

Table 3-8: Estimated traffic generation


S.No. Traffic generation 2-wheelers 4-wheelers Trucks/ Vans
per day
1 Industry 3,000 300 500

2 Service 300 (20% of 30 (2% of -


population) population)
Source: ‘Planning and Design Green Industrial Park, ALEAP, Nandigama’, Auroville Consulting

ƒ Renewable energy

Table 3-9: Renewable energy potential


S.No. Renewable Solar PV Bio-gas Wind
energy potential
1 Industry ~ 4.50- 5.50 MW 700 cu.m ~ 0.20 MW
12 acres rooftop (15-40 metric tons
(flat/tilted) of bio degradable
waste per day; 773
KL waste water
2 Service ~ 0.10 mw - -
0.19 acres
Source: ‘Planning and Design Green Industrial Park, ALEAP, Nandigama’, Auroville Consulting

Based on the above boundary conditions, area requirement for different facility components
were calculated taking reference from design guidelines forwarded by Auroville Collaborative
and local norms and standards. These have been elaborated in individual sections on basic,
technical, environmental, technical and social infrastructure.

Page - 50 -




D. CONCEPT DEVELOPMENT

This section reflects upon the integrated planning approach, which was followed for
preparing an environment friendly site master plan for A-GRIP. The goal was to apply
principles of physical planning so that it has positive implications not only on the visually
quality, but also on the efficiency and functioning of the industrial park as a whole.

Initially, a conceptual plan was drafted by ALEAP’s consultants with an objective to achieve
maximum number of plots in the site area. (Refer image no. 3-1). However, after analysis it
was realized that in order to achieve ALEAP’s vision, the elements like safety,
empowerment, sustainability, innovation etc. should be manifested in the physical planning
and design of the industrial park. Hence, reconceptualization was done in order to relate the
vision with the design.

Image no. 3-1: Concept Plan


[Source: Murty and Manyam Architects and Engineers]

ƒ Modified concept

The modified concept was based on the consideration to maximize the number of
industrial plots without compromising the environmental parameters.

x Circulation

The roads were reoriented according to the contours of the site. A hierarchy of
pedestrian, vehicular and service access roads was created to minimize conflicts
between the different vehicle types and modes of transport. A secondary network of
green pathways was created to intercept the vehicular movement and create more
cohesive and interactive working and travel environment. Parking facilities were
decentralized to ensure that people walk to the individual plots/ amenities rather than
park on roads in front of them thereby creating congestion.

Page - 51 -


x Land use and zoning

The concept for urban planning was the positioning of clusters of facilities as per the
zones. A buffer zone was introduced along the periphery of the site to minimize the
impact on the surrounding agricultural area. To create an interface zone, units with
relatively low toxicity units, service areas or recreational areas were placed along the
boundary. The public utilities, common functional areas are planned to utilize the
peripheral notches of the site.

x Green areas and storm water management

The goal was to create an economically productive as well as aesthetic green


network to achieve a healthy working environment. The concept of green spaces was
to create a network of interconnected green areas integrated with the storm water
management and landscaping. As per the contours and site profile, a central spine
was created as a huge lung space to serve as interactive and storm water
management space. This gave way to the layout of industrial clusters on either side
of the central spine road and intercepted with secondary road networks. Also, the
storm water run-off was channelized through the secondary greens that end in a loop
to merge at the central green spine. (Refer image no. 3-2).

Image no. 3-2: Integrated green network


[Source: GIZ-IGEP]

ƒ Other recommendations

In addition to above, following were the recommendations from Buro Happold


Engineering for modifying the concept plan and specific thematic plans. (Also refer
image no. 3-3). –

x It was recommended to develop the clusters of industries as per pollution potential so


that it can help in waste management effectively and prevent water from other
clusters getting contaminated. It would also help in provision/creation of common
infrastructure in each cluster.
x It was recommended that the social infrastructure should include services for the
elderly to complement the infrastructure on the neighbouring settlements.

Page - 52 -


Image no. 3-3: Recommendations of Buro Happold Engineering for A-GRIP


[Source: Buro Happold Engineering, Germany]

Page - 53 -




Image no. 3-4: Modified Concept Plan realigned as per contours


[Source: Murty and Manyam Architects and Engineers Ltd.]

Page - 54 -




x Uniformity of structures was recommended for possibility of expansion and easy


maintenance.
x Involvement of local citizens was recommended to make this industrial park a place
people appreciate and have belongingness.
x It was also recommended to optimize the open space in the industrial park and
spend more money on higher quality open spaces.

Hence this led to the modified concept for A-GRIP. (Refer image no. 3-4).This stage was
succeeded by the preparation of thematic plans which has been described in the sections
namely: Basic infrastructure, Technical Infrastructure, Environmental infrastructure and
Social infrastructure.

E. BASIC INFRASTRUCTURE

ƒ ZONING

1. Industrial Zones

The division of industrial zones in A-GRIP has been done to cluster similar industries
together and provide for their common infrastructure. Industrial zones like Pharmaceutical
formulations and general engineering were zoned towards the core of the industrial park and
closest to the effluent treatment plant. Also, industries like herbal products, garments, paper
and packaging, solar products and food processing functions were zoned towards the edges
of the industrial park since they are least toxic and will have minimum impact on
surroundings. The industries for plastic products have been near to the centre of the
industrial park. (Refer table no.3-1, map no. 3-2)

Table no. 3-1: Area Distribution in Zones

S.No. Zone Area under industrial Percentage


plots (m2)
1 Herbal products 10020 5.6%
2 Paper and packaging 28560 16.0 %
3 General engineering 13205 7.4%
4 Pharmaceutical units 22746 12.7%
5 Garments 12504 7.0%
6 Food processing 21745 12.2%
7 Plastic products 30277 16.9%
8 Solar products 10026 5.6%
9 Electronics 19268 10.8%
10 Warehousing 5026 2.8%
Total industrial use 178634 100.0%
Source: Estimated by GIZ- IGEP

ƒ Permissible Industries:

The plot allotment should be as per the list of the permissible industries (Refer Annex I: 3-
1). Brief description is given in table no. 3-2.

Page - 55 -




Table no. 3-2: Permissible Industries in Zones

S.No. Industrial Zone Allowed Industries


1 Zone 1: Herbal products Units producing herbal ingredients and
formulations will be allowed.

2 Zone 2: Paper and packaging Corrugated packaging units and recycled paper
products units will be allowed.

3 Zone 3: General engineering Engineering industries including fabrications units,


general engineering works, etc. will be allowed.

4 Zone 4: Pharmaceutical Pharmaceutical formulations will be allowed.


formulations The waste water produced by these units should
be easily biodegradable. Emissions from boilers
only.

5 Zone 5: Garments Units for design and manufacture ofclothing will be


allowed.
6 Zone 6: Food processing Manufacturing of consumer food and beverages,
grain processing and food preservation will be
allowed.
7 Zone 7: Plastic products Manufacturing of plastic bottles and caps will be
allowed.

8 Zone 8: Solar products Manufacturing of solar water heaters, solar


inverters and solar panels will be allowed.

9 Zone 9: Electronics Green category industries of MSME scale will be


allowed.

In addition, all above zones should adhere to following parameters:

» The industrial waste water, including domestic waste water from canteens, floor washing,
etc. should not exceed 20 KLD.

» Industries should not generate any atmospheric emissions from processes or operations
expect from DG sets.

» Industries should not generate any types of hazardous wastes.

» Industries should not be involved in handling any types of toxic or hazardous chemicals.

ƒ Restricted Industries:

Industry processes or operations that are likely to cause pollution or any adverse impact on
the environment will not be allowed in A-GRIP. (Refer Annex I: 3-2).

Any industry involved in the following industrial operations or processes will not be allowed in
A-GRIP:

Page - 56 -




» Dust or odors from handling of materials, industrial processes or operations that are
detrimental to human health and the environment

» Any pollutant emissions or toxic emissions from production processes, storage/ handling
and transportation of materials, emissions from combustion of fossil fuels in boilers or
heaters, etc., emissions from incineration of waste etc.

» Any storage of hazardous goods or materials.

» Generation of noise and vibration, emissions of light and heat that are detrimental to
human health and the environment.

» Generation of hazardous wastes (as per Hazardous Waste Management Rules37).

» Risks of contamination of land or water from releases of pollutants into the ground or into
sewers, surface waters or groundwater from:

ƒ Handling, storage, use, or spillage of hazardous materials


ƒ Discharge of sewage or other effluents to water or the land (expected mode and place
of discharge)
ƒ Deposition of pollutants emitted to air into the land or into water
ƒ Any other sources

» Risk of accidents during construction or operation of the project, which could affect
human health or the environment, like:

ƒ From explosions, spillages, fires, etc.


ƒ From storage, handling, use, or production of hazardous substances
ƒ From any other causes

» Storage and handling of chemicals, hazardous materials, and inflammable materials.

» Underground works including mining or tunneling.

» Use of substances or materials, which are hazardous (as per MSIHC rules38) to human
health or the environment.

ƒ PLOT SIZING AND ORIENTATION

x Plot sizing

The area requirement per plot was derived based on the requirements of women
entrepreneurs of ALEAP. There were 3 plot sizes derived out of discussion in
stakeholders meetings and requirements of women entrepreneurs. However, the plot
dimensions were standardized (refer table no. 3-2) based on the golden ratio39. This
was done to achieve linear, viable spans of structure and optimum setbacks. Details
are given below:


37
Hazardous Wastes (Management, Handling and Transboundary Movement) Rules, 2008, issued vide number
S.0.2265 (E), dated the 24th September, 2008 by Central government of India
http://www.cpcb.nic.in/divisionsofheadoffice/hwmd/mhtrules2008.pdf
38
http://www.cpcb.nic.in/upload/NewItems/NewItem_158_MSIHC-REPORT.pdf
39
http://en.wikipedia.org/wiki/Golden_ratio

Page - 57 -




Table 3-2: Different Categories of Plots in the Park

S. No. Plot Size No. of Plots for each plot types


Dimension in m (area in square yards) in the site
1 38 x 22 (1000) 174
2 26 x 20 (620) 6
3 varies (as shown in master plan) 14

Source: Murty and Manyam Architects and Engineers

x Plot orientation

Plot orientation (the angle of incidence most of the plots on the site vis-a-vis the
North) was done according to the optimum orientation for climatic comfort. (Refer
image no. 3-5)

Image no 3-5: Plot orientation: Image no 3-6: Most followed plot orientation

[Source: Planning and Design Green Industrial Park, ALEAP, Nandigama’, Auroville Consulting 2014]

Image no 3-7: Context specific plot orientation


[Source: Planning and Design Green Industrial Park, ALEAP, Nandigama’, Auroville Consulting 2014]

Most of the plots in the proposed layout are at 30° to the North. (Refer image no. 3-
6). Remaining plots are at an angle of incidence between 9.7° to 19.4° N. (Refer
image no. 3-7).

ƒ ROAD NETWORK

The Site Master Plan has provided for road hierarchy as below:

Page - 58 -


Level 1: 24 m R-O-W
(2+2 Motorized vehicle lanes, median, pedestrian path, street lights, bicycle track with
underground utilities)

Level 2: 18 m R-O-W
(2+2 Motorized vehicle lanes, median, pedestrian path, street lights, bicycle track with
underground utilities)

Level 3: 12 m R-O-W
(1+1 Motorized vehicle lanes, median, pedestrian path, street lights with underground
utilities)

Certain referred guidelines and examples are mentioned below:

x As per PCPIR: Roads may be categorized as follows:

» Main entrance or approach road - width not less than 30 m;


» Trunk roads - width not less than 20 m; and
» Tertiary roads - width not less than 12 m.

x As per the Gujarat PCPIR, requirement of road width are:

» Road width of 12 m for road length up to 150 m;


» Road width of 15 m for road length of 150 m to 300 m; and
» Road width of 18 m for road length of 300 m and above.

x Curves for the roads should be:

» 4.5 m radius if the width of the road is 9 m or less;


» 6.0 m radius if the width of the roads is more than 9 m but not more than 18
m; and
» 7.5 m radius if the width of the road exceeds 18 m.

x As per the state norms40:

» Minimum width of proposed roads in the layout shall be 10 meters for


residential and 12 meters for all non-residential layouts. Notwithstanding the
above minimum width, the Executive Authority may insist upon larger road
widths depending upon local conditions or importance of any particular road
etc. The width of the roads in the layouts shall be in conformity with the
General Town Planning Scheme or the Indicative Land Use Plan or Master
Plan, if any in force.

» Road and Cul-De-Sacs: 9 m to 18 m for main internal approach roads; 9 m for


other internal roads and also for looped roads; and 8 m for cul-de-sac roads
(with a minimum radius 9m) between 50-100 m in length.

Road cross sections of A-GRIP have been standardized as per the URDPFI41
Guidelines of the Institute of Urban Transport, Ministry of Urban Development of
India. Refer image no. 3-8, 3-9

40
The Andhra Pradesh Gram Panchayat Land Development (Layout and building) Rules – 2002 – Government
order no. 67

Page - 59 -





Image no. 3-8: Standard road cross sections for 24 m wide main road
[Source: GIZ-IGEP]

Page - 61 -




Page - 62 -




Image no. 3-9: Standard road cross sections for 18 m, 12m and 6 m road
[Source: GIZ-IGEP]

Page - 63 -




ƒ Entry/Exit provisions

The main entry to A-GRIP besides being a regulatory, safety and monitoring structure
needs to establish an identity to the park. The main entry gate has been proposed to
reflect the unique identity of the Green Industrial Park and integrate local architectural
elements. (Refer image no. 3-10). The entry gate will have provisions for CCTV 42 ,
access control to monitor and control movement of vehicles through the industrial park.
(Refer Annex II: map no. 3-3)

Image no. 3-10: Example of view of main entrance gate


[Source: GIZ- IGEP]

The main entrance will have following proposed provisions:

x Iconic entrance gate ;


x Separate gates with movement tracks for entry / exit traffic;
x The gates should be designed for quick operation, to either shut down or open fully
for evacuation in case of emergencies;
x Security cabin with full visual access to the vehicles and personnel entering and
leaving the park;
x Distinction between 4 wheeler, bicycle and pedestrian traffic;
x Electronic surveillance systems with CCTV ;
x Information centre;
x A-GRIP Map & posters to showcase how individual tenants/workers could contribute
towards making it a truly Green Industrial Park. (Refer image no. 3-11);
x Parking facility - to provide for adequate parking/standing of trucks to avoid queuing
at the entry/exit and to provide parking for those who want to use bicycles or battery
operated vehicles;
x Battery operated shuttle service;
x Bus stop for external transport;
x Bus stop and parking for internal transport;
x Adequate front space (in front of gate) for landscaping and design elements;
x Public toilets; and
x Drinking water facility.

42
CCTV stands for Closed-circuit television

Page - 64 -


Image no. 3-11: Example view of access control and display of A-GRIP map
[Source: GIZ- IGEP]

The entry gate could be manned through the ALEAP management or services could be
put in place through appropriate business models (e.g. Public Private Partnership). An
entry fee could be charged, which could be used for maintaining parking facilities and
other road infrastructure.

ƒ Mobility: Eco Efficient Transportation

The transportation for A-GRIP is proposed to include appropriate road hierarchy, mobility
of goods and passengers (internal and external transportation), parking, pedestrian
pathways, bicycle ways, truck parking and linkages to external transport systems.

x External Linkages

» It has been suggested that ALEAP should take up with the State Government or
its agencies to improve/provide external road linkages between the A-GRIP and
nearby settlements or housing areas from where workers/ employees will travel to
the park.

» Bus stops and pedestrian access points have been allocated near the main
entrance of A-GRIP for providing easy access to regional bus service.

» It has been suggested that eco-friendly public transportation such as battery


operated vehicles, CNG buses should to operate from A-GRIP to the nearby
settlement, housing areas, railway station, bus station etc. The services could be
put in place through appropriate business model (e.g., PPP).

» A bike and pedestrian network has been created between the surrounding
settlements and the A-GRIP as well as within the A-GRIP for workers.

Page - 65 -


x Internal mobility

» Battery operated vehicles have been suggested for internal transport for
employees/workers/visitors. The services have been recommended to be put in
place through appropriate business model (e.g. PPP).

» Bus stops/shelters have been proposed in the site master plan of the A-GRIP.

» Bicycle ways and spaces for bicycle stations have been proposed in the site
master plan of A-GRIP. The services are suggested to be put in place through
appropriate business models (e.g. PPP).

» For private vehicles, adequate parking facilities has been provided at the
entry/exit points, at central level, and at zonal level.

ƒ Bicycle ways

Bicycle tracks, bicycle stations, and bicycle parking facilities have been provided in the
Site Master Plan of the A-GRIP to encourage the usage of bicycles for getting to
work.(Refer image no. 3-12). Dedicated cycle tracks on 3 major hierarchical roads i.e.
24 and 18 m have been proposed in the Basic Infrastructure Plan. (Refer Annex II: map
no. 3-3) The services are suggested to be put in place through appropriate business
models (e.g. PPP).

Image no. 3-12: Example of Sheltered Bi-cycle parking


[Source: http://www.seattle.gov/transportation/docs/bmp/2013/BMP%20lunch%20and%20learn_june.pdf]

ƒ Pedestrian Network

A-GRIP has been proposed with extensive pedestrian network consisting of sidewalks
along roads and green pathways to create a system of safe and convenient pedestrian
ways throughout the zones. (Refer Annex II- map no. 3-3). The green pathways provided
would give a natural, attractive and safe option of travel. (Refer image no. 3-13). The
width of secondary greens between the plots has been given in a manner to provide for a
loop of pedestrian and cycling along the streets and through the green pathways behind
plots.

Page - 66 -


Image no. 3-13: Green path through the row of industrial plots
[Source: Murty & Manyam Architects and Engineers ]

Following provisions will be made along the walking tracks:

x Provision of amenities that encourage pedestrian movement, such as benches, street


trees, waste receptacles, pedestrian- scaled street lighting, shelter at public areas
and curb cuts for accessibility to collector/distributor roads .(refer image no. 3-14)
x Food and other related kiosks along green pathways zones to avoid conflicts in
movement of vehicles and people.
x Pedestrian routes with avenue trees of indigenous species interspersed with hard
landscaping, comprising of benches, street lighting and accessible curbs.

Page - 67 -


Image no. 3-14: Sitting and interacting amenities in walking zones


[Source: Murty & Manyam Architects and Engineers]

ƒ Parking provision

Safe and convenient parking has been planned between the working areas and the basic
amenities so that neither they are underutilized, nor only used by persons who have
personal vehicles. Sustainable features such as permeable pavement, pedestrian
network, landscaping, trees and applicable storm water drainage have been proposed in
the parking areas.

ƒ Truck parking

Planning for parking sites has been done based on hierarchy, purpose, safety
accessibility and space standard (Refer Annex I: 3-3). To avoid truck parking on-street in
a haphazard manner, parking should be provided at: a) park level (overnight stay), b)
zone/cluster level (temporary stay), and c) plot level (loading/unloading). The hierarchy
of parking is shown below:

Centralised truck parking • For long hault trucks

• For trucks waiting to reach an individual plot


Zone level truck Parking within the zone

Plot level truck parking • For loading /unloading activity within the park

The parking requirement for long halt trucks has been worked out for every zone and
added up for the central level facility, as shown below.

Table no. 3-4: Parking provision for trucks


2
S.No. Location Capacity (No. of trucks) Area (m )
P1 (Main truck
1 70 (approx.) 4957
parking)
2 P2 8 1106
3 P3 11 2498
Total
Source: Estimated by GIZ- IGEP

Page - 68 -


Since there will be a lot of trucks for


shorter and longer periods, it is likely that
the oil spillage on the paving may
happen which can be dangerous if mixed
with the storm water runoff. For
prevention of oil spillage, it is
recommended that a plastic container
should be placed underneath the engine
to collect spilled engine oil. (Refer image
no 3-15).

Image no. 3-15 : Example of oil spill


collection of trucks
x Employee parking [Source: Buro Happold Engineering, Germany]

For passenger cars and motorbikes, adequate parking areas has been provided for: a)
parking close to individual plots (cars and two wheelers of employees), and b) at
individual plots (temporary parking for visitors).

Table no. 3-5: Parking provision for other vehicles

Capacity
S.No. Location 2 Wheeler Area (m2)
(Motorized and 4 Wheeler
non-motorized)
1 Parking -A 52 53 1723
2 Parking -B 26 20 672
3 Parking -C 13 14 448
4 Parking -D 14 17 579
5 Parking -E 18 37 1204
6 Parking -F 43 29 1237
Total 166 170 5863
Source: Map no.3-3

ƒ Bus Bays

Along the collector road and close to the zonal facilities, bus bays are proposed to
integrate mobility and infrastructure. As per the Indian Road Congress (IRC) Codes 86-
1983,

x Bus bays should be located 75 m from the intersection on either side.


x Bus bays should be provided by recessing the curb to avoid conflict with moving
traffic.
x The length of the recess should be 15 m for a single bus stop.
x The taper should be desirably 1:8 (in meters)
x The depth of the recess should be 4.5 m for single bus stop.
x A minimum 1.5m footpath should be ensured behind the bus bays.

With above considerations, the bus bays should be constructed.

Page - 69 -


ƒ Signage

The purpose of this guideline is to provide the site management with the tools necessary
to help users find their way in and around the A-GRIP. The following types of signage
have been envisaged:

x Directional signage along major roads, pedestrian ways, and bicycle ways;
x Building identification signage;
x Signage on landmarks, central facilities, zonal facilities etc.;
x Signage pertaining to names of industries;
x Information signage; and
x Advertisement boards/hoardings.

Above signages can be classified into the categories of mandatory and cautionary
signages. These have been listed under annex 3-6 and 3-7 respectively.

Following parameters for signages are proposed to achieve a single thread and
interconnected character in A-GRIP:

x Building identification signage includes the name of the building or tenant.


x Freestanding identification signage may include the building address and should be
located near the street frontage and ground mounted in a landscape setting. (Refer
image no. 3-16).
x Materials and colours used on the signage should be consistent and compatible with
the Building Design.
x Signage should be integrated with road cross sections and landscaping features.
x A uniform system of colour, placing, and text should be followed to avoid confusion.
Advertisement boards and hoardings should be located suitably, integrating with the
landscaping.

Image no 3-16.: Example of signage for building identification


[Source: Murty & Manyam Architects and Engineers Ltd.]

Page - 70 -


ƒ Fire, Safety And Security

x Security

Security system in A-GRIP is proposed to address the safety for the property and
personnel working in the park from theft, harassment, intrusion and unwanted
vehicles and activities. A centralized security office is proposed at the main entrance
of the A-GRIP.

Ͳ Dimensions of security cabin = 11.6 m X 3.85 m


Ͳ Area of security cabin at main entrance = 44.66 m2

x Fencing

The industrial park is proposed to have fencing all around. The fencing should be
made of environmentally-friendly materials and should have an elegant design.(Refer
image no. 3-17). Provisions have been made for a buffer zone (with varying width
between 2-4 m) and a road along the periphery to provide easy access for fire
protection and emergencies. The buffer zone is proposed to have dense and
indigenous plantation. (Refer image no. 3-19)

Image no.3-17: Green fencing designs


[Source: Murty & Manyam Architects and Engineers Ltd.]

x Cameras and emergency blue lights

The A-GRIP has provisions for close circuit (CC)


cameras placed at all strategic locations in the
industrial park. All these CC cameras are
connected to the central security office.

It has been proposed to install the emergency


blue lights along the roads and at public spaces
for safety of the employees. (Refer image no. 3-
18). In situation of emergency, users can
communicate directly with security centre by
pressing the red button of these units.

Image no.3-18: Emergency


blue lights
[Source: http://www.southernct.edu]
x Fire station

Provision has been made in the Site Master Plan for a fire station. 400 m2 site has
been proposed for the fire station. In addition, a disaster management centre should

Page - 71 -


be provided on the first floor of the fire station to equip and manage the park in case
of emergency/ disasters.

ƒ Utilities

As per G.O. no. 33 of Government of Andhra Pradesh (issued prior to the State
bifurcation), A-GRIP should have all the utilities lines below the ground but not under the
main carriage way. Following utilities are proposed:

x Power transmission lines


x Water conveyance, treatment, adequate storage and distribution within the park.
x Telephone lines, telecommunications network.
x Each Zone of A-GRIP shall have Optical Fiber Connectivity (OFC) to provide efficient
internet and broad band connectivity to the units.

In addition to the above, a power sub-station is also proposed with site area of 2500 m2.

F. TECHNICAL INFRASTRUCTURE
(Refer Annex II: map no. 3-4)

1. LOGISTIC FACILITIES:

ƒ Warehouses/Raw Material Depots

Space for a warehouse has been provided in the Site Master Plan of the A-GRIP,
which can be either run by an individual operator or owned by ALEAP and leased by
individual industries. The proposed site area of warehouse is 2500 m2.

ƒ Maintenance centre

For maintaining the upkeep of vehicles, 1 maintenance centre of 100 m2 site area
has been provided.

ƒ Weigh bridge/station

To serve the industrial park, one weighing bridge is proposed with dimensions of 18
m x 3 m is proposed so that it can cater even the multi-axle vehicles.

2. BUSINESS FACILITIES:

ƒ Facility complex

The complex facility, with site area of 3,440 m2 (Ground + 2 floors), will have
following facilities-

x Marketing
x Exhibition
x Research and development
x Auditorium
x Training centre to undertake training needs, including vocational training,
entrepreneurship development, etc.
x Visitor’s Information centre for providing the information on sustainable
development and eco-friendly measures adopted in A-GRIP.

Page - 72 -




x Incubators for entrepreneurship promotion.

ƒ Business centre

A Business Centre has been proposed to co-locate various business related


functions like restaurant, bank, post office and courier services. (Area = 850 m2 -
Ground + 1 floors). The Business Centre is envisaged similar to the “One-Stop-
Service Centre”, as provided in the APSEZ, Vishakhapatnam.(refer image 3-19).

Image no. 3-19: Example of “One Stop Service Centre” at APSEZ


Visakhapatnam

3. BUILDING ARCHITECTURE

ƒ Green Building

Buildings should be oriented and designed to conserve non-renewable energy,


reduce running costs of buildings with little or no additional building cost. Hence, it is
proposed that, all the factory buildings as well as administrative buildings in the A-
GRIP would be green factory buildings as per IGBC rating system.(Refer image no.
3-2).

The Indian Green Building Council (IGBC) Rating System (refer chapter 2, section –
B) for Green Buildings take into consideration the following parameters:

x Sustainable sites;
x Water efficiency;
x Energy & atmosphere;
x Material & resources; and
x Indoor environmental quality.

The various levels of rating awarded are:

x ‘Certified’ to recognize best practices;

Page - 73 -


x ‘Silver’ to recognize outstanding performance;


x ‘Gold’ to recognize national excellence; and
x ‘Platinum’ to recognize global leadership.

Image no. 3-20: Examples of Green Factory Buildings at Sri City, Tada, Andhra
Pradesh

x Building design:

Based on the site analysis (section B), A-GRIP will have climatically suitable building
envelope shape and/or orientation for tropical Wet-Dry climate to reduce operational
energy use. This has been achieved by adhering to following parameters:

» All apertures are designed for maximum sun and rain protection in order to
minimize glare and allow the space to be used with open windows ensuring
ventilation. This will reduce heat intake and reduce cooling needs while
modulating natural lighting conditions.

Image no. 3-20: Examples of Roof lights


[Source: Murty & Manyam Architects and Engineers Ltd.]

Page - 74 -


» Solar passive features should be integrated into the building design such as
shading of walls, windows, and roofs. (Refer image no. 3-20).
» Windows and/or roof vents are to be provided at all levels within the building to
ensure cross ventilation and heat purging.
» Attempts have been made to standardize plot layout to achieve climate
optimization inside the buildings in a passive way. (refer image no. 3-21)

Image no. 3-21: Standard block layout and façade of Abutting plots
[Source: Murty & Manyam Architects and Engineers]

» Uniform building codes (plot layout, building exteriors, signage, colours etc.)
should be followed as an urban design measure.

Page - 75 -


Image no. 3-22: Built vs open area in plot design


[Source: Auroville Consulting]

» Peripheral tree plantation should be provided in the front, side and back of the
plot with evergreen trees to shade the building and open areas, to prevent heat
island effect, with a minimum of 1 tree per 100m². (Refer image no. 3-22).

» FAR and ground coverage will be as per applicable byelaws/regulations in the


area.

x Building materials:

» Local building materials that have minimum processing and pretreatment should
be used.
» “Green Building” and “Barrier Free Building” concepts should be followed.
» Materials for buildings have been proposed to be selected based on -
Ͳ Local availability and accessibility
Ͳ Ease of assembly
Ͳ Low operational energy needs
Ͳ Suitability for the project function

x Roof form and Orientation

» Glazing on east and west façades should be avoided or minimized with the
exception of street facing façades which shall be appropriately shaded or treated
to avoid solar glare.

» External shading devices (overhangs, awnings, shutters, and directional louvers)


are encouraged for all north, south, west and east facing openings.

» Internal lighting should be achieved primarily through natural daylight using light
shelves to provide glare free, indirect lighting, as the local sunlight tends to be
harsh. Also, allowing direct penetration of sunlight into the buildings results in the
heating of internal spaces.

Page - 76 -


» Provision of ’Green’ roofs, combined with photo voltaic cells, has been proposed
for all industrial buildings as well as common facility buildings. The roof top will
therefore become a source of renewable energy and at the same time will provide
shade to the roof to minimize heating, thereby reducing cooling loads. (Refer
images no. 3-13)

ƒ Renewable Energy/Energy Efficiency Provisions

Following measures have been taken to use the renewable energy:

x Industrial park level measures:

» All buildings in the A-GRIP have to be energy efficient as per the Energy
Conservation Building Code (ECBC). Process loads for industrial buildings are
excluded.

» Solar street lighting installations with individual battery backup are proposed. This
practice can be altered by setting up pocket grid tied SPV systems or centralized
grid tied SPV systems that are designed to only generate the equivalent amount
of electricity the street lights draw from the grid in order to reduce system
maintenance.

» All common spaces, including street lights (where there is no use of light for
reading purposes), shall use “LED.(Refer image no. 3-23)

» 100% of internal & external lighting fixtures should be BEE star rated, wherever
applicable. The usage of incandescent lamps is not allowed.

» At least 25% of the installed external lighting load should be solar powered.

Image no. 3-23: Example of Solar powered LED Street lights


[Source: http://www.truelite.us/solar-street-lights/]

x To save energy at night, it is recommended that shielded lights (refer image no 3-24),
are provided. This will save energy, monetary expenses as well as night sky
pollution. Such a provision can minimize glare and make driving easier on the eyes at
night.

Page - 77 -


Image no. 3-24: Example of proposed shielded flood lights


[Source: http://www.skyandtelescope.com/astronomy-resources/your-home-lighting-guide/]

» To save energy and promote a sense of collective approach towards renewable


energy, it is recommended that solar power should be used for the cooking purposes
at central canteen at the common canteen for workers. (refer image no 3-25, 3-26)

Image no. 3-25: Example of renewable Image no.3-26: Solar Bowl at the solar
energy application for steam generation kitchen- Community kitchen at Auroville
at Akshar Dham temple, new Delhi for
community cooking
[Source: Presentation on “ARUN® Solar Thermal [Source:
System & its applications”, by Clique Solar in the http://www.aurore.in/the%20power%20of%20hu
International Conference] man%20unity%20june_2004.pdf]

x Building level measures:

» Use solar thermal and solar PV energy on roof tops, combined with roof shading
to reduce cooling needs .( Refer image no. 3-27)

Page - 78 -


Image no. 3-27: Installations for use of solar energy in industrial buildings
[Source: Murty & Manyam Architects and Engineers]

G. ENVIRONMENTAL INFRASTRUCTURE

ƒ Storm Water Management

The storm water management system provided for A-GRIP includes:

x The slopes/contours of the industrial park have been assessed and accordingly
storm water drains should be provided along the roads accordingly. (Refer Annex II:
map no. 3-10).

x All the pond locations in A-GRIP have has been integrated into the green areas to
co-create storm water management and recreational zones, which can be visually
attractive, cost effective, as well as socially functional. (Refer image no. 3-28).

Page - 79 -


Image no. 3-28: Detail design of ‘Green spine’ at A-GRIP


[Source: Murty & Manyam Architects and Engineers]

x The storm water collected from each zone will be collected in rain water harvesting
pits in the central green spine, tested and treated if required, and then sent for
recycle/reuse.(Refer image no. 3-29). The storm water collection would be on the
basis of 1 hr peak rainfall with 85% coefficient of runoff. (Refer to Rain water
harvesting and conservation manual. Central public works department, New Delhi).

Image no.3-29: Rain water harvesting pond details


[Source: Murty & Manyam Architects and Engineers]

x The services for storm water management will be taken up through appropriate
business cases (e.g. PPP).

x Individual industries should be required to recycle/reuse storm water collected from


their premises, after treatment.

Page - 80 -


ƒ Wastewater management

The Site Master Plan has the following provisions for waste water management:

x The legal provisions under environmental laws -such as the Water (Prevention and
Control of Pollution) Act 1974, Air (Prevention and Control of Pollution) Act 1981,
Environmental (Protection) Act 1986, etc.- should be strictly adhered to while
planning, designing, establishing, and operating the wastewater treatment plants.

x Provisions for wastewater conveyance system in accordance with slopes and zoning
of industries.

x A-GRIP will house only non-polluting industries. The wastewater quality will be of an
easily biodegradable nature with COD: BOD43 ratio of less than 2.

x Provision of the Decentralized Effluent Treatment Plant or Plants (DEWATS) at the


lowest elevation area to allow for maximum gravity flow and to also avoid electrical
energy for pumping during treatment. (Refer image no. 3-30 and 3-31). Treated
effluent should be supplied for secondary use as much as possible by a gravity flow
system to re-use the recuperated water for horticulture and orchards.

x Ban on all toxic effluents (such as biocides, carcinogenic substances, heavy metals,
any tenacious and non-degradable synthetic substances and mineral oil products)
from the sewer system.

x One decentralized wastewater treatment plants of 5,000 m2 has been planned for the
site. It has been aligned with the slopes/contours of the site. (Refer Annex II: map 3-
5). The possible treatment schemes are indicated below.

st
Settler Tank 1 Cycle: Anaerobic Baffle Tank

nd
2 Cycle: Anaerobic Filter Tank

rd
3 Cycle: Planted Filter

Image no. 3-30: Decentralized wastewater treatment system with root zone treatment
:
[Source Auroville Centre for Scientific Research]

43
COD stands for Chemical Oxygen Demand, BOD stands for Biochemical Oxygen Demand

Page - 81 -




The treated water (after complying with the required standards) shall be recycled/
reused. For this purpose, any additional requirements for tertiary treatment,
depending on the reuse requirements, should also be incorporated. For recycling
purposes, online monitoring systems for pollution parameters should be installed
before and after the treatment of wastewater. Also, for irrigation systems, the required
infrastructure, including conveyance systems, sprinklers, etc., should be installed.

Image no. 3-31: Decentralized treatment system with Schauberger vortices

ƒ Solid Waste Management

A-GRIP has provisions for solid waste management including:

x Collection, transportation, storage, and disposal of wastes (Recycling Centre).

x Provisions for a handmade paper unit and provisions for dust bins in the public areas
are part of this scheme. (Refer image no. 3-32 )

x For solid waste management, a site of 300 m2 has been earmarked. In this area,
facilities such as a vermicomposting plant for recycling compostable organic wastes,
a handmade paper plant for recycling of waste paper, etc. would be encouraged
through micro enterprises, which will help covert wastes to products as well as
provide employment and means of income generation. (Refer image no. 33)

x Provisions have been made in the road cross sections for roadside dustbins.

x Wastes shall be collected separately depending on the types of wastes, including


hazardous wastes (Refer Hazardous Wastes (Handling and Management Rules),
municipal solid wastes (Refer Municipal Solid Waste Management Rules), plastic
wastes (Refer Plastic Wastes Management & Handling Rules), e-wastes (Refer e-
Wastes Management and Handling Rules) etc.

x Based on viable business models, service delivery models should be set up for
waste management.

Page - 82 -


Image no. 3-32: Example of Handmade paper


unit at ALEAP Industrial Park, Gajularamaram
[Source: GIZ- IGEP ]

Image no. 3-33: Example of vermi-compost


plant at ALEAP Industrial Park, Gajularamaram
[Source: GIZ- IGEP ]

ƒ Green/Open Spaces/Landscapes

The green spaces in the Industrial Park have the following main functions:

x Micro-climatic control (temperature, heat, etc.).


x Aesthetics and leisure space.
x Pollutant absorption.
x Serve as walking trails
x Serve as buffer to the industrial activity and road transportation.

Key features of the green/open spaces/landscapes in the industrial park:

x Hierarchy of green spaces has been proposed in A-GRIP. Provision of prominent


green spine and landscaped areas with hierarchy:
Ͳ Central green – lung space for the industrial park (refer image no. 3-34)
Ͳ Green belts at the periphery to act as a buffer
Ͳ Vertical and horizontal stretches of greens spreading across the industrial park in
the form of avenue plantations and green pathways

Page - 83 -


Ͳ Greens at the plot level

x Parallel green pathways between the plots are planned to serve as eco-friendly walk
ways.

x Avenue plantations have been proposed along the major roads to give shade to
vehicles, reduce pollution, and provide beautiful streetscapes to onlookers.

x Landscaping at the entry/exit points and at central zones; provisions for


interconnected landscapes with network of primary and secondary greens to provide
visual and functional continuity, functions of beautification, buffer, micro-climate
control, promotion of existing habitat, etc.;

x Green areas are proposed to be interspersed with sitting spaces which are shaded
and accessible. (Refer image no. 35)

x Landmarks with signature architecture have been proposed at the central green.

Page - 84 -




Image no. 3-34: Detail design of ‘Green Spine’ at A-GRIP


[Source: Murty and Manyam Architects and Engineers]

Image no. 3-35: Detail design of ‘Green Pathway’ at A-GRIP


[Source: Murty and Manyam Architects and Engineers]

Page - 85 -




» Types of plats that should be considered for landscaping in A-GRIP are:

Ͳ Native plant species that make a positive contribution to biodiversity


conservation, particularly with reference to pollinators. Increase awareness of
tenants to the benefits of biodiversity, instilling in them sensitivity towards the
conservation of biodiversity.

Ͳ Aquatic plants, fishes, and water edge vegetation are proposed to be grown in
rainwater harvesting ponds for effective mosquito control and balance of nutrients
in the water.

Ͳ Drought tolerant species that will reduce the use of water resources should be
used.

Ͳ Plants that have commercial potential in the preparation of herbal products.

Ͳ Pest tolerant species that do not require toxic chemicals. The maintenance
program must have a clear reference to pest control and plant feeding through
organic principles. Use of standard plant species could lead to pest problems in
the future and might require toxic chemicals to control them, which must be
avoided.

Ͳ Pollution resistant species as well as species that help in pollutant absorption


should be used. (Refer Publication of the Central Pollution Control Board on
‘Guidelines for Development of Green Belts’44).

ƒ Resource Efficiency

A-GRIP has provisions for resource efficiency, including:

x Provisions for rainwater harvesting, recycle/reuse of water (Refer to the section on


storm water);

x Provisions for recycle/reuse of treated wastewater (Refer to the section on


wastewater);

x Provisions of renewable energy (Refer to the section on energy);

x Provisions for green factory building. (Refer to the section on energy);

ƒ Environmental Monitoring

A comprehensive environmental monitoring data management system is proposed to be


commissioned so that it provides a central unified dashboard for managing all data.
Publishing of the results of the monitoring system would reflect the transparency and
active initiative towards ethos of green development by ALEAP.

A-GRIP has provisions for 02 environment monitoring stations. It is proposed that the
data will be displayed inside the industrial park as well as at the entry/exit points. Also,
the data will be accessible via internet. (Refer image no. 3-36).


44
http://www.cpcb.nic.in/upload/Publications/Publication_513_GuidelinesForDevelopingGreenbelts.pdf
Page 86




Image no. 3-36: Example of online monitoring and


display systems at Map Ta Put Industrial Estate in Thailand

H. SOCIAL & FUNCTIONAL INFRASTRUCTURE

Provision of amenities for public spaces within an industrial park is dependent on the size of
the industrial park i.e., land area and population, location of the Industrial Park and the type
of industries.

The social infrastructure in the industrial park will cater to the industrial park as well as to the
surrounding settlements area. (Refer Annex II: map. No. 3-6) .It is detailed below:

ƒ Education and training:

x Provisions have been made for incubators, training facilities, product testing facilities,
environmental monitoring facilities, etc.

ƒ Gender specific:

x To cater to women employees, provisions for public toilets and dormitories have
been made.

x Provisions for strengthening safety and security have been made like street lighting
all all roads and on the side and rear boundaries, emergency blue lights along the
roads connected to the main security control system, fencing around the park,
regulated entry/ exits etc.

x Special provisions have been made for crèche rest rooms for extended work, health
centre, canteens/food outlets, kiosks, water dispensers, guest house, ladies room
etc.

x For gender friendly mobility, internal shuttle service (battery operated), external
connection to public transport are proposed.

ƒ Health care:

x A health centre has been proposed to support the workers of A-GRIP.



ƒ Food services:

x Food services are planned to provide for beverages, refreshments, snacks, fast food,
take away etc. These include:
Ͳ Food kiosks (with pavement seating) at cluster level providing hot and cold
beverages, snacks for quick breaks
Ͳ Canteens that provide subsidized meals

Page 87


Ͳ Restaurants / cafeterias attached to the convention centre, recreational facilities,


guest houses and dormitories
Ͳ Shaded interaction areas with tables and benches located close to the food
kiosks

Area proposed for food facilities:

Table no. 3-15: Provision for canteens

S.No. Location Area (m2)

1 Canteen 3750

2 Restaurant (as part of an integrated complex ) 850


Source: Annex . II : Map no. 3-6

ƒ Worker specific:

x A-GRIP has a Guest House for visitors and service engineers etc., and dormitories
for workers.

Image no. 3-40: Example of Guest Image no. 3-41: Example of Food Court
House at Brandix India Apparel at Brandix India Apparel City, Vizag,
City, Vizag, Andhra Pradesh Andhra Pradesh

x Special arrangements have been made for truck drivers for their stay, repair of
trucks, food and sanitation.

x For the benefit of workers and employees, provisions have been made for parking of
vehicles, internal and external transport.

x Provisions have been made for drinking water, ATMs, super market, medical
facilities, a dispensary/health centre, a post office, an internet centre, toilets, shops
for convenience goods, crèche, and accommodation for late working shifts.

x Provisions for tea shops, small restaurants, and kiosks with sitting spaces have been
made.

x For safety & security of employees, provisions for CC cameras, fencing, a security
office and security cabins have been made.

x A dormitory has been proposed at the central facility area for truck drivers. The
dormitory will have beds and attached toilets, cooking facilities, and a shop catering
to daily needs.

Page 88


ƒ Public Toilets

x All the plots with the industrial units should provide toilets and rest rooms for their
employees and vendors.

x At an overall site level, provision of toilets is essential to meet the needs of visitors.
Hence, at six locations public toilets are proposed.

Image no. 3-42: Example of a Public Toilet


[Source: Illustrated in ‘Climate Change adaptation plan for Industrial estates of Gujarat’ by
CEPT University, Ahmedabad]

ƒ Recreational and socio-cultural infrastructure:

Provisions have been made in public spaces for the benefit of employees/workers.
These include sports fields, an amphitheater/auditorium, landmark area,
green/landscaped area, etc.

ƒ Art in industrial park

One landmark building should be created as a unique symbol of harmony, efficiency, and
sustainability within the A-GRIP. It can be a building or a sculpture. It should represent
philosophy behind a Green Industrial Park. This shall create a unique identity of the
industrial park. As an economic leverage, such a landmark could also enhance the
scope of educational tourism to the industrial park.

Page 89


CHAPTER 04

INFRASTRUCTURE PROVISIONS AND QUALITY


BENCHMARKS

A. HIGHLIGHTS OF THE SITE MASTER PLAN OF A-GRIP

ƒ Overview of the site master plan45

Total area of the site » 82.55 acres

Expected number of enterprises » About 170

Expected number of service related » About 24


entrepreneurs catering to A-GRIP

Project cost » Approx. INR 37.75 cr46 § 6 million $


(including land cost, infrastructure and
services; excluding factory buildings cost)

Expected employment generation » 12,000 (direct employment)

Targeted investments » INR 300 cr § 48 million $

Site master plan inputs by » Deutsche Gesellschaft für Internationale


Zusammenarbeit (GIZ) GmbH

» Auroville Consulting

» Buro Happold Engineering, Germany

» German Sustainable Building Council


(DGNB), Germany

Site Master Plan finalization by » ALEAP

» Murthy and Manyam Architects and


Engineers Ltd.

ƒ Scale of the site master plan

The site master plan has been drawn in Auto Cad in metric system. Hence, the plan can
be digitally printed in all scales required for submissions to local authorities for approvals:


45
Details as provide by ALEAP management
46
Cr stands for Crore. A Crore is a unit in the south Asian numbering system equal to ten million.
Page 90




Revised master plan has been provided in 1:2500 scale [Refer to Table no. 7.6:
Comparison of scale of maps, Urban and regional development plan formulation and
implementation guidelines, 2014, Ministry of Urban Development, India]

ƒ Land use as per site master plan

The land at the site has been used optimally and efficiently. All the land uses have been
located so as to avoid land use conflicts, to the best extent possible. The industrial park
has been planned keeping in mind the norms and standards as discussed in Chapter 2 &
3. (Refer Annex II: map no. 3-1). Details of land use are given in table no. 4.1.

ƒ Industrial Plots in Site Master Plan

A diversity of plots ranging from 518 m2 (620 sq yd) to 836 m2 (1000 sq yd) along with
bigger odd size plots have been provided in the site master plan which will for flexibility.
This has made the A-GRIP inclusive for all level of entrepreneurs. For details, refer to
Chapter 3.

ƒ Industrial zoning as per site master plan

The division of industrial zones in A-GRIP has been done to cluster similar industries
together and provide for their common infrastructure. There are 10 zones which have
been located considering compatibility within the industrial park as well as with the
surroundings. The zones are listed below:

» Herbal products
» Paper and packaging
» General engineering
» Pharmaceutical units
» Garments
» Food processing
» Plastic products
» Solar products
» Electronics
» Warehousing

Page 91




Details of the land use distribution of A-GRIP are as below:

Table No. 4-1: Land use distribution in A-GRIP

S.No. Land Use Standard Area (m2) Percentage

1 Industrial 55%-60% 173377 51.89%

2 Commercial 2%-3% 3504 1.05%

Recreational
2 Buffer zones 10%-12% 14597 11.53%
38535
Parks , Sports field, Green Pathways 23938
Facilities
Common facilities: Fire station/ Fire post, Police Station / 18732
Police post, Hospital / Dispensary, Day Care Centre etc. 8-10%
3
Services: Electric sub-station, STP, Pumping station, 45623 13.65%
Underground reservoir / Firefighting tanks and other utilities 26891
etc.
Transportation
4 Circulation, Loading/unloading area, Parking, Truck Parking,
18-20% 73055 21.88%
Goods vehicle parking etc.
TOTAL AREA 334094 100%

Note: *Refer to Chapter no. 2.

Page 85




B. BASIC INFRASTRUCTURE PROVIDED




S.No. Parameter Provision

1. Road network » Hierarchy of roads proposed-

Ͳ Level 1: 24 m R-O-W 47 (2+2 lanes, median,


sidewalk, cycle track and underground utilities)

Ͳ Level 2: 18 m R-O-W (2+2 lanes, median,


sidewalk, cycle track, avenue plantation and
underground utilities)

Ͳ Level 2: 12 m R-O-W (1+1 lanes, sidewalk and


underground utilities)

2. Entry/Exit » Main entry gate A-GRIP proposed with signature


Provisions architecture to reflect the unique identity of the Green
Industrial Park

» Additional facilities-

Ͳ Security centre
Ͳ Map of A-GRIP
Ͳ Bus parking for external transport
Ͳ Bus parking for internal transport
Ͳ Truck/ car parking facilities
Ͳ Space in front of gate for landscaping
Ͳ An information centre
Ͳ Public toilets
Ͳ A drinking water facility

3. Mobility - Eco » Provisions for external linkages -


Efficient
Transportation Ͳ Bus stop and pedestrian access points near the
main entrance of the park

Ͳ Recommendations for strengthening the


surrounding bicycle and pedestrian network

Ͳ Eco-friendly public transportation such as battery


operated /CNG vehicles from A-GRIP to the
nearby settlements, railway station, bus station,
etc.

» Provisions for internal mobility-

Ͳ Battery operated / CNG vehicles for internal


transport

Ͳ Provisions for bus stops/shelters throughout the


park


47
RͲOͲWstandsforRightofwayoftheroadbetweentwopropertylines
Page 1




Ͳ Dedicated bicycle tracks and pedestrian paths


along the roads

Ͳ Adequate parking facilities for all vehicles at the


entry/exit points and within the industrial zones

4. Bicycles Ways » Provisions for bicycle tracks and parking facilities to


encourage bicycling to work

5. Pedestrian Network » Extensive pedestrian network consisting of sidewalks


along roads and pathways in the green corridors
proposed to create a network of safe and convenient
pedestrian movement

6. Parking at A-GRIP at » Parking proposed at: park level (overnight stay),


Nandigama zone/cluster level (temporary stay), and plot level
(loading/unloading) Refer to Chapter 3 for details

» Parking provisions include:

Ͳ Centralized truck parking

Ͳ Zone level parking facilities for buses, four


wheelers, three wheelers and non-motorized
vehicles

7. Signage » Recommended system of signages-

Ͳ Directional signage along major roads, pedestrian


ways and bicycle ways

Ͳ Signage on landmarks, central facilities, zonal


facilities etc.

Ͳ Uniform signages pertaining to names of


industries

Ͳ Information signages

Ͳ Advertisement boards/hoardings

8. Security » Proposed security measures -

Ͳ Centralized security operations communications


center at the main entrance

Ͳ Close circuit (CCTV) cameras at strategic


locations in the industrial park

Ͳ Emergency blue light phones along the roads

9. Fencing » Elegantly designed fencing all around the industrial


park built with environment-friendly materials

Page 2




12. Fire and Disaster » Proposed fire safety measures at the industrial park
Management level-

Ͳ Provision for a fire station

Ͳ Disaster management centre at the first floor of the


fire station to manage the park in case of
emergency/ disasters

13. Utilities » Provisions for utilities in A-GRIP-

Ͳ Power transmission lines and a sub-station

Ͳ Water conveyance, treatment, adequate storage


and distribution within the park

Ͳ Telephone lines

C. TECHNICAL INFRASTRUCTURE PROVIDED

S.No. Parameter Provision


1. Warehouses/Raw » A warehouse proposed (Site area = 2500 m2)
Material Depots

2. Business centre » A Business centre with various related functions like


(One stop service restaurant, bank, post office and courier services (Site
centre) area = 850 m2 -Ground + 1 floors)

3. Facility complex » A facility complex proposed with facilities like


information centre, marketing, exhibition, research and
development, auditorium, training centre, incubators for
entrepreneurship promotion etc. (Site area = 3440 m2 -
Ground + 2 floors)

4. Administrative » Provision for an administrative unit office within the


Building facility complex for management A-GRIP

5. Green Factory » Recommendations given for industries to follow IGBC


Buildings norms

» Climate responsive design of buildings recommended



6. Renewable » Proposed energy efficiency measures –
Energy/Energy
Efficiency Ͳ Energy Conservation Building Code recommended
Provisions for all buildings. (Process loads for industrial
buildings excluded)

Ͳ All industrial buildings with roof top photo voltaic


panel installations

Ͳ 100% of internal and external lighting fixtures to be


BEE star rated, wherever applicable
Page 3




Ͳ Use of ‘LED’ in all common spaces whereas use of


incandescent lamps not allowed

Ͳ Installation of shielded lights to save energy and


night sky pollution

Ͳ Use of solar energy for cooking purposes at central


canteen

7. Utilities » Proposed utilities –

Ͳ Underground utility lines


Ͳ Electricity sub-station (Site area = 2500 m2)
Ͳ
8. Maintenance » A maintenance centre proposed for maintaining the
centre upkeep of vehicles (Site area = 100 m2)

9. Weigh Stations » A weigh station proposed as part of logistic


infrastructure


D. ENVIRONMENTAL INFRASTRUCTURE PROVIDED

S.No. Parameter Provision


1. Storm Water » Layout design as per topography so that the storm
Management water drains follow the natural drainage system

» Decentralized storm water management system


proposed for cost effectiveness

» Collection and treatment of run-off of first rains at 1


hour peak rainfall to avoid any contamination risks

» Pooling of water and integration into green landscapes

» Recycle/reuse provisions for industrial, horticulture etc.

2. Wastewater » Provisions for wastewater conveyance system in


Management accordance with slopes and zoning of industries

» Provisions for Decentralized waste water treatment


system (Site area = 5000 m2)

3. Solid Waste » Provisions for collection, transportation, storage, and


Management disposal of wastes

» Elegantly designed dustbins in public places

» Recycling centre for e-waste, vermi-compost plant, and


handmade paper plant etc. (Site area = 300 m2)

4. Green/Open » Central green spine designed as a lung space of the


Spaces/ industrial park
Page 4




Landscapes
» Green belts at the periphery to act as a buffer for the
surroundings

» Vertical and horizontal stretches of greens spreading


across A-GRIP in the form of avenue plantations and
green pathways

» Greens at the plot level

5. Resource » Provisions for rainwater harvesting


Efficiency
» Provisions for recycle/reuse of treated wastewater

» Provisions of renewable energy

» Recommendations for green factory buildings and


climate responsive building design

6. Environmental » 20 environment monitoring stations


monitoring
» Data display inside the industrial park as well as at the
entry/exit points

» Data display via internet

E. SOCIAL INFRASTRUCTURE PROVIDED

S.No. Parameter Provision


2
1. Food and beverages » Canteen (3750 m , Ground floor+ 2)

» 14 Kiosks, tea/coffee shops (13.5 m2 each)

» Restaurant within business centre

2. Education and » Training centre within facility complex


training

3. Entrepreneurship » Incubators within facility complex


development
» Accommodation/dormitory

4. Recreational » 3 outdoor courts for basketball and outdoor tennis


facilities
» Landmark and its precincts

» Green/landscaped areas

5. Guest House » Guest House for visitors and service engineers etc.
(1,850 m2, Ground floor+1)

Page 5




6. Special » Dormitories for overnight stay


arrangements for
truck drivers

7. Transportation/ » Parking facilities for vehicles


mobility
arrangements » Eco-friendly internal public transport

» External transport to bus terminus, railway station,


etc.

» Bicycle tracks and parking areas

» Pedestrian pathways along roads, green pathways


through plotted area

8. Safety & security » Fire station ( Site area= 400 m2)

» Provisions for CCTV48 cameras

» Fencing along the boundary

» Security office and security cabins

» Emergency blue phones along roads

» Well- lit public spaces, roads, emergency access /


exits and rear / side boundaries of the industrial plots

9. Gender aspects: » Crèche for children of the employees


provisions for
women employees » Guest house accommodation

» Provisions for strengthening of safety and security

» Provisions for internal and external transportation

» Provisions for health centre, canteens/ food outlets,


kiosks, toilets, battery operated shuttle service

10. Other provisions » A health centre within facility complex

» Super market and ATM ( Site area= 200 m2)

» 7 Public toilets ( 15 m2 each)

» Water dispensers at public places

F. GREEN RATING OF A-GRIP AT NANDIGAMA

1. Technical Quality

48
CCTVstandsforClosedͲcircuittelevision
Page 6




S.No. Parameter Provisions


Renewable energy » Solar energy street lamps
1. and energy
efficiency » Solar panels (PVs) on roof tops of factory buildings
(Green Factory Buildings) and insulated rooftops

» Solar energy generation in public/common areas



2. Quality of transport » Circulation system with hierarchy of roads
systems
» Entry and exit gates with access control

» Internal and external transportation systems

» Adequate parking facilities at entry/exist, centralized


parking, zone level parking, plot level parking

3. Quality of motorized » Recommendations for encouraging carpooling
private transport
infrastructure » Battery operated shuttle service from entry gates to
facilitate public transit within the industrial park.

4. Quality of public » Eco-friendly internal transport with battery operated
transport vehicles
infrastructure
» External transport – CNG 49 buses/ battery operated
vehicles

5. Quality of bicycle » Bicycle tracks and parking
infrastructure
» Encouragement for bicycling to work

6. Quality of pedestrian » Extensive safe pedestrian pathways along roads


infrastructure
» Green pathways and pedestrian paths along roads

7. Quality of overall » Warehousing


logistics concept
and others » Fire, disaster risk management

» Weigh bridges

» Automobile service station

» Provisions for social and environmental infrastructure

» Business centre (one-stop-services), administrative


building, information centre, marketing and product
exhibition centre, warehouses/raw material depots

» Training centre, incubation centre


49
CompressedNaturalGas
Page 7




» Research and development facility

» Signage

8. Resource-efficient » Green Factory Buildings and Green Buildings


infrastructure
» Usage of eco-friendly building materials for roads,
fencing, buildings, etc.

» Energy efficient lighting, solid waste management and


wastewater management systems

» Use of solar energy




2. Economic Quality

S.No. Parameter Provisions


1. Qualitative effects » Revenues from access control at entry/exit gates
(indirect costs and
revenues) » Revenues from parking facilities

» Revenues from plot allotment

» Revenues from allotment/outsourcing of services

» Revenues from outsourcing social infrastructure, such


as kiosks, canteens, guesthouses, training centres,
crèche, etc.

2. Land value » Different category of zones (industrial, green,


development amenity) to maximize economic value of the site

» Commercial agriculture/ organic farming in green


areas

» Sale value of allocable land within market rates (INR


1170 per m2 i.e. 18.49 $ per m2

» Investments targeted to the tune of INR 37.75 cr. i.e.


5.9 million $

3. Efficient land use » Land use break-up in accordance with applicable


laws/rules/norms

» Integrated open spaces with amenities and industrial


plots

» Bicycle tracks and pedestrian paths integrated with


primary circulation network and green spaces

» Landscapes and green belts distributed for


Page 8




environmental function and aesthetics

3. Environmental Quality

S.No. Parameter Provisions


1. Efficient waste » Dust bins in public places
management
» Vermi-compost plant, handmade paper unit and
recycling centre for recycling of wastes

» Waste management systems

2. Rain water » Storm water drainage


management
» Collection of 1hr peak rainfall and treatment to prevent
contamination risks

» Pooling of treated rainwater and integration into


landscapes via ponds

3. Changing » Open spaces, landscaped and hierarchical green areas


microclimate that crisscross the A-GRIP site

» Water bodies integrated with green areas to provide for


ventilation and microclimate control

4. Biodiversity » Extensive greenery and plantation of native species


proposed to encourage local habitat

5. Emissions and air » Plot allotment only to non-polluting industries


pollution control
» Eco-efficient mobility with battery operated vehicles,
CNG buses for internal/external transport , bicycling
tracks, and pedestrian pathways

» Online air quality monitoring station and display boards

6. Water and soil » Prevention of soil contamination and surface water


protection pollution

» Storm water management systems, including collection,


treatment, and recycle/reuse to prevent
pollution/contamination risks to surface/ground water

» Waste water management system- including tertiary


treatment for recycle/ reuse, to prevent pollution
/contamination risks to soil and surface/ ground water

» Biological and chemical water quality: Decentralized


wastewater treatment systems with tertiary treatment to
prevent any bacteriological or chemical contamination

Page 9




» Water structures and quality: Proper conveyance


systems and linked tanks for storm water and waste
water

» Online monitoring systems will be provided to ensure


water quality.

» Online monitoring systems to check pollution threats

4. Socio-Cultural and Functional Quality

S.No. Parameter Provisions


1. Social quality and » Training centre to cater to vocational training,
infrastructure incubator for entrepreneurship promotion

» Public toilets

» Drinking water facilities

» ATM, post office/courier service, bank

» Information centre

» Guest house, dormitories for


employees/workers/visitors/ truck drivers

» Food services

» Recreational facilities

» Transportation/mobility arrangements

» Safety & security provisions

2. Gender » Special provisions for women employees, including


considerations play schools and crèche for infant children of workers,
ladies toilets, and accommodation for late working
hours

» Safety and security,

» Internal and external transportation

» Health centre, canteens/ food outlets, kiosks, toilets,


internal shuttle service (battery operated)

3. Health, comfort and » Health Centre


user satisfaction
» Recreational areas, such as sports fields, a landmark
area, greenery, parks etc.

» Safety provisions including security at entry/exits,


access control, fencing, CC cameras across the site

Page 10




» Landmark area for identity creation and social


interaction

» Signature architecture for the landmark area,


entry/exists, elegantly designed green factory
buildings and landscaped areas to provide visual
identity

4. Functional and » Signature architecture and visual impact


design quality
» Mobility integrated with existing transport/mobility
network

» Master Plan aligned with slopes/contours

» Art in the design – traffic islands, landscaped areas at


the entry/exist gates etc.

5. Administrative and Management Quality

S.No. Parameter Provisions


1. Overall Management » Industrial Area Local Authority (IALA) with elected
representatives from industries to manage A-GRIP

2. Site development » Site development through a tendering

» PPP50 models wherever feasible

3. Services » Services such as waste management and wastewater


management proposed to be tendered out based on
appropriate business models (BOOT51 etc.) and green
procurement principles

» Services such as manning entry/exits, security etc.


proposed to be outsourced

» Infrastructure such as weigh-bridge, warehouses,


commercial areas, parking areas proposed to be
leased out through a tender process

4. Plot allotment » Plot allotment will be undertaken by ALEAP.

» Recommendation for plot allotments-

Ͳ Industries which are permissible as per the zone

Ͳ Industries that will not utilize the common


infrastructure and services in A-GRIP (so that
underutilization of infrastructure does not


50
PPPmeansPublicprivatepartnership
51
BOOTreferstoBuild–ownͲoperateandtransfer.
Page 11




happen).

Ͳ Allottees who commit to adhere to the building


level measures for green building norms,
rainwater harvesting, etc.

5. Costing » Costs of development to be divided to the allocable


area. (By dividing total development cost of essential
infrastructure from the allocable area)

» Costs towards common services proposed to be


payable by the allottees as per respective business
cases

G. UNIQUE SELLING PROPOSITION (USPs) OF THE SITE MASTER PLAN OF
A-GRIP, NANDIGAMA


Environment Friendly Adequate basic and Adequate social and


Site Master Plan technical infrastructure environmental
infrastructure
To qualify DGNB
industrial districts

Green buildings and Signature architecture


Aesthetically treated to
Green factory buildings and elegant urban
facilitate high visual
design
 quality


Proper wastewater and


Non-polluting Waste management,
rain water management,
Industries including recycle/reuse
including recycle/reuse

Gender sensitive with Eco-efficient


provisions for women Energy efficiency and transportation and eco-
employees and renewable energy friendly mobility
provisions
entrepreneurs

Page 12




Direct employment for Investments to the tune Saleable area at


about 12,000 people of Rs 37.75 INR 1170 per m2

Over 170 industrial Cost effective common Industrial park


enterprises and about infrastructure and management system
24services services (IALA) 

Bicycling-to-Work Fire, safety, and


Pedestrian pathways
provisions disaster risk
management


Environmental Dedicated zones and Several revenue options
monitoring and public flexible plot sizes to strengthen industrial
display of relevant park management
environmental data

Worker and member


Fostering Gender Vast community
involvement
Equality facilities

Page 13




ANNEXURE I

Annex3-1: Indicative List of Industries Allowed

1. Agarbatti (Incense sticks) and similar products


2. Agricultural equipment manufacturing units
3. Air conditioner parts
4. Aluminium doors / windows / fittings / furniture
5. Assembly and repair of bicycles
6. Assembly and repair of electrical gadgets
7. Assembly and repair of sewing machines
8. Assembly and repair of electronic goods
9. Assembly of coolers
10. Atta chakki (flour mill), spices (except chillies)
11. Auto parts (lathe work)
12. Automobile servicing and repairing stations
13. Ball pen refill
14. Barbed wire making
15. Basket making
16. Batic works
17. Belts and buckles
18. Bio-gas
19. Biscuit, cakes, and cookies making
20. Black smithy
21. Bianco cake
22. Block making and photo enlarging
23. Book binding
24. Bread and bakeries
25. Brooms & brushes
26. Bulbs (battery)

Page 14




27. Button making, fixing of buttons and hooks


28. Candles
29. Cane and bamboo products
30. Canvas bags and hold-all making
31. Canned fruits & vegetables
32. Cardboard boxes
33. Carpentry
34. Cement jellies, cement tanks, manhole covers, and wall rings etc.
35. Chewing gum and supari (beetle nut)
36. Clay and modeling
37. Clarified Fruit Juices from pulpy fruits
38. Coir and jute products
39. Cold storage < 10 t capacity
40. Confectionery and bubble gum
41. Copper and brass art wares
42. Cordages, rope, and twine making
43. Cotton ginning
44. Cotton and woolen hosiery (dry processing)
45. Cotton / silk printing (by hand)
46. Crayons
47. Bicycle chain
48. Bicycle locks
49. Dal Dehusking Unit (cottage scale)
50. Dari and carpet weaving
51. Data processing
52. Detergent (without Bhatti - cottage type of industries, only mixing process)
53. Dehydrated fruits
54. Desiccated coconut
55. Diamond cutting and polishing work
56. Elastic products
57. Electric fittings (switch, plug, pin, etc.)
58. Electric motor parts
59. Electric press assembling
60. Electroplating for jewelry and engraving
61. Embroidery
62. Engineering works
63. Fishing net making
64. Fish pickles
65. Fish products: thermal processed
66. Flavours (blending operation)
67. Flour mills (excluding roller mills)
68. Fountain pens, ball pens, and felt pens
69. Framing of pictures and mirrors
70. Fruit processing and preservation - pickles, fruit crushers etc.
71. Fruit and vegetable preserves and candies
72. Fruit jam, jellies, and marmalades
73. Fruit squashes and syrups
74. Fruit toffees
75. Garment making (no bleaching or dyeing)
76. Gold and silver threads
77. Groundnut decorticating
78. Handloom weaving
79. Hangers
80. Hats, caps, including turban embroidery
81. Hosiery products (without dyeing and bleaching)
82. Honey-based beverages
Page 15




83. Ice boxes and body of the coolers


84. Ice creams, ice candy
85. Instant pickles
86. Iron grills and door making
87. Jam, jellies, and fruits preserves
88. Jewelry items
89. Key rings
90. Khadi and handloom
91. Knife making
92. Kulfi and confectionery
93. Kumkum, kajal, tika, etc.
94. Lace products
95. Lactic beverage: cereal based
96. Laundry and dry cleaning
97. Leather and rexene made ups
98. Leather footwear (does not include any kind of tanning)
99. Manjan and hair oil
100. Manufacture of mineral water
101. Manufacture of tooth paste, tooth powder, shampoo, nail polish, hair oil by mixing
process
102. Manufacture of biddies
103. Manufacture of made-up textiles goods such as curtains, mosquito nets, mattress
bedding material, pillow covers and bags etc.
104. Manufacture of metal building components such as grills, gates, door and window
frames, water tanks, wire net, etc. (use of coal is not permitted)
105. Manufacture of milk products such as butter, ghee, etc.
106. Manufacture of mirrors and photo frames
107. Manufacture of musical instruments
108. Manufacture of paper and card board products (pulp and paper manufacturing.
excluded)
109. Manufacturing of ice-cream
110. Manufacturing of ink for fountain pens (formulation only)
111. Manufacturing of office and household furniture and appliances: steel and wood
112. Manufacturing of optical frames
113. Manufacturing of scientific and mathematical instruments (Engineering. works &
assembly).
114. Manufacturing of surgical gauges and bandages
115. Manufacturing of writing instruments (pens, pencils, etc.)
116. Mushrooms: production and preservation
117. Marble stone items
118. Mattress and pillows without blowing process
119. Metal lathe cutting
120. Mini Rice Mill
121. Motor winding works
122. Musical instruments (including repairs)
123. Nails, screws, rolling shutters (from finished material)
124. Name plate making
125. Oil ginning and expelling (no hydrogenation and no refining)
126. Packing boxes for shirts etc.
127. Pan masala(Mouth freshner)
128. Papad (Papadam) making
129. Paper bags
130. Paper stationery items and book binding
131. Parboiled paddy (dry heat method)
132. Peanut Chikki (type of indian sweet)
133. Pencil and pen manufacturing units
Page 16




134. Photographs, printings (including sign board painting)


135. Photosetting
136. Photostat and cyclostyling
137. Pickles and chutneys (sauce)
138. Garland of flowers
139. Processing of condiments, spices, groundnuts, and dal, etc.
140. Pulse mills
141. Rakhee (decorated threads) making
142. Ready-made garments and apparel making (dry processing)
143. Repairs of watches and clocks
144. Rice flakes
145. Rubber stamps
146. Saree (South Asian female garment) fall making
147. Saw mills
148. Scissors making
149. Screen printing
150. Screw and nails
151. Shoe laces
152. Silver foil making
153. Small electronic components
154. Soap making (only mixing process)
155. Soft drink making (not excluding 500 bottles per day)
156. Spectacles and optical frames
157. Spice (Masala) powders
158. Sports goods
159. Stamp pads
160. Stationery articles (except manufacturing of paper and inks)
161. Steel furniture
162. Stone engraving
163. Stone, marble, granite cutting, polishing, and finishing
164. Stove pipe, alpine and safety pins, aluminum buttons, (by hand process)
165. Surgical bandages rolling and cutting
166. Surgical instruments and equipment
167. Table lamps and shades
168. Tailoring
169. Textile weaving
170. Thread balls and cotton fillings
171. Tin boxes and makings
172. Toys and dolls
173. Turmeric, salt, and spice grinding units
174. Typewriter parts, manufacturing, and assemblage
175. Tyre retreating
176. Umbrella assembly
177. Velvet embroidered shoes/shawls
178. Vermicelli and macaroni
179. Village oil ghani
180. Village pottery industry (without bhatti)
181. Water meters repairing
182. Water tanks
183. Welding works
184. Wet grinding
185. Wood carving and decorative wood wares
186. Wooden furniture works
187. Wool balling and lachhee making
188. Wool knitting (with machine)
189. Xerox and photocopying
Page 17




190. Zari (fine thread or gold or silver) making

Annex 3-2: Indicative List of Industries

S. Industries
No.
1. Thermal Power Plants – Coal based t 200/210 MW
2. Thermal Power Plants – Coal based < 200/210 MW
3. Thermal Power Plants – gas based
4. Thermal Power Plants – LDO based
5. Oil Refinery, Petroleum Refining
6. Petrochemicals
7. Integrated Iron and Steel
8. Fertilizer
9. Copper Smelter
10. Zinc Smelter
11. Aluminum Smelter
12. Lead Smelting
13. Cement – large
14. Cement – medium
15. Cement – small/tiny
16. Pesticides – Technical grades
17. Pharmaceuticals – bulk drug
18. Nitric Acid
19. Sulphuric Acid
20. Phosphoric Acid
21. Caustic Soda
a) Mercury cell
b) Membrane cell
22. Dye and Dye Intermediates
Page 18




S. Industries
No.
23. Sugar
24. Organic Chemicals
25. Re-Heating Reverberatory Furnace, Capacity: large
26. Foundries, Cupola, Arc Furnace, Induction Furnaces – large
27. Paint (excluding formulation)
28. Inorganic Chemicals
29. Man-Made Fibres
(Synthetic; Semi Synthetic)
30. Boilers More than 15 t/hr
31. Composite Woolen Mills - Chromium and Sulphide
32. Glass - Soda lime, Borosilicate, and other special glasses (other than Lead)
Furnace capacity - Product draw capacity more than 60 tpd
33. Glass - Lead Glass: Furnaces of all Capacity
34. Wood and wood products
a) Ply wood manufacturing
b) Fibre board manufacturing
c) Furniture
35. Leather Tannery
a) Chrome Tanneries / Combined Chrome and Vegetable Tanneries
b) Vegetable Tanneries
36. Pulp and Paper
a) Agro Based
b) Waste Paper Based
c) Paper Board without cooking operation
37. Composite Woolen Mills - Common
38. Fermentation (Maltries and Breweries)
39. Asbestos manufacturing – medium/large
(Including all process involving the use of Asbestos)
40. Boilers
Less than 2 t/hr
2 to 5 t/hr
41. Slaughter House, Meat and Sea Food Industry - Slaughter House - all capacities
42. Food and Fruit Processing
a) Soft Drinks
b) Fruit Based Synthetic(More than 0.4 tpd)
c) Bottle and Tetra pack
d) Synthetic (Less than 0.4 tpd)
43. Food and Fruit Processing - Fruit and Vegetables
44. Food and Fruit Processing – Bakery
45. Food and Fruit Processing
a) Bread and Biscuit, Continuous Process (More than 20tpd); Non Continuous
Process (Less than 20tpd)
b) Biscuit Production - all capacities
46. Food and Fruit Processing - Confectioneries
> 4 tpd
Below 4 tpd
47. Distillery (Alcohol distillery)
48. Pesticides – formulation
49. Pharmaceuticals – formulation
50. Cotton Textile Industries
51. Electroplating
52. Stone Crushing
Page 19




S. Industries
No.
53. Coke Oven
54. Synthetic Rubber
55. Calcium Carbide
56. Black Carbon
57. Natural Rubber
58. Re-Heating (Reverberatory) Furnace, Capacity: small/medium
59. Foundries, Cupola, Arc Furnace, Induction Furnaces – small/medium
60. Lime Kiln
61. Jute Processing
62. Dairy
63. Ceramic Industry
64. Starch and Glucose
65. a) Pottery and Earthen Ware
b) SSI and Using Furnace oil
66. Soap (Detergent Formulation)
67. Bone mills and allied industries

Annex 3-3: Parking standards

Table No. 1: Carrying Capacity of Trucks


S.No. Mode Carrying capacity in tonnes

1 2 Axle trucks 16
2 3 Axle trucks 25
3 MAV 31
*PCU stands for Passenger car unit is a metric used in Transportation Engineering to assess traffic-flow rate on a road
Source: Notification for the specification of Maximum Gross vehicle weight and the minimum safe axle weight, Ministry of road
transport and highways (MORTH), GOI

Table No. 1: Parking Space Standards


Minimum Parking
S.No. Mode Length (m) Width (m)
Space Required (m2)
1 CAR 2.5 5 25
2 2WHEELER 2.2 0.7 4
3 TAXI _ _ 25
4 AUTO RICKSHAW _ _ 5
5 CYCLE _ _ 1.2
6 TRUCKS 3.75 7.5 28
7 2-3 AXLE TRUCK _ _ 62
8 MULTI AXLE TRUCKS _ _ 165
Source: UDPFI Guidelines, Ministry of Urban Development, GoI

Table No. 3: Parking Efficiency


S.No. Parking angle (degrees) Maximum Parking Produced (%)
1 90 67

Page 20




2 75 23
3 60 8
4 45 2
5 30 0
Source: Chodash I.L, 1986, 'Relative efficiencies of various parking angles', ITE journal of Transportation engineers,
Washington USA; http://www.ite.org/membersonly/itejournal/pdf/jca86a34.pdf

Annex 3-4 : Questionnaire for amenity need assessment used by


Technical consultants

Page 21


Annex 3-5 : Questionnaire for preliminary assessment of industries


used by ALEAP
S.No. Data title Detail
1 Name of the Industry
2 Name of the contact person and contact details (Ph,Mob,eMail)
3 Size/type of Industry
Product Name
Products proposed to be
4 manufactured Avg. per Day
Per Year
Raw Materials
5 Raw materials to be used
Avg. Consumption per Day
Total Capital Investment (excl. land costs)
6 Investments/turnover
Max. annual turnover
7 Maximum number of employees/workers
Domestic
Industrial-Process Use
Water Requirement (Kilo
8 Industrial Cooling
litre / day)
Others
Total
Domestic use (toilets, kitchen etc.)
Industrial – Process use
Wastewater Generation
9 Industrial – Cooling
(Kilo Litre / day)
Others (specify)
Total waste water generation

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Easily Bio-degradable / Not easily


10 Quality of Wastewater Biodegradable / Not easily biodegradable
and toxic
Type of Fuel
11 Fuel requirements, if any
Quantity per day
12 Requirements for boilers, steam, cooling towers
Domestic waste (MSW)
Hazardous waste
Solid Waste Generation
13 Industrial waste (other than haz. waste)
(Tons / day)
Others (specify)
Total
2-wheelers
Transportation 4 - wheelers
14
Requirements incoming truck trips
outgoing truck trips
15 Electricity requirements
Plot Size required
16 Land/plot requirements
Size of the building/shed: No. of floors:
17 Any special requirements for services from Ind. Park Management
Any other relevant information (needed as input for preparing site master
18
plan for industrial estate)

Annex 3-6 : List of Mandatory signage

1. Right of way signage


2. Stop
3. Give Way
4. Give way to buses exiting the bus way
5. Prohibitory Signage
6. Articulated Vehicles Movement prohibited
7. Bullock carts prohibited
8. Bullock carts and Hand carts prohibited
9. Buses prohibited
10. Caravan not allowed
11. Cycles prohibited
12. Hand carts prohibited
13. Horn prohibited
14. Horse riding prohibited
15. Left/ Right turn prohibited
16. Left turn prohibited on red signal
17. One Way
18. Overtaking Prohibited
19. Right turn / U turn prohibited
20. Straight prohibited / No Entry
21. Trucks prohibited
22. Construction vehicle prohibited
23. Tongas prohibited
24. Two wheelers prohibited
25. U turn prohibited
26. No Parking and No Stopping Signage
27. No Parking
28. No Parking, No Stopping
29. Parking not allowed on footpath
30. Parking not allowed on half footpath

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31. Speed Limit and Vehicle control Signage


32. Axle Load Limit
33. Height Limit
34. Length Limit
35. Load Limit
36. Maximum Speed Limit
37. Stop for Security Check
38. Width Limit
39. Restriction Ends signage
40. Compulsory Direction Control and Other
41. Signage
42. Bus way / buses only
43. Compulsory ahead
44. Compulsory ahead or Turn Left
45. Compulsory ahead or Turn Right
46. Compulsory cycle track / cycles only
47. Compulsory keep Left
48. Compulsory cyclists and pedestrians route
49. Compulsory sound horn
50. Compulsory snow chain
51. Pass either side
52. Pedestrian only

Annex 3-7 : List of Cautionary / Warning Signage


1. Cross Road
2. Cycle crossing
3. Cycle route ahead
4. Danger warning signage
5. End of dual carriageway
6. Left / Right Curve
7. Loose gravel
8. Major Road ahead
9. Men at Work
10. Merging traffic ahead
11. Narrow bridge Ahead
12. Narrow Road Ahead
13. Overhead cables
14. Pedestrian crossing
15. Playground ahead
16. Quay side or riverbank
17. Queues likely ahead
18. Reduced carriageway
19. Right / Left Hairpin Bend
20. Right / Left Reverse Bend
21. Right Hand / Left Hand Curve
22. Road widens Ahead
23. Rough Road

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Annex 3-8 : Derived Standards for Provision of Public Toilets


S.No. Use/ Activity Toilet Seats Baths Urinal Units Clothes
Washing Area
For Commercial
1 1 per 50 users Not required 1 per 20 users Not required
area
2 For Industrial area 1 per 30 users Not required 1 per 20 users Not required
1 per 40 users;;
For Community 1 per 30
3 1 per 20 users 1 per 50 users Min 1.5 m x 1.2
area users
m
2 in a radius of 2 in a radius of 500
4 For roads Not required Not required
500 m m

Note: Standards mentioned above have been derived from – GOI (1996); A compendium of Central Schemes for
Urban development, Urban Transport and Public Health Engineering, from the Ministry of Urban Affairs and
Employment, Government of India, 1996.

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ANNEXURE II (MAPS)

Page 1




Page 1




Page 2




Page 3




Page 4




Page 5




Page 6




Deutsche Gesellschaft für


Internationale Zusammenarbeit (GIZ) GmbH
Indo-German Environment Partnership Programme
B-5/2, Safdarjung Enclave
New Delhi 110029
T + 91 11 4949 5353
F + 91 11 4949 5391

E [email protected]
I www.igep.in, www.giz.de

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