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(E x p o r t s)
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please get in touch with us.

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Bajaj Auto Limited

Akurdi,Pune 411 035 India
Tel: +91 20 2747 2851
Fax: +91 20 2740 7385

Website:www.globalbajaj.com
CIN: L65993PN2007PLC130076

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71113269
Doc. No.71113269 REV. 01 JUL. 2022
Welcome to the Pulsar family!
Finally, may we request you be give your motorcycle proper care
You are now the proud owner of the next generation Pulsar. and reguler maintenance, as described in this manual. We are sure
It is a superb combination of performance, it will offer you a long trouble-free ownership experience.
superior technology and evocative styling.This makes the
Visit www.globalbajaj.com to know more about your Pulsar.
Pulsar you ride, unbeatable and unchallenged
on the road.

Before you ride out, please read this User’s Guide carefully
and familiarize yourself with the operating
mechanism, This will ensure you a safe and
trouble free ownership experience.

To keep Your bike in perfect running condition and deliver

consistent performance, we earnestly advise
you to avail periodic services at any of our Bajaj
Distributers or Bajaj authorized Service Centres, who are
well equipped with all necessary facilities / genuine parts /
oil and trained manpower to ensure the best
care for your Pulsar.

Should you require any additional information, please

approach Bajaj Distributers, with relevant detail like
Registration no. Chassis no, Engine no, Date of purchase,
Kms. run, name of selling Distributor and your
contact numbers.
Description
1. Technical Specications............................................... 1
2. Identication Data ..................................................... 4
3. Location of Parts ....................................................... 5
4. Steering cum Ignition lock .......................................... 7
5. Fuel Tank Cap ............................................................ 8
6. Speedometer Details ................................................. 9
7. Speedometer Setting .................................................15
8. Control Switches ....................................................... 17
9. Pillion Seat / Tool kit ................................................... 19
10. Rider Seat / Battery / Fitment Of Rider & Pillion Seat.... 20
11. Antilock Braking System (ABS).....................................21
12. Daily Safety Checks .................................................. 22
13. How to ride your Bike ............................................... 23
T
14. Safe Riding Tips ....................................................... 27
15. Engine Oil ................................................................ 28
16. Tubeless Tyre &. Tyre Pressure .................................. 29
17. Battery.................................................................... 30
18. Periodic Maintenance Information .............................. 31
19. Brake Fluid ............................................................... 33
20. Periodic Maintenance & Lubrication Chart.................. 34
21.Non Use Maintenance ............................................... 38
 Parameter Pulsar F250 & N250
Engine 4 Stroke, Single Cylinder
Bore x Stroke 72 mm x 61.17 mm
Engine Displacement 249.07 cc
Compression Ratio 10.3 + 0.3 : 1
Idling Speed 1500 + 100 RPM
Max. Net Power 24.5 PS at 8750 RPM
Max. Net Torque 21.5 Nm at 6500 RPM
Ignition System DC
Fl System BOSCH
Spark Plug 2 Nos.
Spark Plug Gap 0.8 ~ 0.9 mm
Lubrication Wet sump forced Lubrication
Transmission 5 speed constant mesh
Gear shifting Pattern 1 Down 4 Up
Engine Cooling Oil cooled
Starting Aid Electric starter

1
 Parameter Pulsar F250 & N250

Full 14 Liters (No Reserve)

Length 1989 mm
Dimensions

Width 743 mm
Height F250 - 1143 mm, N250 - 1050 mm
Wheel base 1351 mm
Ground Clearance 165 mm
Tyre & Tyre Pressure
Front Tyre 100/80-17,52P Tubeless
Rear Tyre 130/70-17,62P Tubeless
Front 1.75 Kgf/cm2 (25 PSI)
Rear(Solo) 2 Kgf/cm2 (28 PSI)
Rear(with pillion) 2.25 Kgf/cm2 (32 PSI)
Electrical System 12 Volts DC
Battery 12V 8Ah VRLA
F250 - LED Low Beam 18.4W, High Beam 30.8W,
Head Lamp
N250 - LED Low Beam 22.5W, High Beam 34.5W
Tail / Stop Lamp LED
 Parameter Pulsar F250 & N250

DRL: LED, Integrated in headlamp – F250

Position Lamp
DRL: LED, Separate – N250
Side Indicator LED-Yellow (4 Nos.)
Neutral Indicator LED-Green
Hi-Beam Indicator LED-Blue
Speedometer Illumination LCD-Blue
Fuel Level Indicator LCD Bars
Malfunction Indicator LED-Yellow
High Engine Oil Temp. Indicator LED-Red
Low Oil Pressure Indicator LED-Red
Low Battery Indicator LED-Red
REV Indicator LED-Amber
Service Reminder LCD
Side Stand Indicator LED-Red
ABS Indicator LED-Yellow
Rear No. Plate Lamp 12V, 5W Bulb
Horn 12V DC

Vehicle Kerb Weight F250 - 164 kg., N250 - 162 kg.

Note: All dimensions are under UNLADEN condition. Above information is subject to change without any notice.
3
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric
codes to identify your particular vehicle from others of the same model and type.

On RH Side of Steering Tube

LOCATION OF PARTS - PULSAR F250

MMobile
Charging
Socket

LED Head
Lamp

Reex
Reector

Rear Disc Belly Pan Front Disc

5
LOCATION OF PARTS - PULSAR N250

Mobile
Charging
Socket

LED Head Lamp

Reex
Reector

Belly Pan
 “Cranking ON and OFF duration” control:
• During Engine crank cycle cranking is allowed only for
xed duration and in between successive cranks (in
case engine does not start) here is a cooling off
period.
• Cranking on-off duration control feature to avoid
battery discharge-
- 1st Crank ON (5 sec) & Disable for 2 sec.
- 2nd Crank ON (5 sec) & Disable for 2 sec.
- 3rd Crank ON (5 sec) & Disable for 10 sec.
After a gap of 10 sec cranking cycle continues.
• Starter disabled if side stand down: It glows when
side stand is down Under condition-side stand down
& vehicle is in gear, self start will be disabled.
• Headlight control on rpm – Headlamp will be turned
ON only at Engine running condition.

7
 SOP to prevent fuel stains on petrol tank
• After petrol relling & before shutting the cap wipe the
spilled petrol from the painted areas around the cap by soft
dry cotton cloth.
• Shut and lock the cap fully.
• This practice needs to be followed to maintain the shine of
color on petrol tank.

Glossy Finish Painted Parts Cleaning

Do’s:
· Use Colin or caustic free detergent solution for cleaning.(1
spoon in ½ bucket)
Remove foreign substances like insect remains, road debris
Fuel Tank Cap using a soft brush.
• To open the fuel tank cap, open the ap. Insert the · Use microber cleaning cloths Ex.- Muslin cloth for painted
key in the lock & turn it clockwise & lift fuel tank cap. parts cleaning.
• To lock the 'Fuel Tank Cap' insert the key in the lock · Use recommended 3M polish.
and turn it clockwise and press fuel tank cap from Don’ts:
top giving thumb pressure on top surface. 'Click' · Do not use products that are even mildly abrasive, such as
sound ensures cap is fully locked. polishes, glazes, or rubbing compounds.
Cautions : · Do not use mechanical cleaners/polishers.
• While operating fuel tank cap do not give pressure on · Do not use terrycloth or paper towels or shine
tank cap ap. enhancement products.
• Don't attach metallic ‘Key Chain’ as it may damage · Do not rub the nish vigorously, this will burnish the paint
paint of petrol tank cover. nish, causing a permanent shiny spot. Shiny spots cannot
be removed.
1
2 11

3 12
4
13
5
14/15
6
16

7
17
8
18

9 19

20
10

21

9
 10. Set button used for toggling between ODO to IFE,
Trip1 to AFE1,Trip2 to AFE2,DTE to distance to next service
and clock setting.
1.
11. glows
2. High Engine Oil Temp. Indicator
Oil 1800c.
3. High It glows when Headlight is ON &
High beam is selected with engine running.
12.
4.

5. It glows when side stand is down

Under condition-side stand down & vehicle is in gear, 13.
self start will be disabled.

6. 14.

15. Trip Meter: Selected Trip meter shows the distance

7.
traveled since it was last reset to zero. Both trip meters
8. can be reset to zero by pressing the Set button. After
completion of max value of 999.9 Km, selected trip display
will get freezed and will not get set automatically to zero.
9. Mode button used for toggling between
different modes e.g. ODO,Trip1,Trip2,DTE and clock setting. 16. available
 SPEEDOMETER DETAILS

17.
Incase high engine oil temperature indicator, Low battery
indicator, Low oil pressure indicator, Malfunction indicator,
ABS indicator gets ON during vehicle running, bring the
vehicle to nearest BAL authorised workshop for inspection/
repair.

Service reminder reset is to be done at zero

vehicle speed & zero engine speed.
18.

19.

20.

21. Gear Indication: It will display gear position from 1 to

5 It will display 0 when vehicle is in neutral position.

11
DETAILS - IFE & ODO

1 2 3

Condition
Ignition switch is ON & Set push button not pressed. Following display will be shown by digital speedometer.

1. IFE (Instantaneous Fuel economy): This will indicate 3. Fuel Level Indicator: Fuel level is shown by digital
fuel economy in km/L. at any given time. Value will be LCD bars with (E) empty, (F) full & ( ) fuel tank LCD
displayed only when vehicle speed & Engine RPM is symbol.
more than zero. Low fuel level icon blinks if number of bars on the fuel
If vehicle speed is zero then IFE will be displayed gauge are less than 2 bars.
“--km/L” Note:
2. ODO: The Odometer shows the total distance that IFE (Instantaneous fuel economy)/AFE (Average fuel
the vehicle has travelled. economy)/DTE (Distance to empty) readings are indicative
& may vary due to driving and road conditions.

12
 DETAILS - AFE1, TRIP1 / AFE2, TRIP2

1 2 3 4

Procedure to set AFE1 & TRIP1: Procedure to set AFE2 & TRIP2:
Ignition switch is ON & Set push button pressed for Ignition switch is ON & Set push button pressed for
less than 1 sec. - TRIP1 mode gets selected & less than 1 sec. - TRIP2 mode gets selected &
following display will be shown by digital speedometer following display will be shown by digital speedometer

1. AFE1 (Average Fuel economy1): This will indicate 3. AFE2 (Average Fuel economy2): This will indicate
the average fuel economy in km/L in TRIP1 mode. the average fuel economy in km/L. in TRIP2 mode.
2. TRIP1: The Trip meter shows the total distance 4. TRIP2: The Trip meter shows the total distance that
that the vehicle has travelled in TRIP1 mode. If the vehicle has travelled in TRIP2 mode. If TRIP2 is
TRIP1 is reset, average fuel economy (AFE1) will reset, average fuel economy (AFE2) will reset.
reset.

Note: AFE will be updated every 60 sec. AFE will be reset if corresponding TRIP1 or TRIP 2 is reset or battery disconnected.

13
DTE & TRIP

DTE (Distance to empty):

It indicates the estimated distance that the vehicle can travel under current fuel
economy & fuel level condition.
DTE calculation is independent of TRIP and based on AFE for distance covered for last 25
Kms.
Max count of DTE is 990 Km. speedometer will display values in multiple of 10.

TRIP Setting:
If Set button is pressed more than 3 sec.in TRIP1 or TRIP 2 mode, then respective AFE & trip distance will reset to Zero
while DTE will continue to show earlier value.
Note:
After completion of max value of 999.9 Km, selected trip display will get freezed and will not get set automatically to
zero.
However speedometer will continue to calculate and display AFE value.

Note:
If vehicle is driven by ignoring fuel level display & Tank symbol ( ) blinking after reaching fuel unutilized level DTE will be
shown as ‘--’ Km.
During Petrol Relling:
If petrol lled is more than 1 Litre then DTE will be calculated based on the revised fuel volume.
If petrol lled less than 1 litre then there will be no change in DTE value.

14
 Service Reminder

Mode

Trip 1/2

/ Distance to next service’.

1 / Distance
to next service’.

3 sec.

For entering clock setting mode - press mode & set

button together for 3 sec.

15
SPEEDOMETER SETTING / MOBILE CHARGER

Press mode & set

‘:’ stops blinking
button together for
Digits HH starts blinking.
more than 3 sec.

Press set button for HH value will be stored Charger Cap

1 sec. while MM starts blinking.

Press mode button for Minute digits will

1 sec. increase.
Charging Socket
Press set button for HH and MM value will be
1 sec. stored & AM starts blinking
• The mobile charger will supply output voltage only in
engine running condition.
• Customer to use suitable USB cable for mobile charging.

Caution:
Do not use mobile phone while driving. Momentary
lapse in concentration might result in an accident.
Mobile Charger
• Mobile charging socket has been provided on fuel tank cover
• The charger socket has been provided with cap to protect
charger socket from dust & water entry during washing /
during rain.
• Always ensure charger cap is rmly tted on socket when
charger socket is not in use.

16
 ‘ON’

A. High/Low Beam Switch: When headlight is ON,

High or Low beam can be selected with this
switch. Hi beam indicator light located on Speedo
console will light up when high beam is selected.
: High Beam : Low beam
B. Turn Signal Switch: When the turn signal knob is
turned to Left ( ) or Right ( ) respective
indicator will start blinking, to stop blinking push
the knob in & release.
C. Horn Button ( ): Press button for sounding horn.

17
F

beam indicator will get ON

ON given below.

18
 Screw driver is kept above battery
Allen key & spanner are kept in rider seat & tted with tie
band as shown in photograph.

19
RIDER SEAT / BATTERY / FITMENT OF RIDER & PILLION SEAT

mating part (A)

Lift & pull backward rear end of ‘Rider Seat’. s
Lugs

Seat.

20
 ANTILOCK BRAKING SYSTEM (ABS)

• Dual Channel ABS system is tted in these vehicles. • Always slow down when cornering. The anti-lock brake
• Always maintain a safe distance between you and objects system cannot prevent accidents resulting from excessive
ahead. Vehicle speeds should always be reduced during speeds.
extreme road conditions. The braking distance for • Never drive by disconnecting wheel speedometer cable.
motorcycle equipped with an anti-lock braking system may
be longer than for those without it on rough road
conditions. During these conditions the vehicle should be
driven at reduced speeds
• When you apply Front brake / Rear brake by pressing Front
brake lever/Rear brake pedal under conditions which may
lock the wheels, you feel a corresponding sensation
(pulsation) in Front brake lever/Rear brake pedal. (as
applicable to model) This is normal and it means ABS is
active.
• Also it is recommended to use both Front And Rear brakes
simultaneously.

21
 / INSTRUCTIONS FOR CUSTOMER

Oil cooler,

kept in LH/RH seat cowl.

Instructions for Customer

• There is no fuel cock.
• Always maintain minimum 3 Liter petrol in fuel tank.
• Don’t use adulterated fuel or fuel additives as it will
result in rusting & clogging of Injector, Fuel pump
module & catalytic convertor.
• If vehicle is tiled beyond 60 Deg, then Roll over sensor
Front cuts off Ignition system as a safety feature.
& rear reservoir • Never drive by disconnecting wheel speed sensor as
20~30 mm ABS unit will not function.

22
• Ensure minimum 3 liters petrol is available in fuel tank.

“Cranking ON and OFF duration” control –

Cranking ON-OFF duration control feature to avoid
battery discharge-
- 1st Crank ON (5 sec) & Disable for 2 sec.
- 2nd Crank ON (5 sec) & Disable for 2 sec.
- 3rd Crank ON (5 sec) & Disable for 10 sec. After a
gap of 10 sec cranking cycle continues. Gear shifting Lever Gear Shifting Pattern

please bring the vehicle

to bajaj authorised workshop for repairs.

23
 Braking & Stopping the Vehicle:

5.

24
Whenever vehicle is fallen down, remove plug of ‘Y’ connecter • Do Not REV engine in standstill condition.
drain tube & drain out accumulated petrol.

7. Running IN
Proper running-in is important for the better life & trouble
free performance of the vehicle.
• During rst 2000 kms running-in period do not exceed Brake Fluid is above
following speed limits. on front & rear brake reservoir keeping

Kms 1st 2nd 3rd 4th 5th

0-1000 10 20 30 40 50 LED Headlamp Condensation:

1000-2000 20 30 40 50 60 Condensation inside headlamp is a natural phenomenon.

• Always keep speed below the limits given in table. Condensation occurs when atmospheric air containing water
• Do not race the engine excessively. vapor or humidity enters the headlamp through the vents due to
• Do not start moving or race the engine immediately after temperature difference. A thin lm of fog can form on the inside
starting. Run the engine for a minute at idle speed to give surface of the headlamp lens. The thin fog will clear and exit
the oil a chance to work up into the engine. through the vents during normal operating condition.
Condensation & fogging of headlamp lens may happen during rain
or after washing. Moisture condensation inside the headlamp
lens will disappear gradually by switching ON the headlamp in
Under condition-side stand down & vehicle is in gear, high beam and driving the vehicle at 30 to 40 Kmph speed for
self start will be disabled. Indication about 15 minutes. Time for evaporation will vary depending on
the humidity of the ambient air.

25
 Fuel Saving Tips:
A well maintained vehicle and good driving can
contribute a lot to the saving of petrol. Following are
Always maintain minimum 3 Liter a few simple fuel saving tips.
Petrol in fuel tank.
• Ride smoothly and steadily at an optimum driving
speed to get best mileage.
• Avoid harsh braking.
• Change the gear judiciously according to the speed
and load requirement.
• Don’t overload the vehicle above the specied
payload.
• Use the accelerator judiciously.
• Cut off the engine if you want to stop for more
than two minutes.

How to check mileage (Fuel efciency)

Best way to calculate mileage is by following the full
tank to full tank method.
Always maintain brake uid level • Fil fuel tank full up to small mouth (brim).
Brake Fluid above minimum mark.Ensure no • Run the bike for say 100 km.
leakage of brake uid in brake system.
• Fill the tank full again in same fuel lling station,
probably with same fuel dispenser.
• Divide kilometer run / fuel quantity lled.

26
• Always wear Helmet while driving or riding. Your helmet should • It is suggested to customer to take appropriate care in
conform to Indian standards. area of heavy monsoon or high rainfall area. The
appropriate surface preventive coat to avoid rusting /
• Read thoroughly the instructions given in this manual and follow
poor surface nish on account of adverse atmospheric
them carefully.
conditions.
• Avoid unnecessary accessories for the safety of both rider and • Always carry vehicle registration & insurance papers,
other motorists. and a valid driving licence with you.
• Get familiar and follow trafc rules & regulations in your states as
well as general trafc signs. General Maintenance Tips:
• Familiarise yourself well with starting, acceleration and braking of • Vehicle cleaning to be done with soft & clean wet cloth
the vehicle. to avoid scratches on painted parts.
• Clean & lubricate all the important parts as detailed in a
• When applying the brakes, use both front & rear brakes
periodic maintenance chart.
simultaneously. Applying only one brake may cause the vehicle to • Do not apply direct water jet on painted, electrical /
loose control. electronic parts.
• Riding at proper speed, avoiding unnecessary acceleration and • Do not obstruct engine cooling by adding mud
braking are important safety, fuel consumption and longer life of protection sheet from front
the vehicle. • Drive cautiously. Start early & reach your destination
• During monsoon, drive vehicle more cautiously. Remember vehicle safely.
• Avoid driving on loose sand or stones where vehicle is
skid more easily during light showers.
likely to skid.
• Keep both hands rmly on handle bar & both feet securely on rider
• Properly wrap-up loose clothes while driving or riding to
footrest. Do not take away both hands & / or feet from resting avoid entangling in wheel or other objects on road.
area as this is very unsafe. • Always concentrate on riding for safety.
• Do not use mobile phones while riding as it could lead to fatal
accident.

27
 Recommended Engine Oil:

Model Recommended Engine oil

Pulsar F250
Pulsar N250 SAE 20W50 JASO MA2 API SN

Engine Oil Level Checking:

• Engine oil replacement frequency : 1st service & then every
Check engine oil level every day. Park vehicle perpendicular 5,000 Km.
to the ground on level surface . • Engine oil level top-up frequency : Every 2500 km.
Check oil level through oil level gauge ‘B’
Always maintain Engine Oil level at Max. oil level. Oil level should
be just below the top window quadrant.
Top up with specied grade of oil if the oil level is below lower
level mark.

Capacity:
Rell at servicing : 1300 ml
During engine overhaul : 1700 ml

28
 Pulsar F250
Pulsar N250

• Tyre warranty is settled by tyre manufacturer.

• Decision is taken based on tyre wear and running of vehicle.
• BAL settles tyre warranty for only imported tyres.

29
 mmediately.

How to keep battery healthy ?

Pillion Seat.

Vehicle will not start if battery is discharged or disconnected

from vehicle

30
 20~30 mm.

31
32
 Min level

Min level

It is advisable that brake uid should be replenished at

every 30,000 Kms.

33
 Recommended frequency - Service interval & Kms
1st 2nd 3rd 4th 5th 6th 7th
Sr. NO. Activities/Check Points Remarks
500~ 4500~ 9500~ 14500~ 19500~ 24500~ 29500~
750 5000 10000 15000 20000 25000 30000
Ensure to Prevent water entry in
1 Water wash the vehicle and dry
completely a a a a a a a Petrol tank,Silencer & electrical parts.
Use caustic free detergent for washing.
SAE 20W50 JASO 'Ma2' API SN Oil
2 Engine oil R R R R R R R level window cleaning at every 5000
kms by petrol spray & nylon brush
Oil strainer cleaning at the time of oil
3 Oil strainer CL CL CL CL CL CL CL
chainge.
4 Engine oil lter R R R R R R R Replace oil lter during every oil change

Air cleaner element** with Replace Viscous air lter at every 20,000
‘O’ ring. R kms.
5
Replace Air lter cover ‘O’ ring along with
Drain tube cleaning. CL CL CL CL CL CL CL air lter
Fuel Pump Nylon hoses with quick
6 CR Replace if required
connector
7 Spark plug clean & check gap CL,A CL,A R Replace at every 30000 kms
8 Valve tappet clearance C,A
Replace if required. Need to remove RH
9 Engine breather tube for cracks. C,R C,R C,R C,R C,R Side cover. Breather Tube is visible with
this cover removed.

EVAP system Hoses- check for Drain EVAP “Y” connection drain tube
10 cracks C,R Replace if fround cut / damaged

11 Engine oil cooler ns C,R C,R C,R C,R C,R C,R If fround damaged,replace it.
12 Silencer drain hole cleaning CL CL CL CL CL
34
 Recommended frequency - Service interval & Kms
Sr. 1st 2nd 3rd 4th 5th 6th 7th
Activities/Check Points Remarks
NO. 500~ 4500~ 9500~ 14500~ 19500~ 24500~ 29500~
750 5000 10000 15000 20000 25000 30000
Wiring harness connections, routine & Damaged conduit / PVC sleeves Protection
13 Conduit / PVC sleeve /Tie band C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T by applying electrical tape lm & ensure tie
inspection. bandto specic location.
14 Apply petroleum jelly on battery terminals.
Use Midtronics battery tester.In case of
Battery connections & health by load Battery removal
C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T
tester. +ve terminal cap tment. 1.Battery negative terminal to be
disconnected rst
2.latch seat bkt to be removed
15 Ignition switch contacts cleaning CL,L CL,L CL,L CL,L CL,L Use recommended Wd40 spray
HT coil connections (Primary and
16 C,T
Secondary)
Starter motor & starter relay
17 C,T C,T C,T C,T C,T C,T
connections
Oil pressure indicator check on Icon should disappear post engine ON.
18 console post ignition ON. C,R C,R C,R C,R C,R C,R C,R
After 4000rpm, no icon should be displayed.
Check fault code, Clear fault history,
19 C C C C C C C
Update latest hex le if applicable
During 1st free service use OKS spray or
20
equivalent for chain cleaning without
removing chain from vehicle
During other services clean chain with
Sealed Drive chain wear** – Clean, CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A Diesel+ SAE 90 oil ration of 50:50 &
lubricate & adjust. Replace if required lubricate by SAE 90 Oil.
(Customer to use OKS chain lube spray
or equivalent spray at every 500 kms
Setting of chain play/slackness (20-30 mm
in 16/ both wheel on around)

35
 Recommended frequency - Service interval & Kms
1st 2nd 3rd 4th 5th 6th 7th
Sr. NO. Activities/Check Points Remarks
500~ 4500~ 9500~ 14500~ 19500~ 24500~ 29500~
750 5000 10000 15000 20000 25000 30000
21 Main Stand & Side stand pivot pin CL,L Use recommended AP grease.

22 Steering play C,A C,A C,A C,A C,A C,A C,A

Steering stem bearing & Cap Replace if required. Use Limaplex HTX3
23 steering bearing (Plastic)** C,CL,L C,CL,L C,CL,L
grease for lubrication

Replace oil and oil seal + Dust seal in pair

24 Front fork oil & seals C,R C,R C,R C,R C,R C,R R at every 30000kms
Lubricate NRB at every 40,000kms Use
25 Swing arm NRB for more play
recommnded AP grease.

Front & Rear Brake pads for wear

26 C,R C,R C,R R C,R C,R R Replace at every 15000 Kms
limit.
1. Check source of leakages if any in
27 the brake system. Check & Top up DOT4 brake Oil in every
2. Check Front & rear brake hose sevice.
condition. C,A,R C,A,R C,A,R C,A,R C,A,R C,A,R R
3. Check Brake uid level and top Replace DOT4 brake oil & Master
up, if needed. / Caliper seals at every 30000kms
Rear sprocket fasteners for Torque-3.5 - 3.8 Kgf-m
28 C,T C,T C,T C,T
looseness.
Rear wheel rubber shock dampers Replace near wheel rubber shock damper
29 C,R C,R C,R
for excess play. if required
Clutch & Throttle cable free play
30 C,A C,A C,A C,A C,A C,A C,A Replace cables if operation found hard.
adjustment
31 Head light focus adjustment C,A C,A C,A C,A C,A C,A C,A
Check & conrm all lights / LEDs Contact type switches if found sticky
32 C,A C,A C,A C,A C,A C,A C,A
/ Switches / Horn working. then use recommended Wd40 spray
36
 Recommended frequency - Service interval & Kms
1st 2nd 3rd 4th 5th 6th 7th
Sr. NO. Activities/Check Points Remarks
500~ 4500~ 9500~ 14500~ 19500~ 24500~ 29500~
750 5000 10000 15000 20000 25000 30000
General lubrication – Clutch lever / Use recommnded AP grease.
33 C,L C,L C,L C,L C,L C,L C,L
Rear brake pedal
34 Front - 1.75 Kgf/cm2 (25PSI)
Tyre air pressure. C,A Rear (Solo)- 2 Kgf / cm2(28PSI)
C,A C,A C,A C,A C,A C,A
Rear (Pillon)-2.25Kgf/cm2 (32 PSI)
35 Mirror position & joint rmness. C,A C,A C,A C,A C,A C,A C,A
All fasteners tightness, few are Recommended Torque Values
36
1. Front & rear axle Front & Near axle:8 to 10Kgf-m
2. Swing arm axle Swing arm axle-13 to 15 Kgf-m
C,T C,T C,T C,T C,T C,T C,T Engine foundation-
Front top : 2.8 to 3 Kgf-m
3. Engine foundation Front bottom : 4 to 4.2 Kgf-m
Rear : 4 to 4.2Kgf-m
4.Rider / Pillion foot rest holder Rider/Pillon foot reast holder - 1.8
(Stay) to 2.2 Kgf-m
Charging OK to be Checked at Engine
37 Mobile USB port C,R C,R C,R C,R C,R C,R C,R start condition using LED USB light

Drain hole no blockage verication C,CL C,CL C,CL C,CL C,CL C,CL
38
below starter motor
39 Fuel tank water drain no blockage C,CL C,CL C,CL C,CL C,CL C,CL
verication

37
 Follow daily safety checklist mentioned on page No.22
Crank

38
USE ONLY BAJAJ GENUINE PARTS
BAJAJ AUTO LIMITED
Akurdi, Pune 411035

Tel +91 20 27472851

Fax +91 20 27407385

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CIN L65993PN2007PLC130076