Service Manual

Digital Refractor HDR-9000

HUVITZ Co. Ltd.

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Contents
Contents ................................................................................................................................................. 2
1. Introduction ........................................................................................................................................ 4
2. Before Getting Started ........................................................................................................................ 5
2.1 Checking Software Versions ...................................................................................................... 5
2.2 Setting-Up System Parameters................................................................................................... 6
2.3 Using Engineer Mode ................................................................................................................ 7
3. Confirmation Check Procedure ........................................................................................................... 9
3.1 Purpose of Confirmation Check ................................................................................................. 9
3.2 Confirmation Check .................................................................................................................. 9
3.2.1 Checking the Initialization Sequence ............................................................................... 9
3.2.2 Post Aging Test Procedures for the Refractor Body ........................................................ 10
3.2.3 Checking Procedures for the Operation Panel ................................................................ 11
4. Disassembling procedure and Parts Description .............................................................................. 14
4.1 Removing the Covers .............................................................................................................. 14
4.2 Replacing the Circuit Board..................................................................................................... 19
4.3 Description of Parts ................................................................................................................. 20
4.3.1 Disk Assembly – Patient’s Side ..................................................................................... 20
4.3.2 Disk Assembly – Examiner’s Side ................................................................................. 21
4.3.3 SUB1 GEAR 120 ASS’Y .............................................................................................. 22
4.3.4 SUB1 GEAR 120 DUAL ASS’Y................................................................................... 23
4.3.5 HALL Sensor Ass’y ...................................................................................................... 24
4.4 Replacement Procedure of Sensors .......................................................................................... 25
4.5 Disassembling the Operation Panel .......................................................................................... 28
4.6 Removing the LCD Panel Cover of the Operation Panel........................................................... 29
4.7 Replacing Printing Paper ......................................................................................................... 30
4.8 Disassembling the Junction Box .............................................................................................. 31
4.9 Cleaning the Lenses in the Refractor Body............................................................................... 32
5. Trouble shooting ............................................................................................................................... 34
5.1 Wiring Diagram and Board Description ................................................................................... 34
5.1.1 Operation Panel ............................................................................................................ 34
5.1.2 Refractor Body ............................................................................................................. 36
5.1.3 Junction Box................................................................................................................. 39

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Appendix ............................................................................................................................................. 42
A. Checking Software Versions ................................................................................................. 42
B. System Setting ..................................................................................................................... 44
C. Communication .................................................................................................................... 47
D. Calibrating Touch Pad .......................................................................................................... 51
E. Using Engineer Mode ........................................................................................................... 53
F. Upgrading Software ............................................................................................................. 65

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1. Introduction
This manual provides information about maintenance on HUVITZ refractor Model HDR-9000. For
correct maintenance, it is necessary to understand this manual thoroughly before beginning any
treatment on the instrument.

In case the instrument cannot be repaired by the procedures described in this manual, contact and inform
our technical service department of the detailed information about your problem with product number and
software version.

The design or specifications subject to modification without advanced notice due to improvement.

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2. Before Getting Started
2.1 Checking Software Versions

It is very essential for the engineers who perform maintenance or troubleshooting on the Digital
Refractor to check version information of the system before starting the job. Also it is always
required to check and provide version information of the product before contacting the Technical
Support Department at Huvitz.

HDR-9000 Digital Refractor is consists of three parts, Refractor Body, Operation Panel and Junction
Box. The Refractor Body is functionally divided into three parts, upper head, right and left battery.
Each part of them has its own driving mechanism and driving software. The Operation Panel is
functionally divided into two parts, GUI and Button & communication interface. Each part of them
also has its own software.

[Version Information]

Refer to appendix for more detailed information and how-to.

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2.2 Setting-Up System Parameters

It is very common to interface HDR-9000 Digital Refractor with several different optometric
instruments. But it varies from customer to customer that what kinds of and how many instruments
are interfaced with. So it’s required for the engineer who installs and sets up refraction system at
customer’s place to set up initial system parameters according to customer ’s needs and environment.

Parameters listed below are the most common parameters required to be set after installation.

 Language
 Print To Serial (Whether to use PC interaction or not)
 Chart notation (decimal / feet / meter) & Controller type
 Reset Type On Clear
 Chart device
 Chart connection type (serial / IR)

[System Setting]

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 Refer to appendix for more detailed information about system setting.

There are more parameters that customer can set up according to his or her flavor. Just refer to the
Operator’s Manual and find the chapter that explains ‘System Configuration’ menu.

2.3 Using Engineer Mode

When you’re referring this manual you may often encounter parts that ask you to execute ‘Engineer
Mode’ to check or fix something. The Engineer Mode provides special functions to aid engineers
easily perform maintenance and troubleshooting.

 Gear Test
It is to aid service engineer checking the status of motors in the Refractor Body.

 Test Mode
It is to aid service engineer checking the status of sensors and the movement of motors in
the Refractor Body.

 Check Button
It is to aid service engineer checking the status of keypad in the Operation Panel whether
buttons are working properly or not.

 Check Lens
It is to aid service engineer checking the status or cleaning lenses in the Refractor Body.

 Ping Test
It is to aid service engineer checking the status of communication between Operation Panel
and other devices such as Refractor Body, chart.

 Touch Calibration
It is to aid service engineer calibrate the Touch Screen.

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 [Engineer Mode]

Refer to appendix for more detailed information about this mode.

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3. Confirmation Check Procedure
3.1 Purpose of Confirmation Check

The purpose of inspecting the Huvitz product before taking it out for installation at customer’s place
is to find out possible defects or changes on original alignment made on them during the shipping
and to confirm the settings for normal operation.

3.2 Confirmation Check

Confirmation check includes the procedures listed below.

 Checking the initialization :

After test installation, check if it finishes its initialization sequence without any abnormal
symptom such as strange noise or smell, abnormal movement.
 Checking normal operation by performing the self-execution function :
Once it’s turned on and ready, perform the self-execution mode to see if it operates without
problem. It’s also aimed to give some stress on the mechanical parts of the Refractor Body.
 Eye inspection on the Refractor Body :
After the self-execution, check with your eyes if the Refractor Body functions and
responses correctly.
 Eye inspection on the Operation Panel :
Check with your eyes if the Operation Panel functions correctly.
 Checking the data communication :
Install and interface more optometric instruments with Digital Refractor and check if they
interacts well with it.

3.2.1 Checking the Initialization Sequence

① Preparations
Install a HDR-9000 digital refraction system to be checked.
Check if the HDR-9000 system is performing the initialization sequences correctly.

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 ② Procedure
To begin the aging test, press the following key sequences on the Operation Panel.

 ALT + MENU
 ALT + START
 ALT + NEXT

3.2.2 Post Aging Test Procedures for the Refractor Body

① Check the PD adjustment function.

 Press PD button.
 Check if the PD-check lenses are inserted properly.
 Turn the dial clockwise or counter-clockwise several times.
 Press PD button again to finish this step.

② Check the convergence function.

 Press FAR and NEAR button on the display several times.
 Check if the Refractor Body is converging correctly.
 Stop this step when the HDR-9000 Refractor Body is in FAR mode.

③ Check the initialization sequences again.

 Turn off the power.
 Turn on the power again.
 Check if the disk plates in the Refractor Body are aligned properly after the initialization
sequences.
 Repeat this step 3 to 5 times.

④ Check the auxiliary lenses.

 To enter the lens-checking mode, press the following key sequences.
ALT + MENU
ALT + START
ALT + TEST
"Check Lens"
 Change the selection of eye to binocular:
By pressing the OU button.

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  Skip SPH and CYL lenses by pressing ‘+’ button 4 times.
 Check the auxiliary lenses one by one by comparing the lenses in the test windows of
Refractor Body with the information on the LCD of the Operation Panel.
 Finish this step when all the auxiliary lenses are checked.
By pressing the MENU button or OK/CANCEL.

⑤ Check the direction of rotary prism lenses.

 Reset the Refractor Body by pressing the CLEAR button twice.
 Select rotary prism lenses
By pressing the BIBO or BDBU button.
 Check if the direction of prism base is down.

⑥ Check the initial position of the dual cross cylinder lenses in cylinder mode.
 Select dual cross cylinder lenses on the right by pressing the dots group chart button
twice.
 Check if the split line of the lens is vertical.
 Change the selection of eye to left by pressing the LEFT button.
 Check if the split line of the lens is vertical
(The split line is horizontal in <+> cylinder mode).

3.2.3 Checking Procedures for the Operation Panel

① Check the touch panel

 By touching buttons on the display to see if touched position is correctly recognized.

② Check if the printer prints properly.

② Check the buttons.

 Check the buttons by the Check Button Test menu in the Engineer mode.
- Execute Engineer mode.
- Execute Check Button Test menu by pressing “Check Button” button on the display.
- Press the buttons indicated on the menu screen. If a button is not recognized correct, it
gives 2 more times of trial. If it finally fails recognizing a button, it records the button
as failed.
- Press OK or CANCEL to stop the test and return to menu mode.

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3.2.4 Checking Procedures for Data Communication

① Checking with Ref/Keratometer.

- Check the Option menu of MRK or HRK for the communication.
Set the BPS option to 9600.
- Measure a model eye or a patient.
- Press PRINT button for transferring the measured data.
- Press RK button with SHIFT pressed on the Operation Panel after the MRK or HRK
finishes printing.
- Select and load the data received.
- Check if the data is correct.

② Checking with Lensmeter.

- Check the Option menu of CLM or HLM for the communication.
Set the RS232 option.
Set the BPS option to 9600.
- Measure a lens.
- Press PRINT button for transferring the measured data.
- Press LM button with SHIFT pressed on the Operation Panel after the CLM or HLM
finishes printing.
- Select and load the data received.
- Check if the data is correct.

③ Checking with CCP-3100

- Check the System Settings menu of the Operation Panel for CCP-3100.
Set the Chart Connection option to SERIAL (it doesn't support IR option).
Set the Chart Device option to CCP-3100.
- Store the change by pressing the button OK or “HOME” button on the display.
- Press some chart buttons and check the response of CCP-3100.

④ Checking with CDC-4000

- Check the System Settings menu of the Operation Panel for CDC-4000.
Set the Chart Connection option to SERIAL (it doesn't support IR option).
Set the Chart Device option to CDC-4000.
- Store the change by pressing the button OK or “HOME” button on the display.
- Press some chart buttons and check the response of CDC-4000.

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⑤ Checking with HDC-7000~ 9000
- Check the System Settings menu of the Operation Panel for HDC-7000.
Set the Chart Connection option to SERIAL or IR.
Set the Chart Device option to HDC-7000.
- Store the change by pressing the button OK or “HOME” button on the display.
- Press some chart buttons and check the response of HDC-7000.

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4. Disassembling procedure and
Parts Description
4.1 Removing the Covers

- Unscrew the M3 set screw in the Forehead Adjustment Knob first.

- Remove the Forehead Adjustment Knob.

M3 set Screw

Forehead
Adjustment Knob

- Remove the HEADREST.

- Remove the EYE-COVE R.
- Remove the BOLT-CAP with pincette.

BOLT-CAP

HEADREST

EYE-COVER

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- Unscrew 3- M2.6 screws and remove the CABLE-COVER.
- Unscrew 8- M2.6 screws and remove the CASE-R / CASE-L.

CABLE COVER

CASE-R

CASE-L

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- Unscrew - M2.6 screws and remove BACK-CAP

BACK-CAP

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 - Unscrew 3- M2.6 screws and remove TOP-FRONT-CASE

TOP-FRONT-CASE

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- Unscrew 6- M2.6 screws and remove INNER-CASE-L / INNER-CASE-R

INNER-CASE-L
INNER-CASE-R

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4.2 Replacing the Circuit Board

- Make it sure to turn off the power before removing the covers or replacing the circuit
board.
- Disconnect all the connectors from the circuit board and unscrew 6 screws.

PCB ASSY(RBH300)

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 4.3 Description of Parts

4.3.1 Disk Assembly – Patient’s Side

Cylinder Axis Motor Ass’y

Cylinder Axis PI Ass’y

DISK ASSY MOTOR BOARD

MOTOR BOARD

SUB1 GEAR 120 ASSY

CONNECTION
GEAR SERIES

Frame Sub Ass’y

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 4.3.2 Disk Assembly – Examiner’s Side

Outer Prism PI Ass’y

Inner Prism Motor Ass’y

Outer Prism Motor Ass’y

Disk_4 Motor Ass’y SUB1 GEAR 120 ASSY

Disk_6 Motor Ass’y

Disk_5 Motor Ass’y

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4.3.3 SUB1 GEAR 120 ASS’Y

NO. PART NAME

1 M2*5 Screw
2 main_shaft_fixer
3 Teflon_dia24*dia15*T0.1
4 sub1_gear120
5 NTB1024
6 sub_gear_axis

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4.3.4 SUB1 GEAR 120 DUAL ASS’Y

NO. PART NAME

1 sub_gear_2_shaft
2 sub1_gear120
3 Teflon_dia24*dia15*T0.1
4 main_shaft_fixer
5 NTB1024
6 M2*5 Screw

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 4.3.5 HALL Sensor Ass’y

Holes for Disk Ass’y

on right-hand

Holes for Disk Ass’y

on left-hand

NO. PART NAME

1 Flat M3*6 Screw
2 PCB ASSY
3 magnet sensor guide

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4.4 Replacement Procedure of Sensors

Basically it’s not often recommended to replace the sensors in the Refractor Body by
service engineers because the sensor position affects the position of lenses and axis. Before
replacing any sensor, PI or HALL sensor, contact the customer service department at
Huvitz and get enough information and instructions.

Turn off the power and remove the covers of both the upper head and right or left body.

(1) Replacing PI sensors

- Before detaching a PI sensor, mark the position of the sensor along its boundary
with a sharp tool such as a cutter knife. Then you can assemble a new sensor at the
most close position with the original one.
- Disconnect the connector of the sensor board to be replaced.
- Unscrew and remove the PI sensor board.
- Screw a new PI sensor board slightly at the position where a defective board ’s been
removed.
- By referring the marks of original position of replaced sensor board, fix the new
board firmly.
- Connect the connector of the new sensor board.
- Turn on the power and check if the initialization sequence is performed correctly.
- Execute the Engineer Menu mode on the Operation Panel.
- Execute the Test Mode function.
- Check the PI sensor value and if the sensor is detecting its origin correctly.

<Adjusting the position of PI sensor>

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(2) Replacing HALL sensor

- Before detaching a PI sensor, mark the position of the sensor along its boundary with
a sharp tool such as a cutter knife. Then you can assemble a new sensor at the most
close position with the original one.
- Disconnect the connector of the HALL sensor board.
- Unscrew and remove the HALL sensor board.
- Screw a new HALL sensor board slightly at the position where a defective board’s
been removed.
- By referring the marks of original position of replaced sensor board, fix the new
board firmly.
- Connect the connector of the new sensor board.
- Turn on the power and check if the initialization sequence is performed correctly. All
the open apertures of the disks should be aligned concentric after the initialization
sequence. Otherwise contact the customer service department at Huvitz for further
measurement and instructions.
- Execute the Engineer Menu mode on the Operation Panel.
- Execute the Test Mode function.
- Check the PI sensor value and if the sensor is detecting its origin correctly.

<Adjusting the position of HALL sensor>

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 Incorrect Position Correct Position
Open Aperture

Open Apertures in a disk which

of 5 disks is off-centric.

All Open Apertures

are concentric

Incorrect Position Correct Position

Open Aperture
of Disk #5

Open Aperture
of Disk #6 All Open Apertures
are concentric

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4.5 Disassembling the Operation Panel

Removing procedure for the bottom case of the Operation Panel

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4.6 Removing the LCD Panel Cover of the Operation Panel

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4.7 Replacing Printing Paper

Replace the roll of printing paper as soon as possible after the red line appears on the paper
according to the procedure below:

- Tilt the LCD monitor 90° degree to open the printer cover.

- Pull the opening lever on the printer cover.

- Pull the remaining paper out.

- Load a new roll of paper into the printer case.

- Check the printing side (smooth side must face upside)

- Pull out the end edge of the paper from the printer cover slot and close the cover.

Opening Lever of the Printer

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4.8 Disassembling the Junction Box

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4.9 Cleaning the Lenses in the Refractor Body

HDR-9000 Digital Refractor is designed to allow service engineers cleaning the lenses
inside for maintenance. To clean the lenses in the Refractor Body, just follow the sequence
below.

(1) Remove the cover glasses from both the patient’s and the examiner ’s side so that a
service engineer have access to the internal lenses. Before unscrew bolts from the test
window, clean your work desk and cover it with wide paper of texture so that you don ’t
miss the tiny bolts from the test windows.

Cover Lens

M1.4 SCREW * 2 EA

<Patient’s Side>

Cover Lens

M1.4 SCREW * 2 EA

<Examiner ’s Side>

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(2) Check the connection and turn on the Digital Refractor. If it has no problem during its
initialization sequence, proceeds to the next cleaning procedure.

(3) Execute the Engineer Menu mode on the Operation Panel. Refer to appendix for
detailed information about entering and operating functions of Engineer Menu mode.

(4) Execute the Lens Check function in the Engineer Menu mode. Refer to appendix for detailed
information about operating Lens Check function.

(5) Insert lenses one by one and clean it both the front and the rear side by using alcohol swabs
with a handle. While cleaning lenses, touch the lenses softly with care so that they don’t fall off
from lens disks.

(6) After completing cleaning lenses, turn off the power and assemble the cover glasses to the test
window.

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5. Trouble shooting
5.1 Wiring Diagram and Board Description

5.1.1 Operation Panel

 Wiring Diagram

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  Board Description

Item QTY Code Description Remarks

1 1 D6EPCB0006-AA PCB ASSY D6, OP MAINBOARD, ROBASE-100
D6, OP LCD TOUCH BOARD,
2 1 D6EPCB0008-AA PCB ASSY
ROTOUCH-100
D6, OP SWITCH BOARD,
3 1 D6EPCB0007-AA PCB ASSY
ROSWITCH-100
TPH(THERMAL
4 1 6400TPH0641-A SMP640UG
PRINTER HEAD)
CLAA104XA02CW(CPT), H3104A-
5 1 7202LGRCLH3-B LCD MONITOR
HDN3D62
6 1 6440ERO205B-A ENCODER REC16D25-205-B, Jog Dial
7 1 D6EHAR0001-AA HARNESS ASSY OP LCD HINGE ASSY
8 1 D6EHAR0006-AA HARNESS ASSY HARNESS(OP KEYPAD)
9 1 7999S000010-A USB LAN DONGLE TL-WN725, USB LAN CARD

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5.1.2 Refractor Body

 Wiring Diagram

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 J8,AXIS

J12,PI-AXIS

J1,SPH0

J3,CYL0

J2,SPH1

J13,hall sensor

J10,inner prism

J11,PI-outer prism

J9,outter prism
J5,CYL1

J15,PI-inner prism
J7,XC

J6,SPECIAL

 Board Description

Item QTY Description Remarks

1 1 PCB ASSY REFRACTOR BODY HEAD (RBH-100)

2 2 HARNESS ASSY STEP MOTOR-PD

3 2 HARNESS ASSY STEP MOTOR-TILT

4 2 HARNESS ASSY PI-PD

5 2 HARNESS ASSY PI-TILT

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6 1 HARNESS ASSY FOREHEAD CHECK LED

7 1 HARNESS ASSY CHART LED

8 1 HARNESS ASSY IR TRANSMIT LED

9 1 HARNESS ASSY PI-FOREHEAD-CHECK

10 1 PCB ASSY INFRA RED BOARD (IRB-002)

11 1 PCB ASSY BLUE LED BOARD (BLUE-V101)

12 1 PCB ASSY (BPLED-100) POWER LED BOARD, W222, BPLED-100

13 4 MOTOR(STEP) 25BY48L

14 2 HARNESS ASSY HEAD TO MOTOR BOARD

15 1 PCB ASSY REFRACTOR BODY UPPER LEFT (RBM-UL-100)

16 1 PCB ASSY REFRACTOR BODY LOWER LEFT (RBM-LL-100)

17 1 PCB ASSY REFRACTOR BODY UPPER RIGHT (RBM-UR-100)

18 1 PCB ASSY REFRACTOR BODY LOWER RIGHT (RBM-LR-100)

19 2 PCB ASSY HALL SENSOR BOARD (HSB-002)

20 2 HARNESS ASSY VD LED

21 2 HARNESS ASSY PI-AXIS

22 2 HARNESS ASSY PI-INNER-PRISM

23 2 HARNESS ASSY HALL SENSOR

24 2 HARNESS ASSY STEP MOTOR-AXIS

25 2 HARNESS ASSY STEP MOTOR-INNER-PRISM

26 2 HARNESS ASSY STEP MOTOR-OUTER-PRISM

27 2 HARNESS ASSY STEP MOTOR-SYL-0

28 2 HARNESS ASSY STEP MOTOR-SYL-1

29 2 HARNESS ASSY STEP MOTOR-CYL-0

30 2 HARNESS ASSY STEP MOTOR-CYL-1

31 2 HARNESS ASSY STEP MOTOR-SPECIAL

32 2 HARNESS ASSY STEP MOTOR-XC

33 6 MOTOR(STEP) 15BY45-63-G

34 12 MOTOR(STEP) 15BY45-62

35 2 HARNESS ASSY PI-OUTER-PRISM

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5.1.3 Junction Box

 Wiring Diagram

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 Board Description

Item QTY Description Remarks

1 1 INLET(SWITCH) KMF1.1163.11 with FUSE / SWITCH
2 1 HARNESS ASSY D6, HDR-9000 Inlet to SMPS
3 1 HARNESS ASSY D6, JB Inlet to Earth
4 1 SMPS RPS-60-15, Meanwell
5 1 PCB ASSY D6, JUNCTIONBOX BOARD
6 2 HARNESS ASSY D6, JB SMPS to Junction Board
7 1 HARNESS ASSY JUNCTION - JB LCAN 1 / D1 공용

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- 41 -
Appendix
A. Checking Software Versions

HDR-9000 Digital Refractor consists of 6 different units, three units in Refractor Body, two
units in Operation Panel and one unit in Junction Box. The Refractor Body includes PD &
Tilting unit, right-hand lens unit, and left-hand lens unit. The Operation Panel includes button
& communication unit and main GUI unit. The Junction Box includes communication unit.
Each unit is controlled and operated by own operating system software. You can get the
version information of all five units in the menu of the Operation Panel.

To evoke the version information in the menu, follow the sequence below.

 Press ‘Settings’ button on the display with SHIFT button on the Operation Panel.
 Touch “Version Info” menu on the display.

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The version information on the display means below.

 GUI App Version : software version of main GUI unit of the Operation Panel
 BtnBase Version : software version of button and communication unit of the Operation
Panel
 RB-PT Version : software version of PD & Tilting unit of the Refractor Body
 RB-R Version : software version of right-hand lens unit of the Refractor Body
 RB-L Version : software version of left-hand lens unit of the Refractor Body
 JunctionBox Version : software version of communication unit of the Junction Box

If a version number is displayed “?”, it means that the unit is not communicating with the Operation
Panel properly. In this case, reset the power of the whole system and retry checking the version
information.

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B. System Setting

HDR-9000 Digital Refractor provides to aid the user or the engineer who installs the system
to set up some basic and crucial system parameters.

The system parameter divided two pages and provides 6 parameters to setting-up.

 Language
 Print To Serial (Whether to use PC interaction or not)
 Chart notation (decimal / feet / meter) & Controller type
 Reset Type On Clear
 Chart device
 Chart connection type (serial / IR)

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(1) Setting chart device

Select the chart device name which is connected to the Digital Refractor. Then touch the
“Proceed” icon on the dialog box.

(2) Setting chart connection type (serial / IR)

Select how the chart device is connected and interfaced with the Digital Refractor. Then touch the
“Proceed” icon on the dialog box.

The option list is consisted depending on the chart device type selected in the previous step. For
example, if CCP-3100 is selected for chart device, option list in this step would include
“SERIAL” only. SERIAL is for wired connection and IR-CH* is for wireless connection and the
number at the end is the channel number which should be identical to that of the chart device.

(3) Setting chart notation (decimal / feet / meter) & Controller type

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 Select the type of chart device and controller type which is connected to the Digital Refractor.
Then touch the “Proceed” icon on the dialog box. The chart type should also be identical to that of
chart device.

The option list is consisted depending on the chart device type selected in the first step. For
example, if CDC-4000 is selected for chart device, option list in this step would not include CN
and R type as CDC-4000 does not support these types.

(4) Setting whether to use PC interaction or not

Select whether to interface the Digital Refractor with PC or not. PC interface is provided by a
special option package named HDRMate. Then touch the “Proceed” icon on the dialog box.

Setting it to YES would turn on transferring examination result to PC via HDRMate

communication package.

(5) Checking and saving the results

This final step is to confirm the results from previous steps and to save the results. If you’re sure
all the information selected for system parameters are correct, touch the “SAVE” button on the
display. Otherwise touch the “EXIT” button – this will trigger the initial setup wizard again when
the system is turned on next time.

It’s also possible to reconfigure the system parameters in “System Settings” menu without
the aid of the initial setup wizard.

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C. Communication

HDR-9000 Digital Refractor provides to aid the user or the engineer who installs the system
to set up the communication parameters for wifi and serial connection.

The communication parameters divided two pages. 1page is about the wifi connection and
2page is about the serial connection.

 WIFI CONNECTION
It is possible to select to turn on or off the product’s wifi function by utilizing the ON, OFF at the
Connection part. If set with DHCP, set the two, Ap Name(SSID) and AP Password below, and
press OK to complete setting. When OK is selected, function is operated when the following
value is set.

Function key at the lower part of the screen gets modified when product button’s shift is pressed
on after selecting ON. Select the “wifi apply” button, the second button from the left to save
setting to either ON or OFF.

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AP Name(SSID) part is the part that selects the access point for the wifi to connect with, and the
name of the wireless router that is used normally. The following pop-up screen appears when the
Find button on the right is pressed on, and user can see the list that can be selected presently.

AP Password part sets the ap’s password set above. Virtual keyboard pops up when user touches
screen’s Edit box.

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Virtual keyboard’s UI is as shown on the above diagram. It is possible to enter the necessary
value by touching the screen. To save the value, press on the “SAVE” button at the upper
part of the keyboard’s right side. When “EXIT” is pressed on, it ends without getting saved.

The below IP Address, Subnet Mask and Default gateway are the detailed setting that is vitalized
when the connection part setting is “ON” and when set static.

Virtual keyboard pops up when user touches the box with set value to modify the value.

When all the settings are completed, exit the setting by pressing once again on the “wifi apply”
button explained above or by pressing on the “OK” button situated on the right side of the screen.

Seconds are needed since it takes time to modify and to save the file, described above and to save
the setting while exiting the screen.

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 SERIAL CONNECTION
It is possible to configure parameters of each serial ports. Actually, it is for the direct ports of the
junction box. According to the configuration of each ports, direct1, drect2, and pc, it is able to
communicate with other devices(RK, LM,..) as their serial configuration.

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D. Calibrating Touch Pad

If the touch position is not recognized correctly, you should calibrate it. To execute the
calibration function, follow the sequence below.

 Press TEST button with ALT button on the Main Menu screen.

If and when it is hardly possible to execute the touch calibration function, we placed into the
function on the Main Menu screen. The only press TEST with ALT button to execute the
calibration function.

[Guide Mark]

To calibrate the touch position, you have to make five times of input on the touch pad by
targeting and touch the guide mark. You have to touch the center of the guide mark as
possible as you can to complete calibration with precision.

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 [Confirm Screen]

When you complete inputting five times, it displays the button five times. To complete the
calibration, You have to click the button five times within 20 seconds. Otherwise go back to
the previous screen(Guide mark). Pressing both the five buttons within 20 seconds, it
complete the touch calibration.

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E. Using Engineer Mode

(1) Entering The Mode

Before executing the Engineer Menu mode, close or exit other menu mode or dialog window, and
make it in the main examination mode like below.

[Main Examination Mode]

Pressing buttons on the Operation Panel according to following sequence leads to entering the
‘Engineer Mode’.

 ALT + MENU
 ALT + START
 ALT + TEST

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 [Engineer Mode]

(2) Using Check Lens Function

This function is to aid service engineer checking the status or cleaning lenses in the Refractor
Body by allowing it inserts lenses one by one and disk by disk. Touching the “CheckLens” button
on the display executes the Lens Check function.

To end using this function and to return to the menu mode, press the MENU button on the keypad
of Operation Panel or press OK/Cancel button on the display.

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 [Dialog box - Lens Check]

In this function mode, buttons for serving lens operation are like below.

 : Select right or both or left Refractor Body

 : change disk selection

 (Dial) : changes lens selection

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 Disk Selection
Both sides of
Information
the Refractor
Body

Lens Selection
Lens Names Number

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(3) Using Ping Test Function

This function is to aid service engineer checking the status of communication between Operation
Panel and other devices such as Refractor Body, chart. Touching the ‘Ping Test’ button on the
display executes the Ping Test function for communication status check.

To end using this function and to return to the menu mode, press the MENU button on the keypad
of Operation Panel or press OK/Cancel button on the display.

[Dialog box - Ping Test]

In this function mode, buttons for setting and executing a ping test are like below.

 (Dial Click): selects test option ‘Target’ or ‘Count’.

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  (Dial) : changes option value.

 : start a ping test.

Testing Target
Acknowledge Count

Negative Repeating Count

Acknowledge Count

Timeout Count

NAK or TIMEOUT gives the count information about how many times it failed communicating
bi-directionally with a testing target. Incomplete connection of cable, electronic noise on any point
in-between the path between Operation Panel and test target, unstable status of power supply,
certain defect or damage in any circuitry may cause unsuccessful communication. So it is easier
for service engineers to diagnose if a refraction system is in stable status or not in the view of data
communication.

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(4) Using Test Mode Function

This function is to aid service engineer checking the status of sensors and the movement of motors
in the Refractor Body. Touching the ‘Test Mode’ button on the display executes the Test Mode
menu.

To end using this function and to return to the menu mode, press the MENU button on the keypad
of Operation Panel or press OK/Cancel button on the display.

[Dialog box – Test Mode]

In this function mode, buttons for setting and executing a ping test are like below.

 (Dial Click): changes the selection of test option among

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 ‘Ref.Body’, ‘Motor No’, ‘Reference’ and ‘Sensor’.

 (Dial) : changes option value.

 : start executing auto-detection of motor origin.

The “Ref.Body” option gives a chance to select the target refractor, right or left.

The “Motor No” option is given to select the target motor in the selected refractor including all the
motors for driving 6 different disks, 3 different axis, pd and convergence.

The “Reference” item shows the amount of pulse count input by the operator to the selected target
motor.

The “Sensor” item shows the read value from the sensor detecting the origin of selected target
motor. The information in the parenthesis indicates recognition status and recognition strength of
sensor. “ON” means that the origin of target motor is detected. “OFF” means that the origin of
target motor is not detected yet. For example, “OFF-24” means that the origin is not detected and
it’s off from the origin as much as 24 of sensor value.

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On the contrary, “ON+28” means that the origin of target motor is detected and it is close to the
maximum value of sensor as much as 28. The maximum value of sensor differs depending on the
type of sensor. Normally the value of sensors for disk position do not exceed 30 and that of sensors
for axis, pd, tilting do not exceed 1000.

In the above screen shots, one in the left-hand shows that the origin of axis motor is detected by
auto detection function. And the other shows the sensor value is increased as much as 774 after
driving axis motor 15 pulses. The sign of reference value indicates the direction of driving motor.

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(5) Using Check Button Test Function

This function is to aid service engineer checking the status of keypad in the Operation Panel
whether buttons are working properly or not. Touching the ‘Check Button’ button on the display
executes the Button Test menu.

To end using this function and to return to the menu mode, press the MENU button on the keypad
of Operation Panel or press OK/Cancel button on the display.

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 [Dialog box - Button Test]

This function mode checks buttons by instructing the operator to press button which name is
displayed on the dialog box. It decides a button is not working properly after giving 3 times of trial
when input button is not matching the instructed button name.

It displays the results of the test when all the buttons are tested.

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(6) Using Gear Test Function

This function is to aid service engineer checking the status of Motors and Gears in the Refractor
Body. Touching the ‘Gear Test’ button on the display executes the Button Test menu.

[Dialog box - Gear Test]

(7) Exiting The Menu

The “HOME” button on the display is to exit Engineer mode. Touching the button makes it exits
the engineer menu mode and return to main examination mode.

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F. Upgrading Software

HDR-9000 Digital Refractor is consists of three parts, Refractor Body, Operation Panel and Junction
Box. The Refractor Body is functionally divided into three parts, upper head, right and left battery.
Each part of them has its own driving mechanism and driving software. The Operation Panel is
functionally divided into two parts, GUI and communication interface. Each part of them also has its
own software.

Upgrading targets are like below.

 Refractor Body
 PD & Tilting unit
 Right-hand lens unit
 Left-hand lens unit

Refer to the upgrade manual, “[HDR-9000]_Body_UpgradeManual_ENG”, for detailed

procedure and how-to.

 Operation Panel
 Button & communication unit
 Main GUI unit

Refer to the upgrade manual, “[HDR-9000]_OPGUI_UpgradeManual_ENG”, for detailed

procedure and how-to.

 Junction Box
 Communication unit

Refer to the upgrade manual, “[HDR-9000]_JunctionBox_UpgradeManual_ENG”, for

detailed procedure and how-to.

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