Original Instruction Manual

403 16" Trade Bandsaw

503 20" Trade Bandsaw
603 24" Trade Bandsaw
Version 3.4
December 2017

Kg

Important
i For your safety read instructions carefully before
Always wear safety glasses when Always read the instructions
assembling or using this product.
using woodworking equipment. provided before using
woodworking equipment. Save this manual for future reference.
 Contents
1 Explanation of Symbols

2 General Health and Safety Guidance

3 Additional Health and Safety Guidance for Bandsaws

4 Features of the 403, 503 and 603 Bandsaws

5 Specifications

6 Dust Extraction

7 Installation and Operation

8 Operation and Bandsawing Practice

9 Maintenance

10 Troubleshooting

11 Parts Lists and Diagrams - 403/UK1 and 403/UK3

12 Parts Lists and Diagrams - 503/UK3

13 Parts Lists and Diagrams - 603/UK3

14 Electrical Connection and Wiring Diagrams

EU Declaration of Conformity

2
 1. Explanation of Symbols

THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL. PLEASE ENSURE THAT YOU
TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED.

Mandatory
Instructions

i Read and fully understand the instruction manual

before attempting to use the machine.

Indicates an instruction that requires particular attention

Wear protective eyewear

iii Use respiratory protective equipment

ii Use hearing protection

Use suitable protective footwear

Use protective work gloves

Warning

Indicates a risk of severe personal injury or

damage to the machine

Indicates a risk of severe personal injury

Kg from electrical shock

i
Risk of personal injury from lifting of heavy items
Kg
Kg
Kg

Indicates a risk of severe

i personal injury from
i
airborne objects

Risk of fire
Kg

3
2. General Health and Safety Guidance
Ensure that you carefully read and fully understand the are of adequate specification.
instructions in this manual before assembly, installation and use 6. The machine should be level and stable at all times
of this product. Keep these instructions in a safe place for future • When using a leg stand or cabinet base that is designed to be fitted to
reference. the machine, always ensure that it is securely fastened to the machine
WARNING: for your own safety, do not attempt to operate this machine using the fixings provided.
until it is completely assembled and installed according to these • If the machine is suitable to be used on a workbench, ensure that the
instructions. workbench is well constructed and capable of withstanding the weight
WARNING: When using any machine, basic safety precautions should of the machine. The machine should always be securely fastened to the
always be followed to reduce the risk of fire, electric shock and workbench with appropriate fixings.
personal injury. • Where possible, floor standing machines should always be secured to the
Safe Operation floor with fixings appropriate to the structure of the floor.
1. Use Personal Protective Equipment (PPE) • The floor surface should be sound and level. All of the feet of the
• The operation of any machine can result in foreign objects being thrown machine should make contact with the floor surface. If they do not, either
into your eyes, which can result in severe eye damage. Protective eyewear re-locate the machine to a more suitable position or use packing shims
or other suitable eye protection or face shield should be used at all between the feet and the floor surface to ensure the machine is stable.
times. Everyday spectacles only have impact resistant lenses. They are not 7. Remove adjusting keys and wrenches
protective eyewear and do not give additional lateral protection. • Ensure that all adjusting wrenches and keys are removed before
• Use respiratory protective equipment (dust mask etc.) if the machining switching the machine ‘ON’. There is a risk of severe personal injury or
operation creates dust. Exposure to high levels of dust created by damage to the machine from airborne objects.
machining hardwoods, softwoods and man made composite boards can 8. Before switching the machine ‘ON’
result in serious health problems. Some imported hardwoods give off • Clear the machine table of all objects (tools, scrap pieces etc.)
highly irritating dust, which can cause a burning sensation. The use of
• Make sure there is no debris between the work piece and the
respiratory protective equipment should not be seen as an alternative to
table / work support.
controlling the risk of exposure at source by using adequate dust
extraction equipment. • Ensure that the work piece is not pressed against, or touching the saw
blade or cutting tool.
• The use of ear plugs or ear defenders is recommended when the machine
is in use, particularly if the noise level exceeds 85 dB. • Check all clamps, work holding devices and fences to ensure that they
are secure and cannot move during machining operations.
• Wear suitable protective gloves when handling cutting tools or blades.
Gloves should NOT be worn when using the machine as they can be • Plan the way that you will hold and feed the work piece for the entire
caught in moving parts of the machine. machining operation.
• Non-slip safety footwear is recommended when using the machine and 9. Whilst machining
handling large work pieces. • Before starting work, watch the machine while it runs. If it makes
an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
2. Dress appropriately
immediately and disconnect it from the power supply. Do not restart until
• Do not wear loose clothing, neckties or jewellery; they can be caught in
finding and correcting the source of the problem.
moving parts of the machine.
10. Keep the work area clear
• Roll up long sleeves above the elbow.
• Working clearances can be thought of as the distances between
• Wear protective hair covering to contain long hair. machines and obstacles that allow safe operation of every machine
3. Safety warnings without limitation. Consider existing and anticipated machine needs, size
• Find and read any warning labels on the machine of material to be processed through each machine and space for auxiliary
• It is important that any labels bearing health and safety warnings are stands and/or work tables. Also consider the relative position of each
not removed, defaced or covered. Replacement labels can be obtained by machine to one another for efficient material handling. Be sure to allow
contacting our Customer Service Department. yourself sufficient room to safely operate your machines in any
foreseeable operation.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this machine, • Cluttered work areas and benches create the risk of accidents. Keep
obtain advice from your supervisor, instructor, or other qualified person or benches clear and tidy away tools that are not in use.
contact your retailer for information on training courses. Do not use this • Ensure that the floor area is kept clean and clear of any dust and debris
machine until adequate training has been undertaken. that may create trip or slip hazards.
5. Take care when moving or positioning the machine 11. Consider the work area environment
• Some machines can be very heavy. Ensure the floor of the area • Do not expose the machine to rain or damp conditions.
in which the machine is to be used is capable of supporting • Keep the work area well lit and ensure that there is artificial lighting
the machine. available when there is insufficient natural light to effectively light the
• The machine and its various components can be heavy. work area. Lighting should be bright enough to eliminate shadow and
Always adopt a safe lifting technique and seek assistance when lifting prevent eye strain.
heavy components. In some cases it may be necessary to use mechanical • Do not use the machine in explosive environments eg. in the presence of
handling equipment to position the machine within the work area. flammable liquids, gases or dust.
• Some machines have optional wheel kits available to allow them to be • The presence of high levels of dust created by machining wood can
manoeuvred around the workshop as required. Care should be taken to present a risk of fire or explosion. Always use dust extraction equipment
install these according to the instructions provided. to minimise the risk.
• Due to the nature of the design of some machines the centre of gravity 12. Keep other persons away (and pets)
will be high making them unstable when moved. Extreme care should be • The machine is designed to be used by one person only.
taken when moving any machine.
• Do not let persons, especially children, touch the machine or extension
• If transportation of the machine is required then all precautions relating cable (if used) and keep visitors away from the work area.
to the installation and handling of the machine apply. In addition, ensure
• Never leave the machine running unattended. Turn the power supply off
that any vehicles or manual handling equipment used for transportation
and do not leave the machine unattended until it comes to a
4
2. General Health and Safety Guidance
complete stop. • Do not use another person as a substitute for a table extension, or as
• If the work area is to be left unattended, all machinery should be additional support for a work piece that is longer or wider than the basic
switched ‘OFF’ and isolated from the mains power supply. table, or to help feed, support, or pull the work piece.
13. Store machines safely when not in use • Do not attempt to machine more than one work piece at a time.
• When not in use, machines should be stored in a dry place, out of reach • When feeding the work piece towards the blade or cutting tool never
of children. Do not allow persons unfamiliar with these instructions or position your hands in direct line of the cutting path. Avoid awkward
with the machine to operate it. operations and hand positions where a sudden slip could cause your
14. Do not overreach hand or fingers to move into the machining area.
• Choose a working position that allows your body to remain balanced and 23. Stay alert
feed the work piece in to the machine without overreaching. • Safety is a combination of operator common sense and alertness at all
• Keep proper footing and balance at all times. times when the machine is being used.
15. Electrical supply • Use all machines with extreme care and do not use the machine when
• Electrical circuits should be dedicated to each machine or large enough to you are tired or under the influence of drugs, alcohol or medication.
handle combined motor amp loads. Power outlets should be located near 24. Use the correct tool for the job
each machine so that power or extension cables are not obstructing high- • Do not use the machine for any purpose other than which it
traffic areas. Observe local electrical guidelines for proper installation of was designed.
new lighting, power outlets, or circuits. • When selecting replacement cutting tools and blades, always ensure that
• The machine must be connected to an earthed power supply. they are designed to cut the material that you intend to use them for. If
• The power supply must be equipped with a circuit breaker that provides in any doubt seek further advice from the manufacturer.
short circuit, overload and earth leakage protection. 25. Connect dust extraction equipment
• The voltage of the machine must correspond to the voltage of the mains • Always use dust extraction equipment. The dust extractor should be of
power supply. suitable size and capacity for the machine that it is connected to and
have a filtration level appropriate to the type of waste being collected.
• The mains plug fitted to the machine should always match the power
Refer to the relevant section of the manual for details of the specific dust
outlet. Do not modify the plug in any way. If a replacement plug is
extraction requirements for this machine.
required it should be fitted by a competent person and of the correct type
and rating for the machine. • The dust extractor should be switched ‘ON’ before starting the machine
that it is connected to. The dust extractor should be left running for 30
• If you are unsure about any electrical connections always consult a
seconds after the last machining operation is complete in order to clear
qualified electrician.
any residual waste from the machine.
16. Avoid unintentional starting of the machine
26. Ensure that the machine is correctly guarded
• Most machines are fitted with a no-volt release (NVR) switch to prevent
• Never use the machine if any of the standard safety guards and
unintentional starting. If in doubt always ensure the machine switch
equipment are removed or damaged.
is in the ‘OFF’ position before connecting it to the power supply. This
means the machine will not automatically start up after a power cut or • Some machines incorporate safety interlocks to prevent the machine
switching on of the power supply, unless you first reset the start switch. from being used without the guards in place. Never attempt to bypass or
modify the interlocks to allow the machine to be used without the guards
17. Outdoor use
in place.
• Your machine should not be used outdoors.
27. Maintain your machine with care
18. Extension cables
• This manual gives clear instructions on installation, set up and
• Whenever possible, the use of extension cables is not recommended.
operation of the machine and also details any routine and preventative
If the use of an extension cable is unavoidable, then it should have a
maintenance that should be performed periodically by the user.
minimum core cross section of 2.5 mm² and limited to a maximum length
of 3 metres. • Remember always to switch off and unplug the machine from the power
supply before carrying out any setting up or maintenance operations.
• Extension cables should be routed away from the direct working area to
prevent a trip hazard. • Follow any instructions for the maintenance of accessories
and consumables.
19. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces such as pipes • Do not use compressed air to clean the machine. Always use a brush to
and radiators. There is an increased risk of electric shock if your body is dislodge dust in places that are awkward to reach and a dust extractor to
earthed or grounded. collect the waste.
20. Always work within the machine’s intended capacities • Inspect electric cables periodically and, if damaged, have them replaced
• Operator safety and machine performance are seriously adversely by an authorised service facility or qualified electrician.
affected if attempts to make the machine perform beyond its limits are • Inspect extension cables (if used) periodically and replace if damaged.
made. 28. Keep cutting tools sharp and clean
21. Do not abuse the power cable • Correctly maintained cutting tools are easier to control and less likely
• Never pull the power cable to disconnect it from the power socket. to bind.
Always use the plug. • Cutting tools and blades can become hot during use. Take extreme care
• Keep the power cable away from heat, oil and sharp edges. when handling them and always allow them to cool before changing,
• Do not use the power cable for carrying or moving the machine. adjusting or sharpening them.
22. Secure the work piece 29. Disconnect the machine from the power supply
• Ensure that the work piece is securely held before starting to machine it. • When not in use, before servicing, changing blades etc. always disconnect
the machine from the power supply.
• When working within 300 mm of the machining area, always use a push
stick to feed the work piece in to the blade or cutting tool. The push stick 30. Check for damaged parts
should have a minimum length of 400 mm. If the push stick becomes • Before each use of the machine, it should be carefully checked to
damaged, replace it immediately. determine that it will operate properly and perform its
intended function.
• Use extra supports (roller support stands etc.) for any work pieces large
enough to tip when not held down to the table top. • Check for alignment of moving parts, binding of moving parts, breakage
5
2. General Health and Safety Guidance
of parts and any other conditions that may affect the operation of the warranty.
the machine. 32. Have your machine repaired by a qualified person
• A guard or other part that is damaged should be properly repaired • This machine complies with the relevant safety rules and standards
or replaced by a qualified person unless otherwise indicated in this appropriate to its type when used in accordance with these instructions
instruction manual. and with all of the standard safety guards and equipment in place. Only
• Do not use the machine if the switch does not turn the machine ‘ON’ qualified persons using original spare parts should carry out repairs.
and ‘OFF’. Failure to do this may result in considerable danger to the user and
invalidation of warranty.
• Have defective switches replaced by a qualified person.
33. Caution! Motor may become hot during use
31. Warning!
• It is normal for motors on some machines to become hot to the touch
• The use of any accessory or attachment, other than those recommended
during use. Avoid touching the motor directly when in use.
in this instruction manual, or recommended by our Company may present
a risk of personal injury or damage to the machine and invalidation of

3. Additional Health and Safety Guidance for Bandsaws

Safe Operation 3. Whilst machining
1. Familiarise yourself with the machine • Never apply sideways pressure to the blade as this may cause the blade
• Machining operations using bandsaws have a history of serious accidents. to break.
Most result from contact with the moving blade while presenting material • Care must be taken when cutting wood with knots, nails or cracks in
to the blade or moving it from the table. Other minor accidents can occur it and / or dirt on it, as these can cause the blade to get stuck. If this
whilst setting, cleaning, adjusting or maintaining the machine. happens, switch the machine ‘OFF’ immediately and follow the procedure
• The machine is designed for cutting wood and composite board (plywood, detailed in the manual to remove the blade from the work piece.
MDF etc.). Certain plastics can also be cut using a suitable blade. • If cutting cylindrical timber use a suitable jig to prevent twisting of the
2. Before switching the machine ‘ON’ work piece.
• Ensure that the blade is correctly tensioned and aligned on the
bandwheels and the blade guides are correctly adjusted. 4. This machine falls under the scope of the ‘Health and Safety at Work
• Ensure that the teeth of the blade are pointing downwards. etc. Act 1974’, and the ‘Provision and Use of Work Equipment Regulations
• Check the condition of the blade to ensure that no teeth are missing, 1998’. In addition the elimination or control of risks from wood dust is
damaged or deformed and the blade is not cracked or split. If any of included in the above regulations and the ‘Control of Substances Hazardous
these conditions apply, replace the blade immediately. to Health (COSHH) Regulations 2002’. We recommend that you study and
follow these regulations.
• Ensure that the saw blade type and width are suitable for the material to
be cut. Further guidance can be found in the ‘Safety in the use of narrow bandsaws
– Woodworking sheet No.31’ and the ‘Safe use of woodworking machinery’
• Check that the blade width is within the minimum and maximum
code of practice booklet (L114) published by Health and Safety Executive
permitted on the machine and that the thickness of the blade is suitable
and available from their website www.hse.gov.uk.
for the diameter of the wheel.
• Some machines have more than one cutting speed. For most wood
cutting applications the faster of the speeds should be used.
• Check the condition of the table insert. Replace it immediately if it is
damaged or showing signs of wear.
• Adjust the guard as close as possible to the work piece being cut.
• Check that access doors are fully closed and that the latches are secure.

6
4. Features of the 403, 503 and 603 Bandsaws

1
1 Upper wheel
2 Upper guide lifting handwheel
3 Upper guide
4 Rip fence assembly
5 Table

2
6 Dust port
7 Lower wheel
8 Lower door
9 Switch with electric brake
10 Upper door

10
3
9 4
5
8
6
7

5. Specifications
Model 403/UK1 403/UK3 503/UK3 603/UK3
Motor voltage 230 V / 50 Hz 400 V / 50 Hz 400 V / 50 Hz 400 V / 50 Hz
Current 9A 4.8 A 7A 8.2 A
Motor power output 1.5 kW 2.2 kW 3 kW 4 kW
Blade length 3531 mm 3531 mm 3962mm 4470 mm
Blade width 6 - 30 mm 6 - 30 mm 6 - 30 mm 10 - 35 mm
Max. cut depth 280 mm 280 mm 335 mm 370 mm
Throat width 390 mm 390 mm 480 mm 580 mm
Blade speed 1100 m/min 1100 m/min 1500 m/min 1500 m/min
Table size 578 x 420 mm 578 x 420 mm 633 x 485 mm 700 x 608 mm
Table tilt 0 - 45° 0 - 45° 0 - 45° 0 - 22.5º
Dust port diameter 100 mm 100 mm 100 mm 100 mm
Weight 166 kg 166 kg 227 kg 342 kg

No Load Load
Sound Pressure Level < 80 dB(A) < 90 dB(A)
Sound Power Level < 90 dB(A) < 100 dB(A)
7
 6. Dust Extraction
The Importance of Dust Extraction DX5000 Fine Filter Twin Motor 200 Litre Extractor
Suitable dust extraction is essential to avoid the possibility of serious health 200 litre capacity, 2 x 1 kW motors, 0.5 micron filtration. Includes hose.
problems related to wood dust. It is also necessary in order to ensure the
waste producing machine performs safely and effectively. Some woods are CGV286 CamVac Series Compact Extractor
extremely toxic and in addition to suitable dust extraction machines it is 36 litre capacity, 1 kW motor single or twin, 0.5 micron filtration.
recommended that PPE such as respirators are also used.
CGV286-WALL CamVac Series Wall Mounted Extractor
Record Power Dust Extraction Machines 150 litre capacity, 1 kW motor single or twin, 0.5 micron filtration.
Below is a summary of the Record Power range. Please visit your local
stockist or go online for full details. CGV336 CamVac Series Medium Extractor
55 litre capacity, 1 kW motor single or twin, 0.5 micron filtration.
DX1000 Fine Filter 45 Litre Extractor
45 litre capacity, 1 kW motor, 0.5 micron filtration. Includes hose. CGV386 CamVac Series Large Extractor
90 litre capacity, 1 kW motor twin or triple, 0.5 micron filtration.
RSDE1 Fine Filter 45 Litre Extractor
45 litre capacity, 1 kW motor, 0.5 micron filtration. Includes hose. CGV486 CamVac Series Heavy Duty Extractor
200 litre capacity, 1 kW triple motor, 0.5 micron filtration.
RSDE/2 Fine Filter 50 Litre Extractor with Accessories
50 litre capacity, 1 kW motor, 0.5 micron filtration, includes wheel kit, hose CX2000 Compact Chip Collector
cuff power tool adaptor hose and spare filter bags. Includes hose. 54 litre capacity, 0.56 kW motor. Includes hose.

RSDE/2A Fine Filter Auto-Switching 50 Litre Extractor with CX2500 80 Litre Chip Collector
Accessories 80 litre capacity, 0.55 kW motor. Includes hose.
50 litre capacity, 1 kW motor, 0.5 micron filtration, includes wheel kit, hose
cuff power tool adaptor hose and spare filter bags. Includes hose. CX3000 Heavy Duty Chip Collector
128 litre capacity, 0.56 kW motor. Includes hose.
DX4000 Fine Filter Twin Motor 80 Litre Extractor
80 litre capacity, 2 x 1 kW motors, 0.5 micron filtration. Includes hose. AC400 2 Stage Air filter with Remote, 3 speeds and Time Delay
Collects airborne dust, 1 micron filtration.

Recommended for heavy use Recommended for light / intermittent use Can be used
Dust
Planer Sanding Extraction Airborne Dust
Bandsaws Table Saws Thicknessers Lathes Machines Systems Collection

DX1000

RSDE1

RSDE/2

RSDE/2A

DX4000

DX5000

CGV286

CGV286-WALL

CGV336

CGV386

CGV486

CX2000

CX2500

CX3000

AC400

8
 6. Dust Extraction
All bandsaws should be used only with suitable dust extraction equipment
connected.

The minimum advisable air speed is 20 m/s for wood with a humidity of less
than 12%. For wood with greater humidity it is advisable to increase the air
speed to 25-28 m/s.

Capacity: Approximately 600 m3/h.

Pressure drop at each dust extraction connection outlet at the conveying air
velocity: 530 Pa.

7. Installation and Operation

Installation Zone Characteristics
Sling 2000 kg
WARNING
It is prohibited to install the machine in explosive environments.
Kg

The installation zone must be selected evaluating the work space required
depending on the dimension of the pieces to be machined,and taking Timber
i of at least 800 mm must be left around the
into account that a free space
machine.It is also necessary to check The floor capacity and its surface, so
that the machine base is evenly resting on its four supports.A power outlet
and a chip-suction system connection shall be closeto the selected machine
setting and it must be conveniently lighted.

Lifting
The machine can be lifted using a fork-lift truck, placing the forks under the
feet or by using a “SLING”, as shown in Fig 7.1, with a lifting capability of
2000 Kg.
Fig 7.1
Positioning The Machine
For correct and rational organisation of the work area:
• Install the machine in an area that will not amplify vibration or noise
• Verify that the work area is adequately illuminated.
• When placed between other machinery there should be a space of at least
80 cm. It is necessary to anticipate sufficient space for cutting long work
pieces traversly and for the fitting of rollers or other types of support,in
front and at the rear of the table.

There are four holes for fixing the machine to the floor. When fixing to the
floor it is recommended not to over tighten the fixtures to avoid increasing
vibration.It is also advisable to place anti-vibration materials between the
floor and the feet of the machine.

9
 7. Installation and Operation
4.4
4.4 BLADE
Blade BLADE MOUNTING
MOUNTING
Mounting and Adjustment AND
AND ADJUSTMENT
ADJUSTMENT
-- To
To mount
mount blade blade firstfirst remove
remove the the table
table insert
insert (A (A ofof FIG.4.4.1)
FIG.4.4.1)
Place
Place the blade onto the bandwheel checking the teeth
the blade onto the bandwheel checking the teeth areare
in
in aa correct
correct position,
position, and and thenthen tighten
tighten the the tension
tension using
using the the A
A
handwheel
handwheel (A of
of FIG.4.4.2).
(A the FIG.4.4.2). The
Thethat correct
correct tension
tension value
value is
is
A
Before
indicated fitting
on the blade ensure
tension scale inside the
the machine
upper is unplugged
door, the
indicated
from on the tension
the powercorresponds scale
supply. Turn to inside
the brake the upper
off to door, the
allow manual
Kg
indicated
indicated value value corresponds to the
the width
width of of the
the blade.
blade.
movement of the band wheels.
To mount
-- Turn thethe blade
bandwheels first remove the
manually, table insert
checking (Fig
that7.2,
theA) Place doesthe
Turnonto
blade thethebandwheels
bandwheel manually,
i
checking thechecking
teeth are that
in a the blade
blade
correct does
position, and
not
not interfere
interfere with
with any fixed
any using
fixedthe parts
parts and
and that
that the blade
the7.3,
blade is
is placed
placed
then tighten
correctly on thethetension
bandwheels. handwheel
The points (Fig
of the A). The
teeth correct
should
correctly
tension on isthe
value bandwheels.
indicated on the The points
tension scale of thethe
inside teeth
upper should
door, the
slightly
slightly protrude
protrude over
over the
the edge
edge of
of the
the bandwheels.
bandwheels. To
To adjust
adjust the the
indicated
blade value corresponds to the width of the blade. Fig.4.4.1
blade position
position on on the
the bandwheels
bandwheels slacken slacken the the locking
locking lever(
lever( B B Fig.4.4.1
of
of FIG.4.4.2),
FIG.4.4.2), and then
then turn
and manually, the
the knob(C
turnchecking knob(C of
of FIG.4.4.2):
FIG.4.4.2): the
the blade
blade
Fig 7.2
Turn
will the bandwheels
move inwards when turn the thatclockwise
knob the blade doesand not
the interfere
blade
will
with move
any inwards
fixed parts when
and that turn
the the
blade knob
is clockwise
placed correctly and
on the
the blade
will
will move
move further
further out
out ofwhen
when turn the
the knob
turn should knob anticlockwise;
anticlockwise; A quarter
bandwheels.
of one circleTheispoints
sufficient thetoteeth
make a slightly
noticeable protrude overAthe
displacement.
quarter
edge
ofof the
onebandwheels.
circle is sufficient
To adjust to
the make
blade a noticeable
position on thedisplacement.
bandwheels slacken
Tighten
Tighten the
the locking
locking lever
lever after the blade is positioned correctly. F
F
the locking lever (Fig 7.3, B),after the turn
and then blade theisknob
positioned
(Fig 7.3,correctly.
C): the D F
D
blade
-- Thenwillreinstall
move inwards
the wheninsert,
turn the knobthe
clockwisewheels
and the blade will D
Then
move reinstall
further the table
out when table insert,
turn the
close
knobclose the band
band
anticlockwise; wheelsofaccessing
A quarter accessing
one circle
doors.
doors.
is sufficient to make a noticeable displacement. Tighten the locking lever
after the blade is positioned correctly.
B
B
CAUTION
CAUTION E B
Reinstall the table insert, close the band wheels accessing doors. E C
C
E C
After
After use
use wewe recommend
recommend slackening
slackening the
the blade
blade tension,
tension, and
and to
to
display a visible
CAUTION sign on the machine advising of this procedure.
display a visible sign on the machine advising of this procedure.
Remeber
Remeber to to check
check and
and re-tension
re-tension before
before use.
use. This
This operation
operation
prevents damage to the bandwheel tyres.
A
A
prevents damage to the bandwheel tyres.
After use we recommend slackening the blade tension, and to display a A
visible sign on the machine advising of this procedure. Fig.4.4.2
Fig.4.4.2
Remeber to check and re-tension before use. This operation prevents Fig 7.3
damage to the bandwheel tyres.
4.5 SETTING BLADE GUARD &
4.5 SETTING
Setting BLADE
the Blade Guard & GUIDE
GUARD
GUIDE
and Guides
AJUSTING
AJUSTINGthe THE
THE SAW
SAW BLADE
BLADE GUARD
Adjusting Saw Blade GuardGUARD
The adjustable
Theadjustable
adjustable saw band guard should be be positioned as close
The sawsaw
bandbandguardguard
shouldshould
be positioned positioned
as close as aspossible
close to B
as possible
as possible to the workpiece. To adjust the height, release the B
the work piece.toTothe workpiece.
adjust the height, Torelease
adjustthe the height,
locking knobrelease theD)
(Fig 7.3,
locking
locking knob(D
knob(D of
of Fig.4.4.2
Fig.4.4.2 )) and
and turn
turn the
the handwheel
handwheel (E
(E of
of
and turn the hand wheel (Fig 7.3, E) to move the guard up or down. Lock
Fig.4.4.2)
Fig.4.4.2) to adjust
to the
adjust the guard
theguard up
up or
guardposition or isdown.
down. Lock
Lock the knob
knob once
theoperation once
the knob once correct obtained. This must
the correct
the correct position
position of guard
of guard is obtained.
is obtained.
always be carried out when the machine has stopped.
This operation
This operation must must always
always be be carried
carried out out while
while the the machine
machine is is
stopped.
stopped.
Roller Bearings Blade Guide
The roller bearings should be positioned as close to the blade as possible
ROLLER
ROLLER BEARINGS BLADE GUIDE
but withoutBEARINGS
touching it, toBLADE GUIDE
help maintain the correct cutting direction A
The
The roller
roller bearings
bearings should
should lightly
lightly touch
touchisthe
the blade,
blade, by to prevent
to screw
prevent A
during use. The positioning of these bearings controlled A of Fig
vibration
vibration during
during operation and ensure correct direction of A
A
7.4. Once they haveoperation and ensure
been adjusted, correct
tighten screw direction
A. They shouldofbe 2 mm
cutting.
cutting.theThe
The positioning
positioning of these
ofThe
these bearings is is controlled by screw
behind teeth of the blade. rearbearings
bearing prevents controlled
excessivebybackward
screw
“A”(Fig.4.5.1),
“A”(Fig.4.5.1), once
once they
they have
have been
been adjusted,
adjusted, tighten
tighten the
the screw
screw
movement of the blade during operation and should be 1 - 2 mm from the
“A”(Fig.4.5.1); they should be Fig 7.4 Fig.4.5.1
Fig.4.5.1
“A”(Fig.4.5.1);
back of the blade.they
This should be 2mm
can be adjusted 2mm behind
behind
using
the teeth
screwthe B ofteeth
of
of the
Fig 7.4. the
blade.The
blade.The rear bearing prevents excessive backward movement
rear bearing prevents excessive backward movement
of the
of the blade
blade whilst
whilst inin operation
operation ,, and and should
should be be 1-2
1-2 mmmm from
from the
the
Lower Saw Blade Guide
back
back of
of the
the blade:
blade: this
this can
can be
be adjusted
adjusted by
by srew
srew “B”(Fig.4.5.1).
“B”(Fig.4.5.1).
The roller bearings should be positioned as close to the blade as possible B
B
but without touching it, to help maintain the correct cutting direction during
LOWER
use.
LOWER SAW
SAW BLADE
The positioning of these
BLADE GUIDE
rollers is controlled by screw A of Fig 7.5.
GUIDE
-- To
Once roller bearing
adjusted, tightenshould
To roller bearing should A.screw lightly
They touch
lightly should the
touch be 2blade,
the mm behind
blade, to
to prevent
the teeth of
prevent
vibration
the
vibration during
blade. The
during operation
thrust and
and ensure
shaft prevents
operation excessivecorrect
ensure backwards
correct direction
movement
direction of
of of the A
cutting. A
cutting. The positioning of these rollers is controlled by screw
blade The
during positioning
operation and of these
should be rollers
1 - 2 mm is controlled
from the backbyof the blade.
screw
“A”(Fig.4.5.2), A
“A”(Fig.4.5.2), once they have been adjusted, tighten the screw
This can be once
adjusted they
using have
screw B been
of Fig adjusted,
7.5. tighten the screw A
“A”(Fig.4.5.2);
“A”(Fig.4.5.2); they they should
should be be 2 2 mm
mm behind
behind the the teeth
teeth ofof the
the
blade.The
blade.The thrustthrust shaftprevents
shaftprevents excessive excessive backward
backward movement
movement
of
of the blade whilst in operation , and should be
the blade whilst in operation , and should be 1-2
1-2 mmmm from
from the
the
back of the blade: this can be adjusted by
back of the blade: this can be adjusted by srew “B”(Fig.4.5.2). srew “B”(Fig.4.5.2).

Fig 7.5 Fig.4.5.2

Fig.4.5.2
10
7. Installation and Operation
Tilting The Work Table of the 403 and 503
The table may be set at 90º to the blade by adjusting the table stop screw
beneath the table. The table stop screw rests on the top of the lower
wheel bandwheel housing. By first slackening the locking nut A of Fig 7.6 B
and then adjusting the screw B of Fig 7.6, the table can be set correctly.
Retighten the locking nut A making sure that the setting is maintained.

To make adjustments of table tilting, slackening the locking handle D of Fig

7.6 and rotate the shaft C of Fig 7.6 with the special handle found in the A
loose parts bag supplied with the machine. When adjustment is complete,
tighten the handle D of Fig 7.6 to lock it.
C
D

Fig 7.6

Tilting the Work Table of the 603

The table may be set at 90º to the blade by adjusting the table stop screw
beneath the table. The table stop screw rests on the top of the lower
wheel bandwheel housing. By first slackening the locking nut A of Fig 7.7
and then adjusting the screw B of Fig 7.7, the table can be set correctly.
B
Retighten the locking nut A making sure that the setting is maintained.

To make adjustments of table tilting, slackening bolt C of Fig 7.7. When

adjustment is correctly finished, tighten the handle D of Fig 7.7 to lock it. A

Fig 7.7
Operating the Bandsaw
Before attempting to start the bandsaw ensure the emergency stop switch
is not in the depressed position. If necessary, unlock the switch with the key. On button

Ensure the brake switch is in the ON position as shown in Fig 7.8 then
press the on button.

To stop the bandsaw press either the off button or the emergency stop Off button
button.

If the bandsaw is stopped using the emergency stop button the key must be
used to unlock it from the depressed position.
Emergency stop button
Prevention of Unauthorised Use
To prevent the bandsaw being used without authorisation, depress the
emergency stop button and remove the key.

Brake switch

Fig 7.8

11
 8. Operation and Bandsawing Practice
Basic Bandsawing Principles Restarting
• The blade cuts on a continuous down stroke. In the Event of a Blockage or if the Machine Stalls
If the bandsaw stalls due to the blade becoming trapped in the work piece,
• Slowly feed the workpiece towards the blade, using only light pressure
switch it off immediately by pressing the emergency stop button and wait
whilst letting the blade do the cutting. Always use a push stick and
for the machine to come to a complete stop before proceeding further.
take care. If the blade is trapped within the work piece, it may be necessary to prize
• Firmly hold the workpiece and feed it towards the blade slowly, using the the work piece apart slightly using a suitable lever in order to free the
push stick and keeping your hands well away from the blade. blade. If it is not possible to free the blade using this method, then it may
• For best results the blade must be sharp. Damaged or worn blades should be necessary to cut the blade using suitable side cutters or tin snips.
always be replaced. Replace the blade if necessary and ensure that it is correctly tracked and
tensioned and that both doors of the bandsaw are fully closed and secured
• Select the correct blade for the job, depending on the thickness of the
before attempting to re-start the machine.
wood and the cut to be made (see blade selection).
To re-start the machine, press the green button marked ‘I’ on the switch.
• For straight cutting use the rip fence supplied.
• When cutting shapes, follow the design marked out by pushing and In the Event of a Power Failure
turning the workpiece evenly. Do not attempt to turn the workpiece The bandsaw is fitted with a no volt release (NVR) switch to protect the
without pushing it, as this may cause the workpiece to get stuck, or the user against automatic starting of the machine when power is restored after
blade to bend. a power failure.
In the event of a power failure, first locate and rectify the source of the
failure. If the fault is within the power circuit of the workshop, there may be
an underlying cause (circuit overload etc.) that should be investigated by a
qualified electrician, before attempting to restore the power source.
CAUTION! Particular care should be taken towards the end of the cut If a cutting operation was taking place when the power supply was
as there will be a sudden decrease in resistance and care must be taken interrupted, then it may be necessary to free the blade from the work piece
Kg
to stop hands from being thrown towards the blade. Always use a push before attempting to re-start the machine.
stick. Once the power is restored, the machine can be re-started by pressing the
green button marked ‘I’ on the switch.
i
Always ensure that your machine is properly maintained and clean. Before
commencing work on an important project, it is advisable to familiarise Blade Selection (TPI)
yourself with the operation of the equipment by practising on low value or The selection of the best blade configuration (see the table below) is
scrap materials. necessary for optimum cutting performance.
• Correct blade choice is primarily dependant on two factors: material
thickness and material type.
Complicated Cutting
• Greater TPI should be selected as material thickness decreases.
Very complicated cuts and small radius curves are the best accomplished
with the aid of pre-drilled holes combined with a few tangential or radial • However, if the TPI is too great, the tooth loading will be insufficient to
cuts. This technique will achieve excellent results without putting undue enable penetration; and cutting. The teeth will also rapidly lose
tension on the blade and blade guide assembly. their sharpness.
• For thicker material a lower TPI should be used otherwise the gullet will
not be sufficient to clear the waste and the blade will stall or burn
the wood.
• In general a minimum of 3 teeth should be in contact with the wood at
WARNING! In circumstances such as cutting deep or wet timber, the
all times during cutting.
work piece may close up behind the blade causing it to stall. In the
Kg
event that the blade stalls whilst cutting, ease the work piece backwards The accompanying blade selection chart (see the table below) gives
slightly, to release feed pressure from the blade. Allow the blade to reach guidance on the TPI that should give the best results when cutting a variety
full speed before continuingi to feed the work piece in to the blade. If the of material types and thickness. The table below provides recommendations
blade fails to move when feed pressure is released, immediately switch on selecting the correct blade for a variety of commonly used materials. If
off the machine and disconnect the power supply before attempting to in doubt about any aspects of blade selection contact Customer Services in
free the blade from the work piece. your country.
The table provides a guide to selection only. Exact tooth configurations
are not always available, nor are all blade configurations covered, but the
principles remain the same.
For special applications, custom blades can be supplied please call Customer
WARNING! If any component of the machine fails whilst in use or if the
Services in your country and we can advise you accordingly on your specific
blade should break whilst the machine is running, immediately switch off
needs.
Kg
the machine and disconnect from the power supply. Remove the faulty
component and replace only with genuine Record Power replacement
parts. Any electrical components
i should only be replaced by a suitably
qualified person. To replace a broken blade, please refer to the section
of this manual entitled “Band saw Blade Set Up”. Always remember to
fully release the blade tension mechanism before attempting to fit a new
blade. If you are in any doubt about using the machine following a failure
or if you need to order replacement spare parts or blades, please contact
customer services in your country.

12
8. Operation and Bandsawing Practice
Blade Selection (TPI) - Cont.
Material Material Thickness Having selected an appropriate blade for the particular thickness and type
<6 mm 6-12 mm 12-25 mm >25mm of material to be sawn, it is essential that the saw blade is allowed to cut
Perspex 16 TPI 14 TPI - - freely by not applying too much pressure.
Chipboard - 6 TPI 3-6 TPI 3-4 TPI • The need for excessive pressure is likely to be a result of the incorrect
Fibre board 16 TPI 14 TPI - - blade selection or a worn blade and will result in inaccurate cutting and
Hardboard 10 TPI - - - possibly blade breakage.
Plywood 10 TPI 8 TPI 6 TPI 3-4 TPI Blade Selection (Width)
Strawboard 14 TPI 10 TPI - - • When cutting shapes, the width of the blade limits the minimum radius
Cork 14 TPI 6 TPI 3 TPI 3-4 TPI that can be cut.
Leather 14 TPI - - - • If the blade is too wide for the cutting radius the blade will twist and
possibly jam or break.
Rubber 10 TPI 8 TPI - -
• The smaller the radius the narrower the blade has to be.
Wood -log - - - 3-4 TPI The diagram below provides guidance on the minimum radius to be cut
Wood -soft 6 TPI 3-6 TPI 3-4 TPI 3-4 TPI with the most commonly used blade widths.
Wood -hard 6 TPI 3-6 TPI 3-4 TPI 3-4 TPI
Wood -wet - - - 3-4 TPI

Blade width: 1/2”

Min radius: 31/4”

Blade width: 3/8”

Min radius: 21/2”

Blade width: 1/4”

Min radius: 11/16”

13
 8. Operation and Bandsawing Practice
Blade Selection Summary
To see how TPI and width of the blade come together, use the table
opposite for reference.
• Regularly examine the blade for excessive damage or cracking as a result
of fatigue. If such damage is present replace the blade.
• It is important to use a sharp blade. Dull teeth result in increased feed
pressure producing a poor quality finish and an inaccurate cut.

Note: As well as the blades listed, we can also supply bandsaw blades
to almost any specification please call Startrite Customer Services in your
country. Narrow Blade Wide Blade
i
Startrite Blade Range
Startrite's high performance bandsaw blades
are manufactured to the highest quality Application Application Application
tolerances using a specialist premium high TIGHT CONTOUR MEDIUM STRAIGHT CUT /
carbon steel strip.
The extensive quality control program which
CONTOUR LARGE
involves digital tooth profile checks, set CONTOUR
analysis, straightness testing, hardness testing
and micro structural analysis results in a blade Blade Spec Blade Spec Blade Spec
that cuts straighter and has harder, longer Material
Coarse
Blade

lasting teeth. A premium British blade that can width widths widths
Thick / Soft
last up to ten times longer than other blades 1/4” 3/8” 1/2”
Timber
on the market. To order any of these blades teeth teeth teeth
please contact Startrite Customer Services 4 TPI 4 TPI 4 TPI
in your country who will advise you of your
nearest retailer or alternatively a mail Material Blade Spec Blade Spec Blade Spec
order supplier. General width widths widths

Timber 1/4” 3/8” 1/2”

teeth teeth teeth
4 - 6 TPI 4 - 6 TPI 4 - 6 TPI
Material Blade Spec Blade Spec Blade Spec
Thin / Hard width widths widths
Blade

1/4” 3/8” 1/2”

Fine

Timber
teeth teeth teeth
6 TPI 6 TPI 6 TPI

Custom Jigs and Work Support

A bandsaw is one of the most versatile machines in the workshop and with
careful preparation many problems encountered on a job can be overcome.
By making and using custom jigs repetitive and accurate work can easily be
achieved, the following illustrations are some examples of typical jigs and
supports used on a bandsaw.

Ex. 1. Supporting large workpieces with roller stands or take off tables.

14
8. Operation and Bandsawing Practice
Ex. 2. Always support round pieces with a wedge or vee block. Take extreme Ex. 5. Jig for accurate repetitive wedges.
care as there is a danger that if the work is not secured properly the blade
will snatch the work piece, potentially causing it to spin or bounce back at
you.
100

45
º

0
25
60

Ex. 3. Use a side pressure pad for accurate cutting of taller material. Ex. 6. By mounting a registration pin on a slide repetitive circles
can easily be achieved.

40
0

Ex. 4. Chamfered pieces can be cut squarely using an additional support jig Ex. 7. Angle cutting jig for accurate repetitive compound angles.
on the opposite side of the work piece to the fence.

100
180

12
0
20

15
 9. Maintenance
WARNING
BEFORE ANY INTERVENTION ALWAYS DISCONNECT THE MACHINE FROM THE ELECTRICAL SUPPLY.
Kg
Periodically check that all screws are tightly fastened and the condition of the guards are acceptable.

V Belts
i
After the first few hours of operation it is necessary to check that the tension of the belts is correct as they may have stretched. To control the tension of the
belts, push the mid-point of the belt, applying 3-4 kg of pressure. The displacement should not exceed 5-6 mm.
It is recommended that the correct blade tension is maintained, as loose belts reduce the motor power and can increase the braking time. Belts that are too
tight can become hot.

To Change the Belts

Slacken the blade tension, remove the screw at the centre of lower bandwheel, pull out the bandwheel from the shaft. Repeat these operations in reverse to
re-assemble.

Dismantling the Upper Bandwheel

Removal of the upper bandwheel requires the same procedure as on the lower bandwheel.

Replacement of the Rubber Covering of the Fly-Wheels

It is recommended that this be carried out by a competent specialist or the manufacturer due to the rubber covering being glued onto the bandwheel and
also ground in a crown form. It is strongly advised not to grind and shape the rubber directly on the machine using gouges, files or abrasives.

Cleaning and Lubricating

Periodically clean the inside of the machine of sawdust with the aid of a dust extractor. Remove any resin deposits from the bandwheels' surfaces. The
bandwheel bearings do not require any greasing. It is not necessary to lubricate any part or component of the machine as the sawdust circulating within
will adhere to any oiled or greased surface, jeopardizing the sliding of moving parts such as the shaft of the blade guide adjustment and the slide of the
tensioning assembly.
Frequently control the cleanliness of the rubber surfaces on the bandwheels, particularly in cases of cutting resinous materials or chipboard. Clean the
surfaces, while machine is not in motion, of any resin deposits and take care do not damage the surface.

16
 10. Troubleshooting
WARNING
For any information or problem contact your local stockist or customer services in your country. The necessary interventions must be
carried out by specialised technical personel.
Before carrying out any fault service or maintenance work, always turn off the machine, unplug the power cable and wait for the
Kg

machine to come to a standstill.

i

Problem Possible Cause Solution

Bandsaw stops unexpectedly or will not 1. Bandsaw unplugged. 1. Check plug connection.
start.
2. Fuse blown or circuit breaker tripped. 2. Replace fuse or reset circuit breaker.

3. Power cord is damaged. 3. Replace power cord.

Accurate 90º or 45º cuts cannot be made. 1. Table stop not set correctly. 1. Check the blade is at 90º to the table with a
try square and adjust stop if necessary.
2. Angle pointer not set accurately.
2. Check the blade as above point 1 and set the
pointer correctly.

3. Mitre gauge not in the correct position. 3. Set the mitre gauge to the correct angle.

Blade wanders during cutting. 1. Fence is not aligned with the table. 1. Check fence and align if necessary.

2. Timber is warped. 2. Use alternative timber.

3. Excessive feed rate. 3. Reduce the feed rate.

4. Incorrect blade being used. 4. Use the correct type of blade.

5. Blade tension incorrectly set. 5. Set the blade tension according to the type of
blade being used.

6. Blade guides not set correctly. 6. Adjust blade guides as shown in this manual.

Bandsaw gives unsatisfactory quality of 1. Dull blade. 1. Replace the blade.

cut.
2. Blade mounted incorrectly. 2. Ensure the teeth are pointing downwards.

3. Gum or pitch is on the blade. 3. Remove and clean the blade.

4. Incorrect blade for cut being used. 4. Use the correct type of blade.

5. Gum or pitch is on the table. 5. Clean the table.

Blade does not come up to speed. 1. Extension cord too long or lightweight. 1. Replace with adequate size and length of cord.

2. Low workshop voltage. 2. Consult a qualified electrician.

Bandsaw vibrates excessively. 1. Bandsaw stood on uneven floor. 1. Place the bandsaw on a level surface.

2. Worn out V-belt. 2. Replace the V-belt.

3. Motor mount is loose. 3. Tighten the motor mounting hardware.

4. Loose hardware. 4. Tighten hardware.

17
 11. Parts Lists and Diagrams - 403/UK1 and 403/UK3
Frame Assembly

18
11. Parts Lists and Diagrams - 403/UK1 and 403/UK3
Frame Assembly

No. Description Part No Quantity No. Description Part No Quantity
1 Flat washer WSH4GB97D1Z 8 38E Screw M8X40GB70D1Z 2
2 Plate JL27010017 2 38F Tube JL26041002 2
3 Pan head screw M4X10GB818Z 10 38G Bearing BRG6201-2RSGB276 5
4 Upper door BS4001012001D-060U 1 38H Flat washer WSH8GB97D1Z 3
5 Glass of window JL26010001 1 38I Lock nut M6GB889D1Z 2
6 Self-plugging rivet RVT3X7GB12618A 4 38J JL26041003 JL26041003 3
7 Microswitch base JL26010012-124U 1 38K Bearing tube JL26041006 1
8 Hex bolt M4GB6170Z 8 38L Screw M8X30GB70D1Z 1
9 Bracket JXBS2201010007 1 38M Set screw M6X10GB80B12D9 4
10 Flat washer WSH5GB97D1Z 6 38N Hex bolt M6X30GB5783Z 2
10A Left cover BS5001010003 1 42 Suction grille JL20010019-001S 1
10B Right cover BS5001010004 1 43 Self tapping screw ST3D5X9D5GB845Z 2
11 403/UK1 Switch assembly BS500111800A 1 44 Pan head screw M4X10GB818Z 2
11 403/UK3 Switch assembly BS600111700A 1 45 Cable board 1502014-02 2
12 Pointer screw JL26010010 1 46 Rubber bushing 1905010 2
13 Indicator BS4001010001-114X 1 47 Dust port JL20010007-001S 1
16 Pan head screw M5X10GB818Z 8 48 Lower shaft JXBS1601020002 1
17 Junction box BS5001014000 1 49 Hex bolt M12X35GB5783Z 4
17A Foot switch LA42JQT-02F 1 50 Nut M12GB6172D1Z 4
17B Pan head screw M5X30GB818Z 2 51 Screw M10X20GB70D1Z 1
18 Brush base JL29000009-124U 1 52 Large washer WSH10GB96D1Z 2
19 Self tapping screw ST4D8X16GB845Z 2 53 Motor 2-YYH800152B 1
20 Hex nut M6GB6172D1Z 1 53 Motor 2-YSH905222D 1
21 Flat washer WSH6GB97D1Z 7 54 Hex bolt M10GB6170Z 5
22 Screw M6X12GB70D1Z 1 55 Flat washer WSH10GB97D1Z 6
23 Brush JL29000004 1 56 Hex bolt M10X30GB5783Z 1
24 Motor pulley JXBS1601020003 1 57 Hex bolt M10X70GB5783Z 1
25 Set screw M6X10GB80B12D9 1 58 Support screw JXBS2001010003 1
26 Blocking chip plate JXBS2002010014 1 58A Lock screw M6X30GB77B12D9 1
27 Lower door BS4001012002B-060U 1 58B Plastic tube JXBS2401010018 1
32 Lock nut M6GB889D1Z 2 58C Nut M6GB6170Z 1
33 Tube JL26010007 2 58D Nut M5GB6170Z 2
34 Screw M6X20GB70D1Z 2 58E Connecting angle BS5001010002 1
35 Pan head screw M4X30GB818Z 4 58F Screw M5X16GB70D1Z 2
36 Microswitch QKS8 2 59 Shaft JXBS2001015001 1
37 Microswitch base JL27010016-124U 1 60A Frame BS4001011000B-124U 1
38A Plate JL22040004 2 61 Adjustment handle JXBS1602010006-001S 1
38B Connection shaft BS5001032003 1 62 Locker JXBS1602010007-001S 1
38C Bracket JL20043001 2 63 Flat washer WSH12GB97D1Z 1
38D Lower Guide BS5001032002 1 64 Dust blocking plate JL26030019 1

19
 11. Parts Lists and Diagrams - 403/UK1 and 403/UK3
Driving System Assembly

70

69
68
67
66
65
74

73
72
71

68
67
66
65
64

No. Description Part Number Quantity No. Description Part Number Quantity
65 Washer JXBS2201020004 2 70 Tyre BS40010210022
66 Retaining ring CLP52GB893D1B 4 71 Blade BS4001020001 1
67 Bearing BRG6205-2RSGB276 4 72 Belt BS4001020003 1
68 Tube BS4001020004 2 73 Lower wheel BS4001022001-001G 1
69 Upper wheel BS4001021001-001G 1 74 Screw M10X20GB70Z 2
20
11. Parts Lists and Diagrams - 403/UK1 and 403/UK3
Table Assembly

106
105
104
107

100
102
101
103

99

98

96
95
84
97
111
110

109

108

83 89
90
85

86
87

88

91

94
92
93
84
79
78

83
82
112

75

80

81
76
77

No. Description Part Number Quantity No. Description Part Number Quantity
75 Lock plate JXBS2001060001 1 94 Bolt M12X100GB14Z 1
76 Fence bracket JXBS2001060002-001G 1 95 Washer WSH10GB97D1Z 2
77 Handle JXBS2201061000-001S 1 96 Spring washer WSH10GB93Z 2
78 Screw M8X25GB70Z 2 97 Washer WSH12GB97D1Z 1
79 Washer WSH8GB97D1Z 2 98 Locking handle KTSB-1-A-M12X95 1
80 Fence guide BS5001060001 1 99 Gear shaft JMBS2201032200 1
81 Rod JXBS2001060003 2 100 Large washer WSH10GB96Z 2
82 Hex nut JXBS2001060004 2 101 Bolt M10X40GB5783Z 2
83 Washer WSH10GB97D1Z 5 102 Hex nut M12GB6172Z 4
84 Hex nut M10GB6170Z 4 103 Nut M12X50GB77B 1
85 Trunnion assembly JXBS2001031100 1 104 Rivet RVT2D5X5GB827C 2
86 Nut M12X60GB77B 3 105 Indicator JXBS2401031008 1
87 Large washer WSH12GB96Z 8 106 Scale JXBS2001031004A 1
88 Hex nut M12GB6170Z 4 107 Rivet RVT2D5X5GB827C 3
89 Trunnion JXBS2001031001 1 108 Table BS4001030001-001G 1
90 Lock nut JL29042004 1 109 Nut M5X30GB77B 4
91 Guide shaft JXBS2001031002 1 110 Table insert BS5001030001-001S 1
92 Large washer WSH6GB5287Z 2 111 Lock nut M5GB889Z 4
93 Nut M6X10GB70Z 2 112 Rip fence JXBS1601060002 1
21
 11. Parts Lists and Diagrams - 403/UK1 and 403/UK3
140 139 138 137 136 135 134
Blade Tension Assembly

141
133
132
131
130
113
129

128

114

115
127
116

126
117
125
124

118 123

119

120

121 122

No. Description Part Number Quantity No. Description Part Number Quantity
113 Spring washer WSH50GB1972B 8 128 Upper shaft BS4001040001 1
114 Flat washer WSH24GB97D1Z 2 129 Bracket JXBS1401030001-001G 1
115 Plate BS5001040009 1 130 Set screw M8X20GB80B 1
116 Roll pin PIN3X30GB879D1B 1 131 Spring washer WSH10GB93B 2
117 Thread rod BS4001040002 1 132 Hex nut M10GB6170Z 2
118 Bearing BRG51104GB301 2 133 Thread rod JXBS1801030007 1
119 Bracket BS5001040002 1 134 Hex nut M12GB923Z 2
120 Knob 1904011 1 135 Spring washer WSH12GB93Z 2
121 Bracket BS5001040005 1 136 Flat washer WSH12GB97D1Z 2
122 Hand wheel JXBS2001040005-001S 1 137 Bolt JXBS1801030006 2
123 Set screw M6X12GB80B 1 138 Flat washer WSH10GB97D1Z 2
124 Pan head screw M10X30GB70Z 2 139 Lock nut M10GB889Z 2
125 Spring washer WSH10GB93Z 2 140 Washer BS5001040007 1
126 Bracket BS5001040003 1 141 Tube BS5001040006 1
127 Sliding rod BS5001040001 2

22
11. Parts Lists and Diagrams - 403/UK1 and 403/UK3
Upper Guide Assembly

No. Description Part Number Quantity No. Description Part Number Quantity
142 Lock handle JL26040015-001S 1 156I Guide shaft JL26041003 3
143 Bracket JL26040008 1 156J Upper guide JL26041001 1
144 Set screw M6X12GB77Z12D9 4 157 Composite bolt JL20061003A-001S 1
145 Gear 1501006 1 158 Small countersunk head riveted nut M6X15GB/T17880D3Z 1
146 Plate JL26040007 1 161A Blade guard BS4001051000C-105U 1
147 Screw JL26040006 1 162A Guide post BS4001050001B 1
148 Cover BS5001050001 1 164 Screw M5X10GB70D1Z 2
149 Screw M8X16GB70D1Z 4 165 Large washer WSH5GB96D1Z 2
150 Cover BS5001050002 1 167 Large washer WSH6GB96D1Z 1
151 Pan head screw M4X4GB823B 2 169 Screw M6X16GB70D1Z 2
152 Rack JL26040001 1 170 Pan head screw M5X10GB818B 3
153 Screw M4X10GB819D1Z 3 171 Handle 1501009-20001S 1
154A Bracket BS5001052001 1 172 Large hand wheel JL26030012-001S 1
155 Screw M8X20GB70D1Z 1 173 Retaining ring CLP12GB884B 1
156A Guide post JL26041004 1 174 Set screw M5X8GB78Z12D9 1
156B Screw M8X16GB70D1Z 1 175 Tube JL26040003 1
156C Tube JL26041006 1 176 Worm JL26040004 1
156D Screw M8X30GB70D1Z 1 177 Hex bolt M8X20GB5783Z 4
156E Screw M8X40GB70D1Z 2 178 Large washer WSH8GB96D1Z 4
156F Tube JL26041002 2 179 Protective cover BS5001052002A 1
156G Bearing BRG6201-2RSGB276 5 180 Flat washer WSH5GB97D1Z 4
156H Flat washer WSH8GB97D1Z 3 181 Screw M5X10GB818Z 4
23
 12. Parts Lists and Diagrams - 503/UK3
Frame Assembly

24
12. Parts Lists and Diagrams - 503/UK3
Frame Assembly

No. Description Part Number Quantity No. Description Part Number Quantity
1 Frame BS5001011000C-124U 1 38C Bracket JL20043001 2
2 Plate JL27010017 2 38D Lower Guide BS5001032002 1
3 Pan head screw M4X10GB818Z 10 38E Screw M8X40GB70D1Z 2
4 Upper door BS5001012001C-060U 1 38F Tube JL26041002 2
5 Inspection window JL26010001 1 38G Bearing BRG6201-2RSGB276 5
6 Self-plugging rivet RVT3X7GB12618A 4 38H Large washer WSH8GB97D1Z 3
7 Microswitch base JL26010012-124U 1 38I Lock nut M6GB889D1Z 2
8 Flat washer WSH4GB97D1Z 8 38J Guide shaft JL26041003 3
9 Hex bolt M4GB6170Z 8 38K Bearing tube JL26041006 1
10 Bracket JXBS2201010007 1 38L Screw M8X30GB70D1Z 1
11 Flat washer WSH5GB97D1Z 6 38M Set screw M6X10GB80B12D9 4
12 Pan head screw M5X10GB818Z 8 38N Hex bolt M6X30GB5783Z 2
13 Pointer screw JL26010010 1 43 Suction grille JL20010019-001S 1
14 Indicator JXBS2401010002-114X 1 44 Self tapping screw ST3D5X9D5GB845Z 2
15 Switch assembly BS600111700A 1 45 Suction JL20010007-001S 1
16 Left cover BS5001010003 1 46 Lower shaft JXBS2001020002 1
17 Right cover BS5001010004 1 47 Hex bolt M12X35GB5783Z 4
18 Junction box JXPS1201090009 1 48 Hex nut M12GB6172D1Z 4
18A Foot switch LA42JQT-02F 1 49 Screw M10X20GB70D1Z 1
18B Pan head screw M5X30GB818Z 2 50 Large washer WSH10GB96D1Z 1
19 Brush base JL29000009-124U 1 51 Motor YSH105304B 1
20 Self tapping screw ST4D8X16GB845Z 2 52 Hex bolt M10GB6170Z 5
21 Hex nut M6GB6172D1Z 1 53 Hex bolt M10X40GB5783Z 1
22 Flat washer WSH6GB97D1Z 7 54 Hex bolt M10X70GB5783Z 1
23 Screw M6X12GB70D1Z 1 55 Large washer WSH10GB96D1Z 1
24 Brush JL29000004 1 56 Flat washer WSH10GB97D1Z 6
25 Motor pulley BS5001020003-001G 1 57 Shaft BS5001015001 1
26 Screw M8X10GB80B12D9 2 58 Support screw JXBS2001010003 1
27 Plate JXBS2401010014 1 58A Set screw M6X30GB77B12D9 1
28 Lower door BS5001012002B-060U 1 58B Plastic tube JXBS2401010018 1
33 Pan head screw M4X30GB818Z 4 58C Screw M6GB6170Z 1
34 Microswitch QKS8 2 58D Screw M5GB6170Z 2
35 Microswitch base JL27010016-124U 1 58E Connecting angle BS5001010002 1
36 Lock nut M6GB889D1Z 2 58F Screw M5X16GB70D1Z 2
37 Tube JL26010007 2 59 JXBS2401010006-001S JXBS2401010006-001S 1
38 Screw M6X20GB70D1Z 2 60 Locker JXBS2401010007-001S 1
38A Plate JL22040004 2 61 Flat washer WSH12GB97D1Z 1
38B Connection shaft BS5001032003 1 62 Dust blocking plate JL26030019 1

25
 12. Parts Lists and Diagrams - 503/UK3
Driving System Assembly 69

68
67
66
65
64
63

69
72
71
70

67
66
65
64
63

No. Description Part Number Quantity No. Description Part Number Quantity
63 Screw M10X20GB70Z 2 68 Upper wheel BS5001021001A-001G 1
64 Washer JXBS2201020004 2 69 Tyre BS5001021002A 2
65 Retaining ring CLP52GB893D1B 4 70 Blade BS5001020001 1
66 Bearing BRG6205-2RSGB276 4 71 Belt BS5001020002 1
67 Tube BS5001022002 2 72 Lower wheel BS5001022001A-001G 1
26
12. Parts Lists and Diagrams - 503/UK3
Table Assembly 73 109
108

74 107

75
76 106
77

78

79
80
81 82 83

93
92
84 91
90
85
89
86
87
88 105
104

96 95 82 94 103
97

98
101 102
99
100
82
83
No. Description Part Number Quantity No. Description Part Number Quantity
73 Rip fence JL26060002C 1 92 Scale JXBS2001031004A 1
74 Lock plate JXBS2001060001 1 93 Rivet RVT2D5X5GB827C 3
75 Screw M8X25GB70Z 2 94 Trunnion JXBS2001031001 1
76 Washer WSH8GB97D1Z 2 95 Lock nut JL29042004 1
77 Fence bracket JXBS2001060002-001G 1 96 Guide shaft JXBS2001031002 1
78 Handle JXBS2201061000-001S 1 97 Nut M6X10GB70Z 2
79 Fence guide JXBS2001060005 1 98 Large washer WSH6GB5287Z 2
80 Rod JXBS2001060003 2 99 Bolt M12X100GB14Z 1
81 Hex nut JXBS2001060004 2 100 Spring washer WSH10GB93Z 2
82 Washer WSH10GB97D1Z 7 101 Washer WSH12GB97D1Z 1
83 Hex nut M10GB6170Z 4 102 Locking handle KTSB-1-A-M12X95 1
84 Trunnion Assembly JXBS2001031100 1 103 Gear shaft JMBS2201032200 1
85 Nut M12X60GB77B 3 104 Large washer WSH10GB96Z 2
86 Hex nut M12GB6172Z 4 105 Bolt M10X40GB5783Z 2
87 Large washer WSH12GB96Z 8 106 Table BS5001030002-001G 1
88 Hex nut M12GB6170Z 4 107 Lock nut M5GB889Z 4
89 Nut M12X50GB77B 1 108 Table insert BS5001030001-001S 1
90 Nut M3X5GB818Z 2 109 Nut M5X30GB77B 4
91 Indicator JXBS2401031008 1
27
 12. Parts Lists and Diagrams - 503/UK3
112 135 136 137 138 139 140
Blade Tension Assembly
113
134
133
114
132
131

130

129

115

128
116
117

118 127

126
125

119 124

120
123
121

122

No. Description Part Number Quantity No. Description Part Number Quantity
112 Washer BS5001040007 1 127 Bracket BS5001040003 1
113 Tube BS5001040006 1 128 Sliding rod BS5001040001 2
114 Spring washer WSH50GB1972B 8 129 Upper shaft BS5001040008 1
115 Flat washer WSH24GB97D1Z 1 130 Bracket JXBS1401030001 1
116 Plate BS5001040009 1 131 Set screw M8X20GB80B 1
117 Roll pin PIN3X30GB879D1B 1 132 Spring washer WSH10GB93B 2
118 Thread rod BS5001040004 1 133 Hex nut M10GB6170Z 2
119 Bearing BRG51104GB301 2 134 Thread rod JXBS1801030007 1
120 Bracket BS5001040002 1 135 Lock nut M10GB889Z 2
121 Knob 1904011 1 136 Spring washer WSH10GB97D1Z 2
122 Bracket BS5001040005 1 137 Bolt JXBS1801030006 2
123 Hand wheel JXBS2001040005 1 138 Flat washer WSH12GB97D1Z 2
124 Set screw M6X12GB78B 1 139 Spring washer WSH12GB93Z 2
125 Pan head screw M10X30GB70Z 2 140 Hex nut M12GB923Z 2
126 Spring washer WSH10GB93Z 2
28
12. Parts Lists and Diagrams - 503/UK3
Upper Guide Assembly

No. Description Part Number Quantity No. Description Part Number Quantity
141 Hex bolt M8X20GB5783Z 4 156G Bearing BRG6201-2RSGB276 5
142 Large washer WSH8GB96D1Z 4 156H Flat washer WSH8GB97D1Z 3
143 Lock handle JL26040015-001S 1 156I Guide shaft JL26041003 3
144 Bracket JL26040008 1 156J Upper guide JL26041001 1
145 Set screw M6X12GB77Z12D9 4 159 Large washer WSH6GB96D1Z 1
146 Gear 1501006 1 160 Composite bolt JL20061003A-001S 1
147 Plate JL26040007 1 161 Nut M6X15GB/T17880D3Z 1
148 Screw JL26040006 1 164A Blade guard BS5001051000B-105U 1
149 Cover BS5001050001 1 166 Large washer WSH5GB96D1Z 2
150 Screw M8X16GB70D1Z 4 167 Screw M5X10GB70D1Z 2
151 Cover BS5001050002 1 169 Screw M6X16GB70D1Z 2
152 Pan head screw M4X4GB823B 2 170A Guide post BS5001050003B 1
153 Rack BS6001050001 1 171 Pan head screw M5X10GB818B 2
154 Screw M4X10GB819D1Z 3 172 Handle 1501009-20001S 1
155A Bracket BS5001052001 1 173 Large hand wheel JL26030012-001S 1
156 Screw M8X20GB70D1Z 1 174 Tube JL26040003 1
156A Guide post JL26041004 1 175 Screw-locked ring CLP12GB884B 1
156B Screw M8X16GB70D1Z 1 176 Set screw M5X8GB78Z121D9 1
156C Tube JL26041006 1 177 Worm JL26040004 1
156D Screw M8X30GB70D1Z 1 178 protective cover BS5001052002A 1
156E Screw M8X40GB70D1Z 2 179 Flat washer WSH5GB97D1Z 4
156F Tube JL26041002 2 180 Screw M5X10GB818Z 4
29
 13. Parts Lists and Diagrams - 603/UK3
Frame Assembly

30
13. Parts Lists and Diagrams - 603/UK3
Frame Assembly

No. Description Part Number Quantity No. Description Part Number Quantity
1 Flat washer WSH4GB97D1Z 8 38E Screw M8X40GB70D1Z 2
2 Plate JL27010017 2 38F Tube JL26041002 2
3 Pan head screw M4X10GB818Z 10 38G Bearing BRG6201-2RSGB276 5
4 Upper door BS6001012001C-060U 1 38H Flat washer WSH8GB97D1Z 3
5 Inspection window JL26010001 1 38I Lock nut M6GB889D1Z 2
6 Self-plugging rivet RVT3X7GB12618A 4 38J Guide shaft JL26041003 3
7 Microswitch base JL26010012-124U 1 38K Bearing tube JL26041006 1
8 Hex bolt M4GB6170Z 8 38L Screw M8X30GB70D1Z 1
9 JXBS2201010007 JXBS2201010007 1 38M Set screw M6X10GB80B12D9 4
10 Flat washer WSH5GB97D1Z 6 38N Hex bolt M6X30GB5783Z 2
10A Left cover BS5001010003 1 42 Suction grille JL20010019-001S 1
10B Right cover BS5001010004 1 43 Self tapping screw ST3D5X9D5GB845Z 2
11 Switch assembly BS600111700A 1 44 Pan head screw M4X10GB818Z 2
12 Pointer screw JL26010010 1 45 Cable board 1502014-02 2
13 Indicator JXBS2401010002-114X 1 46 Rubber bushing 1905010 2
16 Pan head screw M5X10GB818Z 8 47 Dust port JL20010007-001S 1
17 Junction box JXPS1201090009 1 48 Lower shaft BS6001020001 1
17A Foot switch LA42JQT-02F 1 49 Hex bolt M12X35GB5783Z 4
17B Pan head screw M5X30GB818Z 2 50 Nut M12GB6172D1Z 4
18 Brush base JL29000009-124U 1 51 Screw M10X20GB70D1Z 1
19 Self tapping screw ST4D8X16GB845Z 2 52 Large washer WSH10GB96D1Z 2
20 Hex nut M6GB6172D1Z 1 53 Motor YSH115404B 1
21 Flat washer WSH6GB97D1Z 7 54 Hex bolt M10GB6170Z 5
22 Screw M6X12GB70D1Z 1 55 Flat washer WSH10GB97D1Z 6
23 Brush JXBS2401010017 1 56 Hex bolt M10X40GB5783Z 1
24 Motor pulley BS6001020002 1 57 Hex bolt M10X70GB5783Z 1
25 Set screw M8X10GB80B 2 58 Support screw BS6001010001 1
26 Blocking chip plate JXBS2401010014 1 58A Lock screw M6X30GB77B12D9 1
27 Lower door BS6001012002B-060U 1 58B Plastic tube JXBS2401010018 1
32 Lock nut M6GB889D1Z 2 58C Nut M6GB6170Z 1
33 Tube JL26010007 2 58D Nut M5GB6170Z 2
34 Screw M6X20GB70D1Z 2 58E Connecting angle BS5001010002 1
35 Pan head screw M4X30GB818Z 4 58F Screw M5X16GB70D1Z 2
36 Microswitch QKS8 2 59 Shaft BS6001014001 1
37 Microswitch base JL27010016-124U 1 60A Frame BS6001011000C-124U 1
38A Plate JL22040004 2 61 Adjustment handle JXBS2401010006-001S 1
38B Connection shaft BS5001032003 1 62 Locker JXBS2401010007-001S 1
38C Bracket JL20043001 2 63 Flat washer WSH12GB97D1Z 1
38D Lower guide BS5001032002 1

31
 13. Parts Lists and Diagrams - 603/UK3
Driving System Assembly 70

69
68
67
66
65
64

73
72
71

67 68
66
65
64

No. Description Part Number Quantity No. Description Part Number Quantity
64 Screw M10X20GB70Z 2 69 Upper wheel BS6001021001-001G 1
65 Washer JXBS2201020004 2 70 Tyre BS6001021002 2
66 Retaining ring CLP62GB893D1B 4 71 Blade BS6001020003 1
67 Bearing BRG6206GB276LLU 4 72 Belt BS6001020004 1
68 Tube BS6001022002 2 73 Lower wheel BS6001022001A-001G 1
32
13. Parts Lists and Diagrams - 603/UK3
Table Assembly 103
74 105 102
75 104
101
107
76
106
77
78
79

80
81

100
82 83 84 99
98
97
85

86
87
88

89

90
91
92
96
93 95
94

No. Description Part Number Quantity No. Description Part Number Quantity
74 Rip fence JXBS1803060001 1 91 Large pad JXBS2401031007 1
75 Lock plate JXBS2001060001 1 92 Support JXBS2402031001-124L 1
76 Fence bracket JXBS2001060002-001G 1 93 Hex Bolt M10X45GB5783Z 2
77 Handle JXBS2201061000-001S 1 94 Hex nut M10GB6170Z 2
78 Screw M8X25GB70Z 2 95 Large washer WSH10GB96Z 2
79 Washer WSH8GB97D1Z 2 96 Spring washer WSH10GB93Z 2
80 Fence guide BS6001060001 1 97 Nut M3X5GB818Z 2
81 Rod JXBS2001060003 2 98 Angle pointer JXBS2402031004 1
82 Hex nut JXBS2001060004 2 99 Angle Signs JXBS2402031005 1
83 Washer WSH10GB97D1Z 4 100 Rivet RVT2D5X5GB827C 3
84 Hex nut M10GB6170Z 2 101 Lock nut M5GB889Z 4
85 Slider JXBS2402031002-124L 1 102 Table insert BS5001030001-001S 1
86 Nut M12X60GB77B 4 103 Nut M5X30GB77B 4
87 Large washer WSH12GB96Z 8 104 Large washer WSH8GB96Z 2
88 Hex nut M12GB6170Z 4 105 Nut M8X16GB70Z 2
89 Support JXBS2402031001-124L 1 106 Table BS6001030001-001G 1
90 Hex Bolt M12X45GB30Z 1 107 Extension table JXBS2402030002-001U 1
33
 13. Parts Lists and Diagrams - 603/UK3
133
Blade Tension Assembly
108
109

110
109
111

112
113
114
115
116

117

118

132

119 131

130
129
128

127
120 126

114

121 125

122
124
123

No. Description Part Number Quantity No. Description Part Number Quantity
108 Spring washer WSH12GB93Z 2 121 Set screw M10X30GB70Z 2
109 Flat washer WSH12GB97D1Z 4 122 Set screw M6X12GB80B 1
110 Lock nut M12GB889Z 2 123 Hand wheel JXBS2001040005-001S 1
111 Bolt JXBS2201030001 2 124 Thread rod JXBS2401040002 1
112 Thread rod JXBS2201030002 1 125 Roll pin PIN3X18GB879B 1
113 Hex nut M10GB6170Z 2 126 Bearing JXBS2201030011 1
114 Spring washer WSH10GB93Z 4 127 Flat washer JXBS2201030007 1
115 Set screw M8X20GB80B 1 128 Roll pin PIN3X30GB879D1B 1
116 Bracket JXBS2201030003-001G 1 129 Flat washer WSH24GB97D1Z 2
117 Upper shaft BS6001040001 1 130 Sliding rod JXBS2201030010 1
118 Set screw M8X8GB80B 1 131 Tube JXBS2201030011 1
119 Sliding rod JXBS2201030004 2 132 Spring washer WSH50GB1972B 4
120 Upper shaft JXBS2201030008 1 133 Hex nut M12GB923Z 2
34
13. Parts Lists and Diagrams - 603/UK3
Upper Guide Assembly

No. Description Part Number Quantity No. Description Part Number Quantity
134 Large washer WSH8GB96D1Z 4 149H Flat washer WSH8GB97D1Z 3
135 Lock handle JL26040015-001S 1 149I Guide shaft JL26041003 3
136 Bracket JL26040008 1 149J Upper guide JL26041001 1
137 Set screw M6X10GB77B12D9 4 151 Large washer WSH6GB96D1Z 1
138 Gear 1501006 1 152 Composite bolt JL20061003A-001S 1
139 Plate JL26040007 1 153 Nut M6X15GB/T17880D3Z 1
140 Screw JL26040006 1 156A Blade guard BS6001051000B-105U 1
141 Cover BS5001050001 1 158 Screw M5X10GB70D1Z 2
142 Screw M8X16GB70D1Z 4 159 Large washer WSH5GB96D1Z 2
143 Cover BS5001050002 1 161 Screw M6X16GB70D1Z 2
144 Pan head screw M4X4GB823B 2 162A Guide post BS6001050002B 1
145 Rack BS6001050001 1 163 Pan head screw M5X10GB818B 3
146 Screw M4X10GB819D1Z 3 164 Handle 1501009-20001S 1
147A Bracket BS5001052001 1 165 Hand wheel JL26030012-001S 1
148 Screw M8X20GB70D1Z 1 166 Ring CLP12GB884B 1
149A Guide post JL26041004 1 167 Set screw M5X8GB78B12D9 1
149B Screw M8X16GB70D1Z 1 168 Tube JL26040003 1
149C Tube JL26041006 1 169 Worm JL26040004 1
149D Screw M8X30GB70D1Z 1 170 Hex bolt M8X20GB5783Z 4
149E Screw M8X40GB70D1Z 2 171 Flat washer WSH5GB97D1Z 4
149F Tube JL26041002 2 172 Screw M5X10GB818Z 4
149G Bearing BRG6201-2RSGB276 5 173 protective cover BS5001052002A 1
35
 14. Electrical Connection and Wiring Diagrams
Machines supplied for use in the UK are fitted with a 3 pin plug conforming machine. If replacing the original fuse, always fit a fuse of equivalent rating
to BS1363, fitted with a fuse conforming to BS1362 and appropriate to the to the original. Never fit a fuse of a higher rating than the original. Never
current rating of the machine. modify the fuse or fuse holder to accept fuses of a different type or size.
Machines supplied for use in other countries within the European Union are Where the current rating of the machine exceeds 13 A at 230 V, or if the
fitted with a 2 pin Schuko plug conforming to CEE 7/7. machine is designated for use on a 400 V 3 phase supply a connector
Machines supplied for use in Australia and New Zealand are fitted with a 3 conforming to BS4343 (CEE17 / IEC60309) will be used.
pin plug conforming to AS/NZS3112. 230 V machines will be fitted with a blue 3 pin connector. The wiring for this
In all cases, if the original plug or connector has to be replaced for any type of this connector will be the same as shown above.
reason, the wires within the mains power cable are colour coded as follows: 400 V, 3 phase machines will be fitted with a red 4 or 5 pin connector. The
wiring for this type of connector is as shown below:
230 V (Single Phase)
Brown: Live (L) 400 V (3 phase)
Blue: Neutral (N) Brown: Live (L1)
Green and Yellow: Earth (E) Black: Live (L2)
Grey: Live (L 3)
The wire coloured brown must always be connected to the terminal marked Blue: Neutral (N)
‘L’ or coloured red. Green and Yellow: Earth (E)
The wire coloured blue must always be connected to the terminal marked ‘N’
or coloured black. The wire coloured brown must always be connected to the terminal
The wire coloured green and yellow must always be connected to the marked ‘L1’.
terminal marked ‘E’ or with the earth symbol: The wire coloured black must always be fitted to the terminal
marked ‘L2’.
The wire coloured grey must always be connected to the terminal
or coloured green / green and yellow. marked ‘L3’.
It is important that the machine is effectively earthed. Some machines will be The wire coloured blue must always be connected to the terminal
clearly marked with the double insulated logo: marked ‘N’ or coloured black.
The wire coloured green and yellow must always be connected to the
terminal marked ‘E’ or with the earth symbol
If in doubt about the connection of the electrical supply, always consult a
In this case there will not be an earth wire within the circuit.
qualified electrician.
In the case of the BS1363 plug for use in the UK, always ensure that it is
fitted with a fuse conforming to BS1362 appropriate to the rating of the

36
 14. Electrical Connection and Wiring Diagrams
1 2 3 4 5 6 7 8 9 10
403/UK1
1 1

L
2 2
L
N

-ST1

12
-SB1

L1 L2 L3 13
3 -KM1 -SB2 33 3
N

-KM1
T1 T2 T3 13 34
-KT1

14
-KM1 -SA1 -SA1
14
21

15
-SS1
4 4
N

-SA1
1N
1L

16

19
-SS2
L
10

-KT1
17

-SS3
20

5 5
18

4
-M1 -M1 X1
-SA1 A2 13

M 5 X2
-KM1
A1
-KT1
14
10

10

N
N

2 3 4 5 6 7 8 9
403/UK3, 503/UK3 and 603/UK3
BS400/BS500单相电路图

L1
11

N
-ST1
L1
L2
L3

12

-SB1

L1 L2 L3 13
-KM1 -SB2 33
L2

-KM1
T1 T2 T3 13 34
-KT1
14

-KM1 -SA1 -SA1

14
L3
21

15

-SS1
U1

W1
V1

-SA1
16

19

-SS2
10

L3

-KT1
17

-SS3
20

U V W
18

4 X1
-M1 -SA1 A2
M
13
-KM1 -KT1
-M1 5 X2 A1 14
10

10

37
 EU Declaration of Conformity

Cert No: EU / 403/UK1 / 1
Record Power Ltd,
Centenary House, 11 Midland Way, Barlborough Links,
Chesterfield, Derbyshire, S43 4XA, UK
declares that the machinery described:-

1. Type: Bandsaw

2. Model numbers: 403/UK1

3. Serial No .........................................................................

Conforms with the following directives:-

MACHINERY DIRECTIVE 2006/42/EC

ELECTROMAGNETIC 2004/108/EC
COMPATIBILITY DIRECTIVE EN 1807-1:2013
EN60204-1:2006+A1:2009+AC:2010


and conforms to the machinery example for which the
EC Type-Examination Certificate No. 17706052 002, BM 50311972 0001
has been issued by TUV Rheinland LGA Products GmbH
at: Tillystrasse 2, D90431 Nürnberg

and complies with the relevant essential health and safety requirements.

Signed ............................................................... Dated: 01/10/2016

Andrew Greensted
Managing Director

38
EU Declaration of Conformity

Cert No: EU / 403/UK3, 503/UK3 603/UK3 / 1
Record Power Ltd,
Centenary House, 11 Midland Way, Barlborough Links,
Chesterfield, Derbyshire, S43 4XA, UK
declares that the machinery described:-

1. Type: Bandsaw

2. Model numbers: 403/UK3, 503/UK3 and 603/UK3

3. Serial No .........................................................................

Conforms with the following directives:-

MACHINERY DIRECTIVE 2006/42/EC

ELECTROMAGNETIC 2004/108/EC
COMPATIBILITY DIRECTIVE EN 1807-1:2013
EN60204-1:2006+A1:2009+AC:2010


and conforms to the machinery example for which the
EC Type-Examination Certificate No. 17706052 002, BM 50312551 0001
has been issued by TUV Rheinland LGA Products GmbH
at: Tillystrasse 2, D90431 Nürnberg

and complies with the relevant essential health and safety requirements.

Signed ............................................................... Dated: 01/12/2017

Andrew Greensted
Managing Director

39
 Industrial Woodworking Machinery
Record Power Ltd, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire S43 4XA
Tel: +44 (0) 1246 571 020 Fax: +44 (0) 1246 571 030 www.recordpower.co.uk
To register a product and find your local stockist visit

recordpower.info
Made in China