Medicina 59 02135
Medicina 59 02135
Medicina 59 02135
Review
Zirconia-Reinforced Lithium Silicate Ceramic in Digital
Dentistry: A Comprehensive Literature Review of Our
Current Understanding
Manuela Manziuc † , Andreea Kui * , Andrea Chisnoiu, Anca Labunet, , Marius Negucioiu † , Ana Ispas
and Smaranda Buduru
Prosthetic Dentistry and Dental Materials Department, Iuliu Hatieganu University of Medicine and Pharmacy,
32 Clinicilor Street, 400006 Cluj-Napoca, Romania; [email protected] (M.M.);
[email protected] (S.B.)
* Correspondence: [email protected]
† These authors contributed equally to this work.
Abstract: Zirconia-reinforced lithium silicate (ZLS) ceramic is a new innovative dental material with
unique a chemical composition that is designed to combine harmoniously with the appropriate
optical properties of lithium disilicate and the enhanced mechanical strength of zirconia. A thorough
understanding of ZLS materials is essential for both clinicians and dental technicians. At present,
the mechanical behavior and optical properties of the ZLS ceramic system have not been extensively
researched, and there is still a lack of consensus regarding the fabrication process and clinical
behavior of ZLS all-ceramic restorations. The aim of the present study was to present a selection of
comprehensive information concerning zirconia-reinforced lithium silicate ceramics and their optical
and mechanical properties, as well as to assess data regarding cementation procedures and clinical
outcomes for ZLS all-ceramic restorations. Three electronic databases (PubMed, Web of Science,
and the Cochrane Library) were used for the research by two independent reviewers. The search
was limited to articles published in the English language, as well as clinical and in vitro studies of
color and studies on mechanical behavior and the cementation procedures of ZLS restorations. The
Citation: Manziuc, M.; Kui, A.; exclusion criteria comprised abstracts, questionnaire-based studies, case reports, literature reviews,
Chisnoiu, A.; Labunet, , A.; Negucioiu, and studies that were not available in English. Zirconia-reinforced lithium-silicate-based ceramic
M.; Ispas, A.; Buduru, S. presents a unique and complex microstructure that increases mechanical resistance but decreases
Zirconia-Reinforced Lithium Silicate
aesthetic appearance, especially its translucency, due to tetragonal zirconia content. A material’s
Ceramic in Digital Dentistry: A
thickness, the color of the underlying tooth structure, and the resin cement shade are important factors
Comprehensive Literature Review of
that influence the final shade and aesthetic appearance of ZLS restorations. Mechanical properties,
Our Current Understanding.
which are defined by the fracture toughness, flexural strength, elastic modulus, and hardness of ZLS
Medicina 2023, 59, 2135. https://
doi.org/10.3390/medicina59122135
ceramic are higher compared to feldspathic, lithium disilicate, and hybrid ceramics, as well as resin
nanoceramics; however, they are lower than translucent or high-translucency zirconia. Acid etching,
Academic Editor: Imena Rexhepi
sandblasting, and laser etching represent the most used methods to prepare the ZLS restoration
Received: 12 November 2023 surfaces for proper bonding procedures.
Revised: 26 November 2023
Accepted: 4 December 2023 Keywords: prosthetic dentistry; hybrid ceramic system; all-ceramic restorations; optical and mechanical
Published: 8 December 2023 properties; adhesion features
At present, digital CAD/CAM systems are extremely efficient and widely used by
dentists in their daily clinical practice. This new technology has resulted in the introduction
of new types of CAD/CAM ceramic systems that have been exclusively created for this
digital system [1,2].
To fulfill the increased aesthetic demands of their patients, clinicians prefer to use the
new-generation, all-ceramic materials to create indirect restorations. Due to its increased
capacity to mimic the optical properties of natural tooth structures, lithium-disilicate-based
glass ceramic is one of the most desired restorative materials [2]. Unfortunately, the brittle
structure of this type of ceramic system may limit its clinical indications and compromise
the durability and performance of dental restorations [3].
In recent years, manufacturers have attempted to improve the strength of lithium-
disilicate-based ceramic, introducing zirconia-reinforced lithium silicate (ZLS) ceramic,
a new and innovative dental material with a unique chemical composition designed to
harmoniously combine the appropriate optical properties of lithium disilicate with the
enhanced mechanical strength of zirconia [4,5]. This new ceramic system consists of a
lithium-metasilicate (Li2 SiO3 ) glass–ceramic matrix that is reinforced with approximately
8–12% of zirconium dioxide grains (ZrO2 ), presenting a fine-grained microstructure (Li2 O-
ZrO2 -SiO2 ) after the crystallization process [6,7]. Due to its increased translucency and
color variety, ZLS can potentially be used to fabricate anatomical contours or monolithic
restorations. Understanding the characteristics of ZLS ceramics is essential for clinicians
and dental technicians to ensure the best treatment outcomes for their patients.
Currently, zirconia-reinforced lithium silicate (ZLS) ceramic is widely used for the
fabrication of a large variety of all-ceramic restorations, being designed for CAD/CAM
milling—Vita Suprinity PC (Vita Zahnfabrik, Bad Säckingen, Germany); Celtra Duo (Dentsply
Sirona, Hanau-Wolfgang, Germany)—as well for pressing technique—Vita Ambria (Vita
Zahnfabrik, Bad Säckingen, Germany); Celtra Press (Dentsply Sirona, Hanau-Wolfgang,
Germany) [8–10].
Vita Suprinity PC (Vita Zahnfabrik, Bad Säckingen, Germany) is commercialized in
a pre-crystallized form, allowing for easier milling of the restoration. However, due to
the 10% weight content of zirconia, the material presents a unique homogeneous fine-
particle architecture. Thus, after the crystallization process, the ceramic restorations present
excellent optical and mechanical properties [8,10,11].
On the other hand, Celtra Duo (Dentsply Sirona, Hanau-Wolfgang, Germany) is
manufactured in crystallized form and defined by a particular, ultra-fine microstructure
due to the homogeneous distribution of zirconium dioxide grains in the glassy, amorphous
matrix of lithium silicate crystals, which are four to eight times smaller than lithium
disilicate crystals. The internal configuration of the glass–ceramic matrix, along with the
very fine structure of the lithium silicate crystals, provides the material with particular
mechanical and optical properties [8,12].
Zirconia-reinforced lithium silicate ceramics are indicated in a large variety of complex
clinical situations, ranging from inlays, onlays, partial crowns, and veneers to anterior and
posterior crowns and single-tooth restorations on implant abutments [13].
At present, clinical studies assessing the intraoral performance of ZLS restorations
remain limited; however, their attributes align closely with those of lithium disilicate
ceramics [14]. Consequently, in the context of medical education and practice, the primary
aim of this literature review is to consolidate a comprehensive understanding of zirconia-
reinforced lithium silicate ceramics, focusing on their optical and mechanical properties.
In addition, we intended to evaluate existing data on cementation techniques and the
clinical results associated with ZLS all-ceramic restorations, ensuring that emerging dental
practitioners are familiar with contemporary advancements and methodologies.
Medicina 2023, 59, 2135 3 of 18
3. Results
A total of 154 papers were found using the search method (PubMed = 62, Web of
Science = 87, Cochrane = 5, manual search = 0). After removing the duplicates, 103 titles
were reviewed and screened for eligibility. To identify the papers that were relevant to the
aims of the research and in accordance with the inclusion criteria, the authors individually
screened the abstracts. After the full text reading of the remaining studies, 32 publications
were eliminated as they did not meet the inclusion criteria or did not match the outcomes
of this paper (Figure 1). As a result, a total of 71 publications were included in this review
(Tables S1–S3 in Supplementary Materials).
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FOR PEER REVIEW 6 of 1918
5 of
structure, while LDS contains only one type of crystal. Thus, ZLS crystals possess a unique
configuration, determining an increased mechanical resistance of the dental material, but
with a decreased translucency, due to 8% to 12% zirconia content [30]. There is evidence
in the literature showing 10wt% zirconia content has the most increased effect on the
translucency parameter [31].
The effect of material and thickness on the translucency and color stability of zirconia-
reinforced lithium silicate, lithium disilicate, and pre-shaded zirconia restorations, of 0.5,
0.7, and 1.0 mm thickness, was evaluated by Subasi et al. [32]. They concluded that the
color of monolithic restorations was influenced by the material types, as well as by their
thickness. For all the studied materials, the color changes were clinically acceptable, except
for 0.5 mm ZLS. This indicates that at decreased thickness, the color of zirconia-reinforced
lithium silicate restorations is likely to change. Nevertheless, the material’s thickness
also affected the translucency; compared to pre-shaded zirconia, ZLS restorations showed
increased translucency but were inferior to lithium disilicate restorations.
Furthermore, in a study published by Vichi et al. [33], the translucency of various
factory-crystallized lithium silicate ceramics was compared to lithium disilicate ceramics
and leucite glass ceramics, which require thermal treatment. Among the studied materials,
zirconia-reinforced lithium silicate samples had the highest opacity, while lithium disilicate
samples had the lowest.
The thickness of ceramic significantly influences the ultimate color and translucency
of the ceramic restoration, while also playing a key role in concealing any discoloration
of the underlying material. Passos and colleagues [34] conducted a study to assess the
effectiveness of monolithic zirconia-reinforced lithium silicate (ZLS) restorations of varying
thicknesses (1.0, 1.5, and 2.0 mm) and translucencies (high translucency (HT) and low
translucency (LT)) in masking different substrates such as B1, C2, silver, and gold. The
findings of their research indicated that a minimum ceramic thickness of 1.5 mm is necessary
to effectively conceal the gold substrate, while a 2.0 mm thickness is essential for masking
the C2 shade background in ceramic restorations. The study also found that none of
the zirconia-reinforced lithium silicate (ZLS) restorations, irrespective of their thickness,
were able to adequately mask the color of the silver background. Additionally, it was
observed that restorations with a thickness of only 1.0 mm, regardless of the dental material
used, did not yield satisfactory aesthetic results due to the color alterations caused by the
underlying substrates.
Besides their ability to mask underlying colors, the color stability of ceramic restora-
tions is crucial for their aesthetic integration and long-term success. Discoloration and
loss of translucency, often caused by colorant beverages, can lead to significant patient
dissatisfaction [35,36]. Aydin et al. [37] investigated the color changes in zirconia-reinforced
lithium silicate (ZLS) CAD/CAM, composite, and hybrid ceramic restorations after ex-
posure to various beverages. They found that red wine, followed by coffee, induced the
most significant discoloration in all tested materials, exceeding clinically acceptable levels.
However, ZLS CAD/CAM restorations exhibited the least color change, indicating supe-
rior color stability compared to resin-based dental materials. Other studies [38,39] have
reported similar findings, but they also noted that ZLS ceramics have lower color stability
compared to lithium disilicate. As the optical properties of dental materials could be
influenced by smokeless tobacco, its effect upon the optical properties of ZLS restorations
was investigated. According to Al Moallem et al. [40], the components of this product
determined the highest color change in ZLS and feldspathic ceramic, and the least affected
was multilayer zirconia ceramic.
Several studies have investigated the impact of aging on the optical characteristics
of zirconia-reinforced lithium silicate (ZLS) ceramics. Alp et al. [41] proved that ZLS
restorations with a thickness of 1.5 mm exhibit less translucency compared to those made
from lithium disilicate, both before and after undergoing a coffee thermocycling aging
process. This aging procedure significantly reduced the translucency of the restorations,
irrespective of the type of dental material or the surface finishing technique used, whether
Medicina 2023, 59, 2135 7 of 18
glazed or polished. However, the study noted no discernible changes in color as a result
of this process. In a study published by Arif et al. [38], the translucency of laminate
veneers (0.7 mm) and crowns (1.3 to 1.5 mm) made from different ceramic systems was
investigated. The authors concluded that coffee thermocycling impacts the translucency
of zirconia-reinforced lithium silicate (ZLS) restorations. This finding contrasts with the
results of Subasi et al. [32], who reported that coffee thermocycling does not influence the
translucency of ZLS restorations. However, additional research has indicated that coffee
thermocycling does indeed affect not only the translucency but also the opalescence of ZLS
restorations [42–44].
Cakmak et al. [45] investigated the way different shades of resin cement (Tr, A2, and
A3) and the thickness of the material (0.8 mm and 1.5 mm) influence the optical proper-
ties of zirconia-reinforced lithium silicate (ZLS) restorations, both before and after coffee
thermocycling. Their findings revealed that both the shade of the resin cement and the
thickness of the restoration material significantly impact the color of the restorations. The
greatest translucency was observed in restorations of 0.8 mm thickness combined with
Tr shade cement. The study also noted that the translucency of all tested restorations
and cement shades diminished after exposure to coffee thermocycling. However, when
exposed to ultraviolet irradiation, zirconia-reinforced lithium silicate glass ceramic exhib-
ited the most significant decrease in translucency and increase in opacity [46]. In contrast,
Comba et al. [47] investigated the effects of substrate and cement shade on the color proper-
ties of all-ceramic materials, concluding that the shade and translucency of lithium disilicate
and zirconia restorations are heavily influenced by both intrinsic and extrinsic material
properties, as well as the shade of the cement and the color of the substrate.
The translucency and optical properties of zirconia-reinforced lithium silicate (ZLS)
all-ceramic restorations are primarily determined by the material’s intrinsic characteristics,
such as its chemical composition, microstructure, and the size, shape, and distribution
of crystals within the ceramic matrix [48,49]. However, laboratory and manufacturing
processes, including firing temperature, vacuum duration, holding time, and the heating
and cooling rates of the furnace [50], play a crucial role in defining the final aesthetic
appearance of these restorations. Multiple firings can modify the crystalline structure
of the restorations, leading to changes in color [49,51], and can also affect the value of
optical parameters in ZLS restorations [52]. Nejatidanesh et al. [53] investigated the impact
of multiple firings on the translucency of high-translucency (HT) and low-translucency
(LT) lithium disilicate (LDS) and zirconia-reinforced lithium silicate glass ceramics, with
thicknesses of 0.6 mm and 1.0 mm. The samples underwent three firing cycles (sintering,
correction, and glaze firings) as per the manufacturer’s guidelines. Their findings indicated
that these consecutive firing procedures did not affect the translucency of the 1.0 mm thick
specimens but did cause alterations in the 0.6 mm thick specimens. Specifically, for the 0.6
mm thickness, the translucency of LT-LDS specimens increased, whereas the translucency
of HT-ZLS specimens decreased. This phenomenon can be attributed to the zirconia content
in ZLS ceramics, which negatively impacts the material’s translucency.
A study published by Schweitzer et al. [54] explored the impact of temperature varia-
tions on the optical properties of zirconia-reinforced lithium silicate (ZLS) ceramics. The
ceramic samples were divided into three groups, each subjected to slightly different fir-
ing temperatures, minimally exceeding 820 ◦ C. The findings revealed that increasing the
temperature by 15 ◦ C above the standard firing temperature recommended by the man-
ufacturer significantly altered the optical properties of the ZLS specimens. This change
manifested as an increase in brightness and a shift in the green–red coordinates towards
red, and the blue–yellow coordinates towards yellow. Those findings are confirmed by
a similar study published by Aurelio et al. [55] who observed a notable color change in
ZLS ceramics. This suggests that ZLS ceramics are highly susceptible to color alterations,
likely due to their lower glass content and higher proportion of fillers, such as metal oxides.
These fillers can contribute to the color instability of this type of dental ceramic material.
Medicina 2023, 59, 2135 8 of 18
found that zirconia-reinforced lithium silicate (ZLS) restorations outperform lithium disili-
cate in fracture toughness, flexural strength, elastic modulus, and hardness, with a lower
brittleness index, indicating superior mechanical properties. This is attributed to zirconia’s
transformation toughening mechanism, enhancing resistance to crack propagation. In
contrast, Ramos et al. [13] reported similar fracture toughness between ZLS and lithium
disilicate, concluding that the addition of zirconia did not stop the crack propagation into
the ZLS microstructure.
Various studies have shown that the firing process affects the mechanical proper-
ties of zirconia-reinforced lithium silicate (ZLS). While it enhances the strength of the
restorations [32], it also reduces the Weibull modulus, indicating a decrease in material
homogeneity [52]. To address defects from the milling process, Aurelio et al. [55] suggested
an extended glaze firing protocol involving a 15-min dwell and slow cooling in a closed
furnace to 200 ◦ C. This method resulted in compressive residual stress in the ZLS samples,
reducing crack propagation, in contrast to the conventional protocol that led to tensile
stresses. However, Campanelli de Morais et al. [52] found that lithium disilicate ceramics
have better mechanical strength than ZLS, regardless of the number of firings (one to seven).
Schweitzer et al. [54] also investigated the influence of minimal extended firing on ZLS’s
mechanical properties, comparing polishing and glazing finishes. They noted that a second
extended glaze firing with a minimal temperature increase of +15 ◦ C improved ZLS’s
flexural strength, but multiple extended firings reduced material homogeneity, potentially
causing invisible pre-damage in the glass matrix.
When simulating the aging procedure, by coffee thermocycling, ZLS ceramic showed
the highest biaxial flexural strength values, compared to lithium disilicate and advanced
lithium disilicate glass ceramic. Yet, all tested ceramic systems showed biaxial flexural
strength values higher than 300 MPa, being suitable to fabricate crowns or three-unit fixed
partial dentures, that do not include the molars as abutments [42].
Particular caution is necessary when making intraoral adjustments to the occlusal
morphology of monolithic zirconia-reinforced lithium silicate (ZLS) restorations; the ad-
justments may reduce their fracture strength, potentially compromising their structural in-
tegrity and durability. Dentists are advised to avoid these procedures due to the detrimental
effects of carbide burs and the irregularities introduced by manual fissure deepening [34].
The thickness of all-ceramic restorations, including monolithic zirconia-reinforced
lithium silicate (ZLS), plays a crucial role in their mechanical behavior and survival rate.
Research has shown a direct correlation between the thickness of these restorations and
their mechanical resistance; as the thickness decreases, the risk of failure in monolithic ZLS
restorations increases [63,65].
In their study, Bergamo et al. [65] revealed that at the thickness of 1.0 mm and 1.5 mm,
monolithic ZLS crowns had a greater resistance compared with 0.5 mm restorations. The
restorations were tested under progressively increasing occlusal loads to mimic clinical
mouth-motion fatigue. For crowns with thicknesses of 1.0 mm and 1.5 mm, there were
no significant differences in fracture resistance at 200 N, 300 N, and 400 N, maintaining a
survival probability of 90%. In contrast, restorations with a thickness of 0.5 mm exhibited
markedly lower fracture resistance, with survival probabilities of 69%, 41%, and 19% at
200 N, 300 N, and 400 N, respectively. Regardless of thickness, all tested monolithic crowns
ultimately failed due to bulk fractures. Other studies have similarly found that fabricating
minimally invasive ZLS restorations with a thickness of 0.5 mm or less, particularly for
molars, compromises their survival due to reduced mechanical resistance to occlusal
loads [63,66].
The impact of acidic substances, like acid drinks or gastric acid, on the mechanical
behavior of zirconia-reinforced lithium silicate (ZLS) ceramics was assessed in several
studies. Picolo et al. [67] investigated how gastric acid erosion combined with mechanical
toothbrushing abrasion affects the flexural strength, surface roughness, and microhardness
of various dental materials, including ZLS, feldspathic glass ceramic, hybrid ceramic,
and resin nanoceramic. The study found that feldspathic ceramic had the lowest flexural
Medicina 2023, 59, 2135 10 of 18
strength, primarily due to the acid solution’s effect on its silica glass content. In another
study, ZLS and resin nanoceramic demonstrated the highest flexural strength, unaffected
by either erosion or abrasion. This resilience in ZLS was attributed to its 10 wt% zirconium
dioxide content, which limits crack propagation, while the 86 wt% inorganic concentration
and 14% organic phase in resin nanoceramics contribute to their strength. The research
revealed that exposure to erosive conditions, or a combination of erosive and abrasive
conditions, reduced the microhardness of ZLS, feldspathic, and hybrid ceramics. In terms
of biofilm adhesion, ZLS, feldspathic, and hybrid ceramics showed higher values compared
to resin nanoceramic materials. Interestingly, when exposed to Coca-Cola, a popular
carbonated beverage, ZLS ceramics exhibited the highest microhardness among the tested
dental materials [68].
Azevedo et al. [78] treated ZLS and feldspathic glass ceramic restorations by using,
consecutively, 5% and 10% hydrofluoric acid (HF) for 20, 40, and 60 s, while the control
group was sandblasted with 50 µm aluminum oxide for 20 s. The obtained result indicated
that the highest surface roughness was achieved by sandblasting the ZLS and 10% acid
etching the feldspathic ceramic for 20 or 40 s. While increasing the roughness of the
inner surface of a restoration can improve bonding, it is not always the optimal approach.
Excessive roughness can lead to deep irregularities that may cause cracks in the ceramic
microstructure, thereby reducing its mechanical resistance. Studies have indicated that
increasing the concentration of hydrofluoric acid or prolonging the etching time does not
necessarily improve bond strength; instead, it can diminish the mechanical resistance of
glass ceramics [79]. Consequently, the recommended surface treatment for feldspathic
ceramics is etching with 5% or 10% hydrofluoric acid for 20 s. For zirconia-reinforced
lithium silicate (ZLS) ceramics, the preferred method is etching with 10% hydrofluoric acid
for 40 s.
In their study, Altan et al. [71] concluded that treating zirconia-reinforced lithium
silicate (ZLS) with laser irradiation (Er:YAG or Nd:YAG), either alone or in combination
with sandblasting, enhances bond strength compared to acid etching alone. However,
several studies have shown that the highest bond strength is achieved when the inner
surfaces of the restorations are first treated with acid etching which is then followed by
laser irradiation [71,77]. This sequential combination of acid etching and laser treatment is
believed to significantly boost bond strength due to their synergistic effects.
Applying the silane onto the etched ceramic surface is an essential step in order to
achieve a good bond strength, due to its unique chemical structure—the silanol compo-
nent which interacts with the surface of the restorations and methacrylate component that
copolymerizes with the resin cements [80]. Due to the incorporation of zirconia into the
glassy matrix of zirconia-reinforced lithium silicate (ZLS) ceramics, the use of a bifunctional
primer has been considered necessary. This primer is designed to effectively bond the two
distinct structural phases present in ZLS ceramics: zirconia and silica. The bifunctional
primer ensures adequate adhesion between these differing components, enhancing the
overall integrity and durability of the restoration. Studies have shown that, unlike sand-
blasting, the acid-etching procedure generates an increased homogeneous roughness of the
ZLS ceramic, which creates a higher bond strength [68,81]. Cinar et al. [68] evaluated the
effect of the silane treatment on the bond strength of ZLS and lithium disilicate ceramics, as
well as polymer-infiltrated ceramic, and concluded that acid etching (20 s and 60 s of 9.5%
HF) and sandblasting (50 µm alumina particles, 2 bar pressure), followed by silanization,
significantly improve the bond strength of all-ceramic restorations. For zirconia-reinforced
lithium silicate (ZLS) ceramics, the optimal shear bond strength was obtained when the
restorations were treated with hydrofluoric acid, followed by the application of silane. Ad-
ditionally, it was observed that ZLS restorations exhibited higher bond strength compared
to those made from lithium disilicate, regardless of the surface treatment method used,
whether hydrofluoric acid alone or in combination with silane application. These findings
align with other studies [82–85], which also concluded that the greatest shear bond strength
for ZLS ceramics is achieved by treating them with hydrofluoric acid (either 5% or 9% for
20 s) followed by silane application.
In contrast, some studies have related that treating the ZLS ceramics by sandblasting
with CoJet SandTM (3M, Maplewood, MN, USA), followed by silanization, results in
superior microtensile bond strength for dental restorations. This method is found to
be more effective compared to treatments involving etching with 5% hydrofluoric acid
or etching followed by silane application. The enhanced bonding is attributed to the
tribochemical silica-coating process, which effectively embeds silica particles into the
ceramic matrix. This addition of silica particles strengthens the chemical bond among the
three key components essential for optimal bond structure: the coated silica, silane, and
composite resin [86]. Pucci et al. [87] introduced a new perspective by examining how the
bonding process and aging affect the bond strength of polymer-infiltrated ceramic (PICN)
Medicina 2023, 59, 2135 12 of 18
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